CN111426111A - An ice cutter for block ice - Google Patents
An ice cutter for block ice Download PDFInfo
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- CN111426111A CN111426111A CN202010371681.8A CN202010371681A CN111426111A CN 111426111 A CN111426111 A CN 111426111A CN 202010371681 A CN202010371681 A CN 202010371681A CN 111426111 A CN111426111 A CN 111426111A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C5/00—Working or handling ice
- F25C5/02—Apparatus for disintegrating, removing or harvesting ice
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C5/00—Working or handling ice
- F25C5/02—Apparatus for disintegrating, removing or harvesting ice
- F25C5/04—Apparatus for disintegrating, removing or harvesting ice without the use of saws
- F25C5/12—Ice-shaving machines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C5/00—Working or handling ice
- F25C5/14—Apparatus for shaping or finishing ice pieces, e.g. ice presses
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Abstract
本发明涉及冰块加工设备领域,具体涉及一种块状冰的切冰机,包括包括控制系统柜,以及固定在控制系统柜上的切割器、抵紧部件、出冰块槽、送冰装置和控制面板,所述送冰装置包括纵向送冰带和横移送冰架,所述纵向送冰带架设在横移送冰架上,所述切割器、抵紧部件和出冰块槽三者并排固定在控制系统柜上,其中切割器置于抵紧部件和出冰块槽的中间,当纵向送冰带移动至横移送冰架的最左边位置处时,纵向送冰带的的下游端正对于抵紧部件,当纵向送冰带移动至横移送冰架的最右边位置处时,纵向送冰带的的下游端正对于出冰块槽。本发明提高了方块冰制作的机械化程度,减少了方块冰制作的材料,同时切冰的速度提高了产冰的速率,还降低了碎冰率。
The invention relates to the field of ice cube processing equipment, in particular to a block ice ice cutter, comprising a control system cabinet, a cutter fixed on the control system cabinet, a pressing part, an ice cube outlet, an ice feeding device and a Control panel, the ice feeding device includes a longitudinal ice feeding belt and a transverse ice feeding rack, the longitudinal ice feeding belt is erected on the transverse ice feeding rack, and the cutter, the abutting member and the ice cube outlet are fixed side by side On the control system cabinet, where the cutter is placed in the middle of the abutting part and the ice outlet slot, when the longitudinal ice feeding belt moves to the leftmost position of the traversing ice rack, the downstream end of the longitudinal ice feeding belt is facing the abutting part. When the longitudinal ice feeding belt moves to the rightmost position of the traversing ice shelf, the downstream end of the longitudinal ice feeding belt is facing the ice cube outlet. The invention improves the degree of mechanization in making ice cubes, reduces the materials for making ice cubes, and at the same time, the speed of cutting ice increases the rate of ice production, and also reduces the rate of ice breaking.
Description
技术领域technical field
本发明涉及碎冰设备领域,具体涉及一种块状冰的切冰机,即将冰条自动切割成若干方形小冰块。The invention relates to the field of ice crushing equipment, in particular to an ice cutter for block ice, which automatically cuts ice strips into several small square ice cubes.
背景技术Background technique
冰块在工业、生活中应用比较广泛,特别是方形小冰块,经常用于冷藏饮品、酒,或者直接实用,现在一般生产这种小方冰块,多采用模型冻至成型,或者是大冰块加工而成。采用模型直接冻至的冰块,不仅在冷冻之前麻烦,在冷冻成型后,还要从模具中取出来,操作麻烦。大冰块加工的切割设备,现在要么是适合用冰块厂直接加工的流水线大型设备,不太实用于其他环境,要么是需要手动推冰至切割线处的小型或中型设备,此种切冰方式较为危险,而且送冰时需要大力挤压冰块,还容易送料歪斜,导致冰块切割的大小不均匀。Ice cubes are widely used in industry and life, especially small square ice cubes, which are often used to refrigerate beverages, wine, or directly practical. Nowadays, such small cube ice cubes are generally produced, and they are mostly frozen to form by models, or large ones. Made of ice cubes. The ice cubes directly frozen by the model are not only troublesome before freezing, but also need to be taken out from the mold after freezing and forming, which is troublesome to operate. The cutting equipment for large ice processing is now either large-scale equipment suitable for direct processing in the ice cube factory, which is not practical in other environments, or small or medium-sized equipment that needs to manually push the ice to the cutting line. The method is more dangerous, and the ice cubes need to be squeezed vigorously when feeding the ice, and the feeding is easy to skew, resulting in uneven size of the ice cubes.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种自动化加工冰块或冰条的块状切冰机,能够切割加工出体积均匀的方形冰块或长条形冰条。The object of the present invention is to provide a block ice cutter for automatically processing ice cubes or ice bars, which can cut and process square ice cubes or long ice bars with uniform volume.
为了实现上述目的,本发明的技术方案如下:In order to achieve the above object, technical scheme of the present invention is as follows:
一种块状冰的切冰机,包括控制系统柜,以及固定在控制系统柜上的切割器、抵紧部件、出冰块槽、送冰装置和控制面板,所述送冰装置包括纵向送冰带和横移送冰架,所述纵向送冰带架设在横移送冰架上,所述切割器、抵紧部件和出冰块槽三者并排固定在控制系统柜上,其中切割器置于抵紧部件和出冰块槽的中间,当纵向送冰带移动至横移送冰架的最左边位置处时,纵向送冰带的的下游端正对于抵紧部件,当纵向送冰带移动至横移送冰架的最右边位置处时,纵向送冰带的的下游端正对于出冰块槽。An ice cutter for block ice, comprising a control system cabinet, and a cutter fixed on the control system cabinet, a pressing part, an ice block slot, an ice feeding device and a control panel, the ice feeding device includes longitudinal ice feeding The belt and the cross-transfer ice rack, the longitudinal ice-transfer belt is erected on the cross-transfer ice rack, the cutter, the abutting part and the ice cube slot are fixed side by side on the control system cabinet, wherein the cutter is placed against the In the middle of the component and the ice outlet slot, when the longitudinal ice feeding belt moves to the leftmost position of the transverse ice rack, the downstream end of the longitudinal ice feeding belt is facing the abutting member. When the rightmost position of the rack is placed, the downstream end of the longitudinal ice feeding belt is facing the ice cube chute.
进一步限定,所述纵向送冰带包括减速器、传输架、传输带、左挡板、右正位板和正位气缸,所述传输带由减速器带动在传输架上循环传输,所述传输架安装在横移送冰架上,所述左挡板和右正位板沿着传输带的传输方向分别固定在传输架的左右两侧,所述正位气缸固定在背离传输带一侧的传输架上,并且正位气缸的缸轴连接在右正位板上,当正位气缸做功时带动着右正位气缸向着左挡板方向移动。It is further defined that the longitudinal ice feeding belt includes a reducer, a transmission frame, a transmission belt, a left baffle plate, a right alignment plate and an upright cylinder, and the transmission belt is driven by the decelerator to circulate and transmit on the transmission rack, and the transmission rack Installed on the traversing ice rack, the left baffle plate and the right alignment plate are respectively fixed on the left and right sides of the transmission rack along the transmission direction of the conveyor belt, and the alignment cylinder is fixed on the transmission rack on the side away from the conveyor belt and the cylinder shaft of the upright cylinder is connected to the right upright plate, and when the upright cylinder performs work, the right upright cylinder is driven to move toward the left baffle.
进一步限定,所述横移送冰架包括导轨架、横向导轨组、滑块、横移驱动气缸、气缸连接块和塑料折叠伸缩带,所述导轨架垂直于传输架横向固定在控制系统柜上,所述横移驱动气缸沿着导轨架的长度方向安装,其驱动伸缩方向垂直于传输带,所述横向导轨组为两组,以横移驱动气缸为对称中心轴固定在导轨架上,并且横向导轨组和横移驱动气缸保持平行,所述气缸连接块一端连接在横移驱动气缸的缸轴前端、另一端连接在传输架的下底面,另外,滑块连接着横向导轨组,传输架也同时连接着滑块。It is further defined that the traverse ice delivery rack includes a guide rail frame, a lateral guide rail group, a slider, a traverse drive cylinder, a cylinder connecting block and a plastic folding telescopic belt, and the guide rail frame is transversely fixed on the control system cabinet perpendicular to the transmission frame. The traverse driving cylinder is installed along the length direction of the guide rail frame, and its driving and telescopic direction is perpendicular to the transmission belt. The group and the traverse driving cylinder are kept parallel. One end of the cylinder connecting block is connected to the front end of the cylinder shaft of the traverse driving cylinder, and the other end is connected to the lower bottom surface of the transmission frame. In addition, the slider is connected to the transverse guide rail group, and the transmission frame is also connected at the same time. The slider is attached.
进一步限定,块状切冰机还包括压紧架,压紧架横跨安装在纵向送冰带的下游端,用于冰条被切割时压紧冰条,所述压紧架包括固定梁、压紧气缸、移动梁、直线轴承和支撑柱,所述支撑柱沿着传输带的传输方向固定在传输架的左右两侧,且靠近传输带的下游端端口,所述直线轴承套在支撑柱上,所述移动梁的两端套在两侧的直线轴承上,所述固定梁的两端刚性连接在两侧的支撑柱上,所述压紧气缸的缸体固定在移动梁的两端、缸轴连接在固定梁上。压紧架的作用是在冰条被切割之前被压紧,避免在冰条与切片摩擦时移位,压紧架配合使用能提高加工出来的方形冰块的一致性。Further limited, the block ice cutter also includes a pressing frame, the pressing frame is installed across the downstream end of the longitudinal ice feeding belt, and is used for pressing the ice strip when the ice strip is cut, and the pressing frame includes a fixed beam, The compression cylinder, the moving beam, the linear bearing and the supporting column are fixed on the left and right sides of the transmission frame along the transmission direction of the transmission belt, and are close to the downstream end port of the transmission belt, and the linear bearing is sleeved on the supporting column The two ends of the moving beam are sleeved on the linear bearings on both sides, the two ends of the fixed beam are rigidly connected to the supporting columns on both sides, and the cylinder body of the pressing cylinder is fixed on both ends of the moving beam , The cylinder shaft is connected to the fixed beam. The function of the compression frame is to be compressed before the ice strips are cut to avoid displacement when the ice strips rub against the slices. The use of the compression frame in conjunction with the ice strips can improve the consistency of the processed square ice cubes.
进一步限定,所述移动梁下降的最低高度高于左挡板和右正位板的上平面,并且移动梁上还设有若干可拆卸连接的增高垫块,所述增高垫块的长度短于左挡板和右正位板之间的间隔距离。It is further defined that the lowermost height of the moving beam is higher than the upper plane of the left baffle plate and the right alignment plate, and the moving beam is also provided with several detachably connected heightening blocks, the length of the heightening blocks is shorter than The separation distance between the left bezel and the right alignment plate.
进一步限定,所述抵紧部件包括抵紧板、支撑架、支撑板、调距摇手和摇手座,所述支撑架竖直安装在控制系统柜上,所述摇手座固定在支撑架的上端,所述支撑板固定在摇手座上,所述调距摇手依次穿过支撑板和摇手座固定着,所述抵紧板固定在调距摇手上,且靠近传输带的下游端端口一侧,所述切割器的切割刀片从传输带与抵紧板之间通过。抵紧部件的设计一方面是在切割之前让所有并排的冰条对齐,另一方面是还可以调整与传输带之间的距离,以调整被切割方形冰块的体积大小,灵活加工,适用于加工出不同规格大小的方形冰块,或者是不同规格大小的冰条。Further defined, the abutting member includes a pressing plate, a support frame, a support plate, a distance-adjusting crank and a crank seat, the support frame is vertically installed on the control system cabinet, and the crank seat is fixed on the upper end of the support frame, so The support plate is fixed on the rocker seat, the distance-adjusting rocker is fixed through the support plate and the rocker seat in turn, the abutting plate is fixed on the distance-adjusting rocker, and is close to the downstream end port of the transmission belt, the The cutting blades of the cutter pass between the conveyor belt and the abutment plate. On the one hand, the design of the pressing part is to align all the side-by-side ice strips before cutting. Processed square ice cubes of different sizes, or ice bars of different sizes.
进一步限定,为了避免切割时产生的冰渣到处飞溅,所述传输带的下游端端口与抵紧板的下方还安装有废料槽。这样也能避免冰渣融化后破坏良好的加工环境。Further limited, in order to prevent the ice slag generated during cutting from splashing everywhere, a waste chute is also installed below the downstream end port of the conveyor belt and the abutting plate. This also prevents the ice slag from melting and destroying a good processing environment.
本发明与现有技术相比的有益效果是:提高了方块冰制作的机械化程度,减少了方块冰制作的材料,同时切冰的速度提高了产冰的速率,还降低了碎冰率。Compared with the prior art, the invention has the beneficial effects of improving the mechanization of ice cube making, reducing the material for making ice cubes, increasing the speed of ice production, and reducing the ice breaking rate at the same time.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的右视结构示意图;Fig. 2 is the right side view structure schematic diagram of the present invention;
图3为本发明后视结构示意图;Fig. 3 is the rear view structure schematic diagram of the present invention;
图4为本发明的抵紧部件、送冰装置和压紧架的立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the pressing part, the ice feeding device and the pressing frame of the present invention;
图5为本发明碎的抵紧部件、送冰装置和压紧架配合安装的立体结构示意图;FIG. 5 is a schematic three-dimensional structural diagram of the cooperating installation of the crushed pressing part, the ice feeding device and the pressing frame of the present invention;
图6为本发明的纵向送冰带的立体结构示意图;Fig. 6 is the three-dimensional structure schematic diagram of the longitudinal ice-feeding belt of the present invention;
图7为本发明的横移送冰架的立体结构示意图。FIG. 7 is a schematic three-dimensional structure diagram of the laterally transported ice shelf of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合附图和具体实施例进一步阐述本发明。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention is further described below with reference to the accompanying drawings and specific embodiments.
如图1、图2、图3、图4、图5、图6、图7所示的一种块状冰的切冰机,包括控制系统柜1,以及固定在控制系统柜1上的切割器2、抵紧部件3、出冰块槽4、送冰装置5、压紧架6和控制面板,所述送冰装置5包括纵向送冰带50和横移送冰架51,压紧架6横跨安装在纵向送冰带50的下游端,用于冰条7被切割时压紧冰条7,所述纵向送冰带50架设在横移送冰架51上,所述切割器2、抵紧部件3和出冰块槽4三者并排固定在控制系统柜1上,其中切割器2置于抵紧部件3和出冰块槽4的中间,当纵向送冰带50移动至横移送冰架51的最左边位置处时,纵向送冰带51的的下游端正对于抵紧部件3,当纵向送冰带50移动至横移送冰架51的最右边位置处时,纵向送冰带50的的下游端正对于出冰块槽4。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, an ice cutter for block ice includes a
在本实施例中,所述纵向送冰带50包括减速器501、传输架502、传输带503、左挡板504、右正位板505和正位气缸506,传输架502由两根铝材和两根转动轴组合成一个矩形架,传输带503绷直在两根转动轴之间,然后减速器501带动其中一根转动轴转动,那么所述传输503带由减速器501带动在传输架502上循环传输,另外两根铝材之间还固定有一底板,底板安装在横移送冰架51上,这样整个纵向送冰带50就能在横移送冰架51的带动下左右移动,所述左挡板504和右正位板505沿着传输带503的传输方向分别固定在传输架502的左右两侧,所述正位气缸506固定在背离传输带503一侧的传输架502上,并且正位气缸506的缸轴连接在右正位板505上,当正位气缸506做功时带动着右正位板505向着左挡板504方向移动。待切割的冰块或者冰条被放置在传输带503上,正位气缸506带动右正位板505向着左挡板504移动,那么冰块或者冰条就能在左挡板504和右正位板505之间摆放整齐,使得冰条或者冰块垂直于切割器2的切割刀片20,便于切割加工出来的冰条或者小方形冰块,形状规整。然后,为了保证冰块或者冰条在传输带上时不会因为长度太短从传输带503的侧边掉下去,左挡板504基本与传输带503的长度相同。而右正位板505的左右只需要在冰条或冰块即将到达切割点,保持冰块或冰条的垂直度,另一方面,为了保持右正位板505与正位气缸506的力矩,所以右正位板505的长度只较宽于正位气缸缸体506宽度的3倍左右即可,此长度灵活设计,保证其在正位气缸506的带动下,能在切割前正位和切割时压紧冰条或冰块即可。In this embodiment, the longitudinal
在本实施例中,所述横移送冰架51包括导轨架510、横向导轨组511、滑块512、横移驱动气缸513、气缸连接块514和塑料折叠伸缩带515,所述导轨架510垂直于传输架502横向固定在控制系统柜1上,所述横移驱动气缸513沿着导轨架510的长度方向安装,其驱动伸缩方向垂直于传输带503,所述横向导轨组511为两组,以横移驱动气缸513为对称中心轴固定在导轨架510上,并且横向导轨组511和横移驱动气缸513保持平行,所述气缸连接块514一端连接在横移驱动气缸513的缸轴前端、另一端连接在传输架502的下底面,另外,滑块512连接着横向导轨组511,传输架502也同时连接着滑块512。当横移驱动气缸513驱动时,其缸轴通过气缸连接块514带动纵向送冰带50横向移动,为分担对气缸连接块514的压力,且保证纵向送冰带50的运行平稳,将纵向送冰带50的压力分摊至横向导轨组511,滑块512和传输架502的移动作为从动力,带动着整个纵向送冰带50移动,这样纵向送冰带50和横移送冰架51配合运行。以切割“冰条”为例,当传输带503将冰条7运送至抵紧部件3位置处,其若干条冰条7的待切割端对齐后,右正位板505将所有并排的冰条7压紧,以保证冰条7的后段也排列整齐。之后横移送冰架51将纵向送冰带50从抵紧部件3向着出冰块槽4的方向横向移动,中间冰条7会并排着经过固定不动的切割器刀片,这样切割器2的切片20就依次将冰条7切割成小方形冰块,并且小方形冰块落入出冰块槽4中,最后落入罐装盒中。In this embodiment, the traverse
优选的,本设计的切冰机是气动式,各个气缸的气源线要合理布局,其他电器件的线路也要分布有序,才能保证切冰机的顺畅运行,在导轨架510旁设有拖链槽,用于放置拖链,拖链内穿有电线和气源管,其他电器原件可以悬挂在传输架上。Preferably, the ice cutter of this design is a pneumatic type. The air supply lines of each cylinder should be reasonably arranged, and the lines of other electrical components should be arranged in an orderly manner, so as to ensure the smooth operation of the ice cutter. The towline slot is used to place the towline, the wires and air supply pipes are threaded in the towline, and other electrical components can be hung on the transmission rack.
在本实施例中,在传输带503的下游端的正上方还横跨架设有压紧架6,压紧架6作为冰块或冰条被切割时的辅助压紧机构,能够进一步避免切割时的偏差,所述压紧架6包括固定梁60、压紧气缸61、移动梁62、直线轴承63和支撑柱64,所述支撑柱64沿着传输带503的传输方向固定在传输架502的左右两侧,且靠近传输带503的下游端端口,所述直线轴承套在支撑柱64上,所述移动梁62的两端套在两侧的直线轴承上,所述固定梁60的两端刚性连接在两侧的支撑柱64上,所述压紧气缸61的缸体固定在移动梁62的两端、缸轴连接在固定梁60上。当压紧气缸61做功时,固定梁60不动,移动梁62往下运动,从而压住冰条或冰块,也可以反过来安装,压紧气缸61的缸体固定在上面的固定梁60上,缸轴伸缩时带动下面的移动梁62往下压。In this embodiment, a
在本实施例中,所述移动梁62下降的最低高度高于左挡板504和右正位板505的上平面,并且移动梁62上还设有若干可拆卸连接的增高垫块,所述增高垫块的长度短于左挡板504和右正位板505之间的间隔距离。本设计一般在传输带503的平台上可放置60×60×700mm的冰条,或者同厚度的冰块,再加工时,可以两层重叠放置,当放置一层时,冰块或冰条的厚度没有左挡板504的高度高,那么移动梁62下降后,没办法压到冰条,那么就要添加增高垫块,以辅助压紧。但是,放置两层冰条或冰块时,其高度已经足够移动梁62压紧,所以就可以不必安装多余的增高垫块。In this embodiment, the lowest height at which the moving beam 62 descends is higher than the upper planes of the
在本实施例中,所述抵紧部件3包括抵紧板30、支撑架31、支撑板32、调距摇手33和摇手座34,所述支撑架31竖直安装在控制系统柜1上,所述摇手座34固定在支撑架31的上端,所述支撑板32固定在摇手座34上,所述调距摇手33依次穿过支撑板32和摇手座34固定着,所述抵紧板30固定在调距摇手33上,且靠近传输带503的下游端端口一侧,所述切割器2的切割刀片20从传输带503与抵紧板30之间通过。调距摇手33用于调整抵紧板30与传输带503之间的间隔距离,此间隔距离决定了,被切割下来的冰块的体积大小。In this embodiment, the pressing
在本实施例中,所述传输带503的下游端端口与抵紧板30的下方还安装有废料槽8,切割器2的切片20,在摩擦冰条或冰块时会有冰碴产生,为了这些冰渣溶化后不将水聚集在控制系统柜1上,所以设计了能够兜住切片20切割范围内落下的冰渣子的废料槽8,确保良好的加工环境。In this embodiment, the downstream port of the
本设备可以将大冰块加工成一条一条的冰条7,也可以将一条一条的冰条7切割成小冰块,以切割冰条7为例,切冰机在运行时,先上多根冰条7至传输带503上,减速器501带动传输带503运行一段,冰条7的切割段低在抵紧板60上,然后正位气缸506出动,右正位板505将若干冰条7正位摆顺整齐,并且压紧在左挡板504上,然后横移送冰架51移动,带动纵向送冰带50往出冰块槽4移动,冰条7就挨个经过切割器2的刀片20,第一批小冰块就加工出来了。然后横移送冰架51复位,正位气缸505收回复位,减速器501再次启动运行,传输带503再一次带动冰条7往前移动……如此往复,直至整个传输带503上的冰条被切割完。This equipment can process large ice cubes into
以上对本发明提供的一种块状冰的切冰机进行了详细介绍。具体实施例的说明只是用于帮助理解本发明的方法及其核心思想,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The ice cutter for block ice provided by the present invention has been described in detail above. The description of the specific embodiments is only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, the present invention can be improved several times without departing from the principles of the present invention. and modifications, these improvements and modifications also fall within the protection scope of the claims of the present invention.
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| US12480699B1 (en) | 2023-02-02 | 2025-11-25 | Abstract Ice, Inc. | Devices for shaping clear ice products and related methods |
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