CN111477828A - Battery module and battery module and automobile having the same - Google Patents
Battery module and battery module and automobile having the same Download PDFInfo
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- CN111477828A CN111477828A CN202010366642.9A CN202010366642A CN111477828A CN 111477828 A CN111477828 A CN 111477828A CN 202010366642 A CN202010366642 A CN 202010366642A CN 111477828 A CN111477828 A CN 111477828A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0413—Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Battery Mounting, Suspending (AREA)
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Abstract
本发明了电池模块及具有其的电池模组和汽车,电池模块包括:多个堆叠体、第一极耳保护壳和第二极耳保护壳,堆叠体包括多个层叠的电芯,相邻两个电芯之间设有结构胶,并且多个电芯的正极极耳端部层叠焊接形成正极极耳区,多个电芯的负极极耳端部层叠焊接形成负极极耳区,相邻两个堆叠体中一个堆叠体的正极极耳区与另一个堆叠体的负极极耳区层叠焊接形成级联焊接区;第一极耳保护壳分别与级联焊接区的上端和下端卡接,并且第一极耳保护壳上设有第一通孔和第一凹槽,第一凹槽内设有第一螺纹孔;第二极耳保护壳与位于端部的堆叠体的正极极耳区或负极极耳区卡接,并且第二极耳保护壳上设有第二通孔和第二凹槽,第二凹槽内设有第二螺纹孔。
The invention discloses a battery module, a battery module having the same, and an automobile. The battery module includes: a plurality of stacked bodies, a first tab protection case and a second tab protection case, and the stacked body includes a plurality of stacked battery cells, adjacent to each other. A structural glue is arranged between the two cells, and the positive electrode tab ends of the plurality of cells are stacked and welded to form a positive electrode tab area, and the negative electrode tab ends of the plurality of cells are stacked and welded to form a negative electrode tab area, which are adjacent to each other. In the two stacks, the positive electrode tab area of one stack is stacked and welded with the negative electrode tab area of the other stack to form a cascade welding area; the first tab protection shell is respectively clamped with the upper end and the lower end of the cascade welding area, And the first tab protective shell is provided with a first through hole and a first groove, and the first groove is provided with a first threaded hole; the second tab protective shell and the positive tab area of the stack located at the end Or the negative electrode tab area is clamped, and the second tab protective shell is provided with a second through hole and a second groove, and the second groove is provided with a second threaded hole.
Description
技术领域technical field
本发明属于电池领域,具体涉及一种电池模块及具有其的电池模组和汽车。The invention belongs to the field of batteries, and in particular relates to a battery module, a battery module having the same, and an automobile.
背景技术Background technique
随着新能源汽车的不断普及,对新能源汽车中动力电池的使用要求变得越来越高。特别是用户对新能源汽车续时里程要求的不断提高。常见的新能源汽车,作为新能源汽车的动力电池包,无论在长度还是宽度方向,都超过1米;而目前市面上,电池模块的长度一般在0.3米左右,所以在动力电池包中,需要设置至少3个,甚至更多电池模块。With the continuous popularization of new energy vehicles, the requirements for the use of power batteries in new energy vehicles have become higher and higher. In particular, users' requirements for the mileage of new energy vehicles continue to increase. Common new energy vehicles, as the power battery pack of new energy vehicles, are more than 1 meter in length and width; and currently on the market, the length of battery modules is generally about 0.3 meters, so in the power battery pack, it is necessary to Set at least 3, or even more battery modules.
设置多个电池模块,对每个电池模块均需要添加固定结构,同时,相邻两个电池模块之间需要通过外设的动力连接件进行动力连接。导致电池模块安装结构较多,不仅成本提高,而且导致整体重量上升;同时,单个模组体积内,安装结构占用了较多的内部空间,造成动力电池模块,电池包包整体容量降低,电池包内电池模块设置越多,空间浪费就越多。另外,因需要设置多个外置动力连接件进行动力连接,导致内阻、成本增加,提高了动力电池包在使用中的内耗和成本。When a plurality of battery modules are arranged, a fixing structure needs to be added to each battery module, and at the same time, a power connection between two adjacent battery modules needs to be performed through a power connector of a peripheral device. As a result, there are many battery module installation structures, which not only increases the cost, but also leads to an increase in the overall weight; at the same time, within the volume of a single module, the installation structure occupies a lot of internal space, resulting in a reduction in the overall capacity of the power battery module and battery pack, and the battery pack. The more internal battery modules are set up, the more space is wasted. In addition, since multiple external power connectors need to be provided for power connection, the internal resistance and cost are increased, and the internal friction and cost of the power battery pack in use are increased.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明的一个目的在于提出一种电池模块及具有其的电池模组和汽车,该电池模块省去了电芯并联以及堆叠体串联的连接附件铜排,从而减少了模块的成本和重量,提高了空间利用率。The present invention aims to solve one of the technical problems in the related art at least to a certain extent. To this end, an object of the present invention is to provide a battery module, a battery module having the same, and an automobile, the battery module omits the connection accessory copper bars of the parallel connection of the cells and the serial connection of the stack, thereby reducing the cost and cost of the module. weight and improve space utilization.
在本发明的一个方面,本发明提出了一种电池模块。根据本发明的实施例,所述电池模块包括:In one aspect of the present invention, the present invention provides a battery module. According to an embodiment of the present invention, the battery module includes:
多个堆叠体,所述堆叠体包括多个层叠的电芯,相邻两个所述电芯之间设有结构胶,并且多个所述电芯的正极极耳端部层叠焊接形成正极极耳区,多个所述电芯的负极极耳端部层叠焊接形成负极极耳区,相邻两个所述堆叠体中一个所述堆叠体的正极极耳区与另一个所述堆叠体的负极极耳区层叠焊接形成级联焊接区;A plurality of stacked bodies, the stacked body includes a plurality of stacked battery cells, a structural adhesive is arranged between two adjacent battery cells, and the positive electrode tab ends of the plurality of battery cells are stacked and welded to form a positive electrode In the tab area, the negative electrode tab ends of a plurality of the battery cells are stacked and welded to form a negative electrode tab area, and the positive electrode tab area of one of the two adjacent stacks and the other one The negative electrode tab area is laminated and welded to form a cascade welding area;
第一极耳保护壳,所述第一极耳保护壳分别与所述级联焊接区的上端和下端卡接,并且所述第一极耳保护壳上设有第一通孔和第一凹槽,所述第一凹槽内设有第一螺纹孔;a first tab protection shell, the first tab protection shell is respectively clamped with the upper end and the lower end of the cascade welding area, and the first tab protection shell is provided with a first through hole and a first concave a groove, wherein a first threaded hole is arranged in the first groove;
第二极耳保护壳,所述第二极耳保护壳与位于端部的所述堆叠体的所述正极极耳区或所述负极极耳区卡接,并且所述第二极耳保护壳上设有第二通孔和第二凹槽,所述第二凹槽内设有第二螺纹孔。A second tab protective shell, the second tab protective shell is snap-connected to the positive tab region or the negative tab region of the stack located at the end, and the second tab protective shell A second through hole and a second groove are arranged thereon, and a second threaded hole is arranged in the second groove.
根据本发明实施例的电池模块,通过将多个电芯通过结构胶层叠形成堆叠体,并且同一个堆叠体中电芯的正极极耳端部层叠焊接形成正极极耳区,同一个堆叠体中电芯的负极极耳端部层叠焊接形成负极极耳区,并且相邻两个堆叠体中一个堆叠体的正极极耳区与另一个堆叠体的负极极耳区焊接形成级联焊接区,同时在级联焊接区的上下端卡接第一极耳保护壳,在位于端部的堆叠体的正极极耳区或负极极耳区卡接第二极耳保护壳,第一极耳保护壳和第二极耳保护壳的设置不仅可以有效保护级联焊接区、端部堆叠体的正极极耳和负极极耳,提高电池模块的稳定性,而且利于后续侧板的快速安装,相较于现有的电池模块中同一个堆叠体中电芯采用铜排进行并联以及相邻两个堆叠体采用铜排进行串联的方式,本申请的电池模块省去了电芯并联以及堆叠体串联的连接附件铜排,从而减少了模块的成本和重量,提高了空间利用率。According to the battery module of the embodiment of the present invention, a stack is formed by laminating a plurality of cells through structural glue, and the positive electrode tab ends of the cells in the same stack are stacked and welded to form a positive electrode tab region. The negative electrode tab ends of the cell are stacked and welded to form a negative electrode tab area, and the positive electrode tab area of one stack and the negative electrode tab area of the other stack in two adjacent stacks are welded to form a cascade welding area. The upper and lower ends of the cascade welding area are clamped with the first tab protection case, and the second tab protection case is clamped at the positive tab area or the negative electrode tab area of the stack located at the end. The first tab protection case and The arrangement of the second tab protection shell can not only effectively protect the cascading welding area, the positive tabs and the negative tabs of the end stack, improve the stability of the battery module, but also facilitate the quick installation of the subsequent side plates. In some battery modules, the cells in the same stack are connected in parallel by copper bars, and the two adjacent stacks are connected in series by copper bars. The battery module of the present application omits the connection accessories for the parallel connection of the cells and the series connection of the stacks. Copper bars, thereby reducing the cost and weight of the module and improving space utilization.
另外,根据本发明上述实施例的电池模块还可以具有如下附加的技术特征:In addition, the battery module according to the above embodiments of the present invention may also have the following additional technical features:
在本发明的一些实施例中,所述正极极耳上设有第一结构孔,所述负极极耳上设有第二结构孔,所述正极极耳区设有多个所述第一结构孔形成的第一贯穿通道,所述负极极耳区设有多个所述第二结构孔形成的第二贯穿通道。由此,有利于电芯的快速层叠安装。In some embodiments of the present invention, the positive electrode tab is provided with a first structural hole, the negative electrode tab is provided with a second structural hole, and the positive electrode tab area is provided with a plurality of the first structures A first through channel formed by a hole, and a plurality of second through channels formed by the second structural holes are provided in the negative electrode tab region. In this way, it is beneficial to the rapid stacking and installation of the cells.
在本发明的一些实施例中,在所述级联焊接区,所述第一贯穿通道与所述第二贯穿通道贯通形成辅助连接通道,所述辅助连接通道中设有辅助连接件。由此,可以提高电池模块内部连接的可靠性。In some embodiments of the present invention, in the cascade welding area, the first through channel and the second through channel penetrate through to form an auxiliary connection channel, and an auxiliary connection member is provided in the auxiliary connection channel. Thereby, the reliability of the internal connection of the battery module can be improved.
在本发明的一些实施例中,上述电池模块进一步包括:第一侧板和第二侧板,所述第一侧板和所述第二侧板分别沿所述电池模块的长度方向设在所述堆叠体的两侧壁上,并且所述第一侧板和所述第二侧板上对应所述第一凹槽和所述第二凹槽的位置分别内凸形成第一凸部和第二凸部,所述第一凸部嵌合在所述第一凹槽中,所述第一凸部上设有与所述第一螺纹孔匹配的第一连接孔,所述第二凸部嵌合在所述第二凹槽中,所述第二凸部上设有与所述第二螺纹孔匹配的第二连接孔,所述第一侧板和所述第二侧板上对应所述第一通孔和所述第二通孔的位置分别形成第一开孔和第二开孔;隔离板,所述隔离板沿所述电池模块的长度方向设在所述堆叠体的上端和下端;第一连接件,所述第一连接件穿过所述第一连接孔与所述第一螺纹孔匹配;第二连接件,所述第二连接件穿过所述第二连接孔与所述第二螺纹孔匹配。由此,可以实现侧板的快速装配,同时提高电池模块的可靠性。In some embodiments of the present invention, the above-mentioned battery module further includes: a first side plate and a second side plate, the first side plate and the second side plate are respectively provided at the same position along the length direction of the battery module. On the two side walls of the stack, and the positions of the first side plate and the second side plate corresponding to the first groove and the second groove are inwardly convex to form a first convex portion and a first convex portion, respectively. Two protruding parts, the first protruding part is fitted into the first groove, the first protruding part is provided with a first connecting hole matching the first threaded hole, and the second protruding part Fitted in the second groove, the second protrusion is provided with a second connection hole matching the second threaded hole, the first side plate and the second side plate correspond to the The positions of the first through hole and the second through hole respectively form a first opening and a second opening; an isolation plate, the isolation plate is arranged on the upper end and the upper end of the stack along the length direction of the battery module. a lower end; a first connecting piece, the first connecting piece passing through the first connecting hole and matching with the first threaded hole; a second connecting piece, the second connecting piece passing through the second connecting hole and The second threaded holes are matched. Thereby, quick assembly of the side plates can be achieved, and at the same time, the reliability of the battery module can be improved.
在本发明的一些实施例中,所述第一侧板和/或所述第二侧板上设有凹凸加强筋。由此,可以有效抵抗模块内电芯的膨胀力。In some embodiments of the present invention, the first side plate and/or the second side plate are provided with concave-convex reinforcing ribs. Therefore, the expansion force of the cells in the module can be effectively resisted.
在本发明的一些实施例中,所述第一侧板与所述堆叠体之间和/或所述第二侧板与所述堆叠体之间设有缓冲板。由此,可以起到保护电芯的作用。In some embodiments of the present invention, a buffer plate is provided between the first side plate and the stack body and/or between the second side plate and the stack body. Thereby, it can play the role of protecting the battery cells.
在本发明的一些实施例中,相邻两个所述电芯之间、所述堆叠体与所述缓冲板之间、所述缓冲板分别与所述第一侧壁和所述第二侧板之间设有结构胶。由此,可以提高电池模块的可靠性。In some embodiments of the present invention, between two adjacent battery cells, between the stack and the buffer plate, and between the buffer plate and the first side wall and the second side, respectively Structural glue is provided between the boards. Thereby, the reliability of the battery module can be improved.
在本发明的一些实施例中,所述结构胶的厚度为0.05~0.2mm。由此,可以提高电芯安装的稳定性。In some embodiments of the present invention, the thickness of the structural adhesive is 0.05-0.2 mm. Thereby, the stability of the battery cell installation can be improved.
在本发明的再一个方面,本发明提出了一种电池模组。根据本发明的实施例,所述电池模组包括:In yet another aspect of the present invention, the present invention provides a battery module. According to an embodiment of the present invention, the battery module includes:
多个上述的电池模块;a plurality of the above battery modules;
第一挡板和第二挡板,所述第一挡板和所述第二挡板相对且间隔布置,并且所述多个电池模块设在所述第一挡板和所述第二挡板之间,所述第一挡板和所述第二挡板上对应所述第一开孔和所述第二开孔的位置分别设有第三开孔和第四开孔;a first baffle and a second baffle, the first baffle and the second baffle are arranged opposite and spaced apart, and the plurality of battery modules are provided on the first baffle and the second baffle in between, a third opening and a fourth opening are respectively provided on the first baffle and the second baffle at the positions corresponding to the first opening and the second opening;
第三连接件,所述第三连接件穿过所述第三开孔、所述第一开孔和所述第一通孔;a third connecting piece, the third connecting piece passes through the third opening, the first opening and the first through hole;
第四连接件,所述第四连接件穿过所述第四开孔、所述第二开孔和所述第二通孔。A fourth connecting piece passes through the fourth opening, the second opening and the second through hole.
根据本发明实施例的电池模组,通过在第一挡板和第二挡板上对应电池模块上第一开孔和第二开孔的位置分别设有第三开孔和第四开孔,然后设置第三连接件穿过所述第三开孔、所述第一开孔和所述第一通孔,设置第四连接件穿过第四开孔、第二开孔和第二通孔实现上述多个电池模块固定,相对于现有技术中相邻两个电池模块之间需要设置外设的动力连接件进行动力连接,即多个电池模块需要采用多个动力连接件进行连接,本申请的电池模组内相邻两个电池模块之间不需要设置动力连接件,而是仅采用第三连接件和第四连接件即可实现多个电池模块的相连,不仅减少了连接件使用,而且降低了电池模组的成本和重量,节省了安装空间,同时无需考虑动力连接件的连接稳定性及可靠性,降低了连接内阻,从而减少电池模组的内耗,进而使得安装该电池模组的汽车具有优异的续时里程。According to the battery module of the embodiment of the present invention, the third opening and the fourth opening are respectively provided on the first baffle and the second baffle at the positions corresponding to the first opening and the second opening on the battery module, Then a third connecting piece is arranged to pass through the third opening, the first opening and the first through hole, and a fourth connecting piece is arranged to pass through the fourth opening, the second opening and the second through hole To achieve the above-mentioned fixing of the plurality of battery modules, compared with the prior art in which a peripheral power connector needs to be provided between two adjacent battery modules for power connection, that is, multiple battery modules need to be connected by a plurality of power connectors. There is no need to set a power connector between two adjacent battery modules in the battery module of the application, but only the third connector and the fourth connector can be used to realize the connection of multiple battery modules, which not only reduces the use of connectors , and reduces the cost and weight of the battery module, saves the installation space, and at the same time does not need to consider the connection stability and reliability of the power connector, reduces the internal resistance of the connection, thereby reducing the internal consumption of the battery module, thereby making it possible to install the battery Modular cars have excellent mileage.
在本发明的第三个方面,本发明提出了一种汽车。根据本发明的实施例,所述汽车具有上述的电池模组。由此,该汽车具有优异的续时里程。In a third aspect of the present invention, the present invention proposes an automobile. According to an embodiment of the present invention, the automobile has the above-mentioned battery module. As a result, the car has excellent mileage.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是根据本发明一个实施例的电池模块中电芯的结构示意图;1 is a schematic structural diagram of a cell in a battery module according to an embodiment of the present invention;
图2是根据本发明一个实施例的电池模块中堆叠体的结构示意图;2 is a schematic structural diagram of a stack in a battery module according to an embodiment of the present invention;
图3是根据本发明一个实施例的电池模块的部分结构示意图;FIG. 3 is a partial structural schematic diagram of a battery module according to an embodiment of the present invention;
图4是根据本发明再一个实施例的电池模块中堆叠体的结构示意图;4 is a schematic structural diagram of a stack in a battery module according to yet another embodiment of the present invention;
图5是根据本发明再一个实施例的电池模块的部分结构示意图;FIG. 5 is a partial structural schematic diagram of a battery module according to still another embodiment of the present invention;
图6是根据本发明再一个实施例的电池模块的结构示意图;6 is a schematic structural diagram of a battery module according to yet another embodiment of the present invention;
图7是根据本发明一个实施例的电池模块中第一极耳保护壳的结构示意图;7 is a schematic structural diagram of a first tab protection shell in a battery module according to an embodiment of the present invention;
图8是根据本发明又一个实施例的电池模块的结构示意图;8 is a schematic structural diagram of a battery module according to yet another embodiment of the present invention;
图9是根据本发明一个实施例的电池模组的结构示意图。FIG. 9 is a schematic structural diagram of a battery module according to an embodiment of the present invention.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本发明第一个方面,本发明提出了一种电池模块。根据本发明的实施例,参考图1-8,该电池模块100包括多个堆叠体1、第一极耳保护壳2和第二极耳保护壳3。In a first aspect of the present invention, the present invention provides a battery module. According to an embodiment of the present invention, referring to FIGS. 1-8 , the
其中,堆叠体1包括多个层叠的电芯10,优选多个电芯10通过结构胶(未示出)粘接进行层叠。参考图1,电芯10的正极端部形成正极极耳101,电芯10的负极端部形成负极极耳102,并且参考图2,同一个堆叠体1中多个电芯10的正极极耳101端部层叠焊接形成正极极耳区11,同一个堆叠体1中多个电芯10的负极极耳102端部层叠焊接形成负极极耳区11,参考图2,相邻两个堆叠体1中一个堆叠体1的正极极耳区11与另一个堆叠体1的负极极耳区12焊接形成级联焊接区13。由此,相较于现有的电池模块中同一个堆叠体中电芯采用铜排进行并联以及相邻两个堆叠体采用铜排进行串联的方式,本申请的电池模块省去了电芯并联以及堆叠体串联的连接附件铜排,从而减少了模块的成本和重量,提高了空间利用率。具体的,同一个堆叠体1的多个电芯10的正极极耳101和负极极耳102端部层叠焊接以及相邻两个堆叠体1中一个堆叠体1的正极极耳区11与另一个堆叠体1的负极极耳区12层叠焊接的方式可以采用激光焊接或超声焊接。Wherein, the
进一步的,同一个堆叠体1中多个电芯10的正极极耳101按照图2所示结构折弯,并且使得折弯的正极极耳101端部层叠形成正极极耳区11,同一个堆叠体1中多个电芯10的负极极耳102也按照图2所示结构折弯,使得折弯的负极极耳102端部层叠形成负极极耳区11,同时参考图4,正极极耳101上设有第一结构孔1011,负极极耳102上设有第二结构孔1021,正极极耳区11设有多个第一结构孔1011形成的第一贯穿通道103,负极极耳区12设有多个第二结构孔102形成的第二贯穿通道104,并且参考图5,在级联焊接区13,相邻两个堆叠体1中的一个堆叠体1上的第一贯穿通道103与另一个堆叠体1上的第二贯穿通道104贯通形成辅助连接通道105,辅助连接通道105中设有辅助连接件(未示出)。具体的,通过在正极极耳101上设置第一结构孔1011,在负极极耳102上设置第二结构孔1021,在同一个堆叠体1内对多个电芯10的正极极耳101端部和负极极耳102层叠焊接时将多个第一结构孔1011重合形成第一贯穿通道103,将多个第二结构孔1011重合形成第二贯穿通道104,从而有利于正极极耳101和负极极耳102层叠时的快速定位,同时在相邻两个堆叠体1中一个堆叠体1的正极极耳区11与另一个堆叠体1的负极极耳区12层叠焊接形成级联焊接区13时将第一贯穿通道103和第二贯穿通道104重合形成辅助连接通道105,从而利于相邻两个堆叠体1形成级联焊接区13时的快速定位,并且在级联焊接区13的辅助连接通道105中设置辅助连接件可以提高相邻两个堆叠体1的可靠连接。需要说明的是,本领域技术人员可以根据实际需要对辅助连接件的具体类型进行选择,只要能实现相邻两个堆叠体1的可靠连接即可,例如辅助连接件可以为铆接件或螺栓等。Further, the
参考图6,第一极耳保护壳2分别与级联焊接区13的上端和下端卡接,即级联焊接区13处设置两个第一极耳保护壳2,两个第一极耳保护壳2分别从电池模块100的上端和下端与级联极耳区13进行卡接,并且参考图7,第一极耳保护壳2上设有第一通孔141和第一凹槽142,第一凹槽142内设有第一螺纹孔1421,参考图6,第二极耳保护壳3与位于端部的堆叠体1的正极极耳区11或负极极耳区12卡接,并且第二极耳保护壳3上设有第二通孔151和第二凹槽152,第二凹槽152内设有第二螺纹孔1521。需要说明的是,本领域技术人员可以根据实际需要对第一通孔141、第一凹槽142、第二通孔151和第二凹槽152的数量进行选择,优选地,第一极耳保护壳2上设置一个第一通孔141和一个第一凹槽142,第二极耳保护壳3上设置两个第二通孔151和两个第二凹槽152,并且两个第二通孔151对称布置,两个第二凹槽152也对称布置,同时第一凹槽142和第二凹槽152均为圆形凹槽,起到对后续侧板安装的导向,实现快速装配。具体的,第一极耳保护壳2和第二极耳保护壳3均为绝缘且阻燃的塑料,例如PP、APS、PC、PA和PA66等材质。Referring to FIG. 6 , the first
进一步,参考图8,上述电池模块还包括第一侧板16、第二侧板17、隔离板18、第一连接件(未示出)和第二连接件(未示出)。Further, referring to FIG. 8 , the above-mentioned battery module further includes a
其中,参考图8,第一侧板16和第二侧板17分别沿电池模块100的长度方向设在堆叠体1的两侧壁上,并且第一侧板16和第二侧板17上对应第一凹槽142和第二凹槽152的位置分别内凸形成第一凸部162和第二凸部172,即第一侧板16和第二侧板17上对应第一凹槽142的位置均形成第一凸部162,第一侧板16和第二侧板17上对应第二凹槽152的位置形成均形成第二凸部172,第一凸部162嵌合在第一凹槽142中,第一凸部162上设有与第一螺纹孔1421匹配的第一连接孔1621,第二凸部172嵌合在第二凹槽152中,第二凸部172上设有与第二螺纹孔1521匹配的第二连接孔1721,从而在将第一侧板16和第二侧板17设在堆叠体1的两侧壁上时只要将第一凸部162与第一凹槽142配合以及第二凸部172与第二凹槽152配合即可实现第一侧板16和第二侧板17的快速装配,同时第一侧板16和第二侧板17上对应第一通孔141和第二通孔151的位置分别形成第一开孔161和第二开孔171,即第一侧板16和第二侧板17上对应第一通孔141的位置均形成第一开孔161,第一侧板16和第二侧板17上对应第二通孔151的位置均形成第二开孔171。8 , the first side plate 16 and the second side plate 17 are respectively disposed on the two side walls of the stack 1 along the length direction of the battery module 100 , and the first side plate 16 and the second side plate 17 correspond to The positions of the first groove 142 and the second groove 152 are inwardly convex to form the first convex portion 162 and the second convex portion 172 respectively, that is, the positions on the first side plate 16 and the second side plate 17 corresponding to the first groove 142 A first convex portion 162 is formed on both, and a second convex portion 172 is formed on the first side plate 16 and the second side plate 17 corresponding to the second groove 152 , and the first convex portion 162 is fitted in the first groove 142 , the first protruding portion 162 is provided with a first connecting hole 1621 matching the first threaded hole 1421, the second protruding portion 172 is fitted into the second groove 152, and the second protruding portion 172 is provided with a second The screw holes 1521 are matched with the second connection holes 1721, so that when the first side plate 16 and the second side plate 17 are arranged on the two side walls of the stack body 1, only the first convex portion 162 needs to be matched with the first groove 142. And the second
参考图8,隔离板18沿电池模块100的长度方向设在堆叠体1的上端和下端,第一连接件穿过第一连接孔1621与第一螺纹孔1421匹配,第二连接件穿过第二连接孔1721与第二螺纹孔1521匹配,从而实现第一侧板16和第二侧板17的可靠安装。优选地,第一侧板16和/或第二侧板17上设有凹凸加强筋(未示出),从而可以有效抵抗模块内电芯的膨胀力,并且第一连接件和第二连接件均为螺栓。具体的,第一侧板16和第二侧板17材质为金属或者塑料,金属为如铝铝、铜、铁及其合金材料,金属可以采用冲压成型,塑料为热固性塑料,如SMC,其具有较高强度,热固性材料可以采用模具注塑成型。Referring to FIG. 8 , the
进一步地,参考图8,上述第一侧板16与堆叠体1之间和/或第二侧板17与堆叠体1之间设有缓冲板19,用于初期组装堆叠体1时提供固定电芯10的预紧力以及使用末期对电芯10膨胀力的吸收。需要说明的是,本领域技术人员可以根据实际需要对缓冲板21材质进行选择,例如可以为绝缘、阻燃的塑料,如PP、APS、PC、PA、PA66等材质。同时堆叠体1与缓冲板21之间、缓冲板21分别与第一侧壁16和第二侧板17之间设有结构胶,从而提高电池模块的可靠性。Further, referring to FIG. 8 , a
根据本发明实施例的电池模块,通过将多个电芯通过结构胶层叠形成堆叠体,并且同一个堆叠体中电芯的正极极耳端部层叠焊接形成正极极耳区,同一个堆叠体中电芯的负极极耳端部层叠焊接形成负极极耳区,并且相邻两个堆叠体中一个堆叠体的正极极耳区与另一个堆叠体的负极极耳区焊接形成级联焊接区,同时在级联焊接区的上下端卡接第一极耳保护壳,在位于端部的堆叠体的正极极耳区或负极极耳区卡接第二极耳保护壳,第一极耳保护壳和第二极耳保护壳的设置不仅可以有效保护级联焊接区、端部堆叠体的正极极耳和负极极耳,提高电池模块的稳定性,而且利于后续侧板的快速安装,相较于现有的电池模块中同一个堆叠体中电芯采用铜排进行并联以及相邻两个堆叠体采用铜排进行串联的方式,本申请的电池模块省去了电芯并联以及堆叠体串联的连接附件铜排,从而减少了模块的成本和重量,提高了空间利用率。According to the battery module of the embodiment of the present invention, a stack is formed by laminating a plurality of cells through structural glue, and the positive electrode tab ends of the cells in the same stack are stacked and welded to form a positive electrode tab region. The negative electrode tab ends of the cell are stacked and welded to form a negative electrode tab area, and the positive electrode tab area of one stack and the negative electrode tab area of the other stack in two adjacent stacks are welded to form a cascade welding area. The upper and lower ends of the cascade welding area are clamped with the first tab protection case, and the second tab protection case is clamped at the positive tab area or the negative electrode tab area of the stack located at the end. The first tab protection case and The arrangement of the second tab protection shell can not only effectively protect the cascading welding area, the positive tabs and the negative tabs of the end stack, improve the stability of the battery module, but also facilitate the quick installation of the subsequent side plates. In some battery modules, the cells in the same stack are connected in parallel by copper bars, and the two adjacent stacks are connected in series by copper bars. The battery module of the present application omits the connection accessories for the parallel connection of the cells and the series connection of the stacks. Copper bars, thereby reducing the cost and weight of the module and improving space utilization.
在本发明的再一个方面,本发明提出了一种电池模组。根据本发明的实施例,参考图9,电池模组包括:电池模块100、第一挡板200、第二挡板300、第三连接件400和第四连接件500。In yet another aspect of the present invention, the present invention provides a battery module. According to an embodiment of the present invention, referring to FIG. 9 , the battery module includes: a
其中,参考图9,该电池模组包括多个上述的省去了电芯并联以及堆叠体串联的连接附件铜排的电池模块100,多个电池模块100依次排列布置,并且多个电池模块100的第一开孔161贯通,同时多个电池模块100的第二开孔171贯通。Referring to FIG. 9 , the battery module includes a plurality of the above-mentioned
参考图9,第一挡板200和第二挡板300相对且间隔布置,多个电池模块100设在第一挡板200和第二挡板300之间,第一挡板200和第二挡板300上对应第一开孔161和第二开孔171的位置分别设有第三开孔201和第四开孔301,即第一挡板200和第二挡板300上对应第一开孔161的位置均设有第三开孔201,第一挡板200和第二挡板300上对应第二开孔171的位置均设有第四开孔301。Referring to FIG. 9 , the
其中,第三连接件400穿过第三开孔201、第一开孔161和第一通孔141,第四连接件500穿过第四开孔301、第二开孔171和第二通孔151,从而采用第三连接件400和第四连接件500即可实现多个电池模块100的固定。优选地,第三连接件400和第四连接件500均包括螺栓51和螺母52,以第一挡板200靠近多个电池模块100的第一侧板16,第二挡板300靠近多个电池模块100的第二侧板17为例,螺栓51依次穿过第一挡板200上的第三开孔201、第一侧板16上的第一开孔161、第一极耳保护壳2上的第一通孔141、第二侧板17上的第一开孔161以及第二挡板300上的第三开孔201,并且螺母52设在第二挡板300上远离第一挡板200的一侧且与螺栓51配合锁死;螺栓51穿过第一挡板200上的第四开孔301、第一侧板16上的第二开孔171、第二极耳保护壳3上的第二通孔151、第二侧板17上的第二开孔171以及第二挡板300上的第四开孔301,并且螺母52设在第二挡板300上远离第一挡板200的一侧且与螺栓51配合锁死。The third connecting
相对于现有技术中相邻两个电池模块之间需要设置外设的动力连接件进行动力连接,即多个电池模块需要采用多个动力连接件进行连接,本申请的电池模组内相邻两个电池模块之间不需要设置动力连接件,而是仅采用第三连接件和第四连接件即可实现多个电池模块的相连,不仅减少了连接件使用,而且降低了电池模组的成本和重量,节省了安装空间,同时无需考虑动力连接件的连接稳定性及可靠性,降低了连接内阻,从而减少电池模组的内耗,进而使得安装该电池模组的汽车具有优异的续时里程。需要说明的是,上述针对电池模块所描述的特征和优点同样适用于该电池模组,此处不再赘述。Compared with the prior art, a peripheral power connector needs to be set between two adjacent battery modules for power connection, that is, multiple battery modules need to be connected by multiple power connectors. There is no need to set a power connector between the two battery modules, but only the third connector and the fourth connector can be used to realize the connection of multiple battery modules, which not only reduces the use of connectors, but also reduces the cost of battery modules. The cost and weight save the installation space, and at the same time do not need to consider the connection stability and reliability of the power connector, reduce the internal resistance of the connection, thereby reducing the internal consumption of the battery module, so that the car with the battery module installed has excellent continuity. time mileage. It should be noted that the features and advantages described above for the battery module are also applicable to the battery module, which will not be repeated here.
在本发明的第三个方面,本发明提出了一种汽车。根据本发明的实施例,所述汽车具有上述的电池模组。优选地,该汽车为新能源汽车。由此,该汽车具有优异的续时里程。需要说明的是,上述针对电池模组所描述的特征和优点同样适用于该汽车,此处不再赘述。In a third aspect of the present invention, the present invention proposes an automobile. According to an embodiment of the present invention, the automobile has the above-mentioned battery module. Preferably, the vehicle is a new energy vehicle. As a result, the car has excellent mileage. It should be noted that the features and advantages described above for the battery module are also applicable to the vehicle, and will not be repeated here.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present invention. Embodiments are subject to variations, modifications, substitutions and variations.
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