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CN111411984A - Vehicle-mounted grouting trolley - Google Patents

Vehicle-mounted grouting trolley Download PDF

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Publication number
CN111411984A
CN111411984A CN202010272836.2A CN202010272836A CN111411984A CN 111411984 A CN111411984 A CN 111411984A CN 202010272836 A CN202010272836 A CN 202010272836A CN 111411984 A CN111411984 A CN 111411984A
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China
Prior art keywords
grouting
vehicle
carriage
area
pulping
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CN202010272836.2A
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Inventor
胡玉山
赵永刚
史松强
鲁权生
刘华云
刘世彦
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Sinohydro Engineering Bureau 4 Co Ltd
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Sinohydro Engineering Bureau 4 Co Ltd
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Priority to CN202010272836.2A priority Critical patent/CN111411984A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor

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  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
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Abstract

本发明公开了一种车载式灌浆台车,该台车包括车体,所述车体包括驾驶室以及车厢,所述车厢的上侧形成灌浆作业区,所述灌浆作业区配置有灌浆设备;移动平台,所述移动平台与所述车厢的尾部相连且可随所述车厢同步移动;所述移动平台的上侧形成有制浆区,所述制浆区配置有制浆设备。本申请提供的车载式灌浆台车,结构简单合理,安装使用时方便。改造后车载式灌浆台车的使用可以满足长距离发电洞灌浆工程的要求,明显降低了和开挖、浇筑施工之间的影响,减少了灌浆设备转移的时间。

Figure 202010272836

The invention discloses a vehicle-mounted grouting trolley. The trolley includes a vehicle body, the vehicle body includes a cab and a carriage, a grouting operation area is formed on the upper side of the carriage, and the grouting operation area is equipped with grouting equipment; A mobile platform, the mobile platform is connected with the tail of the carriage and can move synchronously with the carriage; a pulping area is formed on the upper side of the mobile platform, and the pulping area is equipped with pulping equipment. The vehicle-mounted grouting trolley provided by the present application has a simple and reasonable structure and is convenient to install and use. After the transformation, the use of vehicle-mounted grouting trolleys can meet the requirements of long-distance power generation cave grouting projects, significantly reducing the impact on excavation and pouring construction, and reducing the time for grouting equipment transfer.

Figure 202010272836

Description

一种车载式灌浆台车A vehicle-mounted grouting trolley

技术领域technical field

本发明涉及灌浆设备技术领域,特别是涉及一种双排货车改造而成的车载式灌浆台车。The invention relates to the technical field of grouting equipment, in particular to a vehicle-mounted grouting trolley transformed from a double-row truck.

背景技术Background technique

工程发电洞灌浆工程施工中,由于工期原因,灌浆作业必须与开挖、混凝土衬砌同步施工,但由于每条发电洞长度较长,灌浆作业面(灌浆罐以及灌浆泵等)均在洞内主要交通地面上,洞内常规灌浆布置对工作面要求较高,占用面积较大,布置完成后无法通行车辆,交通受阻,并且常规灌浆布置工序繁多,设备转移速度缓慢,耗时耗力。During the construction of the grouting project for the power generation tunnel, due to the construction period, the grouting operation must be constructed simultaneously with the excavation and concrete lining. However, due to the long length of each power generation tunnel, the grouting work surface (grouting tank and grouting pump, etc.) On the traffic ground, the conventional grouting arrangement in the cave has higher requirements on the working face and occupies a large area. After the arrangement is completed, vehicles cannot pass, and the traffic is blocked. In addition, the conventional grouting arrangement has many procedures, and the equipment transfer speed is slow, time-consuming and labor-intensive.

可见,传统的灌浆布置方式与开挖浇筑运输设备相互影响,相互干扰,严重制约了灌浆施工进度,并且间接影响了开挖和浇筑的施工进度;其次每个单元灌浆完成后需进行下个单元施工时,灌浆设备移动耗时耗力,影响施工进度。It can be seen that the traditional grouting arrangement and the excavation and pouring transportation equipment interact and interfere with each other, which seriously restricts the grouting construction progress, and indirectly affects the construction progress of excavation and pouring; secondly, after the completion of grouting in each unit, the next unit needs to be carried out. During construction, the movement of grouting equipment is time-consuming and labor-intensive, affecting the construction progress.

发明内容SUMMARY OF THE INVENTION

本发明提供了一种车载式灌浆台车。The invention provides a vehicle-mounted grouting trolley.

本发明提供了如下方案:The present invention provides following scheme:

一种车载式灌浆台车,包括:A vehicle-mounted grouting trolley, comprising:

车体,所述车体包括驾驶室以及车厢,所述车厢的上侧形成灌浆作业区,所述灌浆作业区配置有灌浆设备;a car body, the car body includes a cab and a carriage, the upper side of the carriage forms a grouting operation area, and the grouting operation area is equipped with grouting equipment;

移动平台,所述移动平台与所述车厢的尾部相连且可随所述车厢同步移动;所述移动平台的上侧形成有制浆区,所述制浆区配置有制浆设备。A mobile platform, the mobile platform is connected with the tail of the carriage and can move synchronously with the carriage; a pulping area is formed on the upper side of the mobile platform, and the pulping area is equipped with pulping equipment.

优选地:所述灌浆设备包括灌浆泵以及搅拌槽。Preferably: the grouting equipment includes a grouting pump and a stirring tank.

优选地:所述搅拌槽为双层搅拌槽。Preferably: the stirring tank is a double-layer stirring tank.

优选地:所述驾驶室的顶部配置有水箱,所述水箱用于存放所述灌浆泵用冷却水。Preferably, a water tank is arranged on the top of the cab, and the water tank is used to store the cooling water for the grouting pump.

优选地:所述制浆设备包括高速制浆机。Preferably: the pulping equipment comprises a high-speed pulper.

优选地:所述驾驶室包括形成于前排的驾驶区以及形成于后排的现场办公区,所述办公区用于安放灌浆记录仪以及现场资料员写手工资料。Preferably, the cab includes a driving area formed in the front row and an on-site office area formed in the rear row, and the office area is used for placing a grouting recorder and an on-site data worker for writing manual data.

优选地:还包括与所述车厢相连的护栏,所述护栏上配置有配电箱。Preferably: it also includes a guardrail connected to the carriage, and a power distribution box is arranged on the guardrail.

根据本发明提供的具体实施例,本发明公开了以下技术效果:According to the specific embodiments provided by the present invention, the present invention discloses the following technical effects:

通过本发明,可以实现一种车载式灌浆台车,在一种实现方式下,该台车可以包括车体,所述车体包括驾驶室以及车厢,所述车厢的上侧形成灌浆作业区,所述灌浆作业区配置有灌浆设备;移动平台,所述移动平台与所述车厢的尾部相连且可随所述车厢同步移动;所述移动平台的上侧形成有制浆区,所述制浆区配置有制浆设备。本申请提供的车载式灌浆台车,结构简单合理,安装使用时方便。改造后车载式灌浆台车的使用可以满足长距离发电洞灌浆工程的要求,明显降低了和开挖、浇筑施工之间的影响,减少了灌浆设备转移的时间。Through the present invention, a vehicle-mounted grouting trolley can be realized. In one implementation mode, the trolley can include a car body, and the car body includes a cab and a carriage, and the upper side of the carriage forms a grouting work area, The grouting operation area is equipped with grouting equipment; a mobile platform, the mobile platform is connected with the tail of the carriage and can move synchronously with the carriage; the upper side of the mobile platform is formed with a grouting area, and the grouting The area is equipped with pulping equipment. The vehicle-mounted grouting trolley provided by the present application has a simple and reasonable structure, and is convenient for installation and use. After the transformation, the use of vehicle-mounted grouting trolleys can meet the requirements of long-distance power generation cave grouting projects, significantly reducing the impact on excavation and pouring construction, and reducing the time for grouting equipment transfer.

当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, it is not necessary for any product embodying the present invention to achieve all of the above-described advantages simultaneously.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1是本发明实施例提供的一种车载式灌浆台车的结构示意图。FIG. 1 is a schematic structural diagram of a vehicle-mounted grouting trolley provided by an embodiment of the present invention.

图中:车体1、驾驶室2、驾驶区21、现场办公22、车厢3、灌浆作业区31、移动平台4、制浆区41、灌浆泵5、搅拌槽6、水箱7、高速制浆机8、护栏9、配电箱10。In the figure: car body 1, cab 2, driving area 21, on-site office 22, carriage 3, grouting operation area 31, mobile platform 4, pulping area 41, grouting pump 5, mixing tank 6, water tank 7, high-speed pulping Machine 8, guardrail 9, distribution box 10.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the protection scope of the present invention.

实施例Example

参见图1,为本发明实施例提供的一种车载式灌浆台车,如图1所示,该台车包括车体,所述车体1包括驾驶室2以及车厢3,所述车厢3的上侧形成灌浆作业区31,所述灌浆作业区31配置有灌浆设备;该车体的下部设置有行走轮以及驱动机构,通过自带的行走轮以及驱动机构可以自行运动,无需额外提供动力,在实际应用中,该车体可以是现有技术中的双排货车。具体的,所述灌浆设备包括灌浆泵5以及搅拌槽6。为了提高搅拌效率同时不占用过多空间,所述搅拌槽6为双层搅拌槽。为实现对灌浆泵的冷却,所述驾驶室2的顶部配置有水箱7,所述水箱7用于存放所述灌浆泵5用冷却水。Referring to FIG. 1 , a vehicle-mounted grouting trolley is provided according to an embodiment of the present invention. As shown in FIG. 1 , the trolley includes a vehicle body, and the vehicle body 1 includes a cab 2 and a carriage 3 . A grouting operation area 31 is formed on the upper side, and the grouting operation area 31 is equipped with grouting equipment; the lower part of the vehicle body is provided with a walking wheel and a driving mechanism, which can move by itself through the self-contained walking wheel and driving mechanism without additional power supply, In practical applications, the vehicle body may be a double-row truck in the prior art. Specifically, the grouting equipment includes a grouting pump 5 and a stirring tank 6 . In order to improve the stirring efficiency without taking up too much space, the stirring tank 6 is a double-layer stirring tank. In order to realize the cooling of the grouting pump, a water tank 7 is arranged on the top of the cab 2 , and the water tank 7 is used to store the cooling water for the grouting pump 5 .

移动平台4,所述移动平台4与所述车厢3的尾部相连且可随所述车厢3同步移动;所述移动平台4的上侧形成有制浆区41,所述制浆区41配置有制浆设备。具体的,所述制浆设备包括高速制浆机8。A mobile platform 4, the mobile platform 4 is connected to the tail of the carriage 3 and can move synchronously with the carriage 3; a pulping area 41 is formed on the upper side of the mobile platform 4, and the pulping area 41 is configured with pulping equipment. Specifically, the pulping equipment includes a high-speed pulper 8 .

进一步的,所述驾驶室2包括形成于前排的驾驶区21以及形成于后排的现场办公区22,所述办公区22用于安放灌浆记录仪以及现场资料员写手工资料。为了方便操作人员对各部件进行控制,还包括与所述车厢3相连的护栏9,所述护栏9上配置有配电箱10。Further, the cab 2 includes a driving area 21 formed in the front row and an on-site office area 22 formed in the rear row, and the office area 22 is used for arranging grouting recorders and on-site data personnel for writing manual data. In order to facilitate the operator to control each component, it also includes a guardrail 9 connected to the carriage 3 , and a power distribution box 10 is arranged on the guardrail 9 .

本申请提供的台车,将双排车改造成集灌浆和制浆一体式的车载式灌浆台车,以满足长距离发电洞灌浆施工。将双排车第一排座位保留不动作为驾驶区;第二排座位通过改造用来安放灌浆记录仪和现场资料员写手工资料等作为现场办公区;车厢用来布置灌浆泵和双层搅拌槽,车厢护栏处安装配电箱方便操作,车顶通过改造安装一个1m3水箱用做灌浆泵冷却水用,整个车厢车作为灌浆作业区;在车厢尾部加工移动平台,将高速制浆机安装在移动平台上,作为制浆区;制浆区与车辆连接,可以随着车辆移动而移动。The trolley provided by the application is a vehicle-mounted grouting trolley that integrates grouting and pulping into a double-row trolley, so as to meet the grouting construction of long-distance power generation holes. The first-row seats of the double-row car are reserved as the driving area; the second-row seats are transformed to place the grouting recorder and the on-site dataman to write manual data, etc. as the on-site office area; the carriage is used to arrange the grouting pump and double-layer mixing A 1m 3 water tank is installed on the roof for grouting pump cooling water, and the whole carriage is used as a grouting work area; a mobile platform is processed at the rear of the carriage, and a high-speed pulping machine is installed On the mobile platform, it is used as a pulping area; the pulping area is connected with the vehicle and can move with the movement of the vehicle.

该台车在使用时,通过车体自身携带的驱动机构驱动车体运动,同时携带移动平台运动至灌浆指定位置处,接通各部件电源,即可通过制浆设备制作灌浆用的原料,制作完成后将灌浆原料转移至车厢上的灌浆设备内,即可进行现场灌浆。该台车可携带制浆设备以及灌浆设备同步移动,无需人工搬运。同时该台车占地面积小,不会影响开挖浇筑运输设备的正常移动,两者之间不会产生影响。When the trolley is in use, the car body is driven by the drive mechanism carried by the car body itself, and the mobile platform is moved to the designated position for grouting, and the power of each component is turned on, and the raw materials for grouting can be produced by the pulping equipment. After completion, transfer the grouting raw materials to the grouting equipment on the carriage, and then the on-site grouting can be carried out. The trolley can carry pulping equipment and grouting equipment to move synchronously without manual handling. At the same time, the trolley occupies a small area and will not affect the normal movement of the excavation and pouring transportation equipment, and there will be no impact between the two.

总之,本申请提供的车载式灌浆台车,结构简单合理,安装使用时方便。改造后车载式灌浆台车的使用可以满足长距离发电洞灌浆工程的要求,明显降低了和开挖、浇筑施工之间的影响,减少了灌浆设备转移的时间。In a word, the vehicle-mounted grouting trolley provided by the present application has a simple and reasonable structure, and is convenient to install and use. After the transformation, the use of vehicle-mounted grouting trolleys can meet the requirements of long-distance power generation cave grouting projects, significantly reducing the impact on excavation and pouring construction, and reducing the time for grouting equipment transfer.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.

以上所述仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.

Claims (7)

1.一种车载式灌浆台车,其特征在于,包括:1. a vehicle-mounted grouting trolley, is characterized in that, comprises: 车体,所述车体包括驾驶室以及车厢,所述车厢的上侧形成灌浆作业区,所述灌浆作业区配置有灌浆设备;a car body, the car body includes a cab and a carriage, the upper side of the carriage forms a grouting operation area, and the grouting operation area is equipped with grouting equipment; 移动平台,所述移动平台与所述车厢的尾部相连且可随所述车厢同步移动;所述移动平台的上侧形成有制浆区,所述制浆区配置有制浆设备。A mobile platform, the mobile platform is connected with the tail of the carriage and can move synchronously with the carriage; a pulping area is formed on the upper side of the mobile platform, and the pulping area is equipped with pulping equipment. 2.根据权利要求1所述的车载式灌浆台车,其特征在于,所述灌浆设备包括灌浆泵以及搅拌槽。2 . The vehicle-mounted grouting trolley according to claim 1 , wherein the grouting equipment comprises a grouting pump and a stirring tank. 3 . 3.根据权利要求2所述的车载式灌浆台车,其特征在于,所述搅拌槽为双层搅拌槽。3 . The vehicle-mounted grouting trolley according to claim 2 , wherein the stirring tank is a double-layer stirring tank. 4 . 4.根据权利要求2所述的车载式灌浆台车,其特征在于,所述驾驶室的顶部配置有水箱,所述水箱用于存放所述灌浆泵用冷却水。4 . The vehicle-mounted grouting trolley according to claim 2 , wherein a water tank is arranged on the top of the cab, and the water tank is used for storing cooling water for the grouting pump. 5 . 5.根据权利要求1所述的车载式灌浆台车,其特征在于,所述制浆设备包括高速制浆机。5. The vehicle-mounted grouting trolley according to claim 1, wherein the pulping equipment comprises a high-speed pulper. 6.根据权利要求1所述的车载式灌浆台车,其特征在于,所述驾驶室包括形成于前排的驾驶区以及形成于后排的现场办公区,所述办公区用于安放灌浆记录仪以及现场资料员写手工资料。6 . The vehicle-mounted grouting trolley according to claim 1 , wherein the cab comprises a driving area formed in the front row and an on-site office area formed in the rear row, and the office area is used for placing grouting records. 7 . Instruments and field data staff to write manual data. 7.根据权利要求1所述的车载式灌浆台车,其特征在于,还包括与所述车厢相连的护栏,所述护栏上配置有配电箱。7 . The vehicle-mounted grouting trolley according to claim 1 , further comprising a guardrail connected to the carriage, and a power distribution box is arranged on the guardrail. 8 .
CN202010272836.2A 2020-04-09 2020-04-09 Vehicle-mounted grouting trolley Pending CN111411984A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060007775A1 (en) * 2004-07-06 2006-01-12 Dean Christopher J Mobile grout plant
CN202544864U (en) * 2012-04-20 2012-11-21 中国水利水电第五工程局有限公司 Series-connection relay long-distance grout feeding device for tunnel
CN204956246U (en) * 2015-09-21 2016-01-13 江西江铃汽车集团改装车有限公司 Multi -functional maintenance service cart
CN205188788U (en) * 2015-12-07 2016-04-27 贵州省交通规划勘察设计研究院股份有限公司 Remove intelligent slip casting car
CN205291278U (en) * 2016-01-20 2016-06-08 广东金松建设工程有限公司 Multi -functional grout car that fills of dyke engineering
KR101765313B1 (en) * 2017-02-28 2017-08-04 주식회사 한국 지오텍 Mobile type integration grouting apparatus and its grouting injection method
CN210140829U (en) * 2019-04-22 2020-03-13 中铁第五勘察设计院集团有限公司 Intelligent grouting equipment
CN211974996U (en) * 2020-04-09 2020-11-20 中国水利水电第四工程局有限公司 Vehicle-mounted grouting trolley

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060007775A1 (en) * 2004-07-06 2006-01-12 Dean Christopher J Mobile grout plant
CN202544864U (en) * 2012-04-20 2012-11-21 中国水利水电第五工程局有限公司 Series-connection relay long-distance grout feeding device for tunnel
CN204956246U (en) * 2015-09-21 2016-01-13 江西江铃汽车集团改装车有限公司 Multi -functional maintenance service cart
CN205188788U (en) * 2015-12-07 2016-04-27 贵州省交通规划勘察设计研究院股份有限公司 Remove intelligent slip casting car
CN205291278U (en) * 2016-01-20 2016-06-08 广东金松建设工程有限公司 Multi -functional grout car that fills of dyke engineering
KR101765313B1 (en) * 2017-02-28 2017-08-04 주식회사 한국 지오텍 Mobile type integration grouting apparatus and its grouting injection method
CN210140829U (en) * 2019-04-22 2020-03-13 中铁第五勘察设计院集团有限公司 Intelligent grouting equipment
CN211974996U (en) * 2020-04-09 2020-11-20 中国水利水电第四工程局有限公司 Vehicle-mounted grouting trolley

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Application publication date: 20200714