CN111411006A - Skid-mounted device and method for desulfurization of hydrocarbon gas-containing high-pressure acid gas complex iron - Google Patents
Skid-mounted device and method for desulfurization of hydrocarbon gas-containing high-pressure acid gas complex iron Download PDFInfo
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Abstract
本发明公开了一种含碳氢气体的高压酸气络合铁脱硫橇装装置及脱硫方法,包括酸气分液橇、吸收橇、溶液闪蒸橇、至少一个再生橇、硫磺沉降橇、硫磺浆过滤橇、熔硫橇及循环泵橇,其中,酸气分液橇包括第一分液罐,吸收橇包括吸收罐和与吸收罐相连的第二分液罐,溶液闪蒸橇包括闪蒸罐,再生橇包括再生槽和与再生槽相连的分液罐,硫化沉降橇包括沉降槽,硫磺浆过滤橇包括过滤机和与过滤机相连的收集槽,熔硫橇包括熔硫釜和与熔硫釜相连的冷却收集槽。在工艺上采用模块化设计,在工程上橇装化设计与建造,能在不适于现场建造的沙漠、戈壁及偏远地区油气田实现单井就地脱硫回收宝贵的天然气资源,移动、拆卸、安装方便。
The invention discloses a high-pressure acid gas complex iron desulfurization skid-mounted device and a desulfurization method containing hydrocarbon gas, comprising an acid gas separation skid, an absorption skid, a solution flashing skid, at least one regeneration skid, a sulfur sedimentation skid, a sulfur Slurry filter skid, sulfur melting skid and circulating pump skid, wherein the acid gas liquid separation skid includes a first liquid separation tank, the absorption skid includes an absorption tank and a second liquid separation tank connected with the absorption tank, and the solution flashing skid includes flash evaporation Tank, regeneration skid includes regeneration tank and separation tank connected with regeneration tank, sulfurization sedimentation skid includes sedimentation tank, sulfur slurry filter skid includes filter and collection tank connected with filter, sulfur melting skid includes sulfur melting kettle and melting tank. The cooling collection tank connected to the sulfur kettle. Modular design is adopted in the process, and skid-mounted design and construction are used in engineering. It can realize single well in-situ desulfurization and recovery of valuable natural gas resources in oil and gas fields in deserts, Gobi and remote areas that are not suitable for on-site construction. It is easy to move, disassemble and install. .
Description
技术领域technical field
本发明涉及脱除硫化氢装置及工艺技术领域,具体涉及一种含碳氢气体的高压酸气络合铁脱硫橇装装置及脱硫方法。The invention relates to the technical field of hydrogen sulfide removal devices and processes, in particular to a high-pressure acid gas complex iron desulfurization skid-mounted device containing hydrocarbon gas and a desulfurization method.
背景技术Background technique
我国含硫(主要为H2S)气田的天然气产量占全国的60%以上,从含硫天然气中回收的硫磺约占我国硫磺产量的30%。目前国内含硫天然气集中处理的工艺已经非常成熟,设计处理规模通常都在100x104m3/d以上,设备投资在过亿,可以采用MDEA、醇胺法、砜胺法等湿法脱硫,然后克劳斯硫磺回收;对于周边乡镇建设发达,乡镇多,人口,公路、铁路密集发达的单井,就地建站处理存在占地面积大,拆迁困难等难题,若采用脱硫厂集中净化处理方式从安全和拆迁等角度出发会存在一定的隐患和难度;对硫化物含量不是太低,但也不适用克劳斯硫磺回收的工况,无法就地对天然气进行脱硫以供其使用;另外,对于硫化物含量非常低的天然气的处理方法已经成熟,可采用固体氧化铁法,对于一部分位于偏远地区的站场及其周边,尚无法就地对天然气进行脱硫以供其使用;另外,沙漠、戈壁、海洋等无法现场建造大型设备,对于发现的天然气也无法脱硫回收利用。所以,多年以来这部分气井一直都不能投入开发,严重影响了勘探、钻井成本的回收。The natural gas production of the sulfur-containing (mainly H 2 S) gas fields in China accounts for more than 60% of the national total, and the sulfur recovered from the sulfur-containing natural gas accounts for about 30% of the sulfur production in China. At present, the process of centralized treatment of sulfur-bearing natural gas in China is very mature. The designed treatment scale is usually above 100x10 4 m 3 /d, and the equipment investment is over 100 million yuan. Claus sulfur recovery; for single wells with well-developed surrounding townships, many townships, dense population, roads and railways, there are problems such as large floor space and difficulty in demolition of on-site station construction. From the perspective of safety and demolition, there will be certain hidden dangers and difficulties; the content of sulfide is not too low, but it is not suitable for Claus sulfur recovery conditions, and it is impossible to desulfurize natural gas for its use; in addition, for The treatment method of natural gas with very low sulfide content is mature, and the solid iron oxide method can be used. For some stations located in remote areas and their surrounding areas, it is not yet possible to desulfurize natural gas for its use. It is impossible to build large-scale equipment on-site, and it is impossible to desulfurize and recycle the discovered natural gas. Therefore, these gas wells have not been put into development for many years, which has seriously affected the recovery of exploration and drilling costs.
为了克服上诉不足及传统天然气脱硫净化工艺自身的缺点,络合铁天然气脱硫技术其在脱硫的同时将天然气中的硫化物直接转化为单质硫,从而简化工艺流程、方便操作、降低投资,适宜于井口天然气就地脱硫净化。传统络合铁脱硫技术的氧化再生和硫磺浓度在一个氧化再生槽中进行,对于潜硫量较高的工况,氧化再生槽尺寸非常大,需要就地建造,对于偏远地方,这带来了相当的困难。In order to overcome the lack of appeal and the shortcomings of the traditional natural gas desulfurization purification process itself, the complex iron natural gas desulfurization technology directly converts the sulfide in the natural gas into elemental sulfur while desulfurizing, thereby simplifying the process flow, facilitating operation, and reducing investment. It is suitable for In-situ desulfurization and purification of wellhead natural gas. The oxidation regeneration and sulfur concentration of the traditional complex iron desulfurization technology are carried out in an oxidation regeneration tank. For the conditions with high potential sulfur content, the oxidation regeneration tank is very large and needs to be constructed on site. For remote places, this brings quite difficult.
发明内容SUMMARY OF THE INVENTION
本发明针对上述技术问题,提供一种移动方便安装拆下方便的含碳氢气体的高压酸气络合铁脱硫橇装装置及脱硫方法。In view of the above-mentioned technical problems, the present invention provides a high-pressure acid gas complex iron desulfurization skid-mounted device and a desulfurization method that are easy to move and install and disassemble.
为实现上述目的,本发明所设计的含碳氢气体的高压酸气络合铁脱硫橇装装置,包括酸气分液橇、吸收橇、溶液闪蒸橇、至少一个再生橇、硫磺沉降橇、硫磺浆过滤橇、熔硫橇及循环泵橇,其中,酸气分液橇包括第一分液罐,吸收橇包括吸收罐和与吸收罐相连的第二分液罐,溶液闪蒸橇包括闪蒸罐,再生橇包括再生槽和与再生槽相连的分液罐,硫化沉降橇包括沉降槽,硫磺浆过滤橇包括过滤机和与过滤机相连的收集槽,熔硫橇包括熔硫釜和与熔硫釜相连的冷却收集槽。In order to achieve the above object, the high-pressure acid gas complex iron desulfurization skid-mounted device containing hydrocarbon gas designed by the present invention includes an acid gas separation skid, an absorption skid, a solution flashing skid, at least one regeneration skid, a sulfur sedimentation skid, Sulfur slurry filter skid, sulfur melting skid and circulating pump skid, wherein the acid gas liquid separation skid includes a first liquid separation tank, the absorption skid includes an absorption tank and a second liquid separation tank connected with the absorption tank, and the solution flashing skid includes a flashing tank The steaming tank, the regeneration skid includes a regeneration tank and a separation tank connected to the regeneration tank, the sulfurization sedimentation skid includes a sedimentation tank, the sulfur slurry filter skid includes a filter and a collection tank connected to the filter, and the sulfur melting skid includes a sulfur melting kettle and a The cooling collection tank connected to the sulfur melting kettle.
进一步地,还包括脱盐水橇,所述脱盐水橇的脱盐水出口W0分别与吸收罐的第一脱盐水进口W1、再生槽的脱盐水进口W2、沉降槽的第五脱盐水进口W5、过滤机的第六脱盐水进口W6相连。Further, it also includes a desalted water skid, and the desalted water outlet W0 of the desalted water skid is respectively connected with the first desalted water inlet W1 of the absorption tank, the desalted water inlet W2 of the regeneration tank, the fifth desalted water inlet W5 of the settling tank, and the filter. The sixth desalinated water inlet W6 of the machine is connected.
进一步地,还包括风机橇,所述风机橇的出风口与再生槽的进风口相连。Further, it also includes a fan skid, the air outlet of the fan skid is connected to the air inlet of the regeneration tank.
进一步地,所述再生橇包括三个依次串联的第一再生橇、第二再生橇、第三再生橇,第一再生橇包括第一再生槽和与第一再生槽相连的第三分液罐,第二再生橇包括第二再生槽和与第二再生槽相连的第四分液罐,第三再生橇包括第三再生槽和与第三再生槽相连的第五分液罐。Further, the regeneration skid includes three serially connected first regeneration skids, second regeneration skids, and third regeneration skids, and the first regeneration skid includes a first regeneration tank and a third separation tank connected with the first regeneration tank. The second regeneration skid includes a second regeneration tank and a fourth separation tank connected with the second regeneration tank, and the third regeneration skid includes a third regeneration tank and a fifth separation tank connected with the third regeneration tank.
进一步地,所述酸气分液橇中第一分液罐的污水出口z与外界的污水池相连,第二分液罐的第一出口b与吸收橇的吸收罐第二进口c相连;第二分液罐的尾气出口d通过排放管道与下一个工序相连,吸收罐的第二出口i与溶液闪蒸橇中闪蒸罐的第三进口j相连,闪蒸罐的低压出气口M与低压燃气管道相连,闪蒸罐的第三出口k与再生橇中再生槽的进口相连,分液罐的再生后废空气出口与废空气排放管道连通,再生槽的出口与硫磺沉降橇中沉降槽的第七进口r相连,沉降槽的脱硫剂贫液出口e与循环泵橇中循环泵的循环进口f相连,循环泵的循环出口g与吸收罐的脱硫液进口h相连,沉降槽的第七出口s通过泵与硫磺浆过滤橇中过滤机的第八进口t相连,收集槽的第八出口v通过泵与沉降槽的第九进口J相连,过滤机的第九出口u通过泵与熔硫橇中熔硫釜的第十进口w相连,熔硫釜的第十出口y与后续工序相连,冷却收集槽的第十一出口x通过泵与过滤机的第十一进口Q相连。Further, the sewage outlet z of the first separation tank in the acid gas separation skid is connected with the external sewage pool, and the first outlet b of the second separation tank is connected with the second inlet c of the absorption tank of the absorption skid; The tail gas outlet d of the two-separation tank is connected to the next process through the discharge pipeline, the second outlet i of the absorption tank is connected to the third inlet j of the flash tank in the solution flashing skid, and the low-pressure gas outlet M of the flash tank is connected to the low-pressure The gas pipeline is connected, the third outlet k of the flash tank is connected with the inlet of the regeneration tank in the regeneration skid, the waste air outlet after regeneration of the separation tank is connected with the waste air discharge pipeline, and the outlet of the regeneration tank is connected with the outlet of the sedimentation tank in the sulfur sedimentation skid. The seventh inlet r is connected, the desulfurizer lean liquid outlet e of the sedimentation tank is connected with the circulating inlet f of the circulating pump in the circulating pump skid, the circulating outlet g of the circulating pump is connected with the desulfurizing liquid inlet h of the absorption tank, and the seventh outlet of the sedimentation tank is connected. s is connected to the eighth inlet t of the filter in the sulfur slurry filter skid through a pump, the eighth outlet v of the collection tank is connected to the ninth inlet J of the settling tank through a pump, and the ninth outlet u of the filter is connected to the molten sulfur skid through a pump. The tenth inlet w of the middle sulfur melting kettle is connected, the tenth outlet y of the sulfur melting kettle is connected with the subsequent process, and the eleventh outlet x of the cooling collection tank is connected with the eleventh inlet Q of the filter through a pump.
进一步地,所述酸气分液橇中第一分液罐的污水出口z与外界的污水池相连,第二分液罐的第一出口b与吸收橇的吸收罐第二进口c相连;第二分液罐的尾气出口d通过排放管道与下一个工序相连,吸收罐的第二出口i与溶液闪蒸橇中闪蒸罐的第三进口j相连,闪蒸罐的低压出气口M与低压燃气管道相连,闪蒸罐的第三出口k与第一再生橇中第一再生槽的第四进口l相连,第三分液罐的再生后废空气第一出口D与废空气排放管道连通,第一再生槽的第四出口m与第二再生橇中第二再生槽的第五进口n相连,第四分液罐的再生后废空气第二出口F与废空气排放管道连通,第二再生槽的第五出口o与第三再生橇中第三再生槽的第六进口p相连,第五分液罐的再生后废空气第三出口H与废空气排放管道连通,第三再生槽的第六出口q与硫磺沉降橇中沉降槽的第七进口r相连,沉降槽的脱硫剂贫液出口e与循环泵橇中循环泵的循环进口f相连,循环泵的循环出口g与吸收罐的脱硫液进口h相连,沉降槽的第七出口s通过泵与硫磺浆过滤橇中过滤机的第八进口t相连,收集槽的第八出口v通过泵与沉降槽的第九进口J相连,过滤机的第九出口u通过泵与熔硫橇中熔硫釜的第十进口w相连,熔硫釜的第十出口y与后续工序相连,冷却收集槽的第十一出口x通过泵与过滤机的第十一进口Q相连。Further, the sewage outlet z of the first separation tank in the acid gas separation skid is connected with the external sewage pool, and the first outlet b of the second separation tank is connected with the second inlet c of the absorption tank of the absorption skid; The tail gas outlet d of the two-separation tank is connected to the next process through the discharge pipeline, the second outlet i of the absorption tank is connected to the third inlet j of the flash tank in the solution flashing skid, and the low-pressure gas outlet M of the flash tank is connected to the low-pressure The gas pipeline is connected, the third outlet k of the flash tank is connected with the fourth inlet l of the first regeneration tank in the first regeneration skid, and the first outlet D of the waste air after regeneration of the third separator tank is connected with the waste air discharge pipeline, The fourth outlet m of the first regeneration tank is connected with the fifth inlet n of the second regeneration tank in the second regeneration skid. The fifth outlet o of the tank is connected with the sixth inlet p of the third regeneration tank in the third regeneration skid; The sixth outlet q is connected with the seventh inlet r of the sedimentation tank in the sulfur sedimentation skid, the desulfurization agent lean liquid outlet e of the sedimentation tank is connected with the circulating inlet f of the circulating pump in the circulating pump skid, and the circulating outlet g of the circulating pump is connected with the desulfurization tank of the absorption tank. The liquid inlet h is connected, the seventh outlet s of the sedimentation tank is connected to the eighth inlet t of the filter in the sulphur slurry filter skid through the pump, the eighth outlet v of the collecting tank is connected to the ninth inlet J of the sedimentation tank through the pump, and the filter The ninth outlet u is connected with the tenth inlet w of the sulfur melting kettle in the sulfur melting skid through the pump, the tenth outlet y of the sulfur melting kettle is connected with the subsequent process, and the eleventh outlet x of the cooling collection tank is connected by the pump and the filter. The eleventh inlet Q is connected.
还提供一种含碳氢气体的高压酸气络合铁脱硫橇装装置的脱硫方法如下:Also provide a kind of desulfurization method of the high-pressure acid gas complex iron desulfurization skid-mounted device containing hydrocarbon gas as follows:
含碳氢气体的高压酸气从酸气分液橇的第一进口a进入酸气分液橇中第一分液罐,分离出的游离液体从第一分液罐的污水出口z流出,分液后的气相从第一分液罐的第一出口b流出、从吸收橇的第二进口c进入吸收橇中吸收罐内通过气相分布器鼓泡吸收,气相硫化氢进入液相被三价铁有机络合物氧化为硫磺,脱硫催化剂转化为二价铁有机络合物,净化气经过第二分液罐除沫后从尾气出口d出去通过排放管道进入后工序,脱硫催化剂富液在系统压力的作用下从吸收罐第二出口i流出、从溶液闪蒸橇的第三进口j进入溶液闪蒸橇中的闪蒸罐内,通过压力调节阀解析出溶解的碳氢气体,解析的碳氢气体通过闪蒸罐的低压出气口M进入低压燃气管道,脱硫催化剂富液从闪蒸罐的第三出口k流出、从第一再生橇的第四进口l进入第一再生橇中的第一再生槽内,风机橇的再生空气从第一再生橇的第一进风口B进入第一再生槽鼓泡再生,将脱硫催化剂富液中的络合亚铁氧化为络合铁,再生后废空气经过第三分液罐分液后从第一再生橇中第三分液罐的再生后废空气第一出口D流出进入废空气排放管道,在鼓泡的推动作用下脱硫催化剂溶液夹带硫磺从第一再生槽的第四出口m流出、从第二再生橇的第五进口n进入第二再生橇的第二再生槽中,风机橇的再生空气从第二再生橇的第二进风口E进入第二再生槽鼓泡再生,将脱硫催化剂富液中的络合亚铁氧化为络合铁,再生后废空气经过第四分液罐分液后从第二再生橇中第四分液罐的再生后废空气第二出口F流出进入废空气排放管道,在鼓泡的推动作用下脱硫催化剂溶液夹带硫磺从第二再生槽的第五出口o流出、从第三再生橇的第六进口p进入第三再生橇的第三再生槽中,风机橇的再生空气从第三再生橇的第三进风口G进入第三再生槽鼓泡再生,将脱硫催化剂富液中的络合亚铁氧化为络合铁,再生后废空气经过第五分液罐分液后从第三再生橇中第五分液罐的再生后废空气第三出口H流出进入废空气排放管道,在鼓泡的推动作用下脱硫剂溶液夹带硫磺从第三再生槽的第六出口q流出、从硫磺沉降橇的第七进口r进入硫磺沉降橇的沉降槽中,硫磺沉降到沉降槽锥体底部,脱硫催化剂贫液从脱硫剂贫液出口e由循环泵橇内的循环泵抽出、打入吸收罐的脱硫液进口h进入吸收罐喷淋吸收,完成脱硫催化剂溶液的循环;硫磺浆由硫磺浆沉降橇内的泵抽出从沉降槽的第七出口s流出、从硫磺浆过滤橇的第八进口t进入过滤机进行液固分离,滤液经收集槽收集后从收集槽的第八出口v流出、从硫磺沉降橇的第九进口J进入沉降槽,硫膏从过滤机的第九出口u流出、从熔硫橇的第十进口w进入熔硫釜内,液硫从熔硫釜的第十出口y流出进入后工序硫磺成型,熔硫中产生的上清液经冷却收集槽冷却收集后从冷却收集槽的第十一出口x流出、从硫磺浆过滤橇第十一进口Q进入过滤机内用于洗涤。The high-pressure acid gas containing hydrocarbon gas enters the first liquid separation tank in the acid gas liquid separation skid from the first inlet a of the acid gas liquid separation skid, and the separated free liquid flows out from the sewage outlet z of the first liquid separation tank. The gas phase after the liquid flows out from the first outlet b of the first separation tank, enters the absorption skid from the second inlet c of the absorption skid, and is absorbed by the gas phase distributor in the absorption tank. The gas phase hydrogen sulfide enters the liquid phase and is absorbed by the ferric iron The organic complex is oxidized to sulfur, the desulfurization catalyst is converted into ferrous organic complex, the purified gas is defoamed through the second liquid separator, and then exits from the tail gas outlet d and enters the post-process through the discharge pipeline. The rich liquid of the desulfurization catalyst is at the system pressure. It flows out from the second outlet i of the absorption tank and enters the flash tank in the solution flashing skid from the third inlet j of the solution flashing skid, and the dissolved hydrocarbon gas is resolved through the pressure regulating valve. The gas enters the low-pressure gas pipeline through the low-pressure gas outlet M of the flash tank, the desulfurization catalyst rich liquid flows out from the third outlet k of the flash tank, and enters the first regeneration of the first regeneration skid from the fourth inlet l of the first regeneration skid. In the tank, the regeneration air of the fan skid enters the first regeneration tank from the first air inlet B of the first regeneration skid for bubbling regeneration, and oxidizes the complex ferrous in the rich liquid of the desulfurization catalyst to complex iron. After the third liquid separation tank is separated, the waste air flows out from the first outlet D of the regenerated waste air of the third liquid separation tank in the first regeneration skid and enters the waste air discharge pipeline, and the desulfurization catalyst solution entrains sulfur from the first The fourth outlet m of the regeneration tank flows out and enters the second regeneration tank of the second regeneration skid from the fifth inlet n of the second regeneration skid, and the regeneration air of the fan skid enters the second regeneration skid from the second air inlet E of the second regeneration skid. The regeneration tank is regenerated by bubbling, and the complex ferrous in the rich solution of the desulfurization catalyst is oxidized to complex iron. The second outlet F of the waste air flows out and enters the waste air discharge pipeline. Under the action of bubbling, the desulfurization catalyst solution entrains sulfur and flows out from the fifth outlet o of the second regeneration tank, and enters the third regeneration skid from the sixth inlet p of the third regeneration skid. In the third regeneration tank of the regeneration skid, the regeneration air of the fan skid enters the third regeneration tank for bubbling regeneration from the third air inlet G of the third regeneration skid, and oxidizes the complex ferrous in the rich liquid of the desulfurization catalyst to complex iron. After regeneration, the waste air flows out from the third outlet H of the regenerated waste air from the fifth liquid separation tank in the third regeneration skid and enters the waste air discharge pipe after the liquid separation of the fifth liquid separation tank. The solution entrained sulfur flows out from the sixth outlet q of the third regeneration tank, and enters the sedimentation tank of the sulfur sedimentation skid from the seventh inlet r of the sulfur sedimentation skid. The liquid outlet e is drawn out by the circulating pump in the circulating pump skid, and the desulfurization liquid inlet h is pumped into the absorption tank, and enters the absorption tank for spray absorption to complete the circulation of the desulfurization catalyst solution; the sulfur slurry is drawn out by the pump in the sulfur slurry sedimentation skid from the sedimentation tank. The seventh outlet s flows out, enters the filter from the eighth inlet t of the sulphur slurry filter skid and carries out liquid-solid separation, and the filtrate flows out from the eighth outlet v of the collecting tank after being collected by the collecting tank, from the ninth inlet J of the sulfur settling skid Enter The sedimentation tank, the sulfur paste flows out from the ninth outlet u of the filter, enters the sulfur melting kettle from the tenth inlet w of the sulfur melting skid, and the liquid sulfur flows out from the tenth outlet y of the sulfur melting kettle into the post-process sulfur molding, and the molten sulfur is formed. The supernatant liquid produced in the cooling collection tank flows out from the eleventh outlet x of the cooling collection tank after being cooled and collected by the cooling collection tank, and enters the filter from the eleventh inlet Q of the sulfur slurry filter skid for washing.
与现有技术相比,本发明具有以下优点:本发明根据络合铁脱硫工艺原理,在工艺上采用模块化设计,在工程上橇装化设计与建造,能在不适于现场建造的沙漠、戈壁及偏远地区油气田实现单井就地脱硫回收宝贵的天然气资源,移动、拆卸、安装方便。Compared with the prior art, the present invention has the following advantages: according to the principle of complex iron desulfurization technology, the present invention adopts modular design in technology, and skid-mounted design and construction in engineering, which can be used in desert, The oil and gas fields in the Gobi and remote areas can realize the desulfurization and recovery of precious natural gas resources in a single well, and it is convenient to move, disassemble and install.
附图说明Description of drawings
图1为本发明含碳氢气体的高压酸气络合铁脱硫橇装装置流程示意图。Fig. 1 is the schematic flow chart of the high-pressure acid gas complex iron desulfurization skid-mounted device of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1所示含碳氢气体的高压酸气络合铁脱硫橇装装置,依次包括酸气分液橇1、吸收橇2、溶液闪蒸橇3、至少一个再生橇、硫磺沉降橇7、硫磺浆过滤橇8、熔硫橇9及循环泵橇10,本实施例中,再生橇包括三个依次串联的第一再生橇4、第二再生橇5、第三再生橇6。其中,酸气分液橇1包括第一分液罐11,吸收橇2包括吸收罐21和与吸收罐21相连的第二分液罐22,溶液闪蒸橇3包括闪蒸罐31,第一再生橇4包括第一再生槽41和与第一再生槽41相连的第三分液罐42,第二再生橇5包括第二再生槽51和与第二再生槽51相连的第四分液罐52,第三再生橇6包括第三再生槽61和与第三再生槽61相连的第五分液罐62,硫化沉降橇7包括沉降槽71,硫磺浆过滤橇8包括过滤机81和与过滤机81相连的收集槽82,熔硫橇9包括熔硫釜91和与熔硫釜91相连的冷却收集槽92。同时,脱盐水橇12的脱盐水出口W0分别与吸收罐21的第一脱盐水进口W1、第一再生槽41的第二脱盐水进口W2、第二再生槽51的第三脱盐水进口W3、第三再生槽61的第四脱盐水进口W4、沉降槽71的第五脱盐水进口W5、过滤机81的第六脱盐水进口W6相连,脱盐水橇12用于给吸收橇、再生橇、硫磺沉降橇和硫磺浆过滤橇补水和冲洗;风机橇11的出风口分别与第一再生槽的第一进风口B、第二再生槽的第二进风口E、第三再生沉降槽的第三进风口G相连,风机橇9用于给再生橇鼓风。As shown in Figure 1, the high-pressure acid gas complex iron desulfurization skid-mounted device containing hydrocarbon gas comprises acid gas separation skid 1,
其中,酸气分液橇1中第一分液罐11的污水出口z与外界的污水池相连,第二分液罐21的第一出口b与吸收橇2的吸收罐21第二进口c相连;第二分液罐22的尾气出口d通过排放管道与下一个工序相连,吸收罐21的第二出口i与溶液闪蒸橇3中闪蒸罐31的第三进口j相连,闪蒸罐31的低压出气口M与低压燃气管道相连,闪蒸罐31的第三出口k与第一再生橇4中第一再生槽41的第四进口l相连,第三分液罐42的再生后废空气第一出口D与废空气排放管道连通,第一再生槽41的第四出口m与第二再生橇5中第二再生槽51的第五进口n相连,第四分液罐52的再生后废空气第二出口F与废空气排放管道连通,第二再生槽51的第五出口o与第三再生橇6中第三再生槽61的第六进口p相连,第五分液罐62的再生后废空气第三出口H与废空气排放管道连通,第三再生槽61的第六出口q与硫磺沉降橇7中沉降槽71的第七进口r相连,沉降槽71的脱硫剂贫液出口e与循环泵橇10中循环泵101的循环进口f相连,循环泵101的循环出口g与吸收罐21的脱硫液进口h相连,沉降槽71的第七出口s通过泵与硫磺浆过滤橇8中过滤机81的第八进口t相连,收集槽82的第八出口v通过泵与沉降槽71的第九进口J相连,过滤机81的第九出口u通过泵与熔硫橇9中熔硫釜91的第十进口w相连,熔硫釜91的第十出口y与后续工序相连,冷却收集槽92的第十一出口x通过泵与过滤机81的第十一进口Q相连。Wherein, the sewage outlet z of the first
本发明含碳氢气体的高压酸气络合铁脱硫橇装装置的工艺过程如下:The technological process of the high-pressure acid gas complex iron desulfurization skid-mounted device containing hydrocarbon gas of the present invention is as follows:
来自界外含碳氢气体的高压酸气(高压是指压力大于0.6Mpa,压力高于0.6Mpa含碳氢气体的酸气来自酸性原油伴生气、高压气井的酸性天然气)从酸气分液橇1的第一进口a进入酸气分液橇1中第一分液罐11,分离出的游离液体从第一分液罐11的污水出口z流出,分液后的气相从第一分液罐21的第一出口b流出、从吸收橇2的第二进口c进入吸收橇3中吸收罐21内通过气相分布器鼓泡吸收,气相硫化氢进入液相被三价铁有机络合物(简称络合铁)氧化为硫磺,脱硫催化剂转化为二价铁有机络合物(简称络合亚铁),净化气经过第二分液罐22除沫后从尾气出口d出去通过排放管道进入后工序,脱硫催化剂富液在系统压力的作用下从吸收罐21第二出口i流出、从溶液闪蒸橇3的第三进口j进入溶液闪蒸橇3中的闪蒸罐31内,通过压力调节阀解析出溶解的碳氢气体,解析的碳氢气体通过闪蒸罐31的低压出气口M进入低压燃气管道,脱硫催化剂富液从闪蒸罐31的第三出口k流出、从第一再生橇4的第四进口l进入第一再生橇4中的第一再生槽41内,风机橇11的再生空气从第一再生橇4的第一进风口B进入第一再生槽41鼓泡再生,将脱硫催化剂富液中的络合亚铁氧化为络合铁,再生后废空气经过第三分液罐42分液后从第一再生橇4中第三分液罐42的再生后废空气第一出口D流出进入废空气排放管道,在鼓泡的推动作用下脱硫催化剂溶液夹带硫磺从第一再生槽41的第四出口m流出、从第二再生橇5的第五进口n进入第二再生橇5的第二再生槽51中,风机橇11的再生空气从第二再生橇5的第二进风口E进入第二再生槽51鼓泡再生,将脱硫催化剂富液中的络合亚铁氧化为络合铁,再生后废空气经过第四分液罐52分液后从第二再生橇5中第四分液罐52的再生后废空气第二出口F流出进入废空气排放管道,在鼓泡的推动作用下脱硫催化剂溶液夹带硫磺从第二再生槽52的第五出口o流出、从第三再生橇6的第六进口p进入第三再生橇6的第三再生槽61中,风机橇11的再生空气从第三再生橇6的第三进风口G进入第三再生槽61鼓泡再生,将脱硫催化剂富液中的络合亚铁氧化为络合铁,再生后废空气经过第五分液罐62分液后从第三再生橇6中第五分液罐62的再生后废空气第三出口H流出进入废空气排放管道,在鼓泡的推动作用下脱硫剂溶液夹带硫磺从第三再生槽61的第六出口q流出、从硫磺沉降橇7的第七进口r进入硫磺沉降橇7的沉降槽71中,硫磺沉降到沉降槽71锥体底部,脱硫催化剂贫液从脱硫剂贫液出口e由循环泵橇10内的循环泵101抽出、打入吸收罐21的脱硫液进口h进入吸收罐喷淋吸收,完成脱硫催化剂溶液的循环;硫磺浆由硫磺浆沉降橇7内的泵抽出从沉降槽71的第七出口s流出、从硫磺浆过滤橇8的第八进口t进入过滤机81进行液固分离,滤液经收集槽82收集后从收集槽82的第八出口v流出、从硫磺沉降橇7的第九进口J进入沉降槽71,硫膏从过滤机81的第九出口u流出、从熔硫橇9的第十进口w进入熔硫釜91内,液硫从熔硫釜91的第十出口y流出进入后工序硫磺成型,熔硫中产生的上清液经冷却收集槽92冷却收集后从冷却收集槽92的第十一出口x流出、从硫磺浆过滤橇8第十一进口Q进入过滤机81内用于洗涤。High pressure acid gas from outside hydrocarbon-containing gas (high pressure refers to acid gas with pressure greater than 0.6Mpa, acid gas with pressure higher than 0.6Mpa hydrocarbon-containing gas from acid crude oil associated gas, acid natural gas from high-pressure gas wells) from acid gas
上述脱硫催化剂为含有三价铁的有机络合物弱碱性水溶液。The above-mentioned desulfurization catalyst is an organic complex weakly alkaline aqueous solution containing ferric iron.
本发明根据络合铁脱硫工艺原理,在工艺上采用模块化设计,在工程上橇装化设计与建造,能在不适于现场建造的沙漠、戈壁及偏远地区油气田实现单井就地脱硫回收宝贵的天然气资源。According to the principle of complex iron desulfurization process, the invention adopts modular design in process and skid-mounted design and construction in engineering, which can realize single well in-situ desulfurization and recovery of precious metals in oil and gas fields in deserts, Gobi and remote areas that are not suitable for on-site construction. natural gas resources.
Claims (7)
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB9001164D0 (en) * | 1989-01-19 | 1990-03-21 | Inst Francais Du Petrole | Desulphurization of gaseous effluents |
| CN107446642A (en) * | 2017-09-05 | 2017-12-08 | 四川沃兹凯兰科技有限公司 | A kind of efficient natural desulfurization system and its sulfur removal technology |
| CN208748036U (en) * | 2018-04-28 | 2019-04-16 | 武汉国力通能源环保股份有限公司 | A kind of integrated skid-mounted unit of small-sized methane Complexing Iron desulfurization |
| CN212335137U (en) * | 2020-04-21 | 2021-01-12 | 武汉国力通能源环保股份有限公司 | Skid-mounted device for desulfurization of carbon-containing hydrogen gas by high-pressure acid gas complex iron |
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2020
- 2020-04-21 CN CN202010318994.7A patent/CN111411006A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB9001164D0 (en) * | 1989-01-19 | 1990-03-21 | Inst Francais Du Petrole | Desulphurization of gaseous effluents |
| CN107446642A (en) * | 2017-09-05 | 2017-12-08 | 四川沃兹凯兰科技有限公司 | A kind of efficient natural desulfurization system and its sulfur removal technology |
| CN208748036U (en) * | 2018-04-28 | 2019-04-16 | 武汉国力通能源环保股份有限公司 | A kind of integrated skid-mounted unit of small-sized methane Complexing Iron desulfurization |
| CN212335137U (en) * | 2020-04-21 | 2021-01-12 | 武汉国力通能源环保股份有限公司 | Skid-mounted device for desulfurization of carbon-containing hydrogen gas by high-pressure acid gas complex iron |
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Application publication date: 20200714 |