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CN111303534A - Special rare earth/polypropylene composite master batch for melt-blowing, melt-blown fabric and preparation method thereof - Google Patents

Special rare earth/polypropylene composite master batch for melt-blowing, melt-blown fabric and preparation method thereof Download PDF

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Publication number
CN111303534A
CN111303534A CN202010272766.0A CN202010272766A CN111303534A CN 111303534 A CN111303534 A CN 111303534A CN 202010272766 A CN202010272766 A CN 202010272766A CN 111303534 A CN111303534 A CN 111303534A
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rare earth
polypropylene
melt
master batch
special
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李军伟
何磊
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Tianjin Scipharmacn Ltd
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Tianjin Scipharmacn Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4291Olefin series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/56Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/10Homopolymers or copolymers of propene
    • C08J2323/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/10Homopolymers or copolymers of propene
    • C08J2423/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/221Oxides; Hydroxides of metals of rare earth metal
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/221Oxides; Hydroxides of metals of rare earth metal
    • C08K2003/2213Oxides; Hydroxides of metals of rare earth metal of cerium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/16Halogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/28Nitrogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Filtering Materials (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

The invention discloses a rare earth/polypropylene special-purpose composite master batch for melt-blowing and a preparation method thereof, which comprises the following components in percentage by weight: 0.1-1% of rare earth compound, 0.5-5% of stearic acid rare earth complex, 1-10% of nano rare earth oxide, 0.1-10% of nano titanium dioxide, 5-15% of electret master batch and the balance of polypropylene. The rare earth compound is one or a mixture of more of rare earth nitrate and rare earth chloride. The rare earth/polypropylene special composite master batch for melt-blowing has good fluidity, has the functions of antivirus and sterilization, and good spinnability, and the melt-blown cloth produced by adopting the master batch has high filtration efficiency.

Description

Special rare earth/polypropylene composite master batch for melt-blowing, melt-blown fabric and preparation method thereof
Technical Field
The invention belongs to the field of plastic modification and application, relates to a rare earth/polypropylene special-purpose composite master batch for melt-blowing and a preparation method thereof, and also relates to melt-blown cloth produced by adopting the rare earth/polypropylene special-purpose composite master batch for melt-blowing.
Background
The melt-blown cloth is the heart of the medical mask, is used as a filter layer in the middle of the mask, and has good filterability, barrier property, heat preservation property and adsorbability. The special material for melt-blown fabric polypropylene is a core raw material for producing melt-blown fabric. The performance of the melt-blown fabric is related to the spinning process on one hand, and the special material for melt-blowing plays a key role in the performance of the melt-blown fabric on the other hand. The melt-blown material has good fluidity, needs to be added with some special functions, such as sterilization, antivirus and the like, at present, high-index polypropylene is mostly selected for melt-blown material products to meet the fluidity, and some auxiliary agents are added to endow the melt-blown material products with the bactericidal lamp functionality, but the following problems exist: firstly, the spinning temperature is higher, so that better spinnability can be achieved; secondly, most of the added auxiliary agents are organic auxiliary agents, so that the safety aspect is not guaranteed; and thirdly, the electret treatment effect cannot be guaranteed in the spinning process, and the amount of the band points is uncontrollable.
In view of the above, the invention makes full use of the modification effect of the rare earth material on the polypropylene, and combines with other nano materials to carry out blending modification on the polypropylene, so as to prepare the special melt-blown material which can be applied to melt-blown cloth production.
Disclosure of Invention
The invention aims to provide the rare earth/polypropylene special composite master batch for melt-blowing, which has good fluidity and spinnability, has the functions of sterilization and antivirus, is convenient for electret treatment to carry static electricity, and is suitable for producing melt-blown cloth.
The invention also provides a preparation method of the rare earth/polypropylene special-purpose composite master batch for melt-blowing.
Meanwhile, the invention also provides the melt-blown fabric produced by adopting the rare earth/polypropylene special-purpose composite master batch for melt-blowing.
In order to achieve the purpose, the specific technical scheme of the invention is as follows:
the rare earth/polypropylene special-purpose composite master batch for melt-blowing is composed of the following components by weight percent: 0.1-1% of rare earth compound, 0.5-5% of stearic acid rare earth complex, 1-10% of nano rare earth oxide, 0.1-10% of nano titanium dioxide, 5-15% of electret master batch and the balance of polypropylene.
Particularly, the rare earth compound is one or a mixture of more of rare earth nitrate and rare earth chloride.
More particularly, the rare earth nitrate is one of lanthanum nitrate, cerium nitrate, neodymium nitrate and yttrium nitrate, and the rare earth chloride is one of lanthanum chloride, cerium chloride, neodymium chloride and yttrium chloride.
Particularly, the stearic acid rare earth complex is one or a mixture of more of lanthanum stearate, cerium stearate and samarium stearate.
In particular, the nano rare earth oxide is one or a mixture of several of nano lanthanum oxide, nano cerium oxide, nano ytterbium oxide, nano europium oxide and nano samarium oxide.
A preparation method of rare earth/polypropylene special-purpose composite master batch for melt-blowing comprises the following preparation steps: mixing nano titanium dioxide, nano rare earth oxide and rare earth compound, then adding stearic acid rare earth complex and electret master batch, finally adding 30% (weight ratio) of polypropylene, uniformly mixing at high speed, then adopting a single-screw extruder to extrude and granulate, then uniformly mixing the prepared particles with the rest 70% of polypropylene, adopting a double-screw extruder to extrude and granulate, and preparing the rare earth/polypropylene special-purpose composite master batch for melt-blowing.
A melt-blown fabric is prepared by mixing polypropylene and the rare earth/polypropylene special-purpose composite master batch for melt-blowing according to claim 1; the mass ratio of the polypropylene to the rare earth/polypropylene melt-blown special composite master batch is 80: 20-95: 5.
a preparation method of melt-blown fabric comprises the following preparation steps: mixing and melting the polypropylene and the rare earth/polypropylene special-purpose composite master batch at the temperature of 220-260 ℃, spinning, electret treating and rolling.
The invention has the beneficial effects that:
(1) the functional components of the rare earth/polypropylene special composite master batch for melt-blowing are various rare earth materials, so that on one hand, the fluidity of polypropylene can be improved, the processing temperature is reduced, and the spinnability is good; on the other hand, the antibacterial and antiviral properties can be endowed, so that the antibacterial and antiviral fabric is more suitable for melt-blown fabric production.
(2) The electret master batch is added into the composite master batch special for rare earth/polypropylene melt-blown, and meanwhile, the rare earth element influences the crystallization property of polypropylene, so that the dipole charge in polypropylene processing is improved, and the electret treatment and static carrying are conveniently carried out during the production of melt-blown cloth.
(3) The rare earth component can exert special performances of coupling, lubrication, thermal stability, aging resistance and the like, and is beneficial to processing of polypropylene. The rare earth is nontoxic, and the composite master batch belongs to an environment-friendly product.
(4) The melt-blown cloth provided by the invention has the functions of antivirus and sterilization and has high filtering efficiency.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects solved by the present invention more apparent, the present invention is further described below with reference to the following embodiments. It should be understood that the embodiments described herein are only for the purpose of illustrating the present invention and are not to be construed as limiting the present invention.
Example 1
The rare earth/polypropylene special-purpose composite master batch for melt-blowing is composed of the following components by weight percent: 0.5% of lanthanum nitrate, 3% of lanthanum stearate, 2.5% of nano samarium oxide, 5% of nano titanium dioxide, 9% of electret master batch and 80% of polypropylene.
A preparation method of rare earth/polypropylene special-purpose composite master batch for melt-blowing comprises the following preparation steps: mixing nano titanium dioxide, nano samarium oxide and lanthanum nitrate, then adding lanthanum stearate and electret master batch, finally adding 24% of polypropylene, uniformly mixing at a high speed, then extruding and granulating by adopting a single-screw extruder, then uniformly mixing the prepared particles with the rest 56% of polypropylene, and extruding and granulating by adopting a double-screw extruder to obtain the rare earth/polypropylene special-purpose composite master batch for melt-blowing.
Example 2
The rare earth/polypropylene special-purpose composite master batch for melt-blowing is composed of the following components by weight percent: 0.5% of cerium chloride, 5% of cerium stearate, 5% of nano lanthanum oxide, 3% of nano titanium dioxide, 6.5% of electret master batch and 80% of polypropylene.
A preparation method of rare earth/polypropylene special-purpose composite master batch for melt-blowing, which has the same preparation steps as example 1.
Example 3
The rare earth/polypropylene special-purpose composite master batch for melt-blowing is composed of the following components by weight percent: 1% of cerium nitrate, 3% of samarium stearate, 1% of nano cerium oxide, 8% of nano titanium dioxide, 12% of electret master batch and 75% of polypropylene.
A preparation method of rare earth/polypropylene special-purpose composite master batch for melt-blowing, which has the same preparation steps as example 1.
Example 4
A melt-blown fabric is prepared by mixing polypropylene and the rare earth/polypropylene special-purpose composite master batch for melt-blowing in the embodiment 1; the mass ratio of the polypropylene to the rare earth/polypropylene melt-blown special composite master batch is 85: 15.
a preparation method of melt-blown fabric comprises the following preparation steps: mixing and melting the polypropylene and the rare earth/polypropylene special-purpose composite master batch at the temperature of 220-260 ℃, spinning, electret treating and rolling.
Example 5
A melt-blown fabric is prepared by mixing polypropylene and the rare earth/polypropylene special-purpose composite master batch for melt-blowing in the embodiment 1; the mass ratio of the polypropylene to the rare earth/polypropylene melt-blown special composite master batch is 90: 10.
a meltblown fabric was prepared according to the same procedure as in example 4.
Example 6
A melt-blown fabric is prepared by mixing polypropylene and the rare earth/polypropylene special-purpose composite master batch for melt-blowing in the embodiment 2; the mass ratio of the polypropylene to the rare earth/polypropylene melt-blown special composite master batch is 85: 15.
a meltblown fabric was prepared according to the same procedure as in example 4.
Example 7
A melt-blown fabric is prepared by mixing polypropylene and the rare earth/polypropylene special-purpose composite master batch for melt-blowing in the embodiment 3; the mass ratio of the polypropylene to the rare earth/polypropylene melt-blown special composite master batch is 90: 10.
a meltblown fabric was prepared according to the same procedure as in example 4.
Comparative example
A meltblown fabric is prepared by mixing polypropylene, commercially available meltblown masterbatch and electret masterbatch according to the mass ratio of 90: 9.1: 0.9 and then preparing the meltblown fabric according to the preparation steps of the embodiment 4.
The meltblown fabrics prepared in examples 4-7 were tested and compared to the meltblown fabric obtained in the comparative example for performance, and the results are shown in the table below. Compared with the comparative example, the melt-blown fabric of the present invention has improved filtration efficiency, excellent air permeability, and good spinnability.
Melt blown fabric performance schedule
Figure BDA0002443455580000041
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (8)

1. The rare earth/polypropylene special-purpose composite master batch for melt-blowing is characterized by comprising the following components in percentage by weight: 0.1-1% of rare earth compound, 0.5-5% of stearic acid rare earth complex, 1-10% of nano rare earth oxide, 0.1-10% of nano titanium dioxide, 5-15% of electret master batch and the balance of polypropylene.
2. The rare earth/polypropylene melt-blown special composite master batch according to claim 1, wherein the rare earth compound is one or a mixture of rare earth nitrate and rare earth chloride.
3. The rare earth/polypropylene melt-blown special composite master batch according to claim 1, wherein the stearic acid rare earth complex is one or a mixture of lanthanum stearate, cerium stearate and samarium stearate.
4. The rare earth/polypropylene melt-blown special composite masterbatch according to claim 1, wherein the nano rare earth oxide is one or a mixture of several of nano lanthanum oxide, nano cerium oxide, nano ytterbium oxide, nano europium oxide and nano samarium oxide.
5. The rare earth/polypropylene melt-blown special composite master batch according to claim 2, wherein the rare earth nitrate is one of lanthanum nitrate, cerium nitrate, neodymium nitrate and yttrium nitrate, and the rare earth chloride is one of lanthanum chloride, cerium chloride, neodymium chloride and yttrium chloride.
6. The preparation method of the rare earth/polypropylene special composite master batch for melt-blowing according to claim 1, which is characterized by comprising the following preparation steps: mixing nano titanium dioxide, nano rare earth oxide and rare earth compound, then adding stearic acid rare earth complex and electret master batch, finally adding 30% (weight ratio) of polypropylene, uniformly mixing at high speed, then adopting a single-screw extruder to extrude and granulate, then uniformly mixing the prepared particles with the rest 70% of polypropylene, adopting a double-screw extruder to extrude and granulate, and preparing the rare earth/polypropylene special-purpose composite master batch for melt-blowing.
7. The melt-blown fabric is characterized by being prepared by mixing polypropylene and the rare earth/polypropylene special-purpose composite master batch for melt-blowing according to claim 1; the mass ratio of the polypropylene to the rare earth/polypropylene special-purpose composite master batch for melt-blowing is 80: 20-95: 5.
8. The method of making meltblown fabric of claim 7, wherein the step of making comprises: mixing and melting the polypropylene and the rare earth/polypropylene special-purpose composite master batch at the temperature of 220-260 ℃, spinning, electret treating and rolling.
CN202010272766.0A 2020-04-09 2020-04-09 Special rare earth/polypropylene composite master batch for melt-blowing, melt-blown fabric and preparation method thereof Pending CN111303534A (en)

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CN112962158A (en) * 2021-03-08 2021-06-15 镧明材料技术(上海)有限公司 Rare earth oxide-added antibacterial viscose fiber and preparation method thereof
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* Cited by examiner, † Cited by third party
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CN112138820A (en) * 2020-08-06 2020-12-29 李军 Melt-blown fabric processing system
CN112962158A (en) * 2021-03-08 2021-06-15 镧明材料技术(上海)有限公司 Rare earth oxide-added antibacterial viscose fiber and preparation method thereof
CN113005556A (en) * 2021-03-08 2021-06-22 镧明材料技术(上海)有限公司 Antibacterial synthetic fiber added with rare earth oxide and preparation method and application thereof
CN113512259A (en) * 2021-04-21 2021-10-19 江苏金材科技有限公司 Special material for PVC (polyvinyl chloride) antibacterial melt-blown fabric and preparation method thereof
CN113718423A (en) * 2021-09-08 2021-11-30 孚韦(内蒙古)安全装备有限公司 Porous rare earth-doped antibacterial melt-blown material and preparation method thereof
CN113718423B (en) * 2021-09-08 2023-03-14 孚韦(内蒙古)安全装备有限公司 Porous rare earth-doped antibacterial melt-blown material and preparation method thereof
CN114197115A (en) * 2022-01-12 2022-03-18 上海彗创管理咨询有限公司 Rare earth antibacterial and antiviral melt-blown fabric and preparation method thereof

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