CN111330813A - A fully automatic rib plate assembly line - Google Patents
A fully automatic rib plate assembly line Download PDFInfo
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- CN111330813A CN111330813A CN202010314688.6A CN202010314688A CN111330813A CN 111330813 A CN111330813 A CN 111330813A CN 202010314688 A CN202010314688 A CN 202010314688A CN 111330813 A CN111330813 A CN 111330813A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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Abstract
本发明公开了一种全自动筋板装配线,包括,机体,机体上设有支撑组件,支撑组件包括至少两个支撑架,支撑架的顶端形成为支撑面;至少两个支撑面用于承托工件;筋板装配机构,所述筋板装配机构用于夹取筋板并转移至工件上;点胶机构,点胶机构用于对工件的筋板安装位进行点胶;驱动机构,所述驱动机构用于带动所述筋板装配机构以及点胶机构沿一装配方向运动。本发明的全自动筋板装配线,其可自动进行点胶以及筋板的装配。
The invention discloses a fully automatic rib plate assembly line, comprising: a body; the body is provided with a support assembly; the support assembly includes at least two support frames, the top of which is formed as a support surface; the at least two support surfaces are used for supporting workpiece; rib plate assembly mechanism, the rib plate assembly mechanism is used for clamping the rib plate and transferring it to the workpiece; glue dispensing mechanism, the glue dispensing mechanism is used for dispensing glue on the rib plate installation position of the workpiece; the driving mechanism, the The driving mechanism is used to drive the rib plate assembly mechanism and the glue dispensing mechanism to move along an assembly direction. The fully automatic rib plate assembly line of the present invention can automatically perform glue dispensing and rib plate assembly.
Description
技术领域technical field
本发明涉及机械加工技术领域,尤其涉及一种全自动筋板装配线。The invention relates to the technical field of mechanical processing, in particular to a fully automatic rib plate assembly line.
背景技术Background technique
目前,筋板结构具有重量轻、承载力高、抗弯能力强、占用空间小的特点,经合理设计可以起到支撑、防护、构架联接的作用。而在一些较大体积的板材、或具有弧形的板件上,为了减轻其重量,一般会将产品做薄,但是会导致强度降低。因而需要在产品上装配一些筋板以加强强度。但是,现有的筋板装配自动化程度低,导致效率低下。At present, the rib-plate structure has the characteristics of light weight, high bearing capacity, strong bending resistance and small space occupation, and can play the role of support, protection and frame connection through reasonable design. In order to reduce the weight of plates with larger volumes or arc-shaped plates, the products are generally made thinner, but the strength will be reduced. Therefore, it is necessary to assemble some ribs on the product to strengthen the strength. However, the existing rib plate assembly has a low degree of automation, resulting in low efficiency.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本发明的目的在于提供一种全自动筋板装配线,其可自动进行点胶以及筋板的装配。In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a fully automatic rib plate assembly line, which can automatically perform glue dispensing and rib plate assembly.
本发明的目的采用以下技术方案实现:Purpose of the present invention adopts following technical scheme to realize:
一种全自动筋板装配线,包括,A fully automatic rib plate assembly line, comprising,
机体,机体上设有支撑组件,支撑组件包括至少两个支撑架,支撑架的顶端形成为支撑面;至少两个支撑面用于承托工件;a body, the body is provided with a support assembly, the support assembly includes at least two support frames, the top of the support frames is formed as a support surface; the at least two support surfaces are used to support the workpiece;
筋板装配机构,所述筋板装配机构用于夹取筋板并转移至工件上;a rib plate assembly mechanism, the rib plate assembly mechanism is used for clamping the rib plate and transferring it to the workpiece;
点胶机构,点胶机构用于对工件的筋板安装位进行点胶;Dispensing mechanism, the dispensing mechanism is used to dispense glue to the mounting position of the rib plate of the workpiece;
驱动机构,所述驱动机构用于带动所述筋板装配机构以及点胶机构沿一装配方向运动。A driving mechanism is used for driving the rib plate assembly mechanism and the glue dispensing mechanism to move along an assembly direction.
优选的,所述支撑架包括两个第一支撑杆、两个第二支撑杆以及支撑片,第一支撑杆、第二支撑杆、第二支撑杆以及第一支撑杆在机体的宽度方向上依次间隔分布;第一支撑杆和第二支撑杆的顶端均固定有所述支撑片;各个支撑片的顶端面共同形成为所述支撑面;所述至少两个支撑架在机体的长度方向间隔分布;所述装配方向为机体的长度方向。Preferably, the support frame includes two first support rods, two second support rods and a support sheet, and the first support rod, the second support rod, the second support rod and the first support rod are in the width direction of the body The top ends of the first support rod and the second support rod are both fixed with the support sheet; the top surfaces of each support sheet together form the support surface; the at least two support frames are spaced apart in the length direction of the body distribution; the assembly direction is the length direction of the body.
优选的,所述第二支撑杆的高度大于或者小于所述第一支撑杆的高度。Preferably, the height of the second support rod is greater than or less than the height of the first support rod.
优选的,相邻的第一支撑杆与第二支撑杆以及两个第二支撑杆之间均连接有连接杆。Preferably, connecting rods are connected between the adjacent first support rods, the second support rods and the two second support rods.
优选的,所述筋板装配机构包括第一多轴机器人以及真空吸盘组件,所述第一多轴机器人的动力输送端安装有所述真空吸盘组件。Preferably, the rib plate assembly mechanism includes a first multi-axis robot and a vacuum suction cup assembly, and the vacuum suction cup assembly is mounted on the power transmission end of the first multi-axis robot.
优选的,所述点胶机构包括第二多轴机器人、点胶架以及点胶枪,所述点胶架安装于第二多轴机器人的动力输出端,所述点胶枪安装于所述点胶架上。Preferably, the dispensing mechanism includes a second multi-axis robot, a dispensing rack and a dispensing gun, the dispensing rack is mounted on the power output end of the second multi-axis robot, and the dispensing gun is mounted on the point on the glue rack.
优选的,所述点胶架上设有检测摄像头以及保护罩,所述保护罩罩设于检测摄像头的外部。Preferably, the dispensing frame is provided with a detection camera and a protective cover, and the protective cover is provided outside the detection camera.
优选的,所述驱动机构为直线电机。Preferably, the driving mechanism is a linear motor.
优选的,所述机体上设有上料机构,所述上料机构用于输送筋板;所述上料机构为振动盘。Preferably, a feeding mechanism is provided on the body, and the feeding mechanism is used for conveying the ribs; the feeding mechanism is a vibrating plate.
优选的,所述机体上光栅尺,所述光栅尺用于检测筋板装配机构以及点胶机构的运动位置并传送信号给所述驱动机构。Preferably, a grating scale is installed on the body, and the grating scale is used to detect the movement position of the rib plate assembly mechanism and the glue dispensing mechanism and transmit a signal to the driving mechanism.
相比现有技术,本发明的有益效果在于:其产品可由至少两个支撑架形成的支撑面进行承托,驱动机构可带动点胶机构沿装配方向运动至产品的不同位置进行点胶,对应的筋板装配机构可抓取筋板运动至点胶的位置进行筋板的装配,快速完成产品不同位置的筋板装配,自动化程度高,从而提高筋板装配效率。Compared with the prior art, the beneficial effect of the present invention is that the product can be supported by the support surface formed by at least two support frames, and the driving mechanism can drive the dispensing mechanism to move along the assembly direction to different positions of the product for dispensing, corresponding to The rib plate assembly mechanism can grab the rib plate and move it to the dispensing position to assemble the rib plate, quickly complete the rib plate assembly in different positions of the product, and has a high degree of automation, thereby improving the rib plate assembly efficiency.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的驱动机构、筋板装配机构以及点胶机构的装配结构示意图;2 is a schematic diagram of the assembly structure of the drive mechanism, the rib plate assembly mechanism and the glue dispensing mechanism of the present invention;
图3为本发明的筋板装配机构的结构示意图;3 is a schematic structural diagram of the rib plate assembly mechanism of the present invention;
图4为本发明的点胶架、点胶枪以及检测摄像头的装配结构示意图;4 is a schematic diagram of the assembly structure of the dispensing frame, the dispensing gun and the detection camera of the present invention;
图5为本发明的支撑架的结构示意图。FIG. 5 is a schematic structural diagram of the support frame of the present invention.
图中:10、机体;20、支撑架;21、第一支撑杆;22、第二支撑杆;23、支撑片;24、连接杆;30、筋板装配机构;31、第一多轴机器人;32、真空吸盘组件;40、点胶机构;41、第二多轴机器人;42、点胶架;43、点胶枪;44、检测摄像头;50、驱动机构;60、上料机构。In the figure: 10, the body; 20, the support frame; 21, the first support rod; 22, the second support rod; 23, the support piece; 24, the connecting rod; 30, the rib plate assembly mechanism; 31, the first multi-axis robot 32. Vacuum suction cup assembly; 40. Dispensing mechanism; 41. Second multi-axis robot; 42. Dispensing rack; 43. Dispensing gun; 44. Detection camera; 50. Driving mechanism; 60. Feeding mechanism.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本发明做进一步描述:Below, in conjunction with accompanying drawing and specific embodiment, the present invention is further described:
如图1-5所示的一种全自动筋板装配线,包括机体、筋板装配机构、点胶机构以及驱动机构,在机体上设有支撑组件,支撑组件包括至少两个支撑架,支撑架的顶端形成为支撑面,至少两个支撑面用于承托工件。具体板装配机构用于夹取筋板并转移至工件上,点胶机构用于对工件的筋板安装位进行点。在驱动机构的带动下筋板装配机构以及点胶机构均可沿一装配方向运动。As shown in Figure 1-5, a fully automatic rib plate assembly line includes a body, a rib plate assembly mechanism, a dispensing mechanism and a driving mechanism. A support assembly is provided on the body, and the support assembly includes at least two support frames. The support frame The top end is formed as a support surface, and at least two support surfaces are used to support the workpiece. The specific plate assembly mechanism is used to clamp the rib plate and transfer it to the workpiece, and the dispensing mechanism is used to point the rib plate installation position of the workpiece. Driven by the drive mechanism, the rib plate assembly mechanism and the glue dispensing mechanism can both move along an assembly direction.
在上述结构基础上,使用本发明的全自动筋板装配线时,可将待装配筋板的产品放置在至少两个支撑架上,产品可由至少两个支撑架形成的支撑面进行承托。驱动机构可带动点胶机构沿装配方向运动至产品的其中一个装配位,在该位置进行点胶,此后,驱动机构带动筋板装配机构运动至上述装配进行筋板的贴合,而与此同时,点胶机构可运动至下个装配为进行点胶,为下一个筋板的装配做准备,如此往复,点胶机构可在驱动机构的带动下运动至产品的不同位置进行点胶,对应的筋板装配机构可抓取筋板运动至对应点胶的位置进行筋板的装配,快速完成产品不同位置的筋板装配,装配连续性强,自动化程度高,从而提高筋板装配效率。On the basis of the above structure, when using the fully automatic rib plate assembly line of the present invention, the product to be assembled with the rib plate can be placed on at least two support frames, and the product can be supported by the support surface formed by the at least two support frames. The drive mechanism can drive the dispensing mechanism to move to one of the assembly positions of the product along the assembly direction, where glue is dispensed, and thereafter, the drive mechanism drives the rib assembly mechanism to move to the above-mentioned assembly for the rib to fit, and at the same time , the dispensing mechanism can move to the next assembly for dispensing, and prepare for the assembly of the next rib. In this way, the dispensing mechanism can be driven by the driving mechanism to move to different positions of the product for dispensing. The corresponding The rib plate assembly mechanism can grab the rib plate and move it to the corresponding dispensing position to assemble the rib plate, quickly complete the rib plate assembly at different positions of the product, with strong assembly continuity and high degree of automation, thereby improving the rib plate assembly efficiency.
优选的,本实施例中的支撑架包括两个第一支撑杆、两个第二支撑杆以及支撑片,具体第一支撑杆、第二支撑杆、第二支撑杆以及第一支撑杆在机体的宽度方向上依次间隔分布,即在机体的宽度方向的两侧均分布第一支撑杆,而两个第二支撑杆分布在两个第一支撑杆之间。另外,第一支撑杆和第二支撑杆的顶端均固定有支撑片,在此结构基础上,各个支撑片的顶端面共同形成为支撑面;至少两个支撑架在机体的长度方向间隔分布,上述装配方向为机体的长度方向。Preferably, the support frame in this embodiment includes two first support rods, two second support rods and a support sheet. Specifically, the first support rod, the second support rod, the second support rod and the first support rod are located in the body. In the width direction of the body, the first support rods are distributed at intervals, that is, the first support rods are distributed on both sides of the width direction of the body, and the two second support rods are distributed between the two first support rods. In addition, the top ends of the first support rod and the second support rod are both fixed with support sheets. On the basis of this structure, the top surfaces of each support sheet together form a support surface; at least two support frames are distributed at intervals in the length direction of the body, The above-mentioned assembly direction is the longitudinal direction of the body.
在此结构基础上,进行产品的承托时,可将产品放置在至少两个支撑架上,在长度方向分布的至少两个支撑架可对产品的长度部分进行支撑,至少两个支撑架便可分段对产品支撑。而在产品的不同位置段,位于两侧的第一支撑杆上的支撑片可对其边沿进行承托,而中间的两个第二支撑杆的支撑片便可对产品的中部进行承托。On the basis of this structure, when the product is supported, the product can be placed on at least two support frames, and at least two support frames distributed in the length direction can support the length of the product, and the at least two support frames can be used to support the product. Product support can be segmented. At different positions of the product, the support pieces on the first support rods on both sides can support the edges, and the support pieces of the two second support rods in the middle can support the middle of the product.
需要说明的是,在支撑时,是通过支撑片与产品接触,而不是第一支撑杆和第二支撑杆的顶点接触,该面接触为点接触,接触面更大,支撑结构更加稳定。It should be noted that, during support, the support sheet is in contact with the product, not the apex of the first support rod and the second support rod. The surface contact is point contact, the contact surface is larger, and the support structure is more stable.
进一步地是,上述的第二支撑杆的高度大于或者小于第一支撑杆的高度,具体在第二支撑杆的高度大于第一支撑杆的高度时,即中间部分可形成凹位,如此,可适用于圆弧向下突出产品。而在第二支撑杆的高度小于第一支撑杆的高度时,即中间部分可形成供起,如此,可适用于圆弧向上供起的产品。Further, the height of the above-mentioned second support rod is greater than or less than the height of the first support rod, specifically when the height of the second support rod is greater than the height of the first support rod, that is, the middle part can form a recess, so that it can be Suitable for arc downward protruding products. And when the height of the second support rod is smaller than the height of the first support rod, that is, the middle part can be formed to be lifted, so it can be applied to the products that are lifted upward by an arc.
更具体的是,在相邻的第一支撑杆与第二支撑杆以及两个第二支撑杆之间均连接有连接杆,即杆与杆之间可通过连接杆进行稳定连接,防止受力过大,第一支撑杆或第二支撑杆出现偏移。More specifically, connecting rods are connected between the adjacent first support rods and the second support rods and the two second support rods, that is, the rods can be stably connected through the connecting rods to prevent stress. If it is too large, the first support rod or the second support rod will be offset.
优选的,本实施例中,筋板装配机构包括第一多轴机器人以及真空吸盘组件,第一多轴机器人的动力输送端安装有真空吸盘组件,具体第一多轴机器人可带动真空吸盘组件在X轴、Y轴、Y轴方向做直线运动,也可带动真空吸盘组件绕X轴、Y轴、Y轴方向做旋转运动,如此,可精准调整真空吸盘组件的位置,便于对筋板的夹取以及装配。Preferably, in this embodiment, the rib plate assembly mechanism includes a first multi-axis robot and a vacuum suction cup assembly, and a vacuum suction cup assembly is installed on the power transmission end of the first multi-axis robot. Specifically, the first multi-axis robot can drive the vacuum suction cup assembly to Linear motion in the X-axis, Y-axis, and Y-axis directions can also drive the vacuum suction cup assembly to rotate around the X-axis, Y-axis, and Y-axis directions. In this way, the position of the vacuum suction cup assembly can be adjusted precisely, which is convenient for clamping the ribs. Take and assemble.
同样的,点胶机构包括第二多轴机器人、点胶架以及点胶枪,将点胶架安装于第二多轴机器人的动力输出端,点胶枪安装于点胶架上。如此,第二多轴机器人可带动点胶架在X轴、Y轴、Y轴方向做直线运动,也可带动点胶架绕X轴、Y轴、Y轴方向做旋转运动,从而调整点胶架上的点胶枪的位置也可实现精准点胶。Similarly, the dispensing mechanism includes a second multi-axis robot, a dispensing rack and a dispensing gun, the dispensing rack is mounted on the power output end of the second multi-axis robot, and the dispensing gun is mounted on the dispensing rack. In this way, the second multi-axis robot can drive the dispensing frame to move linearly in the X-axis, Y-axis, and Y-axis directions, and can also drive the dispensing frame to rotate around the X-axis, Y-axis, and Y-axis, so as to adjust the dispensing frame. The position of the dispensing gun on the rack also enables precise dispensing.
进一步而,还可在点胶架上设有检测摄像头以及保护罩,保护罩罩设于检测摄像头的外部,如此,可通过检测摄像头对产品上的装配位进行拍摄定位,第二多轴机器人可根据检测摄像头的拍摄结构运作,实现准确点胶。而保护罩罩设在检测摄像头外部,可减少点胶过程中胶液对检测摄像头的污染。Furthermore, a detection camera and a protective cover can also be provided on the dispensing rack, and the protective cover is arranged outside the detection camera. In this way, the assembly position on the product can be photographed and positioned by the detection camera, and the second multi-axis robot can be used. According to the operation of the shooting structure of the detection camera, accurate dispensing is achieved. The protective cover is arranged outside the detection camera, which can reduce the contamination of the detection camera by the glue during the dispensing process.
当然,上述第一多轴机器人以及第二多轴机器人均可选用为现有技术中的六轴机器人来实现,其具体结构及操作原理本领域技术人员均可由现有技术中的获知,在此不再详细赘述。六轴机器人可带动真空吸盘组件以及点胶架在X轴、Y轴、Y轴方向做直线运动,也可带动真空吸盘组件以及点胶架绕X轴、Y轴、Y轴方向做旋转运动,如此,可精准调整真空吸盘组件的位置,便于对筋板的夹取以及装配。而调整点胶架上的点胶枪的位置也可实现精准点胶。Of course, the above-mentioned first multi-axis robot and the second multi-axis robot can be selected as the six-axis robot in the prior art to realize, and those skilled in the art can know the specific structure and operation principle from the prior art. The details are not repeated here. The six-axis robot can drive the vacuum suction cup assembly and the dispensing frame to move linearly in the X-axis, Y-axis, and Y-axis directions, and can also drive the vacuum suction cup assembly and the dispensing frame to rotate around the X-axis, Y-axis, and Y-axis directions. In this way, the position of the vacuum suction cup assembly can be precisely adjusted to facilitate the clamping and assembly of the rib. And adjusting the position of the dispensing gun on the dispensing rack can also achieve precise dispensing.
优选的,驱动机构为直线电机,具体直线电机可选用为现有技术中的磁悬浮直线电机,其可直接由市面购买,具体结构以及操作原理不属于本发明的保护内容,在此不再详细赘述。Preferably, the driving mechanism is a linear motor, and the specific linear motor can be selected as a magnetic levitation linear motor in the prior art, which can be purchased directly from the market. The specific structure and operation principle do not belong to the protection content of the present invention, and will not be described in detail here. .
当然,上述驱动机构也可选用为现有技术中的单轴滑台或者丝杆传动机构等来实现。Of course, the above-mentioned driving mechanism can also be implemented by a single-axis slide table or a screw drive mechanism in the prior art.
优选的,还可在机体上设有上料机构,该上料机构用于输送筋板,如此可实现筋板的自动上料。具体根据筋板的尺寸大小,上述上料机构为振动盘,振动盘可直接在市面购买,便于直接装配在装配线上,且在损坏后也可直接更换。当然,上料机构也可选用皮带输送机构等。Preferably, a feeding mechanism can also be provided on the body, and the feeding mechanism is used for conveying the ribs, so that the automatic feeding of the ribs can be realized. Specifically, according to the size of the rib plate, the above-mentioned feeding mechanism is a vibrating plate, which can be directly purchased in the market, which is convenient to be directly assembled on the assembly line, and can be directly replaced after damage. Of course, the feeding mechanism can also choose a belt conveying mechanism.
优选的,机体上光栅尺,光栅尺用于检测筋板装配机构以及点胶机构的运动位置并传送信号给驱动机构,在筋板装配机构或点胶机构运动至对应的装配位时,可阻隔光栅尺的光路,及时反馈位置信号,使筋板装配机构或者点胶机构对应装配位的位置更加准确。Preferably, the grating ruler on the body is used to detect the movement position of the rib plate assembly mechanism and the glue dispensing mechanism and transmit a signal to the driving mechanism. When the rib plate assembly mechanism or the glue dispensing mechanism moves to the corresponding assembly position, it can be blocked. The optical path of the grating ruler can feedback the position signal in time, so that the position of the rib plate assembly mechanism or the glue dispensing mechanism corresponding to the assembly position is more accurate.
对本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本发明权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all these changes and deformations should fall within the protection scope of the claims of the present invention.
Claims (10)
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