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CN111303813A - Room temperature curing pouring sealant for precise electronic components and use method thereof - Google Patents

Room temperature curing pouring sealant for precise electronic components and use method thereof Download PDF

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CN111303813A
CN111303813A CN202010323043.9A CN202010323043A CN111303813A CN 111303813 A CN111303813 A CN 111303813A CN 202010323043 A CN202010323043 A CN 202010323043A CN 111303813 A CN111303813 A CN 111303813A
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room temperature
solvent
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CN111303813B (en
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李小阳
叶丙睿
杨鹏
樊瑞娟
曾清华
谭兴闻
吕德春
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Institute of Electronic Engineering of CAEP
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • H10W74/47
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Epoxy Resins (AREA)

Abstract

The invention discloses a room temperature curing pouring sealant for electronic components and a use method thereof, and relates to the technical field of electronic component protection. The pouring sealant comprises a component A, a component B and a component C; the component A is prepared by mixing 100 parts of modified epoxy resin, 1-10 parts of reactive diluent, 1-5 parts of accelerant and 0.5-3 parts of coupling agent in parts by weight; the component B is an amine curing agent; the component C is a solvent-free nanofluid. The pouring sealant disclosed by the invention has the characteristics of low viscosity, high impact strength, high adhesive force, high dynamic mechanical strength, low linear expansion coefficient and the like, and is excellent in comprehensive performance.

Description

一种用于精密电子元器件的室温固化灌封胶及其使用方法A room temperature curing potting glue for precision electronic components and using method thereof

技术领域technical field

本发明涉及电子行业中电子元器件防护技术领域,更具体地说涉及一种用于精密电子元器件的室温固化灌封胶及其使用方法。The invention relates to the technical field of protection of electronic components in the electronic industry, in particular to a room temperature curing potting glue for precision electronic components and a method for using the same.

背景技术Background technique

环氧树脂固化物以其优良的各项综合性能,常应用于电子类元器件的灌封领域,可强化电子器件的整体性,提高对外来冲击、震动的抵抗力,提升内部元器件或线路的绝缘性。然而,由于环氧树脂存在质脆、抗冲击性能差、内应力高和易开裂等问题,极大影响了复杂结构精密电子元器件环氧灌封产品工作的可靠性。With its excellent comprehensive properties, epoxy resin cured products are often used in the field of potting of electronic components, which can strengthen the integrity of electronic devices, improve the resistance to external shock and vibration, and improve internal components or circuits. insulation. However, due to the brittleness, poor impact resistance, high internal stress and easy cracking of epoxy resin, the reliability of epoxy potting products for precision electronic components with complex structures has been greatly affected.

国内外研究院校针对环氧树脂灌封材料的研究,一般只关注静态性能,很少涉及到动态性能相关研究。事实上一些特殊的精密电子系统,对应用于其电子元器件灌封防护的材料,特别是环氧树脂材料性能要求极高,包括对灌封胶的原料黏度、对器件的粘接性能、材料的冲击强度、动态机械强度及线膨胀系数等。The research on epoxy resin potting materials by domestic and foreign research institutions generally only focuses on static performance, and rarely involves research on dynamic performance. In fact, some special precision electronic systems have extremely high performance requirements for the materials used in the potting protection of their electronic components, especially epoxy resin materials, including the raw material viscosity of the potting glue, the bonding performance to the device, the material impact strength, dynamic mechanical strength and coefficient of linear expansion.

对于精密电子元器件灌封来讲,一般要求环氧树脂的固化温度尽量较低,避免高温固化过程中精密电子元器件损坏,并必须考虑固化过程中的热释放,以及固化物的综合机械性能。但目前大部分研究研制的环氧灌封胶要么为高温灌封胶,要么各项综合性能一般,如中国专利申请201010284290,制得的一种低粘度环氧灌封胶,其粘度(25℃)≤2500mPa∙s,固化温度却高达70℃~120℃;如中国专利申请201210288422.4中环氧灌封胶制备过程经历的最高固化温度高达105℃;如王浩等(室温固化环氧灌封胶的制备与性能研究,粘接,2019,18-21)报道的一种室温固化环氧灌封胶的粘度高达8000-21500 mPa∙s,值得一提,对于精密电子元器件灌封来讲,流动性较差会导致电子元器件缝隙填充性与防护性大大折扣;又如黑龙江省化工研究院庄缅等(室温固化环氧树脂灌封胶的制备,化学工程师,2012年09期)报道的环氧灌封胶其冲击强度仅为10-15MPa,性能一般。For the potting of precision electronic components, the curing temperature of epoxy resin is generally required to be as low as possible to avoid damage to precision electronic components during high-temperature curing, and the heat release during the curing process must be considered, as well as the comprehensive mechanical properties of the cured product. . However, most of the epoxy potting compounds researched and developed at present are either high temperature potting compounds or general performance. )≤2500mPa∙s, the curing temperature is as high as 70℃~120℃; for example, the highest curing temperature experienced in the preparation process of epoxy potting adhesive in Chinese patent application 201210288422.4 is as high as 105℃; Preparation and performance research of , Bonding, 2019, 18-21) reported a room temperature curing epoxy potting adhesive with a viscosity of up to 8000-21500 mPa∙s, which is worth mentioning. For precision electronic components potting, Poor fluidity will greatly reduce the gap filling and protection of electronic components; another example is the ring reported by Zhuang Mian et al. The impact strength of oxygen potting sealant is only 10-15MPa, and its performance is average.

发明内容SUMMARY OF THE INVENTION

针对上述现有技术中存在的缺陷和不足,本发明提供了一种用于精密电子元器件的室温固化灌封胶,尤其适合应用于精密电子元器件的防护要求。本发明的发明目的在于解决 “现有技术中灌封胶不能满足精密电子元器件灌封的性能要求”。本发明的灌封胶具有低黏度、高冲击强度、高粘接力、高动态机械强度及低线膨胀系数等特点,综合性能优异。In view of the above-mentioned defects and deficiencies in the prior art, the present invention provides a room temperature curing potting compound for precision electronic components, which is especially suitable for the protection requirements of precision electronic components. The purpose of the invention of the present invention is to solve "the potting glue in the prior art cannot meet the performance requirements of the potting of precision electronic components". The potting glue of the invention has the characteristics of low viscosity, high impact strength, high adhesive force, high dynamic mechanical strength, low linear expansion coefficient, etc., and has excellent comprehensive performance.

为了解决上述现有技术中存在的问题,本发明是通过下述技术方案实现的:In order to solve the problems existing in the above-mentioned prior art, the present invention is realized by the following technical solutions:

一种用于精密电子元器件的室温固化灌封胶,其特征在于:包括组分A、组分B和组分C,按重量份数计,所述组分A由以下组分混合而成:A room temperature curing potting glue for precision electronic components is characterized in that: it includes component A, component B and component C, and in parts by weight, said component A is formed by mixing the following components :

改性环氧树脂100份,活性稀释剂1-10份,促进剂1-5份,偶联剂0.5-3份;所述组分B为胺类固化剂;所述组分C为无溶剂纳米流体。100 parts of modified epoxy resin, 1-10 parts of reactive diluent, 1-5 parts of accelerator, 0.5-3 parts of coupling agent; the component B is an amine curing agent; the component C is a solvent-free nanofluids.

所述改性环氧树脂为聚氨酯改性CYD-128环氧树脂、液体端羧基丁腈改性CYD-128环氧树脂和超支化环氧改性CYD-128环氧树脂中的一种或多种的组合。The modified epoxy resin is one or more of polyurethane modified CYD-128 epoxy resin, liquid carboxyl-terminated nitrile modified CYD-128 epoxy resin and hyperbranched epoxy modified CYD-128 epoxy resin. combination of species.

所述稀释剂为带有环氧基的活性稀释剂,具体的为662#环氧稀释剂、669#环氧稀释剂、632#环氧稀释剂和636#环氧稀释剂中的一种或多种的组合。The diluent is a reactive diluent with an epoxy group, specifically one of 662# epoxy diluent, 669# epoxy diluent, 632# epoxy diluent and 636# epoxy diluent or various combinations.

所述促进剂为环氧室温固化促进剂,具体为2-乙基-4-甲基咪唑促进剂、2,4,6-三[(二甲氨基)甲基]苯酚中的一种或多种组合。The accelerator is an epoxy room temperature curing accelerator, specifically one or more of 2-ethyl-4-methylimidazole accelerator, 2,4,6-tris[(dimethylamino)methyl]phenol. kind of combination.

所述偶联剂为硅烷偶联剂,具体的为γ-氨基丙基三乙氧基硅烷、γ-氨基丙基三甲氧基硅烷、γ-氨基丙氧基三甲氧基硅烷和γ-甲基丙稀酰氧基丙基三甲氧基硅烷中的一种或多种的组合。The coupling agent is a silane coupling agent, specifically γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropoxytrimethoxysilane and γ-methyl A combination of one or more of acryloxypropyltrimethoxysilane.

所述胺类固化剂为脂环胺类固化剂、脂肪胺类固化剂和聚醚胺类固化剂中的一种或多种的组合。The amine curing agent is a combination of one or more of alicyclic amine curing agent, aliphatic amine curing agent and polyetheramine curing agent.

所述无溶剂纳米流体为无溶剂TiO2纳米流体、无溶剂CaCO3纳米流体、无溶剂SiO2纳米流体、无溶剂ZnO纳米流体、无溶剂炭黑纳米流体、无溶剂石墨烯纳米流体和无溶剂碳纳米管纳米流体中的一种或多种的组合。The solvent-free nanofluids are solvent-free TiO nanofluids, solvent-free CaCO nanofluids, solvent - free SiO nanofluids, solvent - free ZnO nanofluids, solvent-free carbon black nanofluids, solvent-free graphene nanofluids and solvent-free nanofluids A combination of one or more of carbon nanotube nanofluids.

本发明还提供了一种用于精密电子元器件的室温固化灌封胶的使用方法,本发明的灌封胶可在室温下进行固化,其黏度、粘接性能、冲击强度、动态压缩屈服强度及线膨胀系数均能满足电子元器件的高性能灌封防护要求,综合性能优异。The invention also provides a method for using the room temperature curing potting glue for precision electronic components. The potting glue of the present invention can be cured at room temperature, and its viscosity, bonding performance, impact strength, dynamic compression yield strength And the linear expansion coefficient can meet the high-performance potting protection requirements of electronic components, and the comprehensive performance is excellent.

一种用于精密电子元器件的室温固化灌封胶的使用方法,其特征在于:将100份组分A、15-35份组分B和0.5-10份组分C混合搅拌均匀后,经抽真空脱泡处理,在室温下固化12h-96h。A method for using room temperature curing potting glue for precision electronic components, characterized in that: after mixing and stirring 100 parts of component A, 15-35 parts of component B and 0.5-10 parts of component C, Vacuum defoaming treatment, curing at room temperature for 12h-96h.

更进一步的,本发明优选的技术方案如下:将100份组分A、20-30份组分B和0.5-5份组分C混合搅拌均匀后,经抽真空脱泡处理,在室温下固化36h-72h。Further, the preferred technical solution of the present invention is as follows: after 100 parts of component A, 20-30 parts of component B and 0.5-5 parts of component C are mixed and stirred uniformly, vacuumed and defoamed, and cured at room temperature. 36h-72h.

与现有技术相比,本发明所带来的有益的技术效果表现在:Compared with the prior art, the beneficial technical effects brought by the present invention are shown in:

1、本发明的灌封胶可以达到以下性能指标:(1)黏度:在25℃下,1500 mPa∙s-2400 mPa∙s,可由稀释剂种类和添加量调节,(2)凝胶时间:6-8h,可由促进剂种类和添加量调节,(3)剪切强度:≥12MPa(铝和铝),≥12MPa(环氧树脂板和环氧树脂板),(4)拉伸强度:≥60MPa(5)动态压缩屈服强度≥190MPa(应变率≥1000s-1),(6)冲击强度≥70MPa;(7)线膨胀系数≤6.0×10-5-11. The potting glue of the present invention can achieve the following performance indicators: (1) Viscosity: 1500 mPa∙s-2400 mPa∙s at 25°C, which can be adjusted by the type of diluent and the amount added, (2) Gel time: 6-8h, which can be adjusted by the type and amount of accelerator, (3) Shear strength: ≥12MPa (aluminum and aluminum), ≥12MPa (epoxy resin board and epoxy resin board), (4) Tensile strength: ≥ 60MPa (5) Dynamic compressive yield strength ≥190MPa (strain rate ≥1000s -1 ), (6) Impact strength ≥70MPa; (7) Linear expansion coefficient ≤6.0×10 -5-1 .

2、本发明选用的具有室温可固化性的一种用于电子元器件的室温固化灌封胶,其原料中的组分A配方是具有强韧性单元的聚氨酯/液体端羧基丁腈/超支化环氧等单元组成的环氧树脂,固化剂本身同样考虑了具有强韧性单元的脂环胺类/脂肪胺类/聚醚胺类的固化剂,并在此基础上引入具有低黏度/高分散性/功能性的无溶剂纳米流体填料, 经过组分优化设计,在三者有机协调配合下,展现出环氧树脂灌封胶优异强韧性,以及良好粘接性,且无溶剂纳米流体的引入可以一定程度上降低环氧树脂材料的线膨胀系数。在这关键三组分基础上,又引入带有环氧基的活性稀释剂/环氧室温固化促进剂/硅烷偶联剂等,可进一步继续降低树脂原料体系黏度/起到提高固化效率/提升粘接性能的效果。2. A room temperature curing potting glue for electronic components with room temperature curability selected in the present invention, the formula of component A in the raw material is polyurethane/liquid carboxyl-terminated nitrile/hyperbranched with strong toughness unit For epoxy resins composed of units such as epoxy, the curing agent itself also considers alicyclic amines/aliphatic amines/polyetheramines with strong toughness units, and on this basis introduces low viscosity/high dispersion. The functional/functional solvent-free nanofluidic filler, through the optimized design of components, exhibits excellent toughness and good adhesion of epoxy resin encapsulant under the organic coordination of the three, and the introduction of solvent-free nanofluid The linear expansion coefficient of the epoxy resin material can be reduced to a certain extent. On the basis of these key three components, reactive diluents with epoxy groups/epoxy room temperature curing accelerators/silane coupling agents are introduced to further reduce the viscosity of the resin raw material system/to improve the curing efficiency/improvement The effect of adhesive properties.

3、在本发明中,部分无溶剂纳米流体上残留有多余的胺基,因此会作为类似于固化剂功能参与到环氧树脂固化过程中,能够促进固化反应进行。纳米流体具有近室温状态单一分散、流动性等特点,因此引入到环氧树脂体系中并不会增加树脂黏度,相反,黏度较低的无溶剂纳米流体的引入反而对树脂体系黏度有一定降低作用(纳米粒子则引入后则会增加体系黏度),因其良好的分散性,使得其在环氧树脂材料中可以分散十分均匀,且少量的无溶剂纳米流体加入即可以发挥较大的改性效果(而纳米粒子引入虽然会带来一定改性作用,但是由于其容易团聚,因而在材料内部造成应力集中导致树脂材料部分机械性能在纳米粒子添加量增加时反而会明显降低,或改性效果不明显)。且部分无溶剂纳米流体在制备过程由于纳米粒子表面存在未完全接枝的-OH或无溶剂纳米表面接枝的外层有机物含有一些活性端胺基,可以参与到环氧树脂固化反应中,使得环氧树脂复合材料表现出更佳性能,如无溶剂SiO2纳米流体制备过程中表面未完全接枝的-OH会使化学反应交联点增加,使反应温度降低。同时在流体外层聚醚胺中也含有大量的的活性端胺基,也可为环氧树脂提供交联位点。3. In the present invention, some solvent-free nanofluids have excess amine groups remaining, so they will participate in the epoxy resin curing process as a function similar to a curing agent, and can promote the curing reaction. Nanofluids have the characteristics of monodispersity and fluidity near room temperature. Therefore, the introduction into epoxy resin systems will not increase the viscosity of the resin. On the contrary, the introduction of solvent-free nanofluids with lower viscosity will reduce the viscosity of the resin system to a certain extent. (The introduction of nanoparticles will increase the viscosity of the system), because of its good dispersibility, it can be dispersed very uniformly in epoxy resin materials, and a small amount of solvent-free nanofluids can be added to play a large modification effect. (Although the introduction of nanoparticles will bring a certain modification effect, but because of its easy agglomeration, it will cause stress concentration inside the material, so that the mechanical properties of the resin material will be significantly reduced when the amount of nanoparticles added increases, or the modification effect is not obvious). And some solvent-free nanofluids can participate in the epoxy resin curing reaction due to the presence of incompletely grafted -OH on the surface of the nanoparticles or the outer organic matter grafted on the solvent-free nano-surface contains some active terminal amine groups during the preparation process. Epoxy resin composites showed better properties, such as the incompletely grafted -OH on the surface during the preparation of solvent-free SiO2 nanofluids would increase the crosslinking point of chemical reaction and decrease the reaction temperature. At the same time, the polyetheramine in the fluid outer layer also contains a large number of active terminal amine groups, which can also provide cross-linking sites for epoxy resins.

具体实施方式Detailed ways

下面结合各实施例,对本发明的技术方案作出进一步详细的阐述。The technical solutions of the present invention will be further elaborated below with reference to each embodiment.

在本实施例中,一种用于精密电子元器件的室温固化灌封胶,包括组分A、组分B和组分C,按重量份数计,所述组分A由下述表1组分混合而成。In this embodiment, a room temperature curing potting compound for precision electronic components includes component A, component B and component C, in parts by weight, the component A is represented by the following Table 1 components are mixed.

Figure DEST_PATH_IMAGE001
Figure DEST_PATH_IMAGE001

表1为组分A的组成和用量。Table 1 shows the composition and amount of component A.

用于精密电子元器件的室温固化灌封胶中组分B为胺类固化剂;所述组分C为无溶剂纳米流体。其中,所述改性环氧树脂为聚氨酯改性CYD-128环氧树脂、液体端羧基丁腈改性CYD-128环氧树脂和超支化环氧改性CYD-128环氧树脂中的一种或多种的组合;所述稀释剂为带有环氧基的活性稀释剂,具体的为662#环氧稀释剂、669#环氧稀释剂、632#环氧稀释剂和636#环氧稀释剂中的一种或多种的组合。In the room temperature curing potting glue for precision electronic components, component B is an amine curing agent; the component C is a solvent-free nanofluid. Wherein, the modified epoxy resin is one of polyurethane modified CYD-128 epoxy resin, liquid carboxyl-terminated nitrile modified CYD-128 epoxy resin and hyperbranched epoxy modified CYD-128 epoxy resin or a combination of multiple; the diluent is a reactive diluent with epoxy groups, specifically 662# epoxy diluent, 669# epoxy diluent, 632# epoxy diluent and 636# epoxy diluent A combination of one or more of the agents.

所述促进剂为环氧室温固化促进剂,具体为2-乙基-4-甲基咪唑促进剂、2,4,6-三[(二甲氨基)甲基]苯酚中的一种或多种的组合。The accelerator is an epoxy room temperature curing accelerator, specifically one or more of 2-ethyl-4-methylimidazole accelerator, 2,4,6-tris[(dimethylamino)methyl]phenol. combination of species.

所述偶联剂为硅烷偶联剂,具体的为γ-氨基丙基三乙氧基硅烷、γ-氨基丙基三甲氧基硅烷、γ-氨基丙氧基三甲氧基硅烷和γ-甲基丙稀酰氧基丙基三甲氧基硅烷中的一种或多种的组合。The coupling agent is a silane coupling agent, specifically γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropoxytrimethoxysilane and γ-methyl A combination of one or more of acryloxypropyltrimethoxysilane.

所述胺类固化剂为脂环胺类固化剂、脂肪胺类固化剂和聚醚胺类固化剂中的一种或多种的组合。The amine curing agent is a combination of one or more of alicyclic amine curing agent, aliphatic amine curing agent and polyetheramine curing agent.

所述无溶剂纳米流体为无溶剂TiO2纳米流体、无溶剂CaCO3纳米流体、无溶剂SiO2纳米流体、无溶剂ZnO纳米流体、无溶剂炭黑纳米流体、无溶剂石墨烯纳米流体和无溶剂碳纳米管纳米流体中的一种或多种的组合。The solvent-free nanofluids are solvent-free TiO nanofluids, solvent-free CaCO nanofluids, solvent - free SiO nanofluids, solvent - free ZnO nanofluids, solvent-free carbon black nanofluids, solvent-free graphene nanofluids and solvent-free nanofluids A combination of one or more of carbon nanotube nanofluids.

其中无溶剂纳米TiO2流体制备方法为:将表面羟基化的纳米TiO2与季铵化的硅烷偶联剂接枝,然后与聚氧乙烯功能化的有机长链进行离子交换制备获得。The preparation method of the solvent-free nano-TiO 2 fluid is as follows: the surface hydroxylated nano-TiO 2 is grafted with a quaternized silane coupling agent, and then prepared by ion exchange with the polyoxyethylene functionalized organic long chain.

无溶剂CaCO3纳米流体制备方法为(Li Q等J Am Chem Soc,2009,131(26):9148-9149):在特定的化学条件下使其表面的羟基数目增加,进而采用硅烷偶联剂接枝技术处理,即可制得无溶剂碳酸钙纳米流体。The preparation method of solvent - free CaCO3 nanofluids is (Li Q et al. J Am Chem Soc, 2009, 131(26): 9148-9149): the number of hydroxyl groups on the surface is increased under specific chemical conditions, and then a silane coupling agent is used After grafting technology, solvent-free calcium carbonate nanofluids can be prepared.

无溶剂SiO2纳米流体制备方法为:采用Stober法,在室温下利用无水乙醇、氨水、去离子水、甲醇和正硅酸乙酯制备得到不同粒径实心SiO2纳米微球,利用KH560将聚醚胺(单胺、双胺或三胺)接枝在SiO2表面,制备得到无溶剂SiO2纳米流体。或者,首先在SiO2粒子表面经酸性硅烷偶联剂处理,然后用NaOH进行中和成盐,在70℃反应24h后,通过粒子交换柱除去钠离子并充分质子化,所得产物与碱性的PEG功能化叔胺进行酸碱反应,制备得到无溶剂SiO2纳米流体。The preparation method of solvent - free SiO nanofluid is as follows: using the Stober method, using absolute ethanol, ammonia water, deionized water, methanol and ethyl orthosilicate at room temperature to prepare solid SiO nano - microspheres with different particle sizes, and using KH560 to prepare the polymer. Etheramines (monoamines, diamines or triamines) were grafted on the surface of SiO2 to prepare solvent-free SiO2 nanofluids. Alternatively, the surface of SiO 2 particles is first treated with an acidic silane coupling agent, and then neutralized with NaOH to form a salt. After reacting at 70 °C for 24 h, the sodium ions are removed through a particle exchange column and fully protonated. PEG-functionalized tertiary amines were subjected to acid-base reaction to prepare solvent-free SiO2 nanofluids.

无溶剂ZnO纳米流体制备方法为:首先用NaOH与ZnCl2反应制备Zn(OH)2,然后与溴代乙酸反应得到溴代乙酸锌,接下来再与N,N-二甲基十八烷基胺反应得到相应的季铵盐,随后用硫酸奎宁与其进行阴离子交换制得锌离子液体,最后再与LiOH反应得到ZnO离子液体,即为无溶剂ZnO纳米流体。The preparation method of solvent-free ZnO nanofluid is as follows: firstly, Zn(OH) 2 is prepared by reacting NaOH and ZnCl 2 , then reacting with bromoacetic acid to obtain zinc bromoacetate, and then reacting with N,N-dimethyloctadecyl The corresponding quaternary ammonium salt is obtained by the reaction of amine, followed by anion exchange with quinine sulfate to obtain zinc ionic liquid, and finally reacted with LiOH to obtain ZnO ionic liquid, which is solvent-free ZnO nanofluid.

无溶剂炭黑纳米流体的制备方法为:首先对原始炭黑进行强酸氧化处理,然后用硅烷偶联剂DC5700接枝得到炭黑有机离子盐,最后与PEG功能化的硝酸盐进行离子交换,制备出具有类液体行为的无溶剂炭黑纳米流体。The preparation method of solvent-free carbon black nanofluid is as follows: firstly, the original carbon black is subjected to strong acid oxidation treatment, then the organic ion salt of carbon black is obtained by grafting with silane coupling agent DC5700, and finally ion exchange with PEG-functionalized nitrate is carried out to prepare Solvent-free carbon black nanofluids with liquid-like behavior were developed.

无溶剂石墨烯纳米流体的制备方法为:利用石墨烯表面电子向重氮盐的自发转移机制将重氮盐接枝到石墨烯表面,得到磺化石墨烯,通过柔性长链离子与石墨烯离子交换得到重氮化合物接枝,最后得到无溶剂石墨烯流体。The preparation method of solvent-free graphene nanofluid is as follows: using the spontaneous transfer mechanism of graphene surface electrons to diazonium salts to graft diazonium salts to the graphene surface to obtain sulfonated graphene, through flexible long-chain ions and graphene ions The exchange obtains the diazo compound graft, and finally the solvent-free graphene fluid is obtained.

无溶剂碳纳米管纳米流体制备方法为:采用十八胺聚氧乙烯醚和酸氧化后的碳纳米管发生酸碱反应制备得到无溶剂碳纳米管纳米流体。或者,利用KH560偶联剂将聚醚胺(单胺、双胺或三胺)接枝在碳纳米管的表面,制备得到相应的无溶剂碳纳米管纳米流体。The preparation method of the solvent-free carbon nanotube nanofluid is as follows: the solvent-free carbon nanotube nanofluid is prepared by acid-base reaction of octadecylamine polyoxyethylene ether and acid-oxidized carbon nanotube. Alternatively, KH560 coupling agent is used to graft polyetheramine (monoamine, diamine or triamine) on the surface of carbon nanotubes to prepare corresponding solvent-free carbon nanotube nanofluids.

本发明还提供了一种用于精密电子元器件的室温固化灌封胶的使用方法,本发明的灌封胶在室温下进行固化,其黏度、粘接性能、冲击强度、动态压缩屈服强度及线膨胀系数均能满足特殊电子元器件的要求,综合性能优异。The invention also provides a method for using room temperature curing potting glue for precision electronic components. The linear expansion coefficient can meet the requirements of special electronic components, and the comprehensive performance is excellent.

一种用于精密电子元器件的室温固化灌封胶的使用方法,将100份组分A、15-35份组分B和0.5-10份组分C混合搅拌均匀后,经抽真空脱泡处理,在室温下固化12h-96h。A method of using a room temperature curing potting glue for precision electronic components. Treatment, curing at room temperature for 12h-96h.

更进一步的,本发明优选的技术方案如下:将100份组分A、20-30份组分B和0.5-5份组分C混合搅拌均匀后,经抽真空脱泡处理,在室温下固化36h-72h。其中组分A选用上述实施例1-7中的任意配比,具体的配比实施例如下表2所示:Further, the preferred technical solution of the present invention is as follows: after 100 parts of component A, 20-30 parts of component B and 0.5-5 parts of component C are mixed and stirred uniformly, vacuumed and defoamed, and cured at room temperature. 36h-72h. Wherein component A selects any proportioning in above-mentioned embodiment 1-7 for use, and concrete proportioning embodiment is as shown in table 2 below:

Figure 42690DEST_PATH_IMAGE002
Figure 42690DEST_PATH_IMAGE002

表2为组分A、B和C的配比及性能参数。Table 2 shows the proportions and performance parameters of components A, B and C.

对组分A、组分B和组分C不同的配比,在室温下进行混合之后,关于黏度测量是采用旋转粘度计,按照GB/T 22314-2008测量获得,实施例8-实施例12中不同配比的黏度测试结果如上表所示;将组分A和组分B按照上述实施例1-7的配比混合之后,室温固化,分别通过铝板之间的粘合以及树脂板之间的粘合,测试其剪切强度,得到的测试结果如上表所示(剪切强度: 采用万能试验机,按照GB/T 7124-86胶黏剂拉伸剪切强度测试标准测量获得)。线膨胀系数的测试是按照GB/T 1036-89塑料线膨胀系数测定方法获得;动态压缩屈服强度的测试,主要采用霍普金森压杆实验试验系统,通过改变与试验接触的入射杆及投射杆的端头形状,使得试样内部产生压缩波、拉剪波或压剪波,并基于一维弹性波理论,根据材料在不同应变率下的应力-应变关系获得。具体测试结果如上表2所示。For the different ratios of Component A, Component B and Component C, after mixing at room temperature, the viscosity is measured using a rotational viscometer, measured according to GB/T 22314-2008, Example 8-Example 12 The viscosity test results of different ratios are shown in the table above; after mixing Component A and Component B according to the above-mentioned proportions of Examples 1-7, they were cured at room temperature and passed through the bonding between the aluminum plates and between the resin plates respectively. The adhesion of the adhesive was tested, and the shear strength was tested. The test results obtained are shown in the table above (shear strength: using a universal testing machine, measured according to the GB/T 7124-86 adhesive tensile shear strength test standard). The test of linear expansion coefficient is obtained according to GB/T 1036-89 plastic linear expansion coefficient measurement method; the test of dynamic compressive yield strength mainly adopts the Hopkinson compression bar test system, by changing the incident rod and projection rod in contact with the test The shape of the end of the sample can generate compression wave, tensile shear wave or compression shear wave inside the sample, and based on the one-dimensional elastic wave theory, it can be obtained according to the stress-strain relationship of the material at different strain rates. The specific test results are shown in Table 2 above.

由上表可知,本发明提供的灌封胶可以达到以下性能:(1)黏度:在25℃下,1500mPa∙s-2400 mPa∙s,可由稀释剂种类和添加量调节,(2)凝胶时间:6-8h,可由促进剂种类和添加量调节,(3)剪切强度:≥12MPa(铝和铝),≥12MPa(环氧树脂板和环氧树脂板),(4)拉伸强度:≥60MPa(5)动态压缩屈服强度≥190MPa(应变率≥1000s-1),(6)冲击强度≥70MPa;(7)线膨胀系数≤6.0×10-5 -1It can be seen from the above table that the potting compound provided by the present invention can achieve the following properties: (1) Viscosity: 1500mPa∙s-2400 mPa∙s at 25°C, which can be adjusted by the type of diluent and the amount added, (2) Gel Time: 6-8h, can be adjusted by the type and amount of accelerator, (3) Shear strength: ≥12MPa (aluminum and aluminum), ≥12MPa (epoxy resin board and epoxy resin board), (4) Tensile strength : ≥60MPa (5) Dynamic compressive yield strength ≥190MPa (strain rate ≥1000s -1 ), (6) Impact strength ≥70MPa; (7) Linear expansion coefficient ≤6.0×10 -5-1 .

在本申请中,还提出了一组对比实验,即将本申请的组分C替换成纳米颗粒,并对组分A、组分B和纳米颗粒混合后的灌封胶进行性能测试,测试方法与上述测试方法一致。得到的实验结果如下表3所示。In this application, a set of comparative experiments is also proposed, that is, the component C of this application is replaced with nanoparticles, and the performance test of the potting compound after component A, component B and nanoparticles are mixed. The test method is the same as The above test methods are the same. The obtained experimental results are shown in Table 3 below.

Figure 694252DEST_PATH_IMAGE004
Figure 694252DEST_PATH_IMAGE004

表3为将组分C的无溶剂纳米流体替换成纳米颗粒之后的性能参数。Table 3 shows the performance parameters after replacing the solvent-free nanofluids of component C with nanoparticles.

由上述表2和表3可知,在本申请中无溶剂纳米流体可以有效降低灌封胶的黏度,且剪切强度、拉伸强度、动态压缩屈服强度和冲击强度均有所提高,线膨胀系数有所降低。It can be seen from the above Table 2 and Table 3 that in this application, the solvent-free nanofluid can effectively reduce the viscosity of the potting compound, and the shear strength, tensile strength, dynamic compressive yield strength and impact strength are all improved, and the coefficient of linear expansion is improved. somewhat reduced.

本发明中部分无溶剂纳米流体上残留有多余的胺基,因此会作为类似于固化剂功能参与到环氧树脂固化过程中,能够促进固化反应进行。纳米流体具有近室温状态单一分散、流动性等特点,因此引入到环氧树脂体系中并不会增加树脂黏度,相反,黏度较低的无溶剂纳米流体的引入反而对树脂体系黏度有一定降低作用(纳米粒子引入后反而会增加体系黏度),因其良好的分散性,使得其在环氧树脂材料中可以分散十分均匀,且少量的无溶剂纳米流体加入即可以发挥较大的改性效果(而纳米粒子引入虽然会带来良好改性作用,但是由于其容易团聚,因而在材料内部造成应力集中导致树脂材料部分机械性能在纳米粒子添加量增加时反而会明显降低,或改性效果不明显)。部分无溶剂纳米流体在制备过程由于纳米粒子表面存在未完全接枝的-OH或无溶剂纳米表面接枝的外层有机物含有一些活性端胺基,可以参与到环氧树脂固化反应中,使得环氧树脂复合材料表现出更佳性能,如无溶剂SiO2纳米流体制备过程中表面未完全接枝的-OH会使化学反应交联点增加,使反应温度降低,同时在流体外层聚醚胺中也含有大量的的活性端胺基,也可为环氧树脂提供交联位点。Some of the solvent-free nanofluids in the present invention have excess amine groups remaining, so they will participate in the epoxy resin curing process as a function similar to a curing agent, and can promote the curing reaction. Nanofluids have the characteristics of monodispersity and fluidity near room temperature. Therefore, the introduction into epoxy resin systems will not increase the viscosity of the resin. On the contrary, the introduction of solvent-free nanofluids with lower viscosity will reduce the viscosity of the resin system to a certain extent. (The introduction of nanoparticles will increase the viscosity of the system), because of its good dispersibility, it can be dispersed very uniformly in epoxy resin materials, and a small amount of solvent-free nanofluids can be added to play a larger modification effect ( Although the introduction of nanoparticles will bring good modification effect, due to its easy agglomeration, it will cause stress concentration inside the material, which will lead to some mechanical properties of the resin material will be significantly reduced when the amount of nanoparticles added increases, or the modification effect is not obvious ). In the preparation process of some solvent-free nanofluids, due to the incompletely grafted -OH on the surface of the nanoparticles or the outer organic matter grafted on the solvent-free nano-surface contains some active terminal amine groups, they can participate in the curing reaction of epoxy resin, making the ring Oxygen resin composites show better performance, such as the incompletely grafted -OH on the surface of the solvent-free SiO2 nanofluid during the preparation process will increase the chemical reaction cross-linking point, reduce the reaction temperature, and at the same time in the fluid outer layer polyetheramine It also contains a large number of active terminal amine groups, which can also provide cross-linking sites for epoxy resins.

Claims (9)

1.一种用于精密电子元器件的室温固化灌封胶,其特征在于:包括组分A、组分B和组分C,按重量份数计,所述组分A由以下组分混合而成:1. A room temperature curing potting glue for precision electronic components, characterized in that: comprising component A, component B and component C, in parts by weight, the component A is mixed by the following components resulting in: 改性环氧树脂100份,活性稀释剂1-10份,促进剂1-5份,偶联剂0.5-3份;所述组分B为胺类固化剂;所述组分C为无溶剂纳米流体。100 parts of modified epoxy resin, 1-10 parts of reactive diluent, 1-5 parts of accelerator, 0.5-3 parts of coupling agent; the component B is an amine curing agent; the component C is a solvent-free nanofluids. 2.如权利要求1所述的一种用于精密电子元器件的室温固化灌封胶,其特征在于:所述改性环氧树脂为聚氨酯改性CYD-128环氧树脂、液体端羧基丁腈改性CYD-128环氧树脂和超支化环氧改性CYD-128环氧树脂中的一种或多种的组合。2. A room temperature curing potting glue for precision electronic components as claimed in claim 1, characterized in that: the modified epoxy resin is polyurethane modified CYD-128 epoxy resin, liquid carboxyl-terminated butadiene A combination of one or more of nitrile-modified CYD-128 epoxy resin and hyperbranched epoxy-modified CYD-128 epoxy resin. 3.如权利要求1所述的一种用于精密电子元器件的室温固化灌封胶,其特征在于:所述稀释剂为带有环氧基的活性稀释剂,具体的为662#环氧稀释剂、669#环氧稀释剂、632#环氧稀释剂和636#环氧稀释剂中的一种或多种的组合。3. A room temperature curing potting glue for precision electronic components as claimed in claim 1, characterized in that: the diluent is a reactive diluent with epoxy groups, specifically 662# epoxy A combination of one or more of diluent, 669# epoxy diluent, 632# epoxy diluent and 636# epoxy diluent. 4.如权利要求1所述的一种用于精密电子元器件的室温固化灌封胶,其特征在于:所述促进剂为环氧室温固化促进剂,具体为2-乙基-4-甲基咪唑促进剂、2,4,6-三[(二甲氨基)甲基]苯酚中的一种或多种组合。4. A room temperature curing potting glue for precision electronic components as claimed in claim 1, characterized in that: the accelerator is an epoxy room temperature curing accelerator, specifically 2-ethyl-4-methyl One or more combinations of imidazole accelerator and 2,4,6-tris[(dimethylamino)methyl]phenol. 5.如权利要求1所述的一种用于精密电子元器件的室温固化灌封胶,其特征在于:所述偶联剂为硅烷偶联剂,具体的为γ-氨基丙基三乙氧基硅烷、γ-氨基丙基三甲氧基硅烷、γ-氨基丙氧基三甲氧基硅烷和γ-甲基丙稀酰氧基丙基三甲氧基硅烷中的一种或多种的组合。5. A room temperature curing potting glue for precision electronic components as claimed in claim 1, characterized in that: the coupling agent is a silane coupling agent, specifically γ-aminopropyl triethoxy A combination of one or more of gamma-aminopropyltrimethoxysilane, gamma-aminopropyltrimethoxysilane, gamma-aminopropoxytrimethoxysilane, and gamma-methacryloxypropyltrimethoxysilane. 6.如权利要求1所述的一种用于精密电子元器件的室温固化灌封胶,其特征在于:所述胺类固化剂为脂环胺类固化剂、脂肪胺类固化剂和聚醚胺类固化剂中的一种或多种的组合。6. A room temperature curing potting glue for precision electronic components as claimed in claim 1, wherein the amine curing agent is alicyclic amine curing agent, aliphatic amine curing agent and polyether A combination of one or more of the amine curing agents. 7.如权利要求1所述的一种用于精密电子元器件的室温固化灌封胶,其特征在于:所述无溶剂纳米流体为无溶剂TiO2纳米流体、无溶剂CaCO3纳米流体、无溶剂SiO2纳米流体、无溶剂ZnO纳米流体、无溶剂炭黑纳米流体、无溶剂石墨烯纳米流体和无溶剂碳纳米管纳米流体中的一种或多种的组合。7. A room temperature curing potting glue for precision electronic components as claimed in claim 1, wherein the solvent-free nanofluid is a solvent-free TiO nanofluid, a solvent-free CaCO nanofluid, a solvent - free nanofluid, A combination of one or more of solvent-free SiO nanofluids, solvent - free ZnO nanofluids, solvent-free carbon black nanofluids, solvent-free graphene nanofluids, and solvent-free carbon nanotube nanofluids. 8.一种用于精密电子元器件的室温固化灌封胶的使用方法,其特征在于:将100份组分A、15-35份组分B和0.5-10份组分C混合搅拌均匀后,经抽真空脱泡处理,在室温下固化12h-96h。8. A method for using room temperature curing potting glue for precision electronic components, characterized in that: after mixing 100 parts of component A, 15-35 parts of component B and 0.5-10 parts of component C, evenly , after vacuum defoaming treatment, curing at room temperature for 12h-96h. 9.如权利要求8所述的一种用于精密电子元器件的室温固化灌封胶的使用方法,其特征在于:将100份组分A、20-30份组分B和0.5-5份组分C混合搅拌均匀后,经抽真空脱泡处理,在室温下固化36h-72h。9. The method for using a room temperature curing potting glue for precision electronic components as claimed in claim 8, wherein 100 parts of component A, 20-30 parts of component B and 0.5-5 parts of After component C is mixed and stirred evenly, it is vacuumed and defoamed, and cured at room temperature for 36h-72h.
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