CN111353713B - Product quality authentication management system for factory production - Google Patents
Product quality authentication management system for factory production Download PDFInfo
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- CN111353713B CN111353713B CN202010139379.XA CN202010139379A CN111353713B CN 111353713 B CN111353713 B CN 111353713B CN 202010139379 A CN202010139379 A CN 202010139379A CN 111353713 B CN111353713 B CN 111353713B
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Abstract
The invention discloses a product quality authentication management system for factory production, which comprises a cloud server: the system is used for storing data generated in the processing process of the product and providing communication service for the whole authentication system; product production tracking system: the process backtracking of the raw materials, the processing procedure, the production equipment and the quality inspection equipment of the final single product is realized; device management system: the processing equipment and the detection equipment in the production and processing flow are used for recording and managing data; information input system: inputting data generated among the steps in the flow; authentication rating system: and on the basis of the detection data of the final product, loading various data generated in the process, and carrying out weight rating and authentication. The invention has the advantages of accurate authentication and orderly management.
Description
Technical Field
The invention relates to the field of mechanical management, in particular to a product quality authentication management system for factory production.
Background
The quality management is not highly valued in most enterprises, the control of the product quality is still in an initial stage, the middle and small enterprises owners are seriously influenced by own ideas, cultures and social environments, only the interests are emphasized, the light and thin quality management consciousness directly leads to vicious circle of reducing the quality and profit, and how to more intuitively and clearly improve the quality management work helps the middle and small enterprises to quickly establish the quality management and authenticate is a continuously solved problem.
Disclosure of Invention
Aiming at the defects of the prior art, the technical problems to be solved by the patent application are as follows: how to provide a product quality authentication management system for factory production, which has accurate authentication, orderly management and timely error correction.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the product quality authentication management system for factory production comprises a process for realizing qualification authentication of products from raw material purchase to finished product quality inspection, and is characterized by comprising the following components: cloud server: the system is used for storing data generated in the processing process of the product and providing communication service for the whole authentication system; product production tracking system: the process backtracking of the raw materials, the processing procedure, the production equipment and the quality inspection equipment of the final single product is realized; device management system: the processing equipment and the detection equipment in the production and processing flow are used for recording and managing data; information input system: inputting data generated among the steps in the flow; authentication rating system: based on the final product detection data, loading various data generated in the process, and carrying out weight rating and authentication; the product production tracking system and the equipment management system rely on the information input system to collect various data in the process, and upload the data to the cloud server for storage, and the authentication rating system calls the data of the finished product in the cloud server for authentication.
Preferably, the information input system comprises a text input module, an image acquisition module and an operator identity authentication module.
The optimized product production tracking system comprises a raw material information input module, a procedure operator acquisition module, a production data acquisition module and a procedure equipment acquisition module; the raw material information input module acquires detection data before use of raw materials and factory data of a purchasing manufacturer; the procedure operator acquisition module is carried on the operator identity authentication module, and the acquired data is bound with the acquired data of the raw material information input module; the production data acquisition module is used for acquiring processing information, assembly information and quality inspection information generated in the working procedure and is attached to the information input system; the process equipment acquisition module comprises a processing equipment information acquisition module and a detection equipment information acquisition module and is used for acquiring processing equipment and detection equipment information used in a process.
The optimized equipment management system comprises an information acquisition module and an early warning module, wherein the information acquisition module is used for intensively acquiring information of all production equipment and detection equipment in a factory, wherein the information comprises real-time state, use duration, production type and loss information; the early warning module is used for carrying out centralized management on all the devices and carrying out independent maintenance information early warning on specific devices.
Preferably, the specific implementation steps of the authentication rating system include:
s1: collecting finished product data, part data and all error information allowed by authentication of a standard sample;
s2: the final detection data of the finished product to be authenticated and the data of each part are called from the cloud server, and are compared with the data in the S1;
s3: judging whether the finished product data are in the finished product data and error range of the standard sample, if so, entering S4, and if not, not obtaining authentication;
s4: setting finished product data, part data, processing equipment information and detection equipment information, and scoring according to weight proportion;
s5: and judging whether the score is higher than the numerical value of the standard sample under the condition of maximum error, if so, authenticating, and if not, authenticating.
Preferably, in step S4, the weight ratio of the finished product data, the part data, the processing equipment information and the detection equipment information is 70%, 20%, 5% or 5%.
Optimally, the calculation mode in the step S4 adopts a formula
n=0.7a+0.2b=0.05c+0.05d
Wherein: n is the final rating score, a is the finished product data, b is the part data, c is the processing equipment information, d is the detection equipment information, wherein when the processing equipment information and the detection equipment information are in normal operation, c and d are both 1, and if the early warning information appears, c and d are 0.
The optimized system further comprises a raw material screening system, wherein the raw material screening system is attached to a raw material information input module, a cloud server and an authentication rating system, raw material qualification rate is obtained through raw material usage amount and finished product authentication amount, and a result is transferred to storage data in the cloud server for provider replacement.
Preferably, the system further comprises an authentication mark management system, wherein the authentication mark management system is bound with the product production tracking system and is used for managing the authentication mark.
The beneficial effects are that:
(1) The system can authenticate the finished product in an omnibearing way, has wide coverage range, is designed to each link from raw materials to the finished product, and has stronger integrity;
(2) The system has wide application range, can be suitable for large enterprises, can be aimed at small and medium-sized enterprises or rigid-transformation enterprises, can help the enterprises to quickly realize standardized production, management and authentication of products, and enhances quality public praise and brands;
(3) Aiming at the authentication result, the method can realize quick positioning, correct errors in time and enhance the self-adjusting capability of enterprises.
Description of the drawings:
FIG. 1 is a system frame diagram of a product quality certification management system for factory production, which is disclosed in the present invention.
FIG. 2 is a flowchart of steps in an implementation of an authentication rating system.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
1-2, a product quality authentication management system for factory production, which includes a process for implementing qualification authentication of products from raw material purchase to finished product quality inspection, and is characterized by comprising: cloud server: the system is used for storing data generated in the processing process of the product and providing communication service for the whole authentication system; product production tracking system: the process backtracking of the raw materials, the processing procedure, the production equipment and the quality inspection equipment of the final single product is realized; device management system: the processing equipment and the detection equipment in the production and processing flow are used for recording and managing data; information input system: inputting data generated among the steps in the flow; authentication rating system: based on the final product detection data, loading various data generated in the process, and carrying out weight rating and authentication; the product production tracking system and the equipment management system rely on the information input system to collect various data in the process, and upload the data to the cloud server for storage, and the authentication rating system calls the data of the finished product in the cloud server for authentication.
Further, the information input system comprises a text input module, an image acquisition module and an operator identity authentication module.
Further, the product production tracking system comprises a raw material information input module, a procedure operator acquisition module, a production data acquisition module and a procedure equipment acquisition module; the raw material information input module acquires detection data before use of raw materials and factory data of a purchasing manufacturer; the procedure operator acquisition module is carried on the operator identity authentication module, and the acquired data is bound with the acquired data of the raw material information input module; the production data acquisition module is used for acquiring processing information, assembly information and quality inspection information generated in the working procedure and is attached to the information input system; the process equipment acquisition module comprises a processing equipment information acquisition module and a detection equipment information acquisition module and is used for acquiring processing equipment and detection equipment information used in a process.
Further, the equipment management system comprises an information acquisition module and an early warning module, wherein the information acquisition module is used for intensively acquiring information of all production equipment and detection equipment in a factory, wherein the information comprises real-time state, use duration, production type and loss information; the early warning module is used for carrying out centralized management on all the devices and carrying out independent maintenance information early warning on specific devices.
Further, the specific implementation steps of the authentication rating system include:
s1: collecting finished product data, part data and all error information allowed by authentication of a standard sample;
s2: the final detection data of the finished product to be authenticated and the data of each part are called from the cloud server, and are compared with the data in the S1;
s3: judging whether the finished product data are in the finished product data and error range of the standard sample, if so, entering S4, and if not, not obtaining authentication;
s4: setting finished product data, part data, processing equipment information and detection equipment information, and scoring according to weight proportion;
s5: and judging whether the score is higher than the numerical value of the standard sample under the condition of maximum error, if so, authenticating, and if not, authenticating.
In step S4, the weight ratio of the product data, the component data, the processing equipment information, and the inspection equipment information is 70%, 20%, 5%, or 5%.
Further, in step S4, the calculation method adopts the formula
n=0.7a+0.2b=0.05c+0.05d
Wherein: n is the final rating score, a is the finished product data, b is the part data, c is the processing equipment information, d is the detection equipment information, wherein when the processing equipment information and the detection equipment information are in normal operation, c and d are both 1, and if the early warning information appears, c and d are 0.
Further, the system also comprises a raw material screening system, wherein the raw material screening system is attached to the raw material information input module, the cloud server and the authentication rating system, the raw material qualification rate is obtained through the raw material usage amount and the finished product authentication amount, and the result is transferred to the storage data in the cloud server for provider replacement.
Further, the system also comprises an authentication mark management system which is bound with the product production tracking system and is used for managing the authentication mark.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (5)
1. A product quality authentication management system for factory production, which is used for realizing qualification authentication of a product from raw material purchase to finished product quality inspection completion, and is characterized by comprising:
cloud server: the system is used for storing data generated in the processing process of the product and providing communication service for the whole authentication system;
product production tracking system: the process backtracking of the raw materials, the processing procedure, the production equipment and the quality inspection equipment of the final single product is realized;
device management system: the processing equipment and the detection equipment in the production and processing flow are used for recording and managing data;
information input system: the method comprises the steps of inputting data generated among all steps in a flow, wherein the information input system comprises a text input module, an image acquisition module and an operator identity authentication module;
authentication rating system: based on the final product detection data, loading various data generated in the process, and carrying out weight rating and authentication;
the product production tracking system and the equipment management system rely on the information input system to collect various data in the process, and upload the data to the cloud server for storage, and the authentication rating system calls the data of the finished product in the cloud server for authentication;
the product production tracking system comprises a raw material information input module, a procedure operator acquisition module, a production data acquisition module and a procedure equipment acquisition module; the raw material information input module acquires detection data before use of raw materials and factory data of a purchasing manufacturer; the procedure operator acquisition module is carried on the operator identity authentication module, and the acquired data is bound with the acquired data of the raw material information input module; the production data acquisition module is used for acquiring processing information, assembly information and quality inspection information generated in the working procedure and is attached to the information input system; the process equipment acquisition module comprises a processing equipment information acquisition module and a detection equipment information acquisition module and is used for acquiring processing equipment and detection equipment information used in a process;
the equipment management system comprises an information acquisition module and an early warning module, wherein the information acquisition module is used for intensively acquiring information of all production equipment and detection equipment in a factory, wherein the information comprises real-time state, use duration, production type and loss information; the early warning module is used for carrying out centralized management on all the devices and carrying out independent maintenance information early warning on specific devices;
the authentication rating system comprises the following specific implementation steps:
s1: collecting finished product data, part data and all error information allowed by authentication of a standard sample;
s2: the final detection data of the finished product to be authenticated and the data of each part are called from the cloud server, and are compared with the data in the S1;
s3: judging whether the finished product data are in the finished product data and error range of the standard sample, if so, entering S4, and if not, not obtaining authentication;
s4: setting finished product data, part data, processing equipment information and detection equipment information, and scoring according to weight proportion;
s5: and judging whether the score is higher than the numerical value of the standard sample under the condition of maximum error, if so, authenticating, and if not, authenticating.
2. The system according to claim 1, wherein the weight ratio of the product data, the component data, the processing equipment information, and the inspection equipment information in step S4 is 70%, 20%, 5%, or 5%.
3. The system according to claim 2, wherein the calculation in step S4 is performed by using the formula
n=0.7a+0.2b=0.05c+0.05d
Wherein: n is the final rating score, a is the finished product data, b is the part data, c is the processing equipment information, d is the detection equipment information, wherein when the processing equipment information and the detection equipment information are in normal operation, c and d are both 1, and if the early warning information appears, c and d are 0.
4. The product quality authentication management system for factory production according to claim 3, further comprising a raw material screening system, wherein the raw material screening system is attached to the raw material information input module, the cloud server and the authentication rating system, raw material qualification rate is obtained through raw material usage amount and finished product authentication amount, and the result is transferred to storage data in the cloud server for provider replacement.
5. The system of claim 4, further comprising an authentication mark management system, wherein the authentication mark management system is coupled to the product production tracking system for managing the authentication mark.
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CN112926872B (en) * | 2021-03-19 | 2024-06-11 | 深圳芯通互联科技有限公司 | System management method of ISO system |
CN116090812B (en) * | 2022-11-08 | 2024-01-26 | 成都市食品检验研究院 | Intelligent remote service system for risk prevention and control early warning of food enterprises |
CN116843497B (en) * | 2023-09-01 | 2023-12-05 | 国联江森自控绿色科技(无锡)有限公司 | Multi-dimensional intelligent plant monitoring system based on Internet of things technology |
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