CN111408599A - A kind of secondary resource processing equipment and processing method - Google Patents
A kind of secondary resource processing equipment and processing method Download PDFInfo
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- CN111408599A CN111408599A CN201910008174.5A CN201910008174A CN111408599A CN 111408599 A CN111408599 A CN 111408599A CN 201910008174 A CN201910008174 A CN 201910008174A CN 111408599 A CN111408599 A CN 111408599A
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Abstract
Description
技术领域technical field
本发明涉及二次资源回收技术领域,尤其涉及一种二次资源处理设备及处理方法。The invention relates to the technical field of secondary resource recovery, in particular to a secondary resource processing device and a processing method.
背景技术Background technique
二次资源是指在社会的生产、流通、消费过程中产生的不再具有原使用价值并以各种形态存在,但可以通过某些综合利用加工、回收等途径,使其重新获得使用价值的各种废弃物的总称,二次资源例如有锂电池和硬质合金。Secondary resources refer to those produced in the process of social production, circulation, and consumption that no longer have their original use value and exist in various forms, but can regain their use value through some comprehensive utilization, processing, recycling and other means. A general term for various wastes, and secondary resources include, for example, lithium batteries and cemented carbide.
锂电池主要由外壳、正极、负极、隔膜和有害物质组成,随意处理废旧锂电池会对环境造成严重污染,当务之急是实现废旧锂电池无害化处理。而硬质合金是指由难熔金属的硬质化合物和粘结金属通过粉末冶金工艺制成的一种合金材料,具有高弹性模量、高强度、高硬度、耐磨损、耐腐蚀、抗冲击、热膨胀系数小和化学性质稳定等一系列优良性能,但硬质合金表面的油污易造成腐蚀,严重影响工件质量和加工效率。Lithium batteries are mainly composed of shells, positive electrodes, negative electrodes, separators and harmful substances. Disposing of waste lithium batteries at will will cause serious pollution to the environment. The most urgent task is to realize the harmless treatment of waste lithium batteries. Cemented carbide refers to an alloy material made of hard compound of refractory metal and bonding metal through powder metallurgy process. It has high elastic modulus, high strength, high hardness, wear resistance, corrosion resistance, resistance to It has a series of excellent properties such as impact, small thermal expansion coefficient and stable chemical properties, but the oil pollution on the surface of cemented carbide is easy to cause corrosion, which seriously affects the quality of the workpiece and processing efficiency.
二次资源有害物质大部分是有机且易挥发性的液体,具有明显的腐蚀性,长时间吸入挥发性气体损害人体的呼吸道;有害物质进入环境,会对周围水体、大气和土壤造成污染,进一步伤害人体健康。Most of the harmful substances in secondary resources are organic and volatile liquids, which are obviously corrosive. Long-term inhalation of volatile gases can damage the human respiratory tract; when harmful substances enter the environment, they will pollute the surrounding water, atmosphere and soil. harm human health.
因此,目前亟待需要一种二次资源处理设备及处理方法来解决上述问题。Therefore, there is an urgent need for a secondary resource processing device and a processing method to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种二次资源处理设备及处理方法,以实现二次资源的无害化处理。The purpose of the present invention is to provide a secondary resource processing device and a processing method, so as to realize the harmless processing of secondary resources.
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
一种二次资源处理设备,包括:A secondary resource processing device, comprising:
盛放槽,其内盛放有二次资源和用于浸泡清洗所述二次资源的清洗溶液,所述二次资源包括固体物料和可溶解的有害物质,所述有害物质能被所述清洗溶液溶解;A holding tank, which contains secondary resources and a cleaning solution for soaking and cleaning the secondary resources, the secondary resources include solid materials and soluble harmful substances, and the harmful substances can be cleaned by the solution dissolves;
废液箱,其上设有过滤网,浸泡清洗后的所述二次资源和所述清洗溶液流向所述废液箱中,所述固体物料残留到所述过滤网的外部,所述有害物质被所述清洗溶液溶解后,随所述清洗溶液流入到所述废液箱中。A waste liquid tank is provided with a filter screen, the secondary resources and the cleaning solution after soaking and cleaning flow into the waste liquid tank, the solid materials remain outside the filter screen, and the harmful substances After being dissolved by the cleaning solution, it flows into the waste tank along with the cleaning solution.
作为优选,所述盛放槽内设有可转动的滚筒,所述滚筒的一端为开口,另一端为闭口,且所述滚筒的周身上设有多个通孔,所述清洗溶液能通过所述开口和所述通孔进入到所述滚筒内,所述二次资源能进入到所述开口内。Preferably, a rotatable drum is provided in the holding tank, one end of the drum is open and the other end is closed, and a plurality of through holes are provided on the circumference of the drum, and the cleaning solution can pass through all the holes. The opening and the through hole enter into the drum, and the secondary resource can enter into the opening.
作为优选,所述盛放槽内还设有托轮,所述托轮的一端固设于所述盛放槽的底部,另一端为弧面且与所述滚筒的周身抵接,所述滚筒能沿所述托轮的弧面转动。Preferably, a supporting wheel is also arranged in the holding tank, one end of the supporting wheel is fixed at the bottom of the holding tank, and the other end is an arc surface and is in contact with the whole body of the drum. It can rotate along the arc surface of the supporting wheel.
作为优选,所述滚筒内设有旋转轴,所述旋转轴的一端连接有驱动机构,所述旋转轴通过第一连接件与所述闭口连接,通过第二连接件连接于所述滚筒的内部。Preferably, the drum is provided with a rotating shaft, one end of the rotating shaft is connected with a driving mechanism, the rotating shaft is connected to the closed opening through a first connecting piece, and is connected to the interior of the drum through a second connecting piece .
作为优选,所述滚筒周身的内壁设有螺旋挡板,所述螺旋挡板由所述开口向所述闭口螺旋延长。Preferably, the inner wall of the drum is provided with a spiral baffle, and the spiral baffle extends spirally from the opening to the closed opening.
作为优选,所述盛放槽的上方设有罩板,所述罩板与所述盛放槽的侧板形成有分别用于使所述二次资源和所述清洗溶液进入到所述盛放槽内部的第一敞口和第二敞口。Preferably, a cover plate is provided above the holding tank, and the cover plate and the side plate of the holding tank are respectively formed to allow the secondary resources and the cleaning solution to enter the holding tank. A first opening and a second opening inside the tank.
作为优选,所述第一敞口设有进料通道,所述进料通道的一端位于所述第一敞口外部,另一端位于所述开口内部。Preferably, the first opening is provided with a feeding channel, one end of the feeding channel is located outside the first opening, and the other end is located inside the opening.
作为优选,还包括底板,所述盛放槽通过多根螺栓和地脚设于所述底板上,位于所述开口一侧的所述地脚和位于所述闭口一侧的所述地脚分别设有至少一个地脚连接板,所述地脚连接板分别与所述地脚和所述底板连接。Preferably, it also includes a bottom plate, the holding slot is set on the bottom plate through a plurality of bolts and feet, the feet on the opening side and the feet on the closed side are respectively At least one ground connecting plate is provided, and the ground connecting plate is respectively connected with the ground and the bottom plate.
作为优选,所述废液箱位于所述盛放槽的下方,且所述盛放槽与所述废液箱之间设有排料通道和排料阀门。Preferably, the waste liquid tank is located below the holding tank, and a discharge channel and a discharge valve are provided between the holding tank and the waste liquid tank.
作为优选,所述盛放槽还连接有加热超声机构,所述加热超声机构包括均位于所述盛放槽内部的加热棒和超声波振子。Preferably, the holding tank is further connected with a heating ultrasonic mechanism, and the heating ultrasonic mechanism includes a heating rod and an ultrasonic vibrator both located inside the holding tank.
一种二次资源处理方法,包括以下步骤:A secondary resource processing method, comprising the following steps:
利用清洗溶液对二次资源进行浸泡清洗,使所述二次资源的有害物质被所述清洗溶液溶解;Use the cleaning solution to soak and clean the secondary resources, so that the harmful substances of the secondary resources are dissolved by the cleaning solution;
将所述二次资源和所述清洗溶液排出,使所述二次资源的固体物料和所述清洗溶液分离。The secondary resource and the cleaning solution are discharged to separate the solid material of the secondary resource and the cleaning solution.
作为优选,在步骤所述利用清洗溶液对二次资源进行浸泡清洗之后和在步骤所述将所述二次资源和所述清洗溶液排出之前还包括:Preferably, after soaking and cleaning the secondary resource with the cleaning solution in the step and before discharging the secondary resource and the cleaning solution in the step, the method further includes:
对所述清洗溶液进行加热并使其产生超声波振动;heating the cleaning solution and causing it to generate ultrasonic vibration;
使所述二次资源在所述清洗溶液内转动。The secondary resource is rotated within the cleaning solution.
作为优选,所述二次资源包括有害物质和固体物料,步骤所述将所述二次资源和所述清洗溶液排出包括:Preferably, the secondary resources include harmful substances and solid materials, and the step of discharging the secondary resources and the cleaning solution includes:
将溶解所述有害物质后的所述清洗溶液排出;discharging the cleaning solution after dissolving the harmful substances;
将所述固体物料甩干后排出。The solid material is dried and discharged.
本发明的有益效果:Beneficial effects of the present invention:
本发明通过利用盛放槽使二次资源浸泡清洗在清洗溶液中,再利用带有过滤网的废液箱使浸泡清洗后的二次资源的固体物料残留到过滤网的外部,废液则进入废液箱中回收利用,从而实现了二次资源的无害化处理。In the present invention, the secondary resources are soaked and cleaned in the cleaning solution by using the holding tank, and then the solid material of the secondary resources after soaking and cleaning is left on the outside of the filter by using the waste liquid tank with the filter screen, and the waste liquid enters the It is recycled in the waste liquid tank, thereby realizing the harmless treatment of secondary resources.
附图说明Description of drawings
现将仅通过示例的方式,参考所附附图对本发明的实施方式进行描述,其中Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, wherein
图1是本发明提供的二次资源处理设备的结构示意图;1 is a schematic structural diagram of a secondary resource processing device provided by the present invention;
图2是图1的剖视图;Fig. 2 is the sectional view of Fig. 1;
图3是滚筒在一个视角下的结构示意图;Fig. 3 is the structural representation of the drum under one viewing angle;
图4是滚筒在另一个视角下的结构示意图;Fig. 4 is the structural representation of the drum under another viewing angle;
图5是滚筒的剖视图。Fig. 5 is a cross-sectional view of the drum.
图中:In the picture:
1、盛放槽;11、滚筒;12、托轮;111、开口;112、闭口;113、通孔;114、旋转轴;115、第一连接件;116、第二连接件;117、螺旋挡板;1. Holding slot; 11. Roller; 12. Supporting wheel; 111. Opening; 112. Closed opening; 113. Through hole; 114. Rotating shaft; 115. First connecting piece; baffle;
2、废液箱;21、过滤网;2. Waste tank; 21. Filter;
3、驱动机构;3. Drive mechanism;
4、罩板;41、第一敞口;42、第二敞口;43、进料通道;4, cover plate; 41, first opening; 42, second opening; 43, feeding channel;
51、排料通道;52、排料阀门;51. Discharge channel; 52. Discharge valve;
6、加热超声机构;6. Heating ultrasonic mechanism;
71、底板;72、螺栓;73、地脚;74、地脚连接板。71, the bottom plate; 72, the bolt; 73, the foot; 74, the foot connecting plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than An indication or implication that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, is not to be construed as a limitation of the invention.
如图1所示,其为本发明提供的二次资源处理设备的结构示意图,该二次资源处理设备包括盛放槽1、废液箱2、驱动机构3和罩板4,其中:As shown in Figure 1, which is a schematic structural diagram of the secondary resource processing equipment provided by the present invention, the secondary resource processing equipment comprises a holding tank 1, a
盛放槽1内盛放有二次资源和用于浸泡清洗二次资源的清洗溶液,二次资源包括固体物料和可溶解的有害物质,有害物质能被清洗溶液溶解。废液箱2上设有过滤网21,浸泡清洗后的二次资源和清洗溶液流向废液箱2中,固体物料残留到过滤网21的外部,有害物质被清洗溶液溶解后,随清洗溶液流入到废液箱2中。本发明通过利用盛放槽1使二次资源浸泡清洗在清洗溶液中,再利用带有过滤网21的废液箱2使浸泡清洗后的二次资源的固体物料残留到过滤网21的外部,废液则进入废液箱2中回收利用,从而实现了二次资源的无害化处理。The holding tank 1 contains secondary resources and a cleaning solution for soaking and cleaning the secondary resources. The secondary resources include solid materials and soluble harmful substances, and the harmful substances can be dissolved by the cleaning solution. The
盛放槽1内设有可转动的滚筒11,具体地,滚筒11内设有旋转轴114,旋转轴114的一端连接有驱动机构3,例如可以是电机或其它动力源。二次资源被输送至滚筒11内,通过滚筒11的转动产生一定的离心力同时还会与滚筒11的内壁发生摩擦,如此使得二次资源与清洗溶液的混合更加充分,即使二次资源中的有害物质可以被清洗溶液溶解的更加完全。A
请参阅图2,盛放槽1的上方设有罩板4,罩板4与盛放槽1的侧板形成有分别用于使二次资源和清洗溶液进入到盛放槽1内部的第一敞口41和第二敞口42,罩板4可以使滚筒11在转动的时候,不会将盛放槽1内的清洗溶液溅出到盛放槽1的外部。Please refer to FIG. 2 , a cover plate 4 is arranged above the holding tank 1 , and the cover plate 4 and the side plate of the holding tank 1 are formed with first The
具体地,滚筒11的一端为开口111,另一端为闭口112,且滚筒11的周身上设有多个通孔113,清洗溶液能通过开口111和通孔113进入到滚筒11内,二次资源能进入到开口111内。进一步地,第一敞口41位于滚筒11的开口111一侧,第一敞口41设有进料通道43,进料通道43的一端位于第一敞口41外部,另一端位于开口111内部,二次资源沿进料通道43进入到开口111内部。请参阅图4,进料通道43伸入到开口111的部分呈U形设置,并跨设在旋转轴114上,如此可使进料通道43不与旋转轴114产生干涉,即进料通道43不会影响旋转轴114的旋转,同时旋转轴114的旋转也不会影响进料通道43的进料。Specifically, one end of the
具体地,请继续参阅图2,盛放槽1内还设有托轮12,托轮12的一端固设于盛放槽1的底部,另一端为弧面且与滚筒11的周身抵接,滚筒11能沿托轮12的弧面转动,即托轮12对滚筒11起到了支撑的作用,且不会影响滚筒11的转动,甚至由于托轮12的弧面可以使滚筒11的转动更加平稳。Specifically, please continue to refer to FIG. 2, the holding groove 1 is also provided with a supporting
具体地,请参阅图3和图4,旋转轴114通过第一连接件115与闭口112连接,通过第二连接件116连接于滚筒11的内部,通过设置第一连接件115和第二连接件116可使滚筒11稳定地固定在旋转轴114上。Specifically, please refer to FIG. 3 and FIG. 4 , the
具体地,请参阅图2和图5,滚筒11周身的内壁设有螺旋挡板117,螺旋挡板117由开口111向闭口112螺旋延长,通过设置螺旋挡板117可使得二次资源在滚筒11内向闭口112或向开口111运送。也就是说,通过设置螺旋挡板117的旋向和驱动机构3的转向,可使二次资源在滚筒11内向闭口112或向开口111运送。进一步地,二次资源进入到滚筒11内后,受到螺旋推力沿着螺旋挡板117向闭口112移动,避免固体物料会从开口111漏出;清洗一定时间后,先将溶解有害物质后的清洗溶液排向废液箱2中,然后固体物料继续在离心力的作用下进行甩干工序,甩出去的清洗溶液排向废液箱2中;最后使滚筒11进行相反转动,如此二次资源仅剩下的固体物料受到反向螺旋推力沿着螺旋挡板117向开口111移动运送,进而向废液箱2排出,但由于废液箱2上方设置的过滤网21,使得固体物料被阻挡在过滤网21的外部(即上方)。Specifically, please refer to FIG. 2 and FIG. 5 , the inner wall of the
具体地,请参阅图1和图2,上述清洗设备还包括底板71,盛放槽1通过多根螺栓72和地脚73设于底板71上,位于开口111一侧的地脚73和位于闭口112一侧的地脚73分别设有至少一个地脚连接板74,地脚连接板74分别与地脚73和底板71连接。在本实施方式中,位于开口111一侧的地脚73和螺栓72均为两个,位于闭口112一侧的地脚73和螺栓72也均为两个。优选地,为保证二次资源与清洗溶液溶解到一定时间后,方便二次资源地排出,闭口112的竖直高度高于开口111,因此,位于开口111一侧的地脚73需要沿螺栓72向上旋拧一定距离,以使闭口112的高度高于开口111的高度。值得说明的是,当位于开口111一侧的地脚73向上旋拧一定距离后,直至脱离底板71时,清洗设备可能不稳定,因此位于开口111一侧的地脚连接板74起到支点的作用,从而使得清洗设备在倾斜(即由闭口112向开口111为向下倾斜)时也能够保持稳定的状态;而位于闭口112一侧的地脚连接板74则起到更好地稳定该侧地脚73的作用。可以理解的是,图1中看上去位于开口111一侧(即第一敞口41一侧)的地脚73和地脚连接板74已脱离底板71,但这并不是实际应用情形,具体效果和具体设置方式请参照上述描述,附图1仅提供解释说明“设置有地脚73和地脚连接板74”的作用。Specifically, referring to FIGS. 1 and 2 , the above-mentioned cleaning device further includes a
具体地,请继续参阅图1和图2,废液箱2位于盛放槽1的下方,且盛放槽1与废液箱2之间设有排料通道51和排料阀门52。溶解有害物质后的清洗溶液先被排入到排料通道51中,控制系统控制排料阀门52打开,使清洗溶液进入到废液箱2中;然后滚筒11转动,利用离心力将固体物料的残留溶液进行甩干,使该部分残留溶液也进入到废液箱2中;最后滚筒11利用反向螺旋推力将甩干后的固体物料沿排料通道51送出,继而被阻挡在废液箱2上的过滤网21的外部(即上方)。可以理解的是,排料阀门52的驱动方式可以是气压驱动,也可以是其它驱动方式。Specifically, please continue to refer to FIG. 1 and FIG. 2 , the
具体地,盛放槽1还连接有加热超声机构6,加热超声机构6包括均位于盛放槽1内部的加热棒和超声波振子。通过将清洗溶液逐渐升温和对其进行超声波振动处理,可以进一步提升二次资源的有害物质溶解于清洗溶液的溶解速度。上述清洗装备还包括废气处理机构,清洗二次资源的过程中所产生的废气可以被废气处理机构处理,经过处理后可排放至大气中。Specifically, the holding tank 1 is further connected with a heating
本发明还提供了一种二次资源的清洗方法,上述清洗设备是该清洗方法的优选实施例,具体包括以下步骤:The present invention also provides a cleaning method for secondary resources, and the above cleaning equipment is a preferred embodiment of the cleaning method, which specifically includes the following steps:
S1、利用清洗溶液对二次资源进行浸泡清洗,使二次资源的有害物质被清洗溶液溶解;S1, use the cleaning solution to soak and clean the secondary resources, so that the harmful substances of the secondary resources are dissolved by the cleaning solution;
S2、对清洗溶液进行加热并使其产生超声波振动;S2, heating the cleaning solution and making it generate ultrasonic vibration;
S3、使二次资源在清洗溶液内转动;S3, make the secondary resource rotate in the cleaning solution;
S4、将二次资源和清洗溶液排出,使二次资源的固体物料和清洗溶液分离:S4. Discharge the secondary resources and the cleaning solution to separate the solid materials of the secondary resources and the cleaning solution:
S41、将溶解所述有害物质后的所述清洗溶液排出;S41, discharging the cleaning solution after dissolving the harmful substance;
S42、将所述固体物料甩干后排出。S42, the solid material is dried and discharged.
上述步骤中涉及到的具体实现方案在上文均已进行说明,在此不进行赘述。The specific implementation solutions involved in the above steps have been described above, and will not be repeated here.
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (13)
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