CN111404297A - Outer rotor of hub motor of electric vehicle - Google Patents
Outer rotor of hub motor of electric vehicle Download PDFInfo
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- CN111404297A CN111404297A CN202010093513.7A CN202010093513A CN111404297A CN 111404297 A CN111404297 A CN 111404297A CN 202010093513 A CN202010093513 A CN 202010093513A CN 111404297 A CN111404297 A CN 111404297A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2786—Outer rotors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
Abstract
Description
技术领域technical field
本发明属于电机设备技术领域,具体说涉及用于电动车等进行驱动的一种电动车轮毂电机外转子。The invention belongs to the technical field of electrical equipment, and in particular relates to an electric wheel hub motor outer rotor used for driving electric vehicles and the like.
背景技术Background technique
电动自行车因其经济、方便、环保等优势,目前成为个人市内交通工具的主流,逐渐代替了传统的自行车和摩托车而大量进入市场,在市场上数量逐渐增多。但目前制约电动车自行车发展的关键因素在于电动车的动力性能和续行能力有待进一步提高,其根本原因在于电机转子中磁体的漏磁比较严重。因此,如何提高电机的效率,降低电机的能耗成为了电机发展的方向。永磁电机具有结构简单,运行可靠,体积小,重量轻,损耗小,效率高,噪声小,电机的形状和尺寸可以容易变化等优点,因而在各个领域获得了广泛的使用。Due to its advantages of economy, convenience and environmental protection, electric bicycles have become the mainstream of personal urban transportation. They have gradually replaced traditional bicycles and motorcycles and entered the market in large numbers, and the number in the market has gradually increased. However, the key factor restricting the development of electric vehicles and bicycles at present is that the dynamic performance and continuation ability of electric vehicles need to be further improved. The fundamental reason is that the magnetic leakage of the magnets in the motor rotor is relatively serious. Therefore, how to improve the efficiency of the motor and reduce the energy consumption of the motor has become the development direction of the motor. Permanent magnet motors have the advantages of simple structure, reliable operation, small size, light weight, low loss, high efficiency, low noise, and the shape and size of the motor can be easily changed, so they have been widely used in various fields.
在申请日为2018年11月05日,申请号为2018113064512的中国发明专利公开了一种凹凸极磁悬浮轮毂电机及其控制方法,包括定子绕组组件、用于将定子绕组组件与转向机构连接的连接组件、同轴设置在定子绕组组件外侧的永磁转子组件以及设置在永磁转子组件外侧的轮胎组件,定子绕组组件包括定子轴、固定设置在定子轴外侧的用于屏蔽磁场的环形非导磁体以及以定子轴轴线为中心辐射状设置在定子轴外侧的多组绕组;永磁转子组件包括多块永磁铁和设置在两块相邻永磁铁之间的间隔非导磁片;多块永磁铁与间隔非导磁片共同形成以定子轴轴线为轴心的环形结构;其中,任意两块相邻永磁铁朝向定子轴轴线为轴心的磁场方向相反;上述电机将定子轴外侧设置的多组绕组中通以相位差为120度的三相电,使定子轴外侧设置的多组绕组中的任意组均对永磁转子组件产生周期交替变化的纵向的悬浮力和旋转驱动力,使永磁转子组件悬浮并绕定子轴的轴线旋转。在永磁转子组件外圆周面上设置轮胎组件构成磁悬浮电机,这样结构简单,成本降低。On the filing date of November 05, 2018, the Chinese invention patent with the application number of 2018113064512 discloses a concave-convex pole magnetic levitation in-wheel motor and a control method thereof, including a stator winding assembly, a connection for connecting the stator winding assembly and a steering mechanism an assembly, a permanent magnet rotor assembly coaxially disposed outside the stator winding assembly, and a tire assembly disposed outside the permanent magnet rotor assembly, the stator winding assembly comprising a stator shaft, an annular non-conductive magnetic body fixed outside the stator shaft for shielding a magnetic field and a plurality of sets of windings radially arranged on the outside of the stator shaft with the axis of the stator shaft as the center; the permanent magnet rotor assembly includes a plurality of permanent magnets and a spaced non-magnetic conductive sheet arranged between two adjacent permanent magnets; a plurality of permanent magnets Together with the spaced non-magnetic conductive sheets, a ring-shaped structure with the axis of the stator shaft as the axis is formed; wherein, any two adjacent permanent magnets are opposite to the magnetic field direction of the axis of the stator shaft as the axis; Three-phase electricity with a phase difference of 120 degrees is passed through the windings, so that any group of the multiple sets of windings arranged outside the stator shaft can generate periodic alternating longitudinal suspension force and rotational driving force on the permanent magnet rotor assembly, so that the permanent magnet rotor The rotor assembly is suspended and rotates about the axis of the stator shaft. The tire assembly is arranged on the outer circumferential surface of the permanent magnet rotor assembly to form a magnetic levitation motor, so that the structure is simple and the cost is reduced.
上述方法与传统方法一样,无法解决转子中磁体的漏磁严重的问题。为了解决转子中磁体的漏磁问题,申请人于2019年10月27日申请了申请号为2019218170734,名称为一种轮毂电机的一种实用新型专利,包括轴承、定子、转子和端盖,该轮毂电机通过在导磁材料外围设置非导磁材料,在相邻的导磁材料之间设置永磁体,上述方法可以解决转子中磁钢的漏磁严重的问题,提高电能利用效率,提高电机的效率,可以有效提高电动车的动力性能和续航里程,但上述电机的转子中,由于导磁铁芯与环状体一之间通过厌氧胶进行直接固定,在实际使用过程中,固定能力还不够强,容易出现导磁铁芯脱落,影响电机的正常工作。The above method, like the traditional method, cannot solve the serious problem of magnetic flux leakage of the magnets in the rotor. In order to solve the magnetic leakage problem of the magnets in the rotor, the applicant applied for a utility model patent with the application number of 2019218170734 on October 27, 2019, named as a kind of in-wheel motor, which includes bearings, stators, rotors and end covers. The in-wheel motor can solve the serious problem of magnetic leakage of the magnetic steel in the rotor, improve the utilization efficiency of electric energy, and improve the performance of the motor. It can effectively improve the power performance and cruising range of electric vehicles. However, in the rotor of the above-mentioned motor, since the magnetic core and the annular body are directly fixed by anaerobic glue, in the actual use process, the fixing capacity is not enough. Strong, it is easy to cause the magnetic core to fall off, affecting the normal operation of the motor.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术中导磁铁芯与环状体一之间固定能力不够强,容易出现导磁铁芯脱落的技术问题,提供一种可以使导磁铁芯与环状体一之间进行有效固定,防止导磁铁芯脱落,并可以有效减少磁体漏磁,可以有效提高电能使用效率的一种电动车轮毂电机外转子。The purpose of the present invention is to overcome the technical problem that the fixing ability between the magnetic conducting core and the
为了解决上述技术问题,本明提供一种电动车轮毂电机外转子,包括轮辋、导磁铁芯和永磁体,所述的轮辋包括环状体一,在所述的环状体一的周向外侧的靠近两端处分别设置环状体二,在所述环状体二周向外侧的两侧端部分别设置有凸缘,环状体一、环状体二和凸缘为一体结构,在环状体一的内侧壁一周向方向设置有固定块,固定块与环状体一为一体结构,固定块上靠近环状体一部位的间距宽度小于远离环状体一部位最大间距的宽度,所述的导磁铁芯层叠后固定设置在环状体一的内侧,所述的导磁铁芯与环状体一相对处设置有与固定块相配合的槽体,固定块设置在槽体内,相邻的导磁铁芯之间设置有间隙,在所述的间隙中设置有柱状的永磁体。固定块用于固定导磁铁芯,在现有技术以中,由于导磁铁芯与环状体一之间仅仅由厌氧胶进行固定,固定效果不够好;在申请人已经申请的轮毂电机中,虽然在导磁铁芯与环状体一相对处设置凹陷,增加厌氧胶的数量,增强了结合能力,但由于转子在高速转动的过程中,导磁铁芯扭力比较大,导磁铁芯自身重量比较大,还是不能彻底解决导磁铁芯脱落的问题,本申请的目的在于确保导磁铁芯与环状体一之间固定连接而不会脱落。In order to solve the above technical problems, the present invention provides an outer rotor of an electric wheel hub motor, which includes a rim, a magnetic core and a permanent magnet. Two annular bodies are respectively arranged near the two ends of the second ring, and flanges are respectively provided on both sides of the outer circumferential side of the annular body two. The inner side wall of the
作为本发明的进一步改进措施,上述的一种电动车轮毂电机外转子,在环状体一内侧的周向方向的一端设置环状体三,环状体三与环状体一为一体结构,环状体三的内侧壁三与外侧壁一之间的厚度小于导磁铁芯的内侧壁二与外侧壁二之间的厚度,环状体三可以起到定位导磁铁芯的作用,使导磁铁芯排列整齐,也方便添涂厌氧胶,达到进一步固定的作用。As a further improvement measure of the present invention, the above-mentioned outer rotor of an electric wheel hub motor is provided with an
作为本发明的进一步改进措施,上述的一种电动车轮毂电机外转子,所述的固定块为长条状,长条状的轴线方向与外转子的轴线方向平行,长条状的固定块可以插入到导磁铁芯的槽体内,起到固定的作用。As a further improvement measure of the present invention, in the above-mentioned outer rotor of an electric wheel hub motor, the fixing block is in the shape of a long strip, and the axial direction of the long strip is parallel to the axial direction of the outer rotor. It is inserted into the groove of the magnetic core to play a fixed role.
作为本发明的进一步改进措施,上述的一种电动车轮毂电机外转子,在环状体一的内侧壁一相邻固定块之间的弧度相等,使固定块排列均匀,也可以使导磁铁芯排列均匀。As a further improvement measure of the present invention, in the above-mentioned outer rotor of an electric wheel hub motor, the radians between the inner side wall of the
作为本发明的进一步改进措施,上述的一种电动车轮毂电机外转子,所述的导磁铁芯槽体设置在与环状体一内侧壁一相对的一侧,所述的槽体与环状体一相对处设置有开口,槽体内开口处的间距小于槽体内部最大处的间距,即槽体的开口处小,内部间距大,可以防止固定块从槽体开口处脱落;导磁铁芯槽体的开口相对处设置为弧形,有利于固定块插入到槽体内。As a further improvement measure of the present invention, in the above-mentioned outer rotor of an electric wheel hub motor, the slot body of the conductive magnet core is arranged on the side opposite to the inner side wall of the annular body, and the slot body is connected to the annular body. There is an opening at the opposite side of the tank body, and the spacing between the openings in the tank body is smaller than the spacing at the largest part of the tank body, that is, the opening of the tank body is small, and the internal spacing is large, which can prevent the fixed block from falling off from the opening of the tank body; The opposite openings of the body are set in an arc shape, which facilitates the insertion of the fixing block into the groove body.
作为本发明的进一步改进措施,上述的一种电动车轮毂电机外转子,在导磁铁芯上设置有扣点,该扣点一面形成凹槽,一面形成凸起,上下相邻的导磁铁芯之间的扣点相互过盈配合,即上一片的导磁铁芯凸起与下一片导磁铁芯的凹槽相互过盈配合,达到自扣的目的,使导磁铁芯间固定更牢固。As a further improvement measure of the present invention, the above-mentioned outer rotor of an electric wheel hub motor is provided with a buckle point on the conductive core, the buckle point forms a groove on one side, and a protrusion on the other side, and the upper and lower adjacent conductive cores are formed between The buckle points between them are in an interference fit with each other, that is, the protrusions of the upper guide cores and the grooves of the next guide cores are in an interference fit with each other, so as to achieve the purpose of self-buckling and make the guide cores more firmly fixed.
作为本发明的进一步改进措施,上述的一种电动车轮毂电机外转子,所述的导磁铁芯的两侧边以中心轴为对称轴,设置为倾斜状,导磁铁芯远离槽体开口一边的端面两侧设置横向方向的凸块,凸块可降低齿槽转矩,提高电机凸极性,同时具有对磁体安装限位作用。As a further improvement measure of the present invention, in the above-mentioned outer rotor of an electric wheel hub motor, the two sides of the magnetic conducting core take the central axis as the axis of symmetry, and are arranged in an inclined shape, and the conducting magnetic core is away from the opening side of the slot body. Lateral bumps are arranged on both sides of the end face, the bumps can reduce the cogging torque, improve the saliency of the motor, and at the same time have the function of limiting the installation of the magnet.
作为本发明的进一步改进措施,上述的一种电动车轮毂电机外转子,环状体一、环状体二、环状体三、固定块设置为非导磁材料构成的一体结构。所述的非导磁材料设置为热固性树脂材料、碳纤维复合材料、金属合金材料中的一种;所述的热固性树脂材料设置为酚醛树脂或环氧树脂或不饱和聚酯树脂;所述的非导磁材料设置为非导磁的碳纤维复合材料;所述的非导磁材料设置为金属合金材料,所述的金属合金材料设置为铝锌合金、铝镁合金、铝铜合金中的一种或几种。所述的热固性树脂材料设置为酚醛树脂或环氧树脂或不饱和聚酯树脂。上述材料具有抗磁性,这样可以减少磁钢漏磁。所述的非导磁材料也可以设置为非导磁的碳纤维复合材料;所述的非导磁材料也可以设置为金属合金材料,所述的金属合金材料设置为铝锌合金、铝镁合金、铝铜合金中的一种或几种,上述材料可以减少磁钢漏磁,效果较好。As a further improvement measure of the present invention, in the above-mentioned outer rotor of an electric wheel hub motor, the first annular body, the second annular body, the third annular body, and the fixing block are arranged as an integral structure composed of non-magnetic conductive materials. The non-magnetic conductive material is set as one of thermosetting resin material, carbon fiber composite material and metal alloy material; the thermosetting resin material is set as phenolic resin or epoxy resin or unsaturated polyester resin; The magnetically conductive material is set as a non-magnetically conductive carbon fiber composite material; the non-magnetically conductive material is set as a metal alloy material, and the metal alloy material is set as one of aluminum-zinc alloy, aluminum-magnesium alloy, and aluminum-copper alloy or several. The thermosetting resin material is set to be phenolic resin or epoxy resin or unsaturated polyester resin. The above materials are diamagnetic, which can reduce the leakage of magnetic steel. The non-magnetically conductive material can also be set as a non-magnetically conductive carbon fiber composite material; the non-magnetically conductive material can also be set as a metal alloy material, and the metal alloy material can be set as aluminum-zinc alloy, aluminum-magnesium alloy, One or more of the aluminum-copper alloys, the above-mentioned materials can reduce the magnetic flux leakage of the magnetic steel, and the effect is better.
作为本发明的进一步改进措施,上述的一种电动车轮毂电机外转子,在两个环状体二相对处的截面设置为倾斜状,用于放置轮胎,在环状体三与环状体二之间设置一个相互贯通的倾斜的通孔,该通孔用于安装气门嘴。As a further improvement measure of the present invention, the above-mentioned outer rotor of an electric in-wheel motor has an inclined cross-section at the opposite position of the two annular bodies for placing tires. An inclined through hole penetrating through each other is arranged therebetween, and the through hole is used for installing the valve.
作为本发明的进一步改进措施,上述的一种电动车轮毂电机外转子,在环状体二的两端侧面设置凹槽,用于减轻重量;在凹槽之间设置有加强筋,在加强筋上设置固定孔,固定孔用于固定电机端盖。As a further improvement measure of the present invention, the above-mentioned outer rotor of an electric wheel hub motor is provided with grooves on both ends of the
与现有技术相比,本发明的有益效果在于:1、通过在环状体一的内侧壁一周向方向设置有固定块,在导磁铁芯上设置槽体,利用固定块与槽体进行配合,达到在环状体一的内侧壁一固定导磁铁芯的作用,再配合添涂厌氧胶,这样导磁铁芯固定效果更好,可以进一步提高电动车轮毂电机的质量。Compared with the prior art, the beneficial effects of the present invention are as follows: 1. A fixing block is arranged on the inner side wall of the
2、通过在环状体一内侧的周向方向的一端设置环状体三,可以方便安装导磁铁芯和永磁体,提高外转子的加工效率,提高外转子的产品质量。2. By disposing the
3、通过设置非导磁材料制作的环状体一,在环状体一的内侧设置由导磁材料制作的导磁铁芯,在导磁铁芯之间设置永磁体,永磁体固定在导磁铁芯之间,这样有利于磁场集中分布,可以减少磁钢漏磁现象。3. A ring body made of non-magnetic conductive material is provided, a magnetic conductive core made of magnetic conductive material is arranged on the inner side of the
4、环状体一、环状体二、环状体三、固定块设置为非导磁材料构成的一体结构,可以减少磁钢漏磁。4. The first ring body, the second ring body, the third ring body, and the fixed block are set as an integrated structure composed of non-magnetic conductive materials, which can reduce the magnetic leakage of the magnetic steel.
5、利用本发明外转子制造的轮毂电机,结构简单、能在很宽的速度范围内控制转矩,响应速度快,可以提高电能利用率,可以提高电动车的续航里程。5. The in-wheel motor manufactured by using the outer rotor of the present invention has a simple structure, can control the torque in a wide speed range, has a fast response speed, can improve the utilization rate of electric energy, and can improve the cruising range of the electric vehicle.
附图说明Description of drawings
图1是本发明的立体图之一。FIG. 1 is one of the perspective views of the present invention.
图2是本发明的主视图。FIG. 2 is a front view of the present invention.
图3是本发明的俯视图。Figure 3 is a plan view of the present invention.
图4是图3中A-A向剖视图。FIG. 4 is a cross-sectional view taken along the line A-A in FIG. 3 .
图5是本发明的立体图之二。FIG. 5 is a second perspective view of the present invention.
图6是本发明导磁铁芯俯视图。FIG. 6 is a top view of the conductive core of the present invention.
图7是本发明轮辋俯视图。Figure 7 is a top view of the rim of the present invention.
图8是图7中B-B向剖视图。FIG. 8 is a sectional view taken along the line B-B in FIG. 7 .
图9是图7中C-C向剖视图。FIG. 9 is a sectional view taken along the line C-C in FIG. 7 .
附图标号说明:1-轮辋,101-环状体一,102-环状体二,103-凸缘,104-固定块,105-环状体三,106-内侧壁三,107-外侧壁一,108-内侧壁一,109-通孔,110-凹槽,111-加强筋,112-固定孔,2-导磁铁芯,201-槽体,202-内侧壁二,203-外侧壁二,204-开口, 205-扣点,206-中心轴,207-凸块,3-永磁体。Reference number description: 1-rim, 101-ring body one, 102-ring body two, 103-flange, 104-fixing block, 105-ring body three, 106-inner side wall three, 107-outer wall One, 108-inner side wall one, 109-through hole, 110-groove, 111-reinforcing rib, 112-fixing hole, 2-conducting magnet core, 201-slot body, 202-inner sidewall two, 203-outer sidewall two , 204- Opening, 205- Buckle point, 206- Center shaft, 207- Bump, 3- Permanent magnet.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
相反,本发明涵盖任何由权利要求定义的在本发明的精髓和范围上做的替代、修改、等效方法以及方案。进一步,为了使公众对本发明有更好的了解,在下文对本发明的细节描述中,详尽描述了一些特定的细节部分。对本领域技术人员来说没有这些细节部分的描述也可以完全理解本发明。On the contrary, the present invention covers any alternatives, modifications, equivalents and arrangements within the spirit and scope of the present invention as defined by the appended claims. Further, in order to give the public a better understanding of the present invention, some specific details are described in detail in the following detailed description of the present invention. The present invention can be fully understood by those skilled in the art without the description of these detailed parts.
如图1、图3所示的一种电动车轮毂电机外转子,包括轮辋1,在轮辋1周向外侧用于放置轮胎,在轮辋1内侧用于放置导磁铁芯2,在相邻导磁铁芯2之间设置永磁体3,在导磁铁芯2内侧设置定子。As shown in Figures 1 and 3, an electric wheel hub motor outer rotor includes a
如图1至6所示,轮辋1包括主体部分的环状体一101,在环状体一101的周向外侧的靠近两端处分别设置环状体二102,两个环状体二102相对的截面设置为倾斜状,倾斜状的开口204向外设置,在环状体二102周向外侧的两侧端部分别设置有凸缘103,这样,由环状体一101、环状体二102和凸缘103构成的轮辋1用于放置轮胎。As shown in FIGS. 1 to 6 , the
如图1至9所示,环状体一101、环状体二102和凸缘103为一体结构,在环状体一101的内侧壁一108周向方向设置有固定块104,固定块104与环状体一101也为一体结构,环状体一101、环状体二102、环状体三105、固定块104设置为非导磁材料,由非导磁材料制作的目的在于使永磁体3的磁力线集中在与定子相对的一侧,可以减少磁钢漏磁现象,有利于提高电能利用效率,提高电机的效率,这样可以提高电动车的续航里程。该非导磁材料设置为热固性树脂材料,如可以设置为酚醛树脂或环氧树脂或不饱和聚酯树脂,上述材料具有抗磁性,这样可以减少磁钢漏磁的作用;该非导磁材料也可以用碳纤维复合材料制作,碳纤维复合材料重量小,强度大,又可以减少磁钢漏磁,效果较好;该非导磁材料也可以用金属合金材料制作,如利用铝锌合金、铝镁合金、铝铜合金中的一种或几种,具有密度低,可以减少重量,可以减少磁钢漏磁的作用。As shown in FIGS. 1 to 9 , the first
本发明为了解决现有技术中导磁铁芯2与环状体一101之间固定能力不够强,容易出现导磁铁芯2脱落的技术问题,在环状体一101的内侧壁一108周向方向设置有固定块104,固定块104上靠近环状体一101部位的间距宽度小于远离环状体一101部位最大间距的宽度,如固定块104的横截面设置为梯形,固定块104的横截面两侧也可以设置为弧形;固定块104为长条状,长条状的轴线方向与外转子的轴线方向平行。如图1至图5所示,导磁铁芯2层叠后固定设置在环状体一101的内侧,导磁铁芯2的层数与高度根据转子的要求进行设计,上下相邻的两个导磁铁芯2利用相互的扣点205进行层叠固定,导磁铁芯2与环状体一101相对处设置有与固定块104相配合的槽体201,导磁铁芯2槽体201设置在与环状体一101内侧壁一108相对的一侧,槽体201与环状体一101相对处设置有开口204,槽体201内开口204处的间距小于槽体201内部最大处的间距,例如,槽体201内的间距从开口204处向内侧逐渐增大,腔体的横截面成梯形状,固定块104的横截面成梯形状,这样槽体201的横截面与固定块104的横截面相配合,长条状的固定块104可以从轴线方向插入到由若干片导磁铁芯2相互叠压而成的导磁铁芯2的槽体201中,由于槽体201内的间距开口204处较小,这样,转子绕着轴线转动时,固定块104就不会从槽体201内脱落,固定块 104就可以起到固定导磁铁芯2的作用,可以防止导磁铁芯2脱落。为了进一步达到固定的效果,还可以在固定块104插入导磁铁芯2前,在导磁铁芯2与环状体一101之间添涂厌氧胶,进一步起到固定的作用。为了方便导磁铁芯2插入到槽体201内,在导磁铁芯2槽体 201的开口204相对处设置为弧形,环状体一101与固定块104的连接处也设置为弧形。In order to solve the technical problem that the
如图1、图3、图6所示,在导磁铁芯2上通过冲压设置有扣点205,扣点205可以设置为圆形,也可以设置为长方形或正方形,扣点205在导磁铁芯2上形成凹陷和凸起,上下相邻的导磁铁芯2之间的凹陷和凸起相互过盈配合,利用压紧装置使相邻两片导磁铁芯2 相互压紧,达到自扣的目的,这样,导磁铁芯2之间固定更牢固,形成柱状的导磁铁芯2。在最底层的一层导磁铁芯2的扣点205需要设置为通孔状,以与上一层的导磁铁芯2扣点 205的凸起相配合,同时可以使最底层的一层导磁铁芯2也保持为平面,不会向外凸出。As shown in FIG. 1, FIG. 3, and FIG. 6, a
如图1、图3、图6所示,导磁铁芯2的两侧边以中心轴206为对称轴,设置为倾斜状,这样,当相邻的两个导磁铁芯2固定在固定块104上后,相邻的导磁铁芯2侧边之间形成有间隙,该间隙成柱状的腔体,在间隙中可以设置柱状的永磁体3。在导磁铁芯2远离槽体201开口204一边的端面两侧设置横向方向的凸块207,可降低齿槽转矩,提高电机凸极性,同时具有对磁体安装限位作用,可以确定永磁体3的位置。As shown in FIG. 1 , FIG. 3 , and FIG. 6 , the two sides of the
如图4至图9所示,在环状体一101内侧的周向方向的一端设置环状体三105,环状体三105与环状体一101为一体结构,环状体三105的一个端面设置为平面,并且该平面与固定块104相对,方便导磁铁芯2和永磁体3的安装;当安装时,把轮辋1水平放置后,环状体三105的一个端面也呈现水平状态,只要把导磁铁芯2从上往下插入到固定块104中,环状体三105就可以起到定位导磁铁芯2的作用,使导磁铁芯2排列整齐,也方便添涂厌氧胶,达到进一步固定的作用。本发明通过设置环状体三105可以提高外转子的加工速度,提高外转子的产品质量。环状体三105截面的形状,可以是长方形、正方形、梯形、三角形,根据需要可以进行变换。环状体三105的内侧壁三106与外侧壁一107之间的厚度,即一个端面为平面的宽度,小于导磁铁芯2的内侧壁二202与外侧壁二203之间的厚度,这样可以防止环状体三105在外转子转动时,与定子铁芯发生相碰,影响外转子的转动,影响产品的质量。As shown in FIGS. 4 to 9 , a third
如图1、图3、图5所示,在环状体一101的内侧壁一108周向方向设置固定块104,在环状体一101上其相邻固定块104之间的弧度相等,即相邻的固定块104等间距排列,这样可以使导磁铁芯2在周向方向排列均匀,也可以使导磁铁芯2之间的永磁体3排列均匀,以提高产品的质量。As shown in Fig. 1, Fig. 3 and Fig. 5, a fixing
如图1、图9所示,在环状体三105与环状体二102之间设置一个倾斜贯通的通孔109,用于安装气门嘴。As shown in FIG. 1 and FIG. 9 , between the third
如图1、图3、图5、图7、图9所示,在环状体二102的两端侧面设置凹槽110,可以减轻轮辋1整体的重量。在凹槽110之间设置有加强筋111,这样可以在减轻轮辋1整体重量的情形下,提高环状体一101与环状体三105之间的连接强度。在加强筋111上设置固定孔112,用于固定电机端盖,电机端盖可以通过螺丝与轮辋1固定连接,具有保护和防尘作用。As shown in FIG. 1 , FIG. 3 , FIG. 5 , FIG. 7 , and FIG. 9 ,
外转子的对数常用为40极、46极、48极、56极等,具体根据轮毂电机的需要进行设置,定子直径和导磁铁芯2层叠厚度,根据电机的需要进行设置。The logarithm of the outer rotor is usually 40 poles, 46 poles, 48 poles, 56 poles, etc., which are set according to the needs of the in-wheel motor. The diameter of the stator and the stacking thickness of the
上面结合附图对本发明实施方式作了详细说明,但是本发明并不限于上述实施方式,对于本领域普通技术人员来说,还可以在不脱离本发明的前提下作若干变型和改进,这些也应视为属于本发明的保护范围。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments. For those of ordinary skill in the art, several modifications and improvements can also be made without departing from the present invention. It should be regarded as belonging to the protection scope of the present invention.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112271848A (en) * | 2020-11-21 | 2021-01-26 | 长鹰信质科技股份有限公司 | Electric wheel hub motor outer rotor with spacer |
| CN112701822A (en) * | 2020-12-31 | 2021-04-23 | 上海雅迪信息技术有限公司 | In-wheel motor |
| CN116979725A (en) * | 2023-04-22 | 2023-10-31 | 新盛世机电制品(中山)有限公司 | An external rotor motor for ceiling fans |
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| CN106100173A (en) * | 2016-08-15 | 2016-11-09 | 台州市金宇机电有限公司 | A kind of wheel hub electric motor of electric vehicle |
| WO2018082113A1 (en) * | 2016-11-01 | 2018-05-11 | 东南大学 | Magnetic flux switching hub motor having permanent magnet rotor |
| CN211629947U (en) * | 2020-02-14 | 2020-10-02 | 长鹰信质科技股份有限公司 | Outer rotor of hub motor of electric vehicle |
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| CN106100173A (en) * | 2016-08-15 | 2016-11-09 | 台州市金宇机电有限公司 | A kind of wheel hub electric motor of electric vehicle |
| WO2018082113A1 (en) * | 2016-11-01 | 2018-05-11 | 东南大学 | Magnetic flux switching hub motor having permanent magnet rotor |
| CN211629947U (en) * | 2020-02-14 | 2020-10-02 | 长鹰信质科技股份有限公司 | Outer rotor of hub motor of electric vehicle |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112271848A (en) * | 2020-11-21 | 2021-01-26 | 长鹰信质科技股份有限公司 | Electric wheel hub motor outer rotor with spacer |
| CN112701822A (en) * | 2020-12-31 | 2021-04-23 | 上海雅迪信息技术有限公司 | In-wheel motor |
| CN116979725A (en) * | 2023-04-22 | 2023-10-31 | 新盛世机电制品(中山)有限公司 | An external rotor motor for ceiling fans |
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