CN111408647A - A three-dimensional garage side beam punching machine - Google Patents
A three-dimensional garage side beam punching machine Download PDFInfo
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- CN111408647A CN111408647A CN202010325869.9A CN202010325869A CN111408647A CN 111408647 A CN111408647 A CN 111408647A CN 202010325869 A CN202010325869 A CN 202010325869A CN 111408647 A CN111408647 A CN 111408647A
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- sound insulation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/05—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work specially adapted for multi-stage presses
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Abstract
本发明涉及钢板加工技术领域,具体涉及一种立体车库边梁冲压机,包括机座、冲压机构、隔音箱、快速拆卸机构和入料夹紧机构,机座由底座、支撑壁和顶板组成,顶板呈水平固定设置于底座的正上方并且其一端与支撑壁的顶部固定连接,冲压机构包括上动模和下定模,上动模能够升降的设置于顶板的正下方,入料夹紧机构固定设置于底座的进料端一侧,隔音箱通过快速拆卸机构与支撑壁活动连接,上动模和下定模均位于隔音箱的内侧,该立体车库边梁冲压机,通过电机驱动夹紧条对加工件进行夹持固定,使加工件不易在冲压过程中产生位移,提高了加工的精密度与准确性,确保了成品的质量,同时,隔音箱也一定程度上降低了生产噪音,并且拆装便捷。
The invention relates to the technical field of steel plate processing, in particular to a three-dimensional garage side beam punching machine, comprising a machine base, a punching mechanism, a sound insulation box, a quick disassembly mechanism and a feeding clamping mechanism. The machine base is composed of a base, a support wall and a top plate, The top plate is fixed horizontally directly above the base and one end is fixedly connected to the top of the support wall. The punching mechanism includes an upper movable die and a lower fixed die. The upper movable die can be raised and lowered directly under the top plate. Set on the side of the feed end of the base, the sound insulation box is movably connected to the support wall through a quick disassembly mechanism, and the upper movable die and the lower fixed die are located inside the sound insulation box. The workpiece is clamped and fixed, so that the workpiece is not easily displaced during the stamping process, which improves the precision and accuracy of processing, and ensures the quality of the finished product. Convenient.
Description
技术领域technical field
本发明涉及钢板加工技术领域,具体涉及一种立体车库边梁冲压机。The invention relates to the technical field of steel plate processing, in particular to a three-dimensional garage side beam punching machine.
背景技术Background technique
冲压机是通过电动机驱动飞轮,并通过离合器、传动齿轮带动曲柄连杆机构使滑块上下运动,带动拉伸模具对钢板成型,在国民生产中,冲压工艺对于比传统机械加工来说有节约材料和能源,效率高,对操作者技术要求不高及通过各种模具应用可以做出机械加工所无法达到的产品这些优点,冲压生产应用于各个领域,许多配件都可通过冲压机由模具进行生产,因而它的用途也越来越广泛。The stamping machine drives the flywheel through the motor, and drives the crank connecting rod mechanism through the clutch and transmission gear to move the slider up and down, and drives the drawing die to form the steel plate. In national production, the stamping process is more material than traditional machining. and energy, high efficiency, low technical requirements for operators, and the advantages of making products that cannot be achieved by mechanical processing through various die applications. Stamping production is used in various fields, and many accessories can be produced by stamping machines. , so its use is becoming more and more extensive.
在通过冲压机进行立体车库边梁的生产时,由于对其成品的精密度具有一定要求,如不能保证加工件在冲压机表面的固定,则很可能导致角度不准,倾斜,不对称等一系列质量问题的次品出现,不仅浪费加工材料,也影响最终的冲压成果,同时,由于冲压机在冲压生产时所产生的巨大噪音是不可避免的,长久以往也会对操作工的身体造成损伤。In the production of three-dimensional garage side beams by punching machines, due to certain requirements for the precision of the finished products, if the fixation of the processed parts on the surface of the punching machine cannot be guaranteed, it is likely to cause inaccurate angles, inclinations, asymmetry, etc. The appearance of defective products with a series of quality problems not only wastes processing materials, but also affects the final stamping results. At the same time, the huge noise generated by the stamping machine during stamping production is inevitable, and it will also cause damage to the operator's body for a long time. .
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种立体车库边梁冲压机。The purpose of the present invention is to provide a three-dimensional garage side beam punching machine.
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
提供一种立体车库边梁冲压机,包括机座、冲压机构、隔音箱、快速拆卸机构和入料夹紧机构,机座由底座、支撑壁和顶板组成,支撑壁呈竖直状态固定设置于底座的一侧,顶板呈水平固定设置于底座的正上方并且其一端与支撑壁的顶部固定连接,冲压机构包括上动模和下定模,下定模嵌设于底座的顶部,上动模能够升降的设置于顶板的正下方,入料夹紧机构固定设置于底座的进料端一侧,隔音箱通过快速拆卸机构与支撑壁活动连接,上动模和下定模均位于隔音箱的内侧。A three-dimensional garage side beam punching machine is provided, which includes a machine base, a punching mechanism, a sound insulation box, a quick disassembly mechanism and a feeding clamping mechanism. On one side of the base, the top plate is horizontally fixed directly above the base and one end is fixedly connected to the top of the support wall. The stamping mechanism includes an upper movable die and a lower fixed die. The lower fixed die is embedded on the top of the base, and the upper movable die can be lifted and lowered. It is arranged directly below the top plate, the feeding clamping mechanism is fixedly arranged on one side of the feeding end of the base, the sound insulation box is movably connected with the support wall through a quick disassembly mechanism, and the upper movable mold and the lower fixed mold are located inside the sound insulation box.
作为一种立体车库边梁冲压机的优选方案,入料夹紧机构包括旋转电机、齿轮、两个齿条和两个夹紧条,旋转电机呈竖直状态固定设置于底座的侧壁上,旋转电机的输出轴竖直向上与齿轮固定连接,齿轮的上端面与底座的上端面齐平,驱动电机上设置有正反转开关,去顶电机的两侧顶部对称设置有用于承托两个齿条的支撑角座,两个支撑角座均呈水平状态设置并且一端均与底座的侧壁固定连接,两个齿条呈对称状态设置于齿轮的两侧,并且两个齿条的底部均与支撑角座的顶部贴合,两个齿条关于齿轮的轴线对称,并且齿条的长度方向垂直于边梁板材的长度方向,两个齿条均与齿轮啮合,两个夹紧条分别固定设置于两个齿条的远端,每个支撑角座的顶部两端均固定设置有分别与两个齿条的背侧滑动连接的限位滑块。As a preferred solution of a three-dimensional garage side beam punching machine, the feeding clamping mechanism includes a rotating motor, a gear, two racks and two clamping bars, and the rotating motor is fixed on the side wall of the base in a vertical state. The output shaft of the rotating motor is vertically upward and fixedly connected to the gear. The upper end face of the gear is flush with the upper end face of the base. The drive motor is provided with a forward and reverse switch. The support angle seat of the rack, the two support angle seats are arranged in a horizontal state and one end is fixedly connected with the side wall of the base, the two racks are symmetrically arranged on both sides of the gear, and the bottoms of the two racks are Fitted with the top of the support angle seat, the two racks are symmetrical about the axis of the gear, and the length direction of the rack is perpendicular to the length direction of the side beam plate, the two racks are meshed with the gear, and the two clamping bars are fixed respectively It is arranged at the far ends of the two racks, and the two top ends of each support angle seat are fixedly provided with limit sliders which are respectively slidably connected with the back sides of the two racks.
作为一种立体车库边梁冲压机的优选方案,每个齿条的背侧均固定设置有一个水平的限位滑条,限位滑条与对应的限位滑块滑动连接,夹紧条的上端面高于齿条的上端面,并且两个夹紧条相对的一侧顶部均设置有相向延伸的楔形压紧部,两个齿条的近端均设置有一个用于防止齿条与齿轮分离的限位挡条,夹紧条和限位挡条均垂直于齿条。As a preferred solution of a three-dimensional garage side beam punching machine, a horizontal limit slider is fixed on the back side of each rack, and the limit slider is slidably connected with the corresponding limit slider. The upper end surface is higher than the upper end surface of the rack, and the tops of the opposite sides of the two clamping bars are provided with oppositely extending wedge-shaped pressing parts, and the proximal ends of the two racks are provided with a for preventing the rack and the gear. Separate limit bars, clamping bars and limit bars are all perpendicular to the rack.
作为一种立体车库边梁冲压机的优选方案,隔音箱包括隔音墙和两个连接条,隔音墙的截面形状呈直角U型,隔音墙呈竖直设置,两个连接条分别呈竖直状态固定设置于隔音墙的两端,快速拆卸机构包括两组弹性连接机构,两组弹性连接机构分别设置于支撑臂的一侧两端,两个连接条分别与两个弹性连接机构滑动连接,隔音墙的底部设有用于避让边梁板材的进料缺口。As a preferred solution of a three-dimensional garage side beam punching machine, the soundproof box includes a soundproof wall and two connecting bars, the cross-sectional shape of the soundproof wall is a right-angle U-shape, the soundproof wall is arranged vertically, and the two connecting bars are in a vertical state respectively. It is fixedly arranged at both ends of the sound insulation wall, and the quick disassembly mechanism includes two sets of elastic connection mechanisms. The two sets of elastic connection mechanisms are respectively arranged at one end of the support arm. The bottom of the wall is provided with a feeding gap for avoiding the edge beam plate.
作为一种立体车库边梁冲压机的优选方案,每组弹性连接机构均包括一个限位伸缩块、一个弹簧和一个螺纹杆,支撑壁的一侧两端均开设有一个用于容纳连接条的纵向容纳槽,纵向容纳槽的上半部开设有一个水平向内延伸的矩形容纳槽,矩形容纳槽的长度方向垂直于支撑壁所在平面,弹簧呈水平状态设置于矩形容纳槽中,限位伸缩块向内滑动嵌设于矩形容纳槽中,螺纹杆呈竖直状态设置,支撑壁上的两端顶部分别嵌设有一个向下延伸至矩形容纳槽的螺纹套,螺纹杆插设于螺纹套中,限位伸缩块的顶部开设有一个用于供螺纹杆的底部插设的锁孔,限位伸缩块的外端与对应的连接条滑动连接。As a preferred solution of a three-dimensional garage side beam punching machine, each set of elastic connecting mechanisms includes a limit telescopic block, a spring and a threaded rod, and one end of one side of the supporting wall is provided with a connecting rod for accommodating the connecting bar. Longitudinal accommodating groove, the upper half of the longitudinal accommodating groove is provided with a rectangular accommodating groove extending horizontally inward, the length direction of the rectangular accommodating groove is perpendicular to the plane of the support wall, the spring is arranged in the rectangular accommodating groove in a horizontal state, and the limit is retractable The block is slid inwardly and embedded in the rectangular accommodating groove, the threaded rod is arranged in a vertical state, a threaded sleeve extending downward to the rectangular accommodating groove is embedded in the tops of both ends of the support wall, and the threaded rod is inserted into the threaded sleeve The top of the limit telescopic block is provided with a lock hole for inserting the bottom of the threaded rod, and the outer end of the limit telescopic block is slidably connected with the corresponding connecting bar.
作为一种立体车库边梁冲压机的优选方案,限位伸缩块的外端固定连接有一个凸轴,凸轴的外端固定连接有一个限位圆盘,连接条的侧壁上开设有一个纵向的T型滑槽,限位圆盘滑动设置于T型滑槽中,每个连接条的下端均设置有一个呈水平垂直于支撑壁的限位滑轨,限位滑轨固定设置于底座的顶部,隔音箱的两端底部均设有与限位滑轨配合的避让滑槽,两个纵向容纳槽的上端相互靠近的一侧均设置有相向延伸的扩口槽,两个连接条上端相向的一侧均设置有限位板,限位板与扩口槽滑动配合,顶板靠近支撑壁的一侧底部两端均固定设置有一个用于供限位板抵触的L型挡板。As a preferred solution of a three-dimensional garage side beam punching machine, the outer end of the limit telescopic block is fixedly connected with a convex shaft, the outer end of the convex shaft is fixedly connected with a limit disc, and the side wall of the connecting bar is provided with a Longitudinal T-shaped chute, the limit disc is slidably arranged in the T-shaped chute, the lower end of each connecting bar is provided with a limit slide rail that is horizontal and perpendicular to the support wall, and the limit slide rail is fixed on the base The top of the soundproof box is provided with avoidance chutes that cooperate with the limit slide rails at the bottoms of both ends of the soundproof box. The sides of the upper ends of the two longitudinal accommodation grooves that are close to each other are provided with oppositely extending flared grooves. The upper ends of the two connecting bars The opposite side is provided with a limit plate, the limit plate is slidably matched with the flared groove, and the bottom end of the side of the top plate close to the support wall is fixedly provided with an L-shaped baffle plate for the limit plate to interfere.
作为一种立体车库边梁冲压机的优选方案,矩形容纳槽的两个侧壁上均设置有直线滑轨,限位伸缩块的两侧均设有与直线滑轨配合的直线滑条。As a preferred solution of a three-dimensional garage side beam punching machine, two side walls of the rectangular receiving slot are provided with linear slide rails, and both sides of the limit telescopic block are provided with linear slide bars matched with the linear slide rails.
作为一种立体车库边梁冲压机的优选方案,下定模的底部设置有嵌设于底座上的减震层。As a preferred solution of a three-dimensional garage side beam punching machine, the bottom of the lower fixed die is provided with a shock absorbing layer embedded on the base.
作为一种立体车库边梁冲压机的优选方案,隔音墙两端侧壁均由橡胶层和吸音板组成,橡胶层位于隔音墙的外侧,隔音墙的前侧为真空隔音玻璃。As a preferred solution of a three-dimensional garage edge beam punching machine, the side walls at both ends of the sound insulation wall are composed of rubber layers and sound-absorbing panels.
作为一种立体车库边梁冲压机的优选方案,顶板的顶部固定设置有两个冲压缸,两个冲压缸的主轴向下穿过顶板并与上动模的顶部两端固定连接。As a preferred solution of a three-dimensional garage side beam punching machine, two punching cylinders are fixed on the top of the top plate, and the main shafts of the two punching cylinders pass downward through the top plate and are fixedly connected to the top ends of the upper movable die.
本发明的有益效果:与现有技术相比,该立体车库边梁冲压机,通过电机驱动夹紧条对加工件进行夹持固定,使加工件不易在冲压过程中产生位移,提高了加工的精密度与准确性,确保了成品的质量,同时,隔音箱也一定程度上降低了生产噪音,并且拆装便捷。The beneficial effects of the present invention: compared with the prior art, the three-dimensional garage side beam punching machine uses the motor-driven clamping strip to clamp and fix the workpiece, so that the workpiece is not easily displaced during the punching process, and the processing time is improved. Precision and accuracy ensure the quality of the finished product. At the same time, the soundproof box also reduces the production noise to a certain extent, and it is easy to disassemble and assemble.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例中所需要使用的附图作简单地介绍。显而易见地,下面所描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to describe the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1所示为本发明的立体结构示意图一。FIG. 1 is a schematic diagram 1 of the three-dimensional structure of the present invention.
图2所示为本发明的立体结构示意图二。FIG. 2 shows a second schematic diagram of the three-dimensional structure of the present invention.
图3所示为入料夹紧机构的立体结构示意图。Figure 3 is a schematic diagram of the three-dimensional structure of the feeding clamping mechanism.
图4所示为入料夹紧机构的侧视图。Figure 4 shows a side view of the infeed clamping mechanism.
图5所示为入料夹紧机构的正视图。Figure 5 shows a front view of the feed clamping mechanism.
图6所示为本发明的俯视图。Figure 6 shows a top view of the present invention.
图7所示为图6中沿A-A线的平面剖视图。FIG. 7 is a plan cross-sectional view taken along the line A-A in FIG. 6 .
图8所示为图7中的B处放大示意图。FIG. 8 is an enlarged schematic diagram of B in FIG. 7 .
图9所示为本发明的立体结构示意图三。FIG. 9 is a three-dimensional schematic diagram of the present invention.
图10所示为图9中的C处放大示意图。FIG. 10 is an enlarged schematic diagram of C in FIG. 9 .
图11所示为图9中的D处放大示意图。FIG. 11 is an enlarged schematic diagram of D in FIG. 9 .
图12所示为本发明的立体结构示意图四。FIG. 12 is a schematic diagram 4 of the three-dimensional structure of the present invention.
图13所示为图12中的E处放大示意图。FIG. 13 is an enlarged schematic diagram of E in FIG. 12 .
图中:1-隔音箱;2-入料夹紧机构;3-底座;4-支撑壁;5-顶板;6-上动模;7-下定模;8-旋转电机;9-齿轮;10-齿条;11-夹紧条;12-正反转开关;13-支撑角座;14-限位滑块;15-限位滑条;16-楔形压紧部;17-限位挡条;18-隔音墙;19-连接条;20-进料缺口;21-限位伸缩块;22-弹簧;23-螺纹杆;24-纵向容纳槽;25-矩形容纳槽;26-螺纹套;27-锁孔;28-凸轴;29-限位圆盘;30-T型滑槽;31-限位滑轨;32-避让滑槽;33-扩口槽;34-限位板;35-L型挡板;36-直线滑轨;37-直线滑条;38-减震层;39-橡胶层;40-吸音板;41-真空隔音玻璃;42-冲压缸;43-边梁板材。In the picture: 1-soundproof box; 2-feeding clamping mechanism; 3-base; 4-supporting wall; 5-top plate; 6-upper movable die; 7-lower fixed die; 8-rotating motor; 9-gear; 10 - rack; 11 - clamping bar; 12 - forward and reverse switch; 13 - support angle seat; 14 - limit slider; 15 - limit slider; 16 - wedge pressing part; 17 - limit stop bar ;18-soundproof wall;19-connecting strip;20-feed gap;21-limit expansion block;22-spring;23-threaded rod;24-longitudinal accommodation slot;25-rectangular accommodation slot;26-threaded sleeve; 27-Lock hole; 28-Protruding shaft; 29-Limit disc; 30-T-type chute; 31-Limit slide rail; 32-Avoidance chute; 33-Flare groove; 34-Limit plate; 35 -L-shaped baffle; 36-Linear slide rail; 37-Linear slide bar; 38-Shock absorption layer; 39-Rubber layer; 40-Sound-absorbing board; 41-Vacuum sound insulation glass; .
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Among them, the accompanying drawings are only used for exemplary description, and they are only schematic diagrams, not physical drawings, and should not be construed as restrictions on this patent; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings will be omitted, The enlargement or reduction does not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the accompanying drawings may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若出现术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left" and "right" appear The orientation or positional relationship indicated by , "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must be It has a specific orientation, is constructed and operated in a specific orientation, so the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration, and should not be construed as a limitation on this patent. situation to understand the specific meaning of the above terms.
在本发明的描述中,除非另有明确的规定和限定,若出现术语“连接”等指示部件之间的连接关系,该术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个部件内部的连通或两个部件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, if the term "connection" or the like appears to indicate a connection relationship between components, the term should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection It can be connected or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal connection between two components or an interaction relationship between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
参照图1至图13所示的一种立体车库边梁冲压机,包括机座、冲压机构、隔音箱1、快速拆卸机构和入料夹紧机构2,机座由底座3、支撑壁4和顶板5组成,支撑壁4呈竖直状态固定设置于底座3的一侧,顶板5呈水平固定设置于底座3的正上方并且其一端与支撑壁4的顶部固定连接,冲压机构包括上动模6和下定模7,下定模7嵌设于底座3的顶部,上动模6能够升降的设置于顶板5的正下方,入料夹紧机构2固定设置于底座3的进料端一侧,隔音箱1通过快速拆卸机构与支撑壁4活动连接,上动模6和下定模7均位于隔音箱1的内侧。设备工作时边梁板材43被输送到机座内停止,接着入料夹紧机构2将边梁板材43的来料端抱紧之后,通过冲压机构对边梁板材43进行冲压作业,隔音箱1用于有效的降低冲压做作业是带来的噪音污染,快速拆卸机构用于保证隔音箱1与机座的快速安装,使得实用或者不使用隔音箱1时都能够快速的进行安装或拆卸。Referring to a three-dimensional garage side beam punching machine shown in Figures 1 to 13, it includes a machine base, a punching mechanism, a
入料夹紧机构2包括旋转电机8、齿轮9、两个齿条10和两个夹紧条11,旋转电机8呈竖直状态固定设置于底座3的侧壁上,旋转电机8的输出轴竖直向上与齿轮9固定连接,齿轮9的上端面与底座3的上端面齐平,驱动电机上设置有正反转开关12,去顶电机的两侧顶部对称设置有用于承托两个齿条10的支撑角座13,两个支撑角座13均呈水平状态设置并且一端均与底座3的侧壁固定连接,两个齿条10呈对称状态设置于齿轮9的两侧,并且两个齿条10的底部均与支撑角座13的顶部贴合,两个齿条10关于齿轮9的轴线对称,并且齿条10的长度方向垂直于边梁板材43的长度方向,两个齿条10均与齿轮9啮合,两个夹紧条11分别固定设置于两个齿条10的远端,每个支撑角座13的顶部两端均固定设置有分别与两个齿条10的背侧滑动连接的限位滑块14。通过旋转电机8带动齿轮9转动,从而通过齿轮9的转动带动与之啮合的两个齿条10相向移动,两个齿条10相向移动从而带动两端的夹紧条11相向移动直至共同抱紧边梁板材43,当前端的边梁板材43完成冲压作业后,通过正反转开关12使旋转电机8翻转,从而使两个夹紧条11松开边梁板材43,以供后端的边梁板材43继续向前输送一截距离准备冲压作业,支撑角座13用于为两个齿条10提供向上支撑,两个外侧的限位滑块14用于防止其坠落或者松动,保证两个齿条10与齿轮9之间的啮合。The
每个齿条10的背侧均固定设置有一个水平的限位滑条15,限位滑条15与对应的限位滑块14滑动连接,夹紧条11的上端面高于齿条10的上端面,并且两个夹紧条11相对的一侧顶部均设置有相向延伸的楔形压紧部16,两个齿条10的近端均设置有一个用于防止齿条10与齿轮9分离的限位条,夹紧条11和限位条均垂直于齿条10。通过支撑角座13顶部的两个限位滑块14共同向内支撑两个齿条10,从而防止齿条10与齿轮9之间分离,通过齿条10背侧的限位条与限位滑块14之间滑动配合,用于保证,随着齿轮9的转动,两个齿条10之间能够进行平稳的相向移动,楔形压紧部16用于保证两个夹紧条11在接触直至抱紧边梁板材43的过程中不会刮擦到边梁板材43的边缘。A
隔音箱1包括隔音墙18和两个连接条19,隔音墙18的截面形状呈直角U型,隔音墙18呈竖直设置,两个连接条19分别呈竖直状态固定设置于隔音墙18的两端,快速拆卸机构包括两组弹性连接机构,两组弹性连接机构分别设置于支撑臂的一侧两端,两个连接条19分别与两个弹性连接机构滑动连接,隔音墙18的底部设有用于避让边梁板材43的进料缺口20。隔音墙18通过两端的连接条19与两组弹性连接机构活动连接,实现了隔音墙18与机座之间的可拆卸连接。The
每组弹性连接机构均包括一个限位伸缩块21、一个弹簧22和一个螺纹杆23,支撑壁4的一侧两端均开设有一个用于容纳连接条19的纵向容纳槽24,纵向容纳槽24的上半部开设有一个水平向内延伸的矩形容纳槽25,矩形容纳槽25的长度方向垂直于支撑壁4所在平面,弹簧22呈水平状态设置于矩形容纳槽25中,限位伸缩块21向内滑动嵌设于矩形容纳槽25中,螺纹杆23呈竖直状态设置,支撑壁4上的两端顶部分别嵌设有一个向下延伸至矩形容纳槽25的螺纹套26,螺纹杆23插设于螺纹套26中,限位伸缩块21的顶部开设有一个用于供螺纹杆23的底部插设的锁孔27,限位伸缩块21的外端与对应的连接条19滑动连接。纵向容纳槽24用于供连接条19在其中能够进行纵向滑动,矩形容纳槽25配合弹簧22用于使限位伸缩块21能够在矩形容纳槽25中收缩,弹簧22用于将限位伸缩块21向外顶出,螺纹套26配合螺纹杆23,将螺纹杆23的旋转运动转换为竖直方向的升降运动,锁孔27用于供螺纹杆23的下端插设,当不需要隔音箱1时,向内推动隔音箱1,通过隔音箱1两端的连接条19向内挤压限位伸缩块21,使其挤压弹簧22锁紧矩形容纳槽25中,接着转动螺纹杆23使其下端插入限位伸缩块21顶部的锁孔27中,从而防止限位伸缩块21被弹簧22顶出,接着向上将隔音箱1向上拉动,使连接条19在纵向容纳槽24中向上移动直至完全从基座顶部脱出即可,当需要安装隔音箱1时,将隔音箱1两端的连接条19向下滑动插入纵向容纳槽24中直至触底,接着翻转升起螺纹杆23,使其底部从锁孔27中脱出,在弹簧22的作用下将隔音箱1向外推动一截距离完成安装。Each set of elastic connecting mechanisms includes a limit
限位伸缩块21的外端固定连接有一个凸轴28,凸轴28的外端固定连接有一个限位圆盘29,连接条19的侧壁上开设有一个纵向的T型滑槽30,限位圆盘29滑动设置于T型滑槽30中,每个连接条19的下端均设置有一个呈水平垂直于支撑壁4的限位滑轨31,限位滑轨31固定设置于底座3的顶部,隔音箱1的两端底部均设有与限位滑轨31配合的避让滑槽32,两个纵向容纳槽24的上端相互靠近的一侧均设置有相向延伸的扩口槽33,两个连接条19上端相向的一侧均设置有限位板34,限位板34与扩口槽33滑动配合,顶板5靠近支撑壁4的一侧底部两端均固定设置有一个用于供限位板34抵触的L型挡板35。在拆除隔音箱1的过程中,通过向内推动隔音箱1,使两个连接条19上端的限位板34完全嵌入扩口槽33中,此时方可向上拉起直至取出隔音箱1,当安装隔音箱1时,通过弹簧22将隔音箱1向外推动,在隔音箱1向外移动的过程中,直至连接条19顶部的限位板34抵触L型挡板35时停止移动,此时限位板34位于顶板5的正下方,此时无法向上拉起隔音箱1。凸轴28连接的限位圆盘29滑动嵌设于连接条19的T型滑槽30中,从而使隔音箱1能够纵向滑动,限位滑轨31配合避让滑槽32用于保证隔音箱1能够正对着支撑壁4进行平移。A
矩形容纳槽25的两个侧壁上均设置有直线滑轨36,限位伸缩块21的两侧均设有与直线滑轨36配合的直线滑条37。直线滑轨36配合直线滑条37用于保证限位伸缩块21能够沿着矩形容纳槽25进行伸缩滑动。Linear slide rails 36 are provided on both side walls of the rectangular
下定模7的底部设置有嵌设于底座3上的减震层38。减震层38用于减弱上动模6向下冲压时所带来的震动。The bottom of the lower
隔音墙18两端侧壁均由橡胶层39和吸音板40组成,橡胶层39位于隔音墙18的外侧,隔音墙18的前侧为真空隔音玻璃41。吸音板40可一定程度的吸收在冲压加工过程中所产生的噪音,橡胶层39可对噪音具有一定程度的隔绝作用,真空隔音玻璃41可方便来观察内部的冲压加工情况,真空隔音玻璃41也可更换为透明亚克力材质进行减重。The side walls at both ends of the sound insulation wall 18 are composed of a
顶板5的顶部固定设置有两个冲压缸42,两个冲压缸42的主轴向下穿过顶板5并与上动模6的顶部两端固定连接。上动模6通过两个冲压缸42来带动进行冲压作业。The top of the
需要声明的是,上述具体实施方式仅仅为本发明的较佳实施例及所运用技术原理。本领域技术人员应该明白,还可以对本发明做各种修改、等同替换、变化等等。但是,这些变换只要未背离本发明的精神,都应在本发明的保护范围之内。另外,本申请说明书和权利要求书所使用的一些术语并不是限制,仅仅是为了便于描述。It should be stated that the above-mentioned specific embodiments are only preferred embodiments of the present invention and applied technical principles. It should be understood by those skilled in the art that various modifications, equivalent substitutions, changes and the like can also be made to the present invention. However, as long as these transformations do not depart from the spirit of the present invention, they should all fall within the protection scope of the present invention. In addition, some terms used in the specification and claims of the present application are not limiting, but are only for convenience of description.
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Effective date of registration: 20250904 Address after: 239000 No. 77, Hengfeng Road, Nanqiao District, Chuzhou City, Anhui Province Patentee after: Chuzhou modern mould Co.,Ltd. Country or region after: China Address before: No. 1501, Huangshan Avenue, Longzihu District, Bengbu City, Anhui Province 233000 Patentee before: ANHUI SCIENCE AND TECHNOLOGY University Country or region before: China |