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CN111439563A - A one-piece separation system - Google Patents

A one-piece separation system Download PDF

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Publication number
CN111439563A
CN111439563A CN202010388915.XA CN202010388915A CN111439563A CN 111439563 A CN111439563 A CN 111439563A CN 202010388915 A CN202010388915 A CN 202010388915A CN 111439563 A CN111439563 A CN 111439563A
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China
Prior art keywords
speed
separation system
terminal
camera
piece
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Pending
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CN202010388915.XA
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Chinese (zh)
Inventor
曹传松
孙福泽
段小仁
史广运
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Shenzhen Tianhe Shuangli Logistics Automation Equipment Co ltd
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Shenzhen Tianhe Shuangli Logistics Automation Equipment Co ltd
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Priority to CN202010388915.XA priority Critical patent/CN111439563A/en
Publication of CN111439563A publication Critical patent/CN111439563A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/30Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
    • B65G47/31Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors by varying the relative speeds of the conveyors forming the series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/02Roller-ways having driven rollers
    • B65G13/06Roller driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/041Camera

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Attitude Control For Articles On Conveyors (AREA)

Abstract

本发明公开了一种单件分离系统,包括单件分离器,和与所述单件分离器相邻设置的靠边机;所述单件分离器包括多个并排相邻设置的单模块组件、带镜头的高速拍摄相机和终端;所述单模块组件为一组独立控制的变频调速输送单元;所述高速拍摄相机的镜头位于单模块组件上方,且所述高速拍摄相机与所述终端无线通信连接;所述终端可调控所述变频调速输送单元的运行速度。其有益效果是:本发明的单件分离系统通过捕捉输送物瞬时位置,通过终端调节每个单模块组件的瞬时速度;通过速度差将并排运行的输送物变成串行流动;单件分离系统的出现,减去了物流行业高峰时期包裹吞吐量大造成输送系统阻塞停止的风险,提升了整个物流系统的流畅程度。

Figure 202010388915

The invention discloses a single-piece separation system, comprising a single-piece separator, and a side leaning machine arranged adjacent to the single-piece separator; the single-piece separator comprises a plurality of single-module assemblies arranged side by side and adjacent to each other, A high-speed shooting camera with a lens and a terminal; the single-module assembly is a group of independently controlled variable-frequency speed-regulated conveying units; the lens of the high-speed shooting camera is located above the single-module assembly, and the high-speed shooting camera is wirelessly connected to the terminal Communication connection; the terminal can control the running speed of the variable frequency speed regulation conveying unit. The beneficial effects are as follows: the single-piece separation system of the present invention adjusts the instantaneous speed of each single-module assembly through the terminal by capturing the instantaneous position of the conveyed objects; the conveyed objects running side by side are changed into serial flow through the speed difference; the single-piece separation system The emergence of the logistics industry reduces the risk of congestion and stoppage of the conveying system caused by the high parcel throughput during the peak period of the logistics industry, and improves the smoothness of the entire logistics system.

Figure 202010388915

Description

一种单件分离系统A one-piece separation system

技术领域technical field

本发明涉及物流领域,特别涉及一种单件分离系统。The invention relates to the field of logistics, in particular to a single-piece separation system.

背景技术Background technique

在物流领域,经常出现输送物挤在一起运输的现象,导致不同规格输送物分流无法进行,需人工干预,劳动强度较大,若处理不及时则会造成整个物流输送线的卡滞,只能停机,由人工恢复,生产效率低下。In the field of logistics, the phenomenon that the conveyed materials are often crowded together for transportation, resulting in the inability to divert the conveyed materials of different specifications, requiring manual intervention and high labor intensity. Downtime, manual recovery, and low production efficiency.

发明内容SUMMARY OF THE INVENTION

为改善现有物流领域中输送物分流不及时、不流畅,需人工参与,工作效率低下的问题,本发明提出一种单件分离系统。In order to improve the problems of untimely and unsmooth shunting of conveyed materials in the existing logistics field, manual participation and low work efficiency, the present invention proposes a single-piece separation system.

一种单件分离系统,包括单件分离器,和与所述单件分离器相邻设置的靠边机;所述单件分离器包括多个并排相邻设置的单模块组件、带镜头的高速拍摄相机和终端;所述单模块组件包括同向相邻设置的变频调速输送单元;所述高速拍摄相机的镜头位于单模块组件上方,且所述高速拍摄相机与所述终端无线通信连接;所述终端可调控所述变频调速输送单元的运行速度。A single-piece separation system, comprising a single-piece separator, and an edger arranged adjacent to the single-piece separator; the single-piece separator comprises a plurality of single-module assemblies arranged side by side and adjacent to each other, a high-speed lens with a lens A photographing camera and a terminal; the single-module assembly includes a frequency-conversion and speed-regulating conveying unit arranged adjacent to the same direction; the lens of the high-speed photographing camera is located above the single-module assembly, and the high-speed photographing camera is wirelessly connected to the terminal; The terminal can regulate the running speed of the variable frequency speed regulation conveying unit.

进一步地,所述单件分离器还包括线体支架和相机支架,所述单模块组件安装于线体支架,所述高速拍摄相机安装于所述相机支架。Further, the single-piece separator further includes a wire body bracket and a camera bracket, the single module assembly is mounted on the wire body bracket, and the high-speed shooting camera is mounted on the camera bracket.

进一步地,所述高速拍摄相机的镜头处于所述单模块组件上方,拍摄方向正对单模块组件。Further, the lens of the high-speed shooting camera is located above the single-module assembly, and the shooting direction is facing the single-module assembly.

进一步地,所述靠边机包括护边和斜滚筒组,所述护边安装于斜滚筒组件两侧且高于滚筒组件平面。Further, the edge guard includes a side guard and an inclined drum set, and the edge guard is installed on both sides of the inclined drum assembly and is higher than the plane of the drum assembly.

进一步地,所述斜滚筒组件为一组在减速电机驱动下同步运行且倾斜安装的平行滚筒。Further, the inclined drum assembly is a group of parallel drums that are driven synchronously by a deceleration motor and are installed obliquely.

本发明的有益效果是:本发明的单件分离系统通过捕捉输送物瞬时位置,通过终端调节每个单模块组件的变频调速输送单元;通过速度差将并排运行的输送物变成串行流动;单件分离系统的出现,减去了物流行业高峰时期包裹吞吐量大造成输送系统阻塞停止的风险,提升了整个物流系统的流畅程度。The beneficial effects of the present invention are as follows: the single-piece separation system of the present invention adjusts the variable-frequency speed-regulated conveying unit of each single-module assembly through the terminal by capturing the instantaneous position of the conveyed objects; and changes the conveyed objects running side by side into a serial flow through the speed difference. ; The emergence of the single-piece separation system reduces the risk of blockage and stoppage of the conveying system caused by the high parcel throughput during the peak period of the logistics industry, and improves the smoothness of the entire logistics system.

附图说明Description of drawings

图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图2是本发明单件分离器的结构示意图。FIG. 2 is a schematic diagram of the structure of the single-piece separator of the present invention.

图3是本发明单模块组件的结构示意图。FIG. 3 is a schematic structural diagram of a single module assembly of the present invention.

图4是本发明靠边机的结构示意图。FIG. 4 is a schematic diagram of the structure of the side-by-side machine of the present invention.

10-单件分离器;11-单模块组件;111-变频调速输送单元;10-single-piece separator; 11-single module assembly; 111-frequency conversion speed regulation conveying unit;

12-线体支架;13-相体支架;14-高速拍摄相机;12-wire body bracket; 13-phase body bracket; 14-high-speed shooting camera;

20-靠边机;21-护边;22-斜滚筒组件。20-edge machine; 21-edge protection; 22-inclined drum assembly.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

为改善现有物流输送过程中,不同规格的物资在输送过程中存在挤压、卡滞且分流不及时的问题,本发明提出一种单件分离系统,其结构如图1所示,包括单件分离器10,和相邻设置的靠边机20。In order to improve the problems of extrusion, jamming and untimely shunting of materials of different specifications during the transportation process of the existing logistics, the present invention proposes a single-piece separation system, the structure of which is shown in Figure 1, including a single-piece separation system. The part separator 10 and the adjacently arranged edger 20 are provided.

单件分离器10如图2所示,包含多个并排相邻设置的单模块组件11,线体支架12,相机支架13,高速拍摄相机14和终端(附图未示出);单模块组件11安装于线体支架12上,可变频调速,独立控制;相机支架13用于安装高速拍摄相机14,独立于线体支架12固定;高速拍摄相机14安装于单模块组件11上方,镜头朝下正对单模块组件11的输送平面。The single-piece separator 10, as shown in FIG. 2, includes a plurality of single-module assemblies 11, a wire body support 12, a camera support 13, a high-speed shooting camera 14 and a terminal (not shown in the drawings), which are arranged side by side and adjacent to each other; the single-module assembly 11 is installed on the wire body bracket 12, variable frequency speed regulation, independent control; the camera bracket 13 is used to install the high-speed shooting camera 14, which is fixed independently of the wire body bracket 12; the high-speed shooting camera 14 is installed above the single module assembly 11, and the lens faces The bottom is facing the conveying plane of the single module assembly 11 .

单模块组件11如图3所示,为一组独立控制的变频调速输送单元111,高速拍摄相机14安装于单模块组件上方,在具体实施例中,高速拍摄相机14的镜头距离输送带1800mm。变频调速输送单元111均由底部的电机和齿轮组件带动运行,可变速,反向,独立控制。The single-module assembly 11 is shown in FIG. 3 , which is a set of independently controlled variable-frequency speed-regulated conveying units 111 . The high-speed shooting camera 14 is installed above the single-module assembly. In a specific embodiment, the lens of the high-speed shooting camera 14 is 1800 mm away from the conveyor belt. . The frequency conversion speed regulation conveying unit 111 is driven by the motor and gear assembly at the bottom, and can be variable speed, reverse, and independently controlled.

靠边机20如图4所示,包括护边21和斜滚筒组件22,护边21安装于斜滚筒组件22两侧且高于滚筒组件22平面;斜滚筒组件22为一组在减速电机驱动下同步运行的倾斜安装平行滚筒。As shown in FIG. 4 , the edge guard 20 includes a side guard 21 and an inclined drum assembly 22. The edge guard 21 is installed on both sides of the inclined drum assembly 22 and is higher than the plane of the drum assembly 22; the inclined drum assembly 22 is a group driven by a deceleration motor. Inclined parallel rollers running synchronously.

本发明安装于物流系统适当环节,当输送物输送至单模块组件范围,高速拍摄相机14会拍摄照片,捕捉该区域内所有输送物的相对位置,并将该图像信息传送至终端,终端通过算法,首先判定输送物之间的相对距离是否小于预设数值,若是,则调整相应变频调速输送单元111的运行速度,或反向输送,直至任意两件输送物之间的相对位置均不小于预设数值。然后输送物流入靠边机20,在靠边机20的作用下,输送物一遍继续向前输送,一边向靠边机一侧偏斜,直至形成整齐且间距基本相等的队列。可知,本发明可将间距过小或并排输送物通过单件分离器10和靠边机20的作用,改为直线串列输送物,从而解决不同规格的物资在输送过程中存在挤压、卡滞且分流不及时的问题。本发明的输送物为纸箱、软包、蛇皮袋。The present invention is installed in the appropriate link of the logistics system. When the conveyed object is conveyed to the range of the single-module component, the high-speed camera 14 will take pictures, capture the relative positions of all conveyed objects in the area, and transmit the image information to the terminal. The terminal passes the algorithm. , firstly determine whether the relative distance between the conveyed objects is less than the preset value, if so, adjust the running speed of the corresponding variable frequency speed regulation conveying unit 111, or reverse the conveying, until the relative position between any two conveyed objects is not less than Default value. Then, the conveyed material enters the side-by-side machine 20, and under the action of the side-by-side machine 20, the conveyed material continues to be transported forward, while deflecting to the side of the side-by-side machine, until a neat queue with substantially equal spacing is formed. It can be seen that the present invention can change the distance between the materials that are too small or the side-by-side conveyed objects through the action of the single-piece separator 10 and the side-by-side machine 20 into straight-line serial conveyed objects, so as to solve the problems of extrusion and jamming of materials of different specifications during the conveying process. And the problem of untimely distribution. The conveyed objects of the present invention are cartons, soft bags and snakeskin bags.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. A single piece separation system, comprising a single piece separator, and an edge runner disposed adjacent to the single piece separator; the single-piece separator comprises a plurality of single-module assemblies which are adjacently arranged side by side, a high-speed shooting camera with a lens and a terminal; the single module component is a group of independently controlled variable-frequency speed-regulating conveying units; the lens of the high-speed shooting camera is positioned above the single module component, and the high-speed shooting camera is in wireless communication connection with the terminal; the terminal can regulate and control the running speed of the variable-frequency speed-regulating conveying unit.
2. The single piece separation system of claim 1, wherein the single piece separator further comprises a line body mount and a camera mount, the single module assembly mounted to the line body mount, the high speed photography camera mounted to the camera mount.
3. The singulator separation system of claim 2, wherein the lens of said high speed capture camera is above said single module assembly with the capture direction facing the single module assembly.
4. The singulator separation system of claim 1, wherein said edger includes a bead mounted on both sides of a diagonal roller assembly and above the plane of the roller assembly and a set of diagonal rollers.
5. The singulator separation system of claim 4, wherein said diagonal roller assembly is a set of parallel rollers mounted in synchronism and inclined under the drive of a speed reducing motor.
CN202010388915.XA 2020-05-09 2020-05-09 A one-piece separation system Pending CN111439563A (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN111921873A (en) * 2020-07-31 2020-11-13 杭州海康机器人技术有限公司 Parcel sorting method and system
CN114355844A (en) * 2020-10-13 2022-04-15 顺丰科技有限公司 Article near-edge separation method, device and system

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CN110654609A (en) * 2019-10-18 2020-01-07 昆明昆船物流信息产业有限公司 Automatic packing material arranging and single-row outputting system
CN110961361A (en) * 2019-11-25 2020-04-07 科捷智能装备有限公司 Side-by-side parcel separation apparatus and method
CN212173691U (en) * 2020-05-09 2020-12-18 深圳市天和双力物流自动化设备有限公司 Single piece separation system

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CN202219977U (en) * 2011-08-17 2012-05-16 深圳市天和双力物流自动化设备有限公司 Controllable beat roller conveyor
US20190193945A1 (en) * 2017-05-05 2019-06-27 Fives Intralogistics Corp. Vision based article typing and sorting system
CN209209815U (en) * 2018-10-16 2019-08-06 无锡弘宜智能科技有限公司 Mixing package linear separation device
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CN212173691U (en) * 2020-05-09 2020-12-18 深圳市天和双力物流自动化设备有限公司 Single piece separation system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111921873A (en) * 2020-07-31 2020-11-13 杭州海康机器人技术有限公司 Parcel sorting method and system
CN111921873B (en) * 2020-07-31 2022-04-19 杭州海康机器人技术有限公司 Parcel sorting method and system
CN114355844A (en) * 2020-10-13 2022-04-15 顺丰科技有限公司 Article near-edge separation method, device and system
CN114355844B (en) * 2020-10-13 2024-06-28 顺丰科技有限公司 Method, device and system for separating object by edge

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Application publication date: 20200724