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CN111468875A - Feeding device and circumference welding machine - Google Patents

Feeding device and circumference welding machine Download PDF

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Publication number
CN111468875A
CN111468875A CN202010364567.2A CN202010364567A CN111468875A CN 111468875 A CN111468875 A CN 111468875A CN 202010364567 A CN202010364567 A CN 202010364567A CN 111468875 A CN111468875 A CN 111468875A
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Prior art keywords
clamping
workpiece
level
material level
feeding device
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Inventor
孙涛
于思贺
冯晓堤
周波
徐艳归
李亮
郑建杰
房忠明
孟旋
王占坤
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Gree Electric Appliances Inc of Zhuhai
Gree Shijiazhuang Small Home Appliances Co Ltd
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Gree Electric Appliances Inc of Zhuhai
Gree Shijiazhuang Small Home Appliances Co Ltd
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Priority to CN202010364567.2A priority Critical patent/CN111468875A/en
Publication of CN111468875A publication Critical patent/CN111468875A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass

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  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明提供了一种上料装置及圆周焊接机,解决了人工将散热片放至圆周焊接机加工料位上工作效率低的问题。该上料装置包括待料位、夹料机构和推送机构,夹料机构用于夹取或释放工件;推送机构与夹料机构连接并能带动夹料机构在待料位和加工料位之间可移动的设置,以在夹料机构夹取待料位上的工件后,推送机构将夹料机构移动至加工料位处,且待夹料机构在加工料位上释放工件后推送机构将夹料机构输送至待料位上以继续夹取另一工件;圆周焊接机包括加工料位和上述上料装置;本发明员工只需在待料位上放置散热片,可实现一人多机,无需等圆周机完成上一散热片的焊接且焊接机头恢复原位再在加工料位上放料,减少待机时间,提高上料、加工效率。

Figure 202010364567

The invention provides a feeding device and a circumferential welding machine, which solves the problem of low work efficiency in manually placing the heat sink on the machining material level of the circumferential welding machine. The feeding device includes a waiting level, a clamping mechanism and a pushing mechanism. The clamping mechanism is used to clamp or release the workpiece; the pushing mechanism is connected with the clamping mechanism and can drive the clamping mechanism between the waiting level and the processing material level. A movable setting, so that after the clamping mechanism clamps the workpiece on the material level, the pushing mechanism moves the clamping mechanism to the processing material level, and after the clamping mechanism releases the workpiece on the processing material level, the pushing mechanism will clamp the workpiece. The material mechanism is transported to the waiting material position to continue to clamp another workpiece; the circumferential welding machine includes the processing material position and the above-mentioned feeding device; the employee only needs to place the heat sink on the waiting material position, which can realize one person and multiple machines without the need for Wait until the circular machine completes the welding of the last heat sink and the welding head returns to its original position, and then discharges the material on the processing material level, reducing the standby time and improving the feeding and processing efficiency.

Figure 202010364567

Description

上料装置及圆周焊接机Feeding device and circular welding machine

技术领域technical field

本发明涉及散热片加工技术领域,尤其是涉及一种上料装置及圆周焊接机。The invention relates to the technical field of heat sink processing, in particular to a feeding device and a circumferential welding machine.

背景技术Background technique

目前在使用圆周机进行电热油汀生产时,受设备作业时间及场地限制,需要人工将散热片直接放置到圆周机的加工料位上,圆周机感应到散热片放料到位,焊接机头开始动作,开始完成焊接工序。At present, when using the circular machine for the production of electric heating oil, due to the limitation of equipment operation time and site, it is necessary to manually place the heat sink directly on the processing material level of the circular machine. The circular machine senses that the heat sink is in place, and the welding head begins action to start the welding process.

本申请人发现现有技术至少存在以下技术问题:现有上料过程是人工直接将散热片放置于加工料位上,上料时必须在圆周焊接机完成上一片散热片的焊接,且焊接机头恢复原位,员工才能将下一片散热片放在加工料位,存在等待圆周焊接机的复位时间。一旦生产连续性因意外被打断,散热片不能及时放到位,就会出现圆周机等待散热片的情况,影响生产效率。且人工上料的操作可靠性低,且每名员工只能给最多2台圆周机上料,上料效率低。The applicant found that the prior art has at least the following technical problems: the existing feeding process is to manually place the heat sink directly on the processing material level, and the welding of the last heat sink must be completed on a circumferential welding machine during feeding, and the welding machine When the head is restored to its original position, the employee can put the next fin on the processing material level, and there is a waiting time for the reset of the circumferential welding machine. Once the production continuity is accidentally interrupted and the heat sink cannot be placed in place in time, the circular machine will wait for the heat sink, which will affect the production efficiency. In addition, the operation reliability of manual feeding is low, and each employee can only feed at most 2 circular machines, so the feeding efficiency is low.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供上料装置及圆周焊接机,以解决现有技术中存在的人工将散热片放至圆周焊接机的加工料位上工作效率低的技术问题;本发明提供的诸多技术方案中的优选技术方案所能产生的诸多技术效果详见下文阐述。The purpose of the present invention is to provide a feeding device and a circumferential welding machine, so as to solve the technical problem in the prior art that the heat sink is manually placed on the processing material level of the circumferential welding machine and the working efficiency is low; many technical solutions provided by the present invention. The many technical effects that can be produced by the preferred technical solutions in the above are described in detail below.

为实现上述目的,本发明提供了以下技术方案:For achieving the above object, the invention provides the following technical solutions:

本发明提供的上料装置,包括待料位、夹料机构和推送机构,其中:The feeding device provided by the present invention includes a waiting level, a clamping mechanism and a pushing mechanism, wherein:

所述夹料机构用于夹取或释放工件;The clamping mechanism is used for clamping or releasing the workpiece;

所述推送机构与所述夹料机构连接并带动所述夹料机构在所述待料位和加工料位之间可移动的设置,以在所述夹料机构夹取所述待料位上的工件后,所述推送机构将所述夹料机构移动至所述加工料位处,且待所述夹料机构在所述加工料位上释放工件后所述推送机构将所述夹料机构输送至所述待料位上以继续夹取另一工件。The pushing mechanism is connected with the clamping mechanism and drives the clamping mechanism to be movable between the waiting material level and the processing material level, so as to clamp the material clamping mechanism on the waiting material level After the workpiece is removed, the pushing mechanism moves the clamping mechanism to the processing material level, and after the clamping mechanism releases the workpiece at the processing material level, the pushing mechanism pushes the clamping mechanism It is transported to the waiting position to continue to grip another workpiece.

优选的,所述夹料机构包括多个夹料气缸和设置于所述夹料气缸的伸缩端上的夹持部,所有所述夹持部之间形成有用于夹持所述工件的夹持空间,所述夹持部能在所述夹料气缸的伸缩下由多个方向可调节的设置以使所述夹持部能够夹持或释放所述工件。Preferably, the clamping mechanism includes a plurality of clamping cylinders and clamping parts arranged on the telescopic ends of the clamping cylinders, and clamping parts for clamping the workpiece are formed between all the clamping parts Space, the clamping part can be adjusted in multiple directions under the expansion and contraction of the clamping cylinder, so that the clamping part can clamp or release the workpiece.

优选的,所述夹料机构包括至少两个相对设置的夹料气缸和挡板,所述挡板设置于所述夹料气缸的伸缩端上,且所述挡板至少设置于所述工件的相对两侧,所述夹料气缸能推动其上的所述挡板背向运动以释放所述工件,或带动其上的所述挡板相向运动以夹持所述工件。Preferably, the clamping mechanism includes at least two clamping cylinders and baffles arranged opposite to each other, the baffles are arranged on the telescopic ends of the clamping cylinders, and the baffles are at least arranged on the side of the workpiece. On the opposite sides, the clamping cylinder can push the baffles on it to move back to release the workpiece, or drive the baffles on it to move toward each other to clamp the workpiece.

优选的,所述挡板沿所述工件的宽度方向设置于所述工件的相对两侧。Preferably, the baffles are arranged on opposite sides of the workpiece along the width direction of the workpiece.

优选的,所有所述夹料气缸水平布置且其上端形成有用于支撑所述工件的承托面,所述承托面的水平高度能够等于或高于所述加工料位的水平高度。Preferably, all the clamping cylinders are arranged horizontally and their upper ends are formed with a bearing surface for supporting the workpiece, and the level of the bearing surface can be equal to or higher than the level of the processing material level.

优选的,所述推送机构包括驱动机构,所述驱动机构与所述夹料机构之间通过连接板连接,所述连接板设置于所述加工料位的下部且所述连接板能在所述驱动机构伸缩时带动所述夹料机构在所述待料位与所述加工料位之间运动。Preferably, the pushing mechanism includes a driving mechanism, the driving mechanism and the clamping mechanism are connected by a connecting plate, the connecting plate is arranged at the lower part of the processing material level, and the connecting plate can When the driving mechanism extends and retracts, the clamping mechanism is driven to move between the waiting material level and the processing material level.

优选的,所述上料装置还包括升降机构,所述升降机构与所述推送机构连接并用于带动所述推送机构在垂直方向上上升或下降。Preferably, the feeding device further includes a lifting mechanism, which is connected to the pushing mechanism and used to drive the pushing mechanism to ascend or descend in a vertical direction.

优选的,所述升降机构包括升降气缸,所述升降气缸竖直布置且通过安装板与所述推送机构连接,所述升降气缸的伸出端上升时所述夹料机构能将所述工件夹持固定在等于或高于所述加工料位的水平高度上;所述升降气缸的伸出端下降时所述夹料机构的上沿能降低至所述加工料位以下。Preferably, the lifting mechanism includes a lifting cylinder, the lifting cylinder is arranged vertically and is connected to the pushing mechanism through a mounting plate, and the clamping mechanism can clamp the workpiece when the extension end of the lifting cylinder rises It is held and fixed at a level equal to or higher than the processing material level; when the extension end of the lifting cylinder descends, the upper edge of the clamping mechanism can be lowered below the processing material level.

优选的,所述升降气缸的数量为两个,且两个所述升降气缸设置于所述推送机构的相对两侧。Preferably, the number of the lifting cylinders is two, and the two lifting cylinders are arranged on opposite sides of the pushing mechanism.

优选的,所述夹料机构上设置有光电传感器,所述光电传感器连接有控制器,所述控制器与所述夹料气缸连接,所述光电传感器用于在检测到所述挡板之间夹持有工件时向所述控制器发送电信号以触发所述控制器在接收到所述电信号时控制所述夹料气缸收缩夹紧所述工件。Preferably, the clamping mechanism is provided with a photoelectric sensor, the photoelectric sensor is connected with a controller, the controller is connected with the clamping cylinder, and the photoelectric sensor is used for detecting the baffle between the When the workpiece is clamped, an electric signal is sent to the controller to trigger the controller to control the clamping cylinder to shrink and clamp the workpiece when the electric signal is received.

本发明还提供了一种圆周焊接机,包括加工料位及上述上料装置,所述上料装置用于散热片的上料。The invention also provides a circumferential welding machine, which includes a processing material level and the above-mentioned feeding device, and the feeding device is used for feeding the heat sink.

本发明与现有技术相比,具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明提供的上料装置,员工只需将散热片放在圆周焊接机的待料位上,夹料机构夹取待料位上的工件后,推送机构能够将夹料机构移动至圆周机的加工料位处,且待夹料机构在加工料位上释放工件后推送机构将夹料机构输送至待料位上以继续夹取另一工件;整个上料过程,员工只需在待料位上放置散热片即可,可实现一人多机,不必直接将但热片放置于加工料位上,也即,无需等圆周机完成上一片散热片的焊接且焊接机头恢复原位上再在加工料位上放料,减少待机时间,提高散热片的上料效率和加工效率。1. With the feeding device provided by the present invention, the employee only needs to place the heat sink on the waiting position of the circumferential welding machine. After the clamping mechanism clamps the workpiece on the waiting position, the push mechanism can move the clamping mechanism to the circumference of the welding machine. At the processing material level of the machine, and after the clamping mechanism releases the workpiece on the processing material level, the push mechanism transports the clamping mechanism to the waiting material level to continue to clamp another workpiece; the entire feeding process, the staff only needs to wait The heat sink can be placed on the material level, which can realize multiple machines by one person. It is not necessary to directly place the heat sink on the processing material level. Then, the material is discharged at the processing material level to reduce the standby time and improve the feeding efficiency and processing efficiency of the heat sink.

2、本发明提供的圆周焊接机,由于具备上述上料装置,故员工只需在待料位上放置散热片即可,可实现一人多机,不必等圆周机完成上一片散热片的焊接且焊接机头恢复原位上再在加工料位上放料,减少待机时间,提高散热片的上料效率和加工效率。2. Since the circumferential welding machine provided by the present invention is equipped with the above-mentioned feeding device, the employee only needs to place the heat sink on the waiting material position, which can realize multiple machines by one person, and it is not necessary to wait for the circumferential machine to complete the welding of the last heat sink and The welding head returns to its original position and then discharges the material at the processing material level, which reduces the standby time and improves the feeding efficiency and processing efficiency of the heat sink.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.

图1是本发明上料装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the feeding device of the present invention;

图2是上料装置的正视结构示意图;Fig. 2 is the front view structure schematic diagram of the feeding device;

图3是上料装置的侧视结构示意图;Fig. 3 is the side view structure schematic diagram of the feeding device;

图4是上料装置的夹料机构夹紧散热片时的结构示意图;4 is a schematic structural diagram of the clamping mechanism of the feeding device when clamping the heat sink;

图5是推送机构将夹持有散热片的夹紧机构输送至加工料位上的状态结构示意图;5 is a schematic structural diagram of the state in which the push mechanism transports the clamping mechanism holding the heat sink to the processing material level;

图6是推送机构将夹紧机构输送至待料位的状态结构示意图;Figure 6 is a schematic structural diagram of the state in which the push mechanism transports the clamping mechanism to the waiting position;

图中:11、夹料气缸;12、挡板;In the picture: 11. Clamping cylinder; 12. Baffle plate;

21、无杆气缸;22、连接板;21. Rodless cylinder; 22. Connecting plate;

31、升降气缸;32、安装板;4、加工料位;5、散热片;6、托料板。31. Lifting cylinder; 32. Mounting plate; 4. Processing material level; 5. Heat sink; 6. Supporting plate.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“长度”、“宽度”、“高度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“侧”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "length", "width", "height", "upper", "lower", "front", "rear", "left", " The orientation or positional relationship indicated by "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side", etc. is based on the orientation or positional relationship shown in the accompanying drawings, It is only for the convenience of describing the present invention and simplifying the description, not to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

实施例1Example 1

参见图1-图6所示,图1是本发明上料装置的整体结构示意图;图2是上料装置的正视结构示意图;图3是上料装置的侧视结构示意图;图4是上料装置的夹料机构夹紧散热片时的结构示意图;图5是推送机构将夹持有散热片的夹紧机构输送至加工料位上的状态结构示意图;图6是推送机构将夹紧机构输送至待料位的状态结构示意图。Referring to Fig. 1 to Fig. 6, Fig. 1 is a schematic diagram of the overall structure of the feeding device of the present invention; Fig. 2 is a schematic front view of the feeding device; Fig. 3 is a schematic side view of the feeding device; Fig. 4 is a schematic diagram of the feeding device The schematic diagram of the structure when the clamping mechanism of the device clamps the heat sink; Figure 5 is a schematic diagram of the state structure in which the push mechanism transports the clamping mechanism with the heat sink to the processing material level; Figure 6 is the push mechanism to transport the clamping mechanism Schematic diagram of the state structure to the waiting level.

本实施例提供了一种上料装置,该上述料装置包括待料位、夹料机构和推送机构,其中:待料位靠近加工装置如圆周焊接机设置,其作用是暂时放置并支撑工件,如散热片5,其可以是两相对设置的承托板,该承托板可由散热片5的两侧支撑工件;This embodiment provides a feeding device, the above-mentioned feeding device includes a material waiting level, a clamping mechanism and a pushing mechanism, wherein: the waiting material level is set close to a processing device such as a circumferential welding machine, and its function is to temporarily place and support the workpiece, For example, the heat sink 5 can be two oppositely arranged support plates, and the support plates can support the workpiece from both sides of the heat sink 5;

上述夹料机构用于夹取或释放工件;The above-mentioned clamping mechanism is used to clamp or release the workpiece;

推送机构与夹料机构连接并带动夹料机构在待料位和加工料位4之间可移动的设置,以在夹料机构夹取待料位上的工件后,推送机构将夹料机构移动至加工料位4处,且待夹料机构在加工料位4上释放工件后推送机构将夹料机构输送至待料位上以继续夹取另一工件。The pushing mechanism is connected with the clamping mechanism and drives the clamping mechanism to be movable between the waiting material level and the processing material level 4, so that after the clamping mechanism clamps the workpiece on the waiting material level, the pushing mechanism moves the clamping mechanism To the processing material level 4, and after the clamping mechanism releases the workpiece on the processing material level 4, the push mechanism transports the clamping mechanism to the waiting material level to continue to clamp another workpiece.

其中,加工料位4为加工装置原有部件,如图1所示,圆周焊接机的加工料位4通过托料板6承托固定。该上料装置另设置了待料位,起到暂时放置工件的作用,员工可将工件如散热片5放置于待料位上通过夹料机构及推送机构的配合上料至加工料位4,而无需直接放置在加工料位4上,省去了等待圆周焊接机复位的待机时间。Among them, the processing material level 4 is an original part of the processing device. As shown in FIG. 1 , the processing material level 4 of the circumferential welding machine is supported and fixed by the material support plate 6 . The feeding device is also provided with a waiting position, which plays the role of temporarily placing the workpiece. The employee can place the workpiece such as the heat sink 5 on the waiting position and feed it to the processing material position 4 through the cooperation of the clamping mechanism and the pushing mechanism. It does not need to be directly placed on the processing material level 4, which saves the standby time waiting for the reset of the circumferential welding machine.

该上料装置中的夹料机构夹取待料位上的工件后,推送机构能够将夹料机构移动至圆周焊接机的加工料位4处,且待夹料机构在加工料位4上释放工件后推送机构将夹料机构输送至待料位上以继续夹取另一工件;整个上料过程,员工只需在待料位上放置散热片5即可,可实现一人多机,无需等圆周焊接机完成上一片散热片5的焊接且焊接机头恢复原位上再在加工料位4上放料,减少待机时间,提高散热片5的上料效率和加工效率After the clamping mechanism in the feeding device clamps the workpiece on the material level, the push mechanism can move the clamping mechanism to the processing material level 4 of the circumferential welding machine, and the material clamping mechanism to be released on the processing material level 4 After the workpiece, the push mechanism transports the clamping mechanism to the waiting position to continue to clamp another workpiece; in the whole feeding process, the employee only needs to place the heat sink 5 on the waiting position, which can realize multiple machines for one person without waiting. The circumferential welding machine completes the welding of the last heat sink 5 and the welding head returns to its original position, and then discharges the material on the processing material level 4, which reduces the standby time and improves the feeding efficiency and processing efficiency of the heat sink 5.

作为可选地实施方式,上述夹料机构包括多个夹料气缸11和设置于夹料气缸11的伸缩端上的夹持部,所有夹持部之间形成有用于夹持工件的夹持空间,夹持部能在夹料气缸11的伸缩下由多个方向可调节的设置以使夹持部能够夹持或释放工件。As an optional embodiment, the above-mentioned clamping mechanism includes a plurality of clamping cylinders 11 and clamping parts arranged on the telescopic ends of the clamping cylinders 11 , and a clamping space for clamping the workpiece is formed between all clamping parts. , the clamping part can be adjusted in multiple directions under the expansion and contraction of the clamping cylinder 11 so that the clamping part can clamp or release the workpiece.

当需要夹持待料位上的工件时,夹料气缸11收缩并由工件的不同位置夹持固定工件,待需要释放工件时,夹料气缸11的伸缩端伸展以增大夹持空间的范围将工件放至加工料位4上。When the workpiece on the material level needs to be clamped, the clamping cylinder 11 contracts and clamps and fixes the workpiece at different positions of the workpiece. When the workpiece needs to be released, the telescopic end of the clamping cylinder 11 extends to increase the scope of the clamping space Place the workpiece on the processing level 4.

为了便于夹料机构夹持和释放工件,作为可选地实施方式,参见图1-图3所示,夹料机构包括至少两个相对设置的夹料气缸11和挡板12,挡板12设置于夹料气缸11的伸缩端上,具体的,挡板12垂直固定于夹料气缸11的伸缩杆上;且挡板12至少设置于工件的相对两侧,夹料气缸11能推动其上的挡板12背向运动以释放工件,或带动其上的挡板12相向运动以夹持工件。In order to facilitate the clamping mechanism to clamp and release the workpiece, as an optional embodiment, as shown in FIG. 1 to FIG. 3 , the clamping mechanism includes at least two oppositely arranged clamping cylinders 11 and a baffle 12 , and the baffle 12 is provided with On the telescopic end of the clamping cylinder 11, specifically, the baffle 12 is vertically fixed on the telescopic rod of the clamping cylinder 11; and the baffles 12 are arranged at least on opposite sides of the workpiece, and the clamping cylinder 11 can push the The baffle plate 12 moves back to release the workpiece, or drives the baffle plate 12 thereon to move toward each other to clamp the workpiece.

其中,挡板12的结构不做具体限定,其能由工件的两侧夹持固定工件在输送机构移动的过程中防止工件脱出即可。为了实现挡板12的背向和相向运动,两侧气缸的伸缩端相对设置。如图1-图3所示,本实施例中在工件的相对两侧分别设置两个夹料气缸11以便于更为稳固的夹持工件。Wherein, the structure of the baffle 12 is not specifically limited, and the two sides of the workpiece can clamp and fix the workpiece to prevent the workpiece from falling out during the movement of the conveying mechanism. In order to realize the backward and opposite movement of the baffle 12 , the telescopic ends of the cylinders on both sides are arranged opposite to each other. As shown in FIGS. 1 to 3 , in this embodiment, two clamping cylinders 11 are respectively provided on opposite sides of the workpiece so as to clamp the workpiece more stably.

作为可选地实施方式,参见图1和图2所示,多个挡板12沿工件的宽度方向设置于工件的相对两侧。对于散热片5,夹料气缸11和对应的挡板12设置沿散热片5的宽度方向设置于散热片5的相对两侧,可更为稳固的夹持散热片5。As an optional embodiment, as shown in FIG. 1 and FIG. 2 , a plurality of baffles 12 are disposed on opposite sides of the workpiece along the width direction of the workpiece. For the heat sink 5 , the clamping cylinder 11 and the corresponding baffles 12 are disposed on opposite sides of the heat sink 5 along the width direction of the heat sink 5 , which can clamp the heat sink 5 more stably.

作为可选地实施方式,结合图1、图2和图6所示,所有夹料气缸11水平布置且其上端形成有用于支撑工件的承托面,承托面的水平高度能够等于或高于加工料位4的水平高度,具体的,当需要将工件放置于加工料位4上时,承托面的高度等于或略微高于加工料位4的高度,使得夹料气缸11舒张时,工件刚好释放在加工料位4上。As an optional embodiment, as shown in FIG. 1 , FIG. 2 and FIG. 6 , all the clamping cylinders 11 are arranged horizontally and their upper ends are formed with a bearing surface for supporting the workpiece, and the level of the bearing surface can be equal to or higher than The horizontal height of the processing material level 4, specifically, when the workpiece needs to be placed on the processing material level 4, the height of the bearing surface is equal to or slightly higher than the height of the processing material level 4, so that when the clamping cylinder 11 is relaxed, the workpiece Just released at processing level 4.

将工件放置于夹料气缸11的承托面上时,该承托面水平支撑散热片5,且同时多个挡板12由工件的相对两侧夹持,通过承托与夹持相结合的固定方式,使得工件在夹料机构上更为稳固,防止在输送机构的移动过程中工件脱离或掉落。When the workpiece is placed on the supporting surface of the clamping cylinder 11, the supporting surface supports the heat sink 5 horizontally, and at the same time, the plurality of baffles 12 are clamped by opposite sides of the workpiece. The fixing method makes the workpiece more stable on the clamping mechanism and prevents the workpiece from falling off or falling off during the movement of the conveying mechanism.

其中,本实施例的同侧挡板12和/或同侧夹料气缸11之间预留有允许加工料位4通过的空间,当输送机构将夹持有工件的夹料机构移动至加工料位4处时,加工料位4能进入夹料机构内并位于工件的下方,夹料气缸11伸展时,工件即被放置于加工料位4上。Wherein, a space for allowing the passage of the processing material level 4 is reserved between the same-side baffle 12 and/or the same-side clamping cylinder 11 in this embodiment. When the conveying mechanism moves the clamping mechanism holding the workpiece to the processing material When the position is 4, the processing material position 4 can enter the clamping mechanism and is located below the workpiece. When the clamping cylinder 11 is extended, the workpiece is placed on the processing material position 4.

作为可选地实施方式,参见图1-图3所示,本实施例的推送机构包括驱动机构,驱动机构与夹料机构之间通过连接板22连接,连接板22设置于加工料位4的下部且连接板22能在驱动机构伸缩时带动夹料机构在待料位与加工料位4之间运动。As an optional embodiment, as shown in FIGS. 1 to 3 , the pushing mechanism of this embodiment includes a driving mechanism, and the driving mechanism and the clamping mechanism are connected by a connecting plate 22 , and the connecting plate 22 is arranged on the side of the processing material level 4 . The lower part and the connecting plate 22 can drive the clamping mechanism to move between the waiting material level and the processing material level 4 when the driving mechanism is extended and retracted.

本实施例中的驱动机构采用无杆气缸21,无杆气缸21通过连接板22连接夹料机构,无杆气缸21将夹料机构推出或收回,使工件(散热片5)在待料位和加工料位4上做直线运动。The driving mechanism in this embodiment adopts a rodless cylinder 21. The rodless cylinder 21 is connected to the clamping mechanism through the connecting plate 22. The rodless cylinder 21 pushes out or retracts the clamping mechanism, so that the workpiece (heat sink 5) is at the waiting position and Make a linear motion on the processing material level 4.

由于夹料气缸11的伸缩杆端部设置有挡板12,挡板12垂直设置且挡板12的上沿高于工件的上表面,当释放工件后,需要夹料机构能够重新移动至待料位处夹取下一工件,为了防止挡板12的影响,作为可选地实施方式,参见图1、图4-图6所示,本实施例的上料装置还包括升降机构,升降机构与推送机构连接并用于带动推送机构和夹料机构在垂直方向上上升或下降。Since the end of the telescopic rod of the clamping cylinder 11 is provided with a baffle 12, the baffle 12 is vertically arranged and the upper edge of the baffle 12 is higher than the upper surface of the workpiece. The next workpiece is clamped at the position. In order to prevent the influence of the baffle 12, as an optional embodiment, as shown in FIG. 1, FIG. 4-FIG. 6, the feeding device in this The pushing mechanism is connected and used to drive the pushing mechanism and the clamping mechanism to ascend or descend in the vertical direction.

当夹料机构在加工料位4上释放工件后,升降机构带动推送机构下降同时使得夹料机构下降,具体的,当挡板12的上沿低于工件的下端面,推送机构再推动夹料机构归位,挡板12不会碰触到工件使得工件掉落,防止影响加工的正常进行。After the clamping mechanism releases the workpiece on the processing material level 4, the lifting mechanism drives the pushing mechanism to descend and simultaneously lowers the clamping mechanism. Specifically, when the upper edge of the baffle 12 is lower than the lower end face of the workpiece, the pushing mechanism pushes the clamping mechanism again. When the mechanism is returned to its original position, the baffle 12 will not touch the workpiece to cause the workpiece to fall, so as to prevent the normal processing from being affected.

作为可选地实施方式,参见图1、图4-图6所示,本实施例的升降机构包括升降气缸31,升降气缸31竖直布置且通过安装板32与推送机构连接,升降气缸31的伸出端上升时夹料机构能将工件夹持固定在等于或高于加工料位4的水平高度上;升降气缸31的伸出端下降时夹料机构的上沿能降低至加工料位4以下,具体的,挡板12的上沿能降低至加工料位4的上端面(工件的下端面)以下。As an optional embodiment, as shown in FIGS. 1 and 4 to 6 , the lifting mechanism of this embodiment includes a lifting cylinder 31 , which is arranged vertically and is connected to the pushing mechanism through a mounting plate 32 . When the extension end rises, the clamping mechanism can clamp and fix the workpiece at a level equal to or higher than the processing material level 4; when the extension end of the lifting cylinder 31 is lowered, the upper edge of the clamping mechanism can be lowered to the processing material level 4 Hereinafter, specifically, the upper edge of the baffle plate 12 can be lowered below the upper end surface (lower end surface of the workpiece) of the processing level 4 .

结合图5和图6所示,当无杆气缸21通过连接板22将夹料机构输送至加工料位4处,夹料气缸11伸展(舒张),两侧的挡板12背向运动,工件被释放至加工料位4上;升降气缸31带动输送机构和夹料机构下降,当挡板12的上沿降低至加工料位4的上端面以下时(挡板12不会将散热片5碰落),输送机构中的无杆气缸21推动夹料机构复位至待料位处,继续夹取下一工件。5 and 6, when the rodless cylinder 21 transports the clamping mechanism to the processing material level 4 through the connecting plate 22, the clamping cylinder 11 stretches (relaxes), the baffles 12 on both sides move back, and the workpiece is released to the processing material level 4; the lifting cylinder 31 drives the conveying mechanism and the clamping mechanism to descend, when the upper edge of the baffle 12 is lowered below the upper end face of the processing material level 4 (the baffle 12 will not touch the heat sink 5 ). drop), the rodless cylinder 21 in the conveying mechanism pushes the clamping mechanism to reset to the waiting position, and continues to clamp the next workpiece.

作为可选地实施方式,参见图5和图6所示,本实施例的升降气缸31的数量为两个,且两个升降气缸31设置于推送机构的相对两侧。As an optional embodiment, as shown in FIGS. 5 and 6 , the number of lifting cylinders 31 in this embodiment is two, and the two lifting cylinders 31 are arranged on opposite sides of the pushing mechanism.

两个升降气缸31连接于输送机构的两侧能够更为稳固的带动输送机构的上升或下降,具体的采用三轴气缸作为升降气缸31,三轴气缸可承受输送机构带来的侧向力,在载有侧部负载的情况下稳定伸展。具体的,参见图4所示,三轴气缸的侧部可通过安装板32与输送机构连接。The two lifting cylinders 31 are connected to the two sides of the conveying mechanism to more stably drive the lifting or lowering of the conveying mechanism. Specifically, a three-axis cylinder is used as the lifting cylinder 31, and the three-axis cylinder can withstand the lateral force brought by the conveying mechanism. Stable extension with side load. Specifically, as shown in FIG. 4 , the side part of the three-axis cylinder can be connected to the conveying mechanism through the mounting plate 32 .

为了提高上料装置的自动化程度,作为可选地实施方式,本实施例的夹料机构上设置有光电传感器,光电传感器连接有控制器,控制器与夹料气缸11连接,光电传感器用于在检测到挡板12之间夹持有工件时向控制器发送电信号以触发控制器在接收到电信号时控制夹料气缸11收缩夹紧工件。In order to improve the automation degree of the feeding device, as an optional implementation, the clamping mechanism of this embodiment is provided with a photoelectric sensor, the photoelectric sensor is connected with a controller, the controller is connected with the clamping cylinder 11, and the photoelectric sensor is used for When it is detected that the workpiece is clamped between the baffles 12, an electrical signal is sent to the controller to trigger the controller to control the clamping cylinder 11 to shrink and clamp the workpiece when the electric signal is received.

上述光电传感器可设置于夹料气缸11的侧部,其感应方向朝上设置,用于感知工件的有无。其中,光电传感器为本领域内的成熟技术,其与PLC连接的方式为本领域内技术人员所熟知的方式,在此不做赘述。The above-mentioned photoelectric sensor can be arranged on the side of the clamping cylinder 11 , and its sensing direction is upwardly arranged to sense the presence or absence of the workpiece. Among them, the photoelectric sensor is a mature technology in the art, and the way of connecting it with the PLC is a way well known to those skilled in the art, which will not be repeated here.

优选的,控制器还可与推送机构中的无杆气缸21连接并用于控制无杆气缸21的伸缩。Preferably, the controller can also be connected with the rodless cylinder 21 in the push mechanism and used to control the expansion and contraction of the rodless cylinder 21 .

以圆周焊接机加工散热片5为例,该上料装置的工作过程为:Taking the heat sink 5 processed by the circumferential welding machine as an example, the working process of the feeding device is as follows:

1、员工将散热片5放置在待料位上,如图1所示;1. The employee places the heat sink 5 on the waiting position, as shown in Figure 1;

2、夹料机构上的光电传感器被散热片5阻挡触发,传输信号给PLC控制器,PLC发出夹紧信号给控制夹料气缸11的电磁阀,电磁阀被触发动作,夹料气缸11收缩,通过两侧的挡板12夹紧散热片5,如图4所示;2. The photoelectric sensor on the clamping mechanism is blocked and triggered by the heat sink 5, and transmits a signal to the PLC controller. The PLC sends a clamping signal to the solenoid valve that controls the clamping cylinder 11. When the solenoid valve is triggered, the clamping cylinder 11 shrinks. The heat sink 5 is clamped by the baffles 12 on both sides, as shown in FIG. 4 ;

3、PLC发出夹紧信号1s后(并不限定上述时间),发送收回动作信号给控制推送机构中无杆气缸21的电磁阀,电磁阀触发,无杆气缸21收缩,带动夹持有散热片5的夹料机构至圆周焊接机的加工料位4(焊接工位),如图5所示;3. After the PLC sends the clamping signal for 1s (the above time is not limited), it sends a retraction action signal to the solenoid valve that controls the rodless cylinder 21 in the push mechanism. The solenoid valve is triggered, and the rodless cylinder 21 contracts, driving the clamped heat sink 5 to the processing material position 4 (welding station) of the circumferential welding machine, as shown in Figure 5;

4、夹料气缸11舒张,挡板12松开散热片5,散热片5放置于加工料位4上,如图5所示。4. The clamping cylinder 11 is stretched, the baffle 12 releases the heat sink 5, and the heat sink 5 is placed on the processing material level 4, as shown in Figure 5.

5、升降气缸31带动输送机构下降,挡板12下降至加工料位4以下,推送机构的无杆气缸21舒张,带动夹料机构恢复至待料位夹持下一散热片5,如图6所示。5. The lifting cylinder 31 drives the conveying mechanism down, the baffle 12 drops below the processing material level 4, the rodless cylinder 21 of the pushing mechanism relaxes, and drives the clamping mechanism to return to the waiting material level to clamp the next heat sink 5, as shown in Figure 6 shown.

具体的,可通过PLC设置各步骤之间的时间,如步骤3中,PLC发出信号0.5s后,发出升降机构下降信号给控制升降气缸31的电磁阀,升降气缸31收缩,装置下降。圆周焊接机完成上一个工作周期后,自主检知加工料位4有散热片5存在,圆周焊接开始焊接工作,并发出焊接工作开始信号给PLC。PLC接收到信号后,发出夹料气缸舒张信号给控制夹料气缸11的电磁阀,电磁阀被触发动作,夹料气缸11舒张,松开散热片5。PLC发出信号0.5s后,发出升降机构下降信号给控制升降气缸31的电磁阀,电磁阀动作,升降气缸31收缩,装置下降。PLC发出升降部件下降信号0.5s后,发送推送机构舒张信号给控制无杆气缸21动作的电磁阀,电磁阀被触发,无杆气缸21舒张。PLC发出信号2s后,PLC发出夹料气缸舒张信号,夹料机构恢复原位,准备下一工作流程。Specifically, the time between each step can be set by the PLC. For example, in step 3, after the PLC sends a signal for 0.5s, it sends a descending signal of the lifting mechanism to the solenoid valve that controls the lifting cylinder 31. The lifting cylinder 31 contracts and the device descends. After the circumferential welding machine completes the previous working cycle, it autonomously detects the existence of the heat sink 5 at the processing material level 4, the circumferential welding starts the welding work, and sends a welding work start signal to the PLC. After the PLC receives the signal, it sends the clamping cylinder relaxation signal to the solenoid valve that controls the clamping cylinder 11 , the solenoid valve is triggered to act, the clamping cylinder 11 relaxes, and the heat sink 5 is released. After the PLC sends out the signal for 0.5s, it sends the lift mechanism down signal to the solenoid valve that controls the lift cylinder 31, the solenoid valve acts, the lift cylinder 31 contracts, and the device descends. After the PLC sends the descending signal of the lifting component for 0.5s, it sends the push mechanism relaxation signal to the solenoid valve that controls the action of the rodless cylinder 21, the solenoid valve is triggered, and the rodless cylinder 21 relaxes. After the PLC sends the signal for 2s, the PLC sends the clamping cylinder relaxation signal, and the clamping mechanism returns to its original position to prepare for the next workflow.

实施例2Example 2

本实施例提供了一种圆周焊接机,包括加工料位4及上述上料装置,上料装置用于散热片5的上料。This embodiment provides a circumferential welding machine, which includes a processing material level 4 and the above-mentioned feeding device, and the feeding device is used for feeding the heat sink 5 .

散热片通过圆周焊接机上的焊接装置多片焊接到一起,每焊接完一片散热片圆周机将已完成的散热片自动提升一个散热片的高度,自动送料装置再送进一片料至加工料位,焊接完成的成品取下,继续下一加工流程。The heat sink is welded together by the welding device on the circumferential welding machine. After welding a piece of heat sink, the circumferential machine will automatically raise the completed heat sink by one heat sink height, and the automatic feeding device will feed a piece of material to the processing material level. The finished product after welding is removed, and the next processing process is continued.

该加工料位4为圆周焊接机现有的料位,本实施例中的圆周焊接机,通过设置上述上料装置,员工只需在待料位上放置散热片5即可,可实现一人多机,不必等圆周机完成上一片散热片5的焊接且焊接机头恢复原位上再在加工料位4上放料,减少待机时间,提高散热片5的上料效率和加工效率。The processing material level 4 is the existing material level of the circular welding machine. In the circular welding machine in this embodiment, by setting the above-mentioned feeding device, the employee only needs to place the heat sink 5 on the waiting material level, and more than one person can be realized. It is not necessary to wait for the circular machine to complete the welding of the last piece of heat sink 5 and the welding head returns to its original position before discharging material on the processing material level 4, which reduces the standby time and improves the feeding efficiency and processing efficiency of the heat sink 5.

在本说明书的描述,具体特征、结构或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。As described in this specification, the particular features, structures or characteristics may be combined in any suitable manner in any one or more embodiments or examples.

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims (11)

1. The utility model provides a loading attachment, its characterized in that is including treating the material level, pressing from both sides material mechanism and pushing mechanism, wherein:
the clamping mechanism is used for clamping or releasing a workpiece;
push mechanism with press from both sides material mechanism and connect and drive it is in to press from both sides material mechanism treats mobilizable setting between material level and the processing material level, with press from both sides material mechanism clamp and get treat behind the work piece on the material level, push mechanism will press from both sides material mechanism and remove extremely processing material level department, just treat it is in to press from both sides material mechanism is in behind the release work piece on the processing material level push mechanism will press from both sides material mechanism and carry extremely treat on the material level and press from both sides in order to continue to press from both sides and get another work piece.
2. The feeding device according to claim 1, wherein the clamping mechanism comprises a plurality of clamping cylinders and clamping parts arranged at telescopic ends of the clamping cylinders, clamping spaces for clamping the workpiece are formed among all the clamping parts, and the clamping parts can be adjustably arranged in multiple directions under the telescopic action of the clamping cylinders so as to clamp or release the workpiece.
3. The feeding device according to claim 1, wherein the material clamping mechanism comprises at least two oppositely arranged material clamping cylinders and baffle plates, the baffle plates are arranged at the telescopic ends of the material clamping cylinders, the baffle plates are arranged at least at two opposite sides of the workpiece, and the material clamping cylinders can push the baffle plates thereon to move back to release the workpiece or drive the baffle plates thereon to move oppositely to clamp the workpiece.
4. A loading apparatus according to claim 3, wherein said baffle plates are provided on opposite sides of said work in a width direction of said work.
5. A loading device according to claim 2 or 3, wherein all the material clamping cylinders are arranged horizontally and have their upper ends formed with a support surface for supporting the workpiece, and the level of the support surface can be equal to or higher than the level of the processing level.
6. The feeding device according to any one of claims 2 to 4, wherein the pushing mechanism comprises a driving mechanism, the driving mechanism is connected with the material clamping mechanism through a connecting plate, the connecting plate is arranged at the lower part of the processing material level, and the connecting plate can drive the material clamping mechanism to move between the material waiting level and the processing material level when the driving mechanism stretches.
7. A feeding device according to any one of claims 1-4, further comprising a lifting mechanism, wherein the lifting mechanism is connected to the pushing mechanism and is configured to drive the pushing mechanism to ascend or descend in a vertical direction.
8. The loading device according to claim 7, wherein the lifting mechanism comprises a lifting cylinder which is vertically arranged and is connected with the pushing mechanism through a mounting plate, and the clamping mechanism can clamp and fix the workpiece at a level equal to or higher than the processing material level when the extending end of the lifting cylinder is lifted; when the extending end of the lifting cylinder descends, the upper edge of the material clamping mechanism can be lowered to be below the processing material level.
9. The feeding device as claimed in claim 8, wherein the number of the lifting cylinders is two, and the two lifting cylinders are disposed on opposite sides of the pushing mechanism.
10. The feeding device according to claim 3, wherein a photoelectric sensor is arranged on the clamping mechanism, the photoelectric sensor is connected with a controller, the controller is connected with the clamping cylinder, and the photoelectric sensor is used for sending an electric signal to the controller when detecting that a workpiece is clamped between the baffle plates so as to trigger the controller to control the clamping cylinder to contract and clamp the workpiece when receiving the electric signal.
11. A circumferential welding machine, characterized in that it comprises a processing station and a loading device according to any one of claims 1 to 10, said loading device being used for loading the fins.
CN202010364567.2A 2020-04-30 2020-04-30 Feeding device and circumference welding machine Pending CN111468875A (en)

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Application publication date: 20200731