CN111458256A - An indoor simulation test method for the drying process of aggregates in pavement production - Google Patents
An indoor simulation test method for the drying process of aggregates in pavement production Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于道路工程技术领域,特别是涉及一种路面生产环节集料烘干过程的室内模拟试验方法。The invention belongs to the technical field of road engineering, and in particular relates to an indoor simulation test method for the drying process of aggregates in the pavement production link.
背景技术Background technique
温拌沥青混合料是一种新型沥青混合料,其在生产、拌和、压实等施工过程中相比传统的热拌沥青混合料温度低,具有减少有害气体排放、节省能源、减轻沥青老化程度、延长施工季节等优点,因此得到越来越广泛的应用。虽然温拌沥青混合料有着以上众多优势,但温拌沥青混合料拌合温度较热拌沥青混合料低30℃~40℃,会造成石料在拌和时得不到彻底的干燥,水分残留于沥青与石料界面之间,形成沥青路面水损害性能以及低温性能的隐患,从而增加含水率敏感性,影响路面长期使用性能。目前研究者们在影响温拌沥青混合料水稳定性的温度因素和含水率因素进行了不同尝试,但缺乏室内模拟集料烘干过程的试验方法,无法从界面性质出发,探究温度与含水率对于温拌沥青混合料使用性能的影响情况。Warm mix asphalt is a new type of asphalt mixture. Compared with traditional hot mix asphalt in the construction process of production, mixing and compaction, the temperature is lower, which can reduce harmful gas emissions, save energy and reduce asphalt aging. , extending the construction season and other advantages, so it is more and more widely used. Although warm mix asphalt has many of the above advantages, the mixing temperature of warm mix asphalt is 30°C to 40°C lower than that of hot mix asphalt, which will cause the stone to not be thoroughly dried during mixing, and the water will remain in the asphalt. Between the interface with the stone, the hidden danger of water damage performance and low temperature performance of asphalt pavement is formed, thereby increasing the sensitivity of moisture content and affecting the long-term performance of the pavement. At present, researchers have made different attempts on the temperature factors and moisture content factors that affect the water stability of warm mix asphalt mixtures, but there is a lack of indoor test methods to simulate the drying process of aggregates, and it is impossible to explore the temperature and moisture content from the interface properties. Influence on the performance of warm mix asphalt mixture.
发明内容SUMMARY OF THE INVENTION
本发明是为了解决目前缺乏室内模拟集料烘干过程试验方法,无法准确模拟烘干过程中集料含水率的变化过程的问题,提供了一种路面生产环节集料烘干过程的室内模拟试验方法。The invention provides an indoor simulation test of the aggregate drying process in the pavement production link in order to solve the problem of lack of an indoor simulated aggregate drying process test method at present and cannot accurately simulate the change process of the aggregate moisture content in the drying process. method.
本发明一种路面生产环节集料烘干过程的室内模拟试验方法是按以下步骤进行:The indoor simulation test method of the aggregate drying process in the pavement production link of the present invention is carried out according to the following steps:
一、获取拌和站集料堆内部的集料,按照级配进行筛分、配料,得到各档集料;测定各档集料的含水率取平均值,重复测定3~5次取均值,确定为集料堆内部的集料初始含水率ω0;1. Obtain the aggregate inside the aggregate pile of the mixing station, sieve and batch according to the gradation, and obtain each grade of aggregate; measure the moisture content of each grade of aggregate to take the average value, repeat the
二、按照标准饱水试验方法对各档集料进行饱水处理,得到完全饱水后的各档集料;2. Carry out saturated water treatment for each grade of aggregate according to the standard saturated water test method to obtain each grade of aggregate after being completely saturated;
三、分别在烘箱温度为110℃、130℃、150℃和170℃的条件下对完全饱水后的各档集料进行烘干,每30min测量一次含水率,试验中同档集料选取规格相同的烘干盛放器皿;3. Dry the fully saturated aggregates in each grade under the conditions of oven temperature of 110°C, 130°C, 150°C and 170°C respectively, measure the moisture content every 30min, and select the specifications of the same grade aggregates in the test The same drying container;
四、统计不同粒径集料在不同温度时含水率的下降速度,找出受温度影响大且含水率下降速度快的集料档位,将该档位的集料确定为代表性粒径集料;4. Count the decreasing speed of moisture content of aggregates with different particle sizes at different temperatures, find out the aggregate grade that is greatly affected by temperature and has a fast moisture content drop, and determine the aggregate of this grade as a representative particle size set. material;
五、称取代表性粒径集料的质量m0,烘箱预热至工程实际所需拌和温度;5. Weigh the mass m 0 of the representative particle size aggregate, and preheat the oven to the actual mixing temperature required by the project;
六、将代表性粒径集料的转移至烘箱内,开始室内模拟试验,每隔30min取出集料并测量质量mi(i为1、2、3…)直至质量不发生变化;6. Transfer the representative particle size aggregates to the oven, start the indoor simulation test, take out the aggregates every 30min and measure the quality m i (i is 1, 2, 3...) until the quality does not change;
将mi-m0记为△m,将max{mi-m0}记为集料中可蒸发水的质量mw,利用公式一计算出各个时间点集料的含水率ωi;Denote m i -m 0 as Δm, denote max{m i -m 0 } as the mass of evaporable water m w in the aggregate, and use
公式一: Formula one:
七、根据步骤三得出的各时间点集料的含水率绘制集料含水率在烘箱加热条件下随烘干时间的变化曲线;7. According to the moisture content of the aggregate at each time point obtained in
八、将烘干温度代入公式二中计算该烘干温度下实际损失的含水率,结合集料初始含水率ω0,得到集料烘干后的含水率ω1;8. Substitute the drying temperature into
公式二:Q1=210000×ω[2270+1.93×80]+176400×(1-ω)(T2-20);Formula 2: Q 1 =210000×ω[2270+1.93×80]+176400×(1-ω)(T 2 -20);
其中Q1为室外间歇式搅拌设备内烘干筒的有效热量;T2为烘干温度;ω为该烘干温度下实际损失的含水率;Wherein Q 1 is the effective heat of the drying cylinder in the outdoor intermittent stirring equipment; T 2 is the drying temperature; ω is the actual loss of moisture content at the drying temperature;
九、将集料烘干后的含水率ω1对照集料含水率在烘箱加热条件下随烘干时间的变化曲线,得到集料在拌和工序前的含水率相应的时间点T;即为室内模拟试验与室外拌和站烘干效果相接近的烘箱加热时长。9. The moisture content ω1 of the aggregate after drying is compared with the change curve of the moisture content of the aggregate with the drying time under the heating condition of the oven, and the time point T corresponding to the moisture content of the aggregate before the mixing process is obtained; that is, the indoor The heating time of the oven in the simulation test is similar to the drying effect of the outdoor mixing station.
本发明的优点:Advantages of the present invention:
本发明可通过室内烘箱加热模拟集料拌和工艺中含水率变化过程,绘制出集料含水率随时间变化的曲线,同时提出拌和站现场拌和过程水分蒸发计算方法,通过现场拌和效果计算值与室内试验结果对比,得出室内试验参数;为深入研究石料含水率对于温拌混合料的影响规律奠定基础。The invention can simulate the change process of moisture content in the aggregate mixing process by heating in an indoor oven, draw a curve of the moisture content of the aggregate changing with time, and at the same time propose a water evaporation calculation method in the field mixing process of the mixing station. Comparing the test results, the laboratory test parameters are obtained; it lays a foundation for the in-depth study of the influence of the water content of the stone on the warm mix mixture.
附图说明Description of drawings
图1为实施例中集料含水率在烘箱加热条件下随烘干时间的变化曲线;Fig. 1 is the variation curve of the moisture content of aggregate with drying time under the heating condition of the oven in the embodiment;
图2为实施例中不同加热温度下集料含水率变化曲线;其中1为165℃,2为155℃;Figure 2 is the change curve of the moisture content of the aggregate under different heating temperatures in the embodiment; wherein 1 is 165°C, and 2 is 155°C;
图3为实施例中0.3mm玄武岩不同温度下的含水率变化曲线;其中1为110℃,2为130℃,3为150℃,4为110℃;Figure 3 is the variation curve of water content of 0.3mm basalt at different temperatures in the embodiment; wherein 1 is 110°C, 2 is 130°C, 3 is 150°C, and 4 is 110°C;
图4为实施例中0.6mm玄武岩不同温度下的含水率变化曲线;其中1为110℃,2为130℃,3为150℃,4为110℃;Figure 4 is the variation curve of water content of 0.6mm basalt at different temperatures in the embodiment; wherein 1 is 110°C, 2 is 130°C, 3 is 150°C, and 4 is 110°C;
图5为实施例中2.36mm玄武岩不同温度下的含水率变化曲线;其中1为110℃,2为130℃,3为150℃,4为110℃;Figure 5 is the variation curve of water content of 2.36mm basalt at different temperatures in the embodiment; wherein 1 is 110°C, 2 is 130°C, 3 is 150°C, and 4 is 110°C;
图6为实施例中4.75mm玄武岩不同温度下的含水率变化曲线;其中1为110℃,2为130℃,3为150℃,4为110℃;Figure 6 is the variation curve of water content of 4.75mm basalt at different temperatures in the embodiment; wherein 1 is 110°C, 2 is 130°C, 3 is 150°C, and 4 is 110°C;
图7为实施例中集料在不同温度下单位质量集料失水量随时间变化的关系图;其中1为110℃,2为130℃,3为150℃,4为110℃;。Figure 7 is a graph showing the relationship between the water loss per unit mass of the aggregate in the embodiment as a function of time; wherein 1 is 110°C, 2 is 130°C, 3 is 150°C, and 4 is 110°C;
具体实施方式Detailed ways
具体实施方式一:本实施方式一种路面生产环节集料烘干过程的室内模拟试验方法是按以下步骤进行:Embodiment 1: In this embodiment, an indoor simulation test method for the drying process of aggregates in the pavement production process is carried out according to the following steps:
一、获取拌和站集料堆内部的集料,按照级配进行筛分、配料,得到各档集料;测定各档集料的含水率取平均值,重复测定3~5次取均值,确定为集料堆内部的集料初始含水率ω0;1. Obtain the aggregate inside the aggregate pile of the mixing station, sieve and batch according to the gradation, and obtain each grade of aggregate; measure the moisture content of each grade of aggregate to take the average value, repeat the
二、按照标准饱水试验方法对各档集料进行饱水处理,得到完全饱水后的各档集料;2. Carry out saturated water treatment for each grade of aggregate according to the standard saturated water test method to obtain each grade of aggregate after being completely saturated;
三、分别在烘箱温度为110℃、130℃、150℃和170℃的条件下对完全饱水后的各档集料进行烘干,每30min测量一次含水率,试验中同档集料选取规格相同的烘干盛放器皿;3. Dry the fully saturated aggregates in each grade under the conditions of oven temperature of 110°C, 130°C, 150°C and 170°C respectively, measure the moisture content every 30min, and select the specifications of the same grade aggregates in the test The same drying container;
四、统计不同粒径集料在不同温度时含水率的下降速度,找出受温度影响大且含水率下降速度快的集料档位,将该档位的集料确定为代表性粒径集料;4. Count the decreasing speed of moisture content of aggregates with different particle sizes at different temperatures, find out the aggregate grade that is greatly affected by temperature and has a fast moisture content drop, and determine the aggregate of this grade as a representative particle size set. material;
五、称取代表性粒径集料的质量m0,烘箱预热至工程实际所需拌和温度;5. Weigh the mass m 0 of the representative particle size aggregate, and preheat the oven to the actual mixing temperature required by the project;
六、将代表性粒径集料的转移至烘箱内,开始室内模拟试验,每隔30min取出集料并测量质量mi(i为1、2、3…)直至质量不发生变化;6. Transfer the representative particle size aggregates to the oven, start the indoor simulation test, take out the aggregates every 30min and measure the quality m i (i is 1, 2, 3...) until the quality does not change;
将mi-m0记为△m,将max{mi-m0}记为集料中可蒸发水的质量mw,利用公式一计算出各个时间点集料的含水率ωi;Denote m i -m 0 as Δm, denote max{m i -m 0 } as the mass of evaporable water m w in the aggregate, and use
公式一: Formula one:
七、根据步骤三得出的各时间点集料的含水率绘制集料含水率在烘箱加热条件下随烘干时间的变化曲线;7. According to the moisture content of the aggregate at each time point obtained in
八、将烘干温度代入公式二中计算该烘干温度下实际损失的含水率,结合集料初始含水率ω0,得到集料烘干后的含水率ω1;8. Substitute the drying temperature into
公式二:Q1=210000×ω[2270+1.93×80]+176400×(1-ω)(T2-20);Formula 2: Q 1 =210000×ω[2270+1.93×80]+176400×(1-ω)(T 2 -20);
其中Q1为室外间歇式搅拌设备内烘干筒的有效热量;T2为烘干温度;ω为该烘干温度下实际损失的含水率;Wherein Q 1 is the effective heat of the drying cylinder in the outdoor intermittent stirring equipment; T 2 is the drying temperature; ω is the actual loss of moisture content at the drying temperature;
九、将集料烘干后的含水率ω1对照集料含水率在烘箱加热条件下随烘干时间的变化曲线,得到集料在拌和工序前的含水率相应的时间点T;即为室内模拟试验与室外拌和站烘干效果相接近的烘箱加热时长。9. The moisture content ω1 of the aggregate after drying is compared with the change curve of the moisture content of the aggregate with the drying time under the heating condition of the oven, and the time point T corresponding to the moisture content of the aggregate before the mixing process is obtained; that is, the indoor The heating time of the oven in the simulation test is similar to the drying effect of the outdoor mixing station.
具体实施方式二:本实施方式与具体实施方式一不同的是:步骤一中所述各档集料分为粗档集料和细档集料。其它与具体实施方式一相同。Embodiment 2: The difference between this embodiment and
具体实施方式三:本实施方式与具体实施方式一或二不同的是:步骤二中所述按照标准饱水试验方法对各档集料进行饱水处理;其中粗档集料(19.0~4.75)在97.3~98.7kPa真空条件下饱水0.5h,擦干表面水备用;细档集料(2.36~0.15)在常温常压条件下,进行饱水12h,通过滤纸(孔径为80~120μm)进行0.5h滤干备用。其它与具体实施方式一或二相同。Embodiment 3: This embodiment differs from
具体实施方式四:本实施方式与具体实施方式一至三之一不同的是:步骤八中公式二是由公式三得到的;Embodiment 4: This embodiment is different from one of
公式三:Q1=Q1-1+Q1-2+Q1-3;其中Q1-1为集料预热过程中所需热量,忽略不计;Q1-2为水蒸发所需热量;Q1-3为集料烘干所需热量;Formula 3: Q 1 =Q 1-1 +Q 1-2 +Q 1-3 ; where Q 1-1 is the heat required in the preheating process of the aggregate, which is ignored; Q 1-2 is the heat required for water evaporation ; Q 1-3 is the heat required for aggregate drying;
所述水蒸发所需热量Q1-2按公式四计算:The heat Q 1-2 required for the evaporation of the water is calculated according to formula four:
公式四:其中γ为汽化热,单位为kJ/kg,取2270;C2为水蒸汽比热,单位为kJ/kg.℃,取1.94;为水分经过预热过程、蒸发后的温度,取100℃;T1为水分蒸发温度,取20℃;V为烘干筒的设计生产能力,取210t/h;Formula four: Where γ is the heat of vaporization, the unit is kJ/kg, take 2270; C 2 is the specific heat of water vapor, the unit is kJ/kg.℃, take 1.94; is the temperature of moisture after preheating and evaporation, which is 100 °C; T1 is the evaporation temperature of water, which is 20°C; V is the designed production capacity of the drying cylinder, which is 210t/h;
所述集料烘干所需热量Q1-3按公式五计算:The heat Q 1-3 required for the drying of the aggregate is calculated according to formula five:
公式五:Q1-3=1000VCg(1-ω)(T2-T1);其中V为烘干筒的设计生产能力,取210t/h;Cg为石料比热,单位为kJ/kg,取0.84;T2为烘干温度;ω为该烘干温度下实际损失的含水率;T1为水分蒸发温度,取20℃;Formula 5: Q 1-3 =1000VC g (1-ω)(T 2 -T 1 ); where V is the designed production capacity of the drying cylinder, taking 210t/h; C g is the specific heat of stone, in kJ/ kg, take 0.84; T 2 is the drying temperature; ω is the actual loss of moisture content at the drying temperature; T 1 is the water evaporation temperature, taking 20°C;
结合公式三、公式四和公式五,得到:Combining
其它与具体实施方式一至三之一相同。Others are the same as one of
具体实施方式五:本实施方式与具体实施方式一至四之一不同的是:步骤八所述公式二中Q1的值由Q=Q1+Q2计算得到;其中Q为烘干筒的耗热总量;Q2为热量总损失;Embodiment 5: This embodiment differs from one of
所述热量总损失Q2按公式六计算:The total heat loss Q2 is calculated according to formula VI:
公式六:Q2=Q2-1+Q2-2;其中Q2-1为烘干筒筒壁散热量;Q2-2为废气损失热量;Formula 6: Q 2 =Q 2-1 +Q 2-2 ; wherein Q 2-1 is the heat dissipation of the drying cylinder wall; Q 2-2 is the heat loss of the exhaust gas;
所述烘干筒筒壁散热量Q2-1按公式七计算:The heat dissipation Q 2-1 of the drying cylinder wall is calculated according to formula seven:
公式七:Q2-1=3600πDL(tδ-t0)h;其中tδ为筒壁温度,取250℃;t0为空气温度,取20℃;Formula 7: Q 2-1 =3600πDL(t δ -t 0 )h; where t δ is the temperature of the cylinder wall, which is 250°C; t 0 is the air temperature, which is 20°C;
D为滚筒直径,单位为m;L为滚筒长度,单位为m;h为筒壁导热系数,单位为kJ/m2.℃;D is the diameter of the drum, the unit is m; L is the length of the drum, the unit is m; h is the thermal conductivity of the drum wall, the unit is kJ/m 2 .℃;
其中h按公式八计算:where h is calculated according to formula 8:
公式八: Formula eight:
取废气排放量为1500m3/min,比重为1.29kg/m3,所述废气损失热量Q2-2按公式九计算:Taking the exhaust gas emission as 1500m 3 /min and the specific gravity as 1.29kg/m 3 , the exhaust gas heat loss Q 2-2 is calculated according to formula 9:
公式九:Q2-2=cm(t2-t0);其中c为空气比热,取0.709kJ/kg.℃;m为空气质量,单位为kg;t2为废气温度,取180℃;t0为空气温度,取20℃;Formula 9: Q 2-2 =cm(t 2 -t 0 ); where c is the specific heat of air, taken as 0.709kJ/kg.℃; m is the air mass, in kg; t 2 is the exhaust gas temperature, taken as 180℃ ; t 0 is the air temperature, take 20°C;
取柴油为燃烧原料,密度为0.84~0.86kg/L;所述烘干筒的耗热总量Q按公式十计算:Taking diesel oil as combustion raw material, the density is 0.84~0.86kg/L; the total heat consumption Q of the drying cylinder is calculated according to formula ten:
公式十:Q=qm;其中q为燃烧值,取4.7×104kJ/kg;m为燃烧原料质量,单位为kg;Formula 10: Q=qm; where q is the combustion value, which is 4.7×10 4 kJ/kg; m is the mass of combustion raw materials, the unit is kg;
由上述公式算得Q1。其它与具体实施方式一至四之一相同。Q 1 is calculated from the above formula. Others are the same as one of
通过以下实施例验证本发明的有益效果:The beneficial effects of the present invention are verified by the following examples:
实施例一:一种路面生产环节集料烘干过程的室内模拟试验方法是按以下步骤进行:Embodiment 1: An indoor simulation test method for the drying process of aggregates in the pavement production process is carried out according to the following steps:
一、获取拌和站集料堆内部的集料,按照级配进行筛分、配料,得到各档集料;测定各档集料的含水率取平均值,重复测定3~5次取均值,确定为集料堆内部的集料初始含水率ω0;集料堆内部的集料初始含水率ω0为5%~6%;1. Obtain the aggregate inside the aggregate pile of the mixing station, sieve and batch according to the gradation, and obtain each grade of aggregate; measure the moisture content of each grade of aggregate to take the average value, repeat the
二、按照标准饱水试验方法对各档集料进行饱水处理,得到完全饱水后的各档集料;粗档集料(19.0~4.75)在97.3~98.7kPa真空条件下饱水0.5h,擦干表面水备用;细档集料(2.36~0.15)在常温常压条件下,进行饱水12h,通过滤纸(孔径为80~120μm)进行0.5h滤干;2. Carry out water-saturated treatment for each grade of aggregate according to the standard saturated water test method to obtain each grade of aggregate after complete water saturation; coarse grade aggregate (19.0~4.75) is saturated with water for 0.5h under the vacuum condition of 97.3~98.7kPa , dry the surface water for use; fine-grade aggregates (2.36-0.15) are saturated with water for 12h under normal temperature and pressure conditions, and are filtered through filter paper (pore size is 80-120μm) for 0.5h;
三、分别在烘箱温度为110℃、130℃、150℃和170℃的条件下对完全饱水后的各档集料进行烘干,每30min测量一次含水率,试验中同档集料选取规格相同的烘干盛放器皿;3. Dry the fully saturated aggregates in each grade under the conditions of oven temperature of 110°C, 130°C, 150°C and 170°C respectively, measure the moisture content every 30min, and select the specifications of the same grade aggregates in the test The same drying container;
四、统计不同粒径集料在不同温度时含水率的下降速度,见表2,0.3mm石料含水率下降速率较大,且受烘干温度影响最大,将0.3mm规格的集料确定为代表性粒径集料;4. Statistics on the decreasing rate of moisture content of aggregates with different particle sizes at different temperatures, see Table 2. The decreasing rate of moisture content of 0.3mm stone is relatively large, and it is most affected by drying temperature. The aggregate of 0.3mm specification is determined as the representative particle size aggregate;
五、称取代表性粒径集料的质量m0,烘箱预热至工程实际所需拌和温度;本实施例选取Sasobit、AM6505两种温拌沥青混合料为研究对象,确定Sasobit温拌混合料集料拌和温度为155℃,AM6505温拌沥青混合料集料拌和温度为165℃;5. Weigh the mass m 0 of the representative particle size aggregate, and preheat the oven to the actual mixing temperature required by the project; in this embodiment, two warm mix asphalt mixtures, Sasobit and AM6505, are selected as the research objects, and the Sasobit warm mix mixture is determined. The aggregate mixing temperature is 155°C, and the AM6505 warm mix asphalt mixing temperature is 165°C;
六、将代表性粒径集料的转移至烘箱内,开始室内模拟试验,每隔30min取出集料并测量质量mi(i为1、2、3…)直至质量不发生变化;6. Transfer the representative particle size aggregates to the oven, start the indoor simulation test, take out the aggregates every 30min and measure the quality m i (i is 1, 2, 3...) until the quality does not change;
将mi-m0记为△m,将max{mi-m0}记为集料中可蒸发水的质量mw,利用公式一计算出各个时间点集料的含水率ωi;Denote m i -m 0 as Δm, denote max{m i -m 0 } as the mass of evaporable water m w in the aggregate, and use
公式一: Formula one:
七、根据步骤三得出的各时间点集料的含水率绘制集料含水率在烘箱加热条件下随烘干时间的变化曲线;如图1所示;7. According to the moisture content of the aggregate at each time point obtained in
八、将烘干温度代入公式二中计算该烘干温度下实际损失的含水率,可得拌和楼集料含水率烘干能力(见表1),结合集料初始含水率5~6%,得到集料烘干后的含水率ω1为1~2%;8. Substitute the drying temperature into
公式二:Q1=210000×ω[2270+1.93×80]+176400×(1-ω)(T2-20);Formula 2: Q 1 =210000×ω[2270+1.93×80]+176400×(1-ω)(T 2 -20);
其中Q1为室外间歇式搅拌设备内烘干筒的有效热量;T2为烘干温度;ω为该烘干温度下实际损失的含水率;Wherein Q 1 is the effective heat of the drying cylinder in the outdoor intermittent stirring equipment; T 2 is the drying temperature; ω is the actual loss of moisture content at the drying temperature;
九、将集料烘干后的含水率ω1对照集料含水率在烘箱加热条件下随烘干时间的变化曲线,可知加热1h之后的集料含水率为1.4%左右,这与上述得出与集料在拌和工序前的含水率1.0%~2.0%接近,因此可得室内试验烘箱加热时长为1h;即为室内模拟试验与室外拌和站烘干效果相接近的烘箱加热时长;9. The moisture content ω1 of the aggregate after drying is compared with the change curve of the moisture content of the aggregate with the drying time under the heating condition of the oven. It can be seen that the moisture content of the aggregate after heating for 1h is about 1.4%, which is consistent with the above obtained It is close to the moisture content of the aggregate before the mixing process of 1.0% to 2.0%, so the heating time of the indoor test oven can be 1h; that is, the heating time of the oven is similar to the drying effect of the indoor simulation test and the outdoor mixing station;
步骤八所述公式二中Q1的值由Q=Q1+Q2计算得到;其中Q为烘干筒的耗热总量;Q2为热量总损失;The value of Q 1 in the
所述热量总损失Q2按公式六计算:The total heat loss Q2 is calculated according to formula VI:
公式六:Q2=Q2-1+Q2-2;其中Q2-1为烘干筒筒壁散热量;Q2-2为废气损失热量;Formula 6: Q 2 =Q 2-1 +Q 2-2 ; wherein Q 2-1 is the heat dissipation of the drying cylinder wall; Q 2-2 is the heat loss of the exhaust gas;
所述烘干筒筒壁散热量Q2-1按公式七计算:The heat dissipation Q 2-1 of the drying cylinder wall is calculated according to formula seven:
公式七:Q2-1=3600πDL(tδ-t0)h;其中tδ为筒壁温度,取250℃;t0为空气温度,取20℃;Formula 7: Q 2-1 =3600πDL(t δ -t 0 )h; where t δ is the temperature of the cylinder wall, which is 250°C; t 0 is the air temperature, which is 20°C;
D为滚筒直径,单位为m;L为滚筒长度,单位为m;h为筒壁导热系数,单位为kJ/m2.℃;D is the diameter of the drum, the unit is m; L is the length of the drum, the unit is m; h is the thermal conductivity of the drum wall, the unit is kJ/m 2 .℃;
其中h按公式八计算:where h is calculated according to formula 8:
公式八: Formula eight:
取废气排放量为1500m3/min,比重为1.29kg/m3,所述废气损失热量Q2-2按公式九计算:Taking the exhaust gas emission as 1500m 3 /min and the specific gravity as 1.29kg/m 3 , the exhaust gas heat loss Q 2-2 is calculated according to formula 9:
公式九:Q2-2=cm(t2-t0);其中c为空气比热,取0.709kJ/kg.℃;m为空气质量,单位为kg;t2为废气温度,取180℃;t0为空气温度,取20℃;Formula 9: Q 2-2 =cm(t 2 -t 0 ); where c is the specific heat of air, taken as 0.709kJ/kg.℃; m is the air mass, in kg; t 2 is the exhaust gas temperature, taken as 180℃ ; t 0 is the air temperature, take 20°C;
取柴油为燃烧原料,密度为0.84~0.86kg/L;所述烘干筒的耗热总量Q按公式十计算:Taking diesel oil as combustion raw material, the density is 0.84~0.86kg/L; the total heat consumption Q of the drying cylinder is calculated according to formula ten:
公式十:Q=qm;其中q为燃烧值,取4.7×104kJ/kg;m为燃烧原料质量,单位为kg;Formula 10: Q=qm; where q is the combustion value, which is 4.7×10 4 kJ/kg; m is the mass of combustion raw materials, the unit is kg;
由上述公式算得Q1。Q 1 is calculated from the above formula.
表1 1000型拌和楼集料含水率烘干能力Table 1 Drying capacity of aggregate moisture content of 1000 type mixing building
表2不同粒径的集料在不同温度时含水率的下降速率Table 2 The decreasing rate of moisture content of aggregates with different particle sizes at different temperatures
图1为实施例中集料含水率在烘箱加热条件下随烘干时间的变化曲线;图2为实施例中不同加热温度下集料含水率变化曲线;图3为实施例中0.3mm玄武岩不同温度下的含水率变化曲线;图4为实施例中0.6mm玄武岩不同温度下的含水率变化曲线;图5为实施例中2.36mm玄武岩不同温度下的含水率变化曲线;图6为实施例中4.75mm玄武岩不同温度下的含水率变化曲线;图7为实施例中集料在不同温度下单位质量集料失水量随时间变化的关系图分析0.3mm集料在不同温度下水分随烘干时间变化规律,定义单位质量集料失水量(/0.5h)为指每半小时集料散失的水分质量与集料质量的比值,绘制出集料在不同温度下单位质量集料失水量随时间变化的关系图;由图可知,随着烘干温度的升高,稳定时间区域逐渐缩短,在110℃~150℃烘干温度条件下,单位质量石料失水量存在较明显的稳定时间区域,110℃在烘干1~4h之间,单位质量石料失水量保持基本稳定,170℃则不存在稳定时间区域。烘干温度较低的石料,其单位质量石料失水量存在较长稳定时间区域,说明在此烘干温度下,烘干时间对此类石料尤为重要,直接影响着石料的含水率。Fig. 1 is the variation curve of aggregate moisture content with drying time under oven heating conditions in the embodiment; Fig. 2 is the variation curve of aggregate moisture content under different heating temperatures in the embodiment; Fig. 3 is the variation curve of 0.3mm basalt in the embodiment The change curve of water content under temperature; Fig. 4 is the change curve of water content under different temperatures of 0.6mm basalt in the embodiment; Fig. 5 is the change curve of water content under different temperature of 2.36mm basalt in the embodiment; Fig. 6 is in the embodiment Variation curve of moisture content of 4.75mm basalt at different temperatures; Fig. 7 is the relationship diagram of the water loss per unit mass of aggregate at different temperatures in the embodiment as a function of time. Analysis of the moisture content of 0.3mm aggregate at different temperatures with drying The law of time change, the water loss per unit mass of aggregate (/0.5h) is defined as the ratio of the mass of water lost by the aggregate to the mass of the aggregate per half hour, and the water loss per unit mass of the aggregate at different temperatures is plotted. The relationship diagram of time change; it can be seen from the figure that with the increase of drying temperature, the stable time area gradually shortens. During drying at 110℃ for 1-4h, the water loss per unit mass of the stone remains basically stable, while at 170℃, there is no stable time zone. For the stone with lower drying temperature, the water loss per unit mass of the stone has a longer stable time area, indicating that at this drying temperature, the drying time is particularly important for this kind of stone, which directly affects the moisture content of the stone.
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