CN111302120A - Automatic coil separator of wire net - Google Patents
Automatic coil separator of wire net Download PDFInfo
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- CN111302120A CN111302120A CN201911375529.0A CN201911375529A CN111302120A CN 111302120 A CN111302120 A CN 111302120A CN 201911375529 A CN201911375529 A CN 201911375529A CN 111302120 A CN111302120 A CN 111302120A
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- 238000003825 pressing Methods 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000005096 rolling process Methods 0.000 claims abstract description 31
- 238000004804 winding Methods 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 22
- 239000010959 steel Substances 0.000 claims description 22
- 230000009467 reduction Effects 0.000 claims description 18
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- 238000003780 insertion Methods 0.000 claims description 4
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- 238000004519 manufacturing process Methods 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
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- 238000000034 method Methods 0.000 description 2
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- 230000032258 transport Effects 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
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- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000002161 passivation Methods 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- 238000010008 shearing Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/038—Controlling transverse register of web by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/34—Apparatus for taking-out curl from webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/06—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to predetermined lengths of webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/173—Metal
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- Wire Processing (AREA)
Abstract
本发明公开了一种钢丝网自动分卷机,属于钢丝网生产设备技术领域,包括机座、网卷放置架、压网机构、送网胶辊、卷网轴、旋转驱动单元和退轴机构,用于放置大卷钢丝网的网卷放置架设置在机座入料端,机座上从入料端到出成品端依次设置压网机构、送网胶辊和卷网轴,钢丝网的端头依次穿过压网机构和送网胶辊后插入卷网轴的卷网插槽中;旋转驱动单元和退轴机构设置在机座出成品端一侧的侧机架上,旋转驱动单元驱动卷网轴进行旋转卷网,退轴机构连接卷网轴的一端并带动卷网轴伸出和退回动作。本发明钢丝网自动分卷机,能够快速将大卷钢丝网进行分卷作业,降低了人工成本,提高了分卷作业效率和作业质量。
The invention discloses an automatic wire mesh separator, which belongs to the technical field of wire mesh production equipment. , the mesh roll placement rack for placing large rolls of wire mesh is set at the feed end of the machine base, and the machine base is sequentially set from the feed end to the end of the finished product. The end head passes through the net pressing mechanism and the net feeding rubber roller in turn and is inserted into the net rolling slot of the net winding shaft; the rotary drive unit and the shaft retraction mechanism are arranged on the side frame on the side of the finished product end of the machine base, and the rotary drive unit The reeling shaft is driven to rotate the reel, and the retracting mechanism is connected to one end of the reeling shaft and drives the reeling shaft to extend and retract. The automatic wire mesh dividing machine of the invention can quickly carry out the dividing operation of large rolls of wire mesh, reduces labor costs, and improves the efficiency and quality of the dividing operation.
Description
技术领域technical field
本发明涉及钢丝网生产设备技术领域,尤其涉及一种钢丝网自动分卷机。The invention relates to the technical field of wire mesh production equipment, in particular to an automatic wire mesh separator.
背景技术Background technique
电焊钢丝网是用优质低碳钢铁丝排焊而成,然后再冷镀(电镀)、热镀、PVC包塑等表面钝化、塑化处理。达到网面平整、网目均匀、焊点牢固、局部机加工性能良好、稳定、耐候性好、防腐蚀性好。电焊网广泛应用于工业、农业、建筑、运输、采矿等行业。如机器防护罩、兽畜围栏、花木围栏、护窗栏、通道围栏、家禽笼、盛蛋筐及家庭办公室食品筐、纸篓及装饰用。主要用于一般建筑外墙、浇混凝土、高层住宅等,在保温系统中起着重要的结构增强作用。Electric welded wire mesh is made of high-quality low-carbon steel wire row welding, and then cold plating (electroplating), hot plating, PVC plastic coating and other surface passivation, plasticization treatment. It can achieve smooth mesh surface, uniform mesh, firm solder joints, good local machining performance, stability, good weather resistance, and good corrosion resistance. Welded wire mesh is widely used in industry, agriculture, construction, transportation, mining and other industries. Such as machine guards, animal fences, flower and wood fences, window fences, passage fences, poultry cages, egg baskets and home office food baskets, paper baskets and decorative use. It is mainly used for general building exterior walls, pouring concrete, high-rise residential buildings, etc., and plays an important structural strengthening role in the thermal insulation system.
目前,电焊钢丝网的生产厂家进行规模化生产,往往提供大卷的钢丝网作为出厂产品。因此,钢丝网用户或者零售商家往往需要将大卷钢丝网进行分卷成为便于使用或者销售的小卷。现有技术中,大多采用人工或者简单的机械设备进行分卷作业,劳动强度大,分卷质量不稳定。At present, manufacturers of electric welded wire mesh carry out large-scale production, and often provide large rolls of wire mesh as ex-factory products. Therefore, steel mesh users or retailers often need to roll large rolls of steel mesh into small rolls that are convenient for use or sale. In the prior art, most of the manual or simple mechanical equipment is used to carry out the rolling operation, which is labor-intensive and the quality of the rolling is unstable.
因此,有必要针对上述不足提供一种钢丝网自动分卷机。Therefore, it is necessary to provide an automatic wire mesh separator for the above shortcomings.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种钢丝网自动分卷机,能够快速将大卷钢丝网进行分卷作业,降低了人工成本,提高了分卷作业效率和作业质量。The purpose of the present invention is to provide an automatic wire mesh dividing machine, which can quickly divide large rolls of wire mesh into coils, reduce labor costs, and improve the efficiency and quality of coiling operations.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
本发明一种钢丝网自动分卷机,包括机座、网卷放置架、压网机构、送网胶辊、卷网轴、旋转驱动单元和退轴机构,用于放置大卷钢丝网的所述网卷放置架设置在所述机座入料端,所述机座上从入料端到出成品端依次设置所述压网机构、送网胶辊和卷网轴,所述钢丝网的端头依次穿过所述压网机构和送网胶辊后插入所述卷网轴的卷网插槽中;所述旋转驱动单元和退轴机构设置在所述机座出成品端一侧的侧机架上,所述旋转驱动单元驱动所述卷网轴进行旋转卷网,所述退轴机构连接所述卷网轴的一端并带动所述卷网轴伸出和退回动作。The present invention is an automatic wire mesh rewinding machine, which includes a machine base, a mesh roll placement rack, a mesh pressing mechanism, a mesh feeding rubber roller, a mesh reeling shaft, a rotary drive unit and a retracting shaft mechanism. The mesh roll placement rack is arranged at the feed end of the machine base, and the machine base is sequentially provided with the mesh pressing mechanism, the mesh feeding rubber roller and the mesh reel from the feed end to the end of the finished product. The end head passes through the net pressing mechanism and the net feeding rubber roller in sequence and then is inserted into the net rolling slot of the net rolling shaft; On the side frame, the rotary drive unit drives the reeling shaft to rotate the reel, and the retraction mechanism is connected to one end of the reeling shaft and drives the reeling shaft to extend and retract.
进一步的,所述退轴机构包括移动平台,所述移动平台上设置有用于连接所述卷网轴端头的锁轴套,所述锁轴套可旋转的轴向固定所述卷网轴端头,所述移动平台沿着侧机架顶部的滑轨往复滑动,所述移动平台由往复驱动单元驱动动作。Further, the shaft retracting mechanism includes a moving platform on which a locking sleeve for connecting the end of the reel shaft is provided, and the locking sleeve can rotatably fix the end of the reel shaft in an axial direction. The moving platform slides reciprocatingly along the sliding rail on the top of the side frame, and the moving platform is driven by a reciprocating drive unit.
进一步的,所述往复驱动单元包括驱动链条和第三减速电机,两套所述驱动链条平行设置并通过两个链轮架设在所述侧机架顶部,外侧所述链轮由所述第三减速电机驱动旋转,所述驱动链条上连接所述移动平台。Further, the reciprocating drive unit includes a drive chain and a third reduction motor, two sets of the drive chain are arranged in parallel and are erected on the top of the side frame through two sprockets, and the outer sprocket is driven by the third gear. The deceleration motor drives and rotates, and the driving chain is connected to the moving platform.
进一步的,所述旋转驱动单元包括旋转驱动齿轮、第二减速电机和驱动套,所述旋转驱动齿轮固定连接在所述驱动套外侧,所述驱动套通过轴承架设在所述侧机架的内端,所述侧机架内孔的花键槽套接所述卷网轴外端的花键轴段,所述第二减速电机驱动所述旋转驱动齿轮旋转带动所述卷网轴作出旋转动作。Further, the rotary drive unit includes a rotary drive gear, a second reduction motor and a drive sleeve, the rotary drive gear is fixedly connected to the outside of the drive sleeve, and the drive sleeve is erected inside the side frame through a bearing. The spline groove of the inner hole of the side frame is sleeved with the spline shaft section of the outer end of the reel shaft, and the second reduction motor drives the rotation drive gear to rotate and drives the reel shaft to rotate.
进一步的,卷卷动作时,所述卷网轴两端通过承接套和支撑套支撑,所述承接套通过轴承架设在所述机座在所述侧机架的对侧,所述支撑套通过轴承架设在所述机座在所述侧机架的一侧;所述卷网轴的下方还压接有压网辊,所述压网辊用于压紧成品小卷。Further, during the reeling action, both ends of the reeling shaft are supported by a bearing sleeve and a support sleeve, the bearing sleeve is erected on the opposite side of the machine base on the side frame through a bearing, and the support sleeve passes through the bearing. The bearing is erected on one side of the machine base on the side frame; a screen pressing roller is also crimped below the screen winding shaft, and the screen pressing roller is used for pressing the finished small rolls.
进一步的,所述承接套在面对所述卷网轴的一侧设置有喇叭形开口。Further, the receiving sleeve is provided with a trumpet-shaped opening on the side facing the reeling shaft.
进一步的,所述送网胶辊和卷网轴之间设置插网导向板,所述插网导向板的横截面为后侧尖角开口的钢板围合结构,所述插网导向板的尖角开口朝向所述卷网轴,所述钢丝网穿过所述插网导向板卷到所述卷网轴上,所述网导向板由下方设置的第三气缸驱动前后动作。Further, a mesh inserting guide plate is arranged between the mesh feeding rubber roller and the mesh reeling shaft. The corner opening faces the reeling shaft, and the steel wire mesh is rolled onto the reeling shaft through the mesh inserting guide plate, and the mesh guide plate is driven back and forth by a third air cylinder arranged below.
进一步的,所述送网胶辊包括架设在所述机座顶部对向旋转的主动胶辊和被动胶辊,所述钢丝网夹紧在所述主动胶辊和被动胶辊之间,下方的主动胶辊由第一减速电机驱动旋转。Further, the mesh feeding rubber roller includes an active rubber roller and a passive rubber roller that rotate oppositely on the top of the machine base, and the steel wire mesh is clamped between the active rubber roller and the passive rubber roller. The active rubber roller is driven to rotate by the first reduction motor.
进一步的,所述被动胶辊的两端通过轴承架设在活动板上,所述活动板销轴铰接在所述机座顶部侧板上,所述活动板由第二气缸驱动围绕所述销轴转动一定角度使得所述被动胶辊远离或者靠近所述主动胶辊。Further, both ends of the passive rubber roller are erected on the movable plate through bearings, the movable plate pin is hinged on the top side plate of the machine base, and the movable plate is driven by the second air cylinder to surround the pin. Rotating a certain angle makes the passive rubber roller away from or close to the active rubber roller.
进一步的,所述压网机构包括压网辊、第一气缸、第一导向辊和第二导向辊,所述压网辊的两端通过轴承架设在活动臂上,所述活动臂根部销轴铰接在所述机座顶部侧板上,所述活动臂由第一气缸驱动围绕所述销轴旋转一定角度使得所述压网辊压紧从所述第一导向辊和第二导向辊上经过的钢丝网。Further, the screen pressing mechanism includes a screen pressing roller, a first air cylinder, a first guide roller and a second guide roller, both ends of the screen pressing roller are mounted on the movable arm through bearings, and the root of the movable arm is pinned. Hinged on the top side plate of the machine base, the movable arm is driven by the first air cylinder to rotate around the pin shaft at a certain angle, so that the pressing roller is pressed to pass through the first guide roller and the second guide roller steel mesh.
与现有技术相比,本发明的有益技术效果:Compared with the prior art, the beneficial technical effects of the present invention:
本发明一种钢丝网自动分卷机,通过送网胶辊将展开的钢丝网不断从网卷放置架向后输送,压网机构对钢丝网进行压平和导向,卷网轴在旋转驱动单元驱动进行卷网作业,卷网到规定长度后,使用电冲剪裁断,并使用镀锌铁丝缠绕固定牢固;退轴机构带动卷网轴退回动作,将卷好的成品小卷卸下,退轴机构带动卷网轴伸出动作,准备下次的卷网作业。本发明钢丝网自动分卷机,能够快速将大卷钢丝网进行分卷作业,降低了人工成本,提高了分卷作业效率和作业质量。The invention is an automatic wire mesh reeling machine. The unfolded wire mesh is continuously transported backward from the mesh roll placement rack through the mesh feeding rubber roller. The mesh pressing mechanism flattens and guides the steel mesh. Carry out the net rolling operation. After the net is rolled to the specified length, it is cut with electric punching and shearing, and the galvanized iron wire is used to wrap and fix it firmly; The reeling shaft stretches out to prepare for the next reeling operation. The wire mesh automatic dividing machine of the invention can quickly carry out the dividing operation of large rolls of steel wire mesh, reduces labor costs, and improves the efficiency and quality of the dividing operation.
此外,通过驱动链条和第三减速电机驱动所述移动平台沿着侧机架顶部的滑轨往复滑动进而带动卷网轴做出伸出和退回动作,便于卸下成品小卷。通过锁轴套的设置,便于带动卷网轴做出伸出和退回的轴向动作的同时,不影响卷网轴做出旋转卷网动作。通过驱动套的设置,卷网轴伸出时,所述花键轴段啮合套入驱动套内,第二减速电机驱动旋转驱动齿轮和驱动套旋转带动卷网轴作出旋转动作。通过承接套和支撑套对卷网轴两端进行固定支撑,便于旋转卷网动作稳定进行;通过压网辊的设置,便于成品小卷外围固定钢丝时防止发生松卷情况;通过承接套喇叭形开口的设置,便于卷网轴伸出时准确导向插入到承接套内孔中。通过插网导向板的设置,便于设备自动进行将钢丝网端头插入卷网插槽的动作,节省了人力,提高了工作效率,插网导向板在第三气缸驱动下向后动作,避免了对卷网动作的空间干涉。通过所述活动板和第二气缸的设置,所述被动胶辊远离主动胶辊时,便于做上网准备工作时将钢丝网端头顺利穿过主动胶辊和被动胶辊之间;通过所述被动胶辊靠近主动胶辊,便于夹紧传送中的钢丝网不会出现打滑情况;通过编码器的设置,便于对被动胶辊的滚动距离进行测量,便于对钢丝网的传动距离进行测量,进而控制成品小卷的长度。通过压网辊将传送中的钢丝网压紧在第一导向辊和第二导向辊上,有利于整平钢丝网便于分卷;通过卷网定位盘的设置便于导向传送中的钢丝网,使得卷制平整、边缘整齐。In addition, the moving platform is driven to reciprocate along the slide rail on the top of the side frame by the drive chain and the third reduction motor, thereby driving the reeling shaft to extend and retract, so as to facilitate the unloading of finished small rolls. Through the setting of the locking sleeve, it is convenient to drive the web reeling shaft to make axial movements of extending and retracting, and at the same time, it does not affect the reeling web reeling shaft to perform the rotating web rolling action. Through the setting of the driving sleeve, when the reeling shaft is extended, the spline shaft segment is engaged and sleeved into the driving sleeve, and the second deceleration motor drives the rotating drive gear and the driving sleeve to rotate to drive the reeling shaft to rotate. The two ends of the reeling shaft are fixedly supported by the receiving sleeve and the supporting sleeve, which is convenient for the stable operation of the rotating and reeling; The arrangement of the opening is convenient for the accurate guide and insertion of the reel shaft into the inner hole of the receiving sleeve when the reel is extended. Through the setting of the guide plate for inserting the net, it is convenient for the equipment to automatically insert the end of the wire mesh into the slot of the rolling net, which saves manpower and improves the work efficiency. Spatial interference to the rolling action. Through the arrangement of the movable plate and the second air cylinder, when the passive rubber roller is far away from the active rubber roller, it is convenient to smoothly pass the end of the wire mesh between the active rubber roller and the passive rubber roller when preparing for the Internet; The passive rubber roller is close to the active rubber roller, which is convenient for clamping the wire mesh during transmission without slipping; through the setting of the encoder, it is convenient to measure the rolling distance of the passive rubber roller, and it is convenient to measure the transmission distance of the wire mesh, and then Controls the length of the finished roll. The wire mesh being conveyed is pressed against the first guide roller and the second guide roller by the pressing roller, which is beneficial to leveling the wire mesh and facilitates winding; Rolled flat with neat edges.
附图说明Description of drawings
下面结合附图说明对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings.
图1为本发明钢丝网自动分卷机的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the wire mesh automatic dividing machine of the present invention;
图2为本发明钢丝网自动分卷机的俯视结构示意图;Fig. 2 is the top view structure schematic diagram of the wire mesh automatic separator of the present invention;
图3为本发明钢丝网自动分卷机的左视结构示意图;Fig. 3 is the left side structural schematic diagram of the wire mesh automatic separator of the present invention;
图4为图2的I部位局部放大示意图;Fig. 4 is the partial enlarged schematic diagram of part I of Fig. 2;
图5为图2的J部位局部放大示意图;Fig. 5 is the partial enlarged schematic diagram of J part of Fig. 2;
附图标记说明:1、机座;101、侧机架;2、网卷放置架;201、网卷支撑辊;202、挡板;3、压网机构;301、第一气缸;302、第一导向辊;303、第二导向辊;304、卷网定位盘;4、送网胶辊;401、第二气缸;402、第一减速电机;403、主动胶辊;5、插网导向板;501、第三气缸;6、卷网轴;601、卷网插槽;602、承接套;603、支撑套;7、压网辊;8、旋转驱动单元;801、第二减速电机;802、驱动套;9、退轴机构;901、锁轴套;902、滑轨;903、驱动链条;904、第三减速电机;10、电控箱;11、编码器;12、钢丝网。Description of reference numerals: 1. Machine base; 101. Side frame; 2. Web roll placement rack; 201, Web roll support roller; 202, Baffle plate; 1 guide roller; 303, the second guide roller; 304, the positioning plate of the net; 4, the net feeding roller; 401, the second air cylinder; 402, the first gear motor; 403, the active rubber roller; ; 501, the third cylinder; 6, the reel shaft; 601, the reel slot; 602, the receiving sleeve; 603, the support sleeve; 7, the screen roller; 8, the rotary drive unit; 9. Drive sleeve; 9. Retraction mechanism; 901, lock shaft sleeve; 902, slide rail; 903, drive chain; 904, third gear motor; 10, electric control box; 11, encoder;
具体实施方式Detailed ways
本发明的核心是提供一种钢丝网自动分卷机,能够快速将大卷钢丝网进行分卷作业,降低了人工成本,提高了分卷作业效率和作业质量。The core of the invention is to provide an automatic wire mesh dividing machine, which can quickly divide large rolls of wire mesh into coils, reduce labor costs, and improve the efficiency and quality of coiling operations.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚完整的描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
参考附图,图1为本发明钢丝网自动分卷机的主视结构示意图;图2为本发明钢丝网自动分卷机的俯视结构示意图;图3为本发明钢丝网自动分卷机的左视结构示意图;图4为图2的I部位局部放大示意图;图5为图2的J部位局部放大示意图。Referring to the accompanying drawings, Fig. 1 is a schematic front view of the structure of the automatic wire mesh separator of the present invention; Fig. 2 is a schematic top view of the automatic wire mesh separator of the present invention; Fig. 3 is the left side of the automatic wire mesh separator of the present invention. Fig. 4 is a partial enlarged schematic diagram of the I part of Fig. 2; Fig. 5 is a partial enlarged schematic diagram of the J part of Fig. 2.
在一具体实施方式中,如图1~3所示,一种钢丝网自动分卷机,包括机座1、网卷放置架2、压网机构3、送网胶辊4、卷网轴6、旋转驱动单元8和退轴机构9,用于放置大卷钢丝网12的网卷放置架2设置在机座1入料端,机座1上从入料端到出成品端依次设置压网机构3、送网胶辊4和卷网轴6,钢丝网12的端头依次穿过压网机构3和送网胶辊4后插入卷网轴6的卷网插槽601中,并由送网胶辊4驱动向前输送;旋转驱动单元8和退轴机构9设置在机座1出成品端一侧的侧机架101上,旋转驱动单元8驱动卷网轴6进行旋转卷网,退轴机构9连接卷网轴6的一端并带动卷网轴6伸出和退回动作。In a specific embodiment, as shown in Figures 1 to 3, an automatic wire mesh separator includes a
本发明钢丝网自动分卷机通过送网胶辊4将展开的钢丝网12不断从网卷放置架2向后输送,压网机构3对钢丝网12进行压平和导向,卷网轴6在旋转驱动单元8驱动进行卷网作业,卷网到规定长度后,使用电冲剪裁断,并使用镀锌铁丝缠绕固定牢固;退轴机构9带动卷网轴6退回动作,将卷好的成品小卷卸下,退轴机构9带动卷网轴6伸出动作,准备下次的卷网作业。本发明钢丝网自动分卷机,能够快速将大卷钢丝网进行分卷作业,降低了人工成本,提高了分卷作业效率和作业质量。The wire mesh automatic separator of the present invention continuously transports the unfolded wire mesh 12 from the mesh
在本发明的一具体实施方式中,如图2和图3所示,退轴机构9包括移动平台,所述移动平台上设置有用于连接卷网轴6端头的锁轴套901,锁轴套901可旋转的轴向固定卷网轴6端头,锁轴套901通过轴承架设在所述移动平台上,卷网轴6端头设置有外螺纹,卷网轴6端头穿过锁轴套901中孔后使用大锁母锁紧端部。所述移动平台通过底部滑块沿着侧机架101顶部的滑轨902往复滑动,移动平台由往复驱动单元驱动动作。侧机架101的两端还设置有限位传感器,便于对移动平台位置进行控制。In a specific embodiment of the present invention, as shown in FIG. 2 and FIG. 3 , the shaft retracting mechanism 9 includes a moving platform, and the moving platform is provided with a
具体而言,所述往复驱动单元包括驱动链条903和第三减速电机904,两套驱动链条903平行设置并通过两个链轮架设在侧机架101顶部,外侧链轮由第三减速电机904驱动旋转,驱动链条903上连接所述移动平台。Specifically, the reciprocating drive unit includes a
通过驱动链条903和第三减速电机904驱动所述移动平台沿着侧机架101顶部的滑轨902往复滑动进而带动卷网轴6做出伸出和退回动作,便于卸下成品小卷。通过锁轴套901的设置,便于带动卷网轴6做出伸出和退回的轴向动作的同时,不影响卷网轴6做出旋转卷网动作。The moving platform is driven to reciprocate along the
在本发明的一具体实施方式中,如图2、图3和图4所示,旋转驱动单元8包括旋转驱动齿轮、第二减速电机801和驱动套802,旋转驱动齿轮固定连接在驱动套802外侧,驱动套802通过轴承架设在侧机架101的内端,侧机架101内孔的花键槽套接卷网轴6外端的花键轴段,第二减速电机801驱动旋转驱动齿轮旋转带动卷网轴6作出旋转动作。所述花键轴段的直径大于卷网轴6的卷网工作轴段。In a specific embodiment of the present invention, as shown in FIG. 2 , FIG. 3 and FIG. 4 , the
具体而言,如图2、图4和图5所示,卷卷动作时,卷网轴6两端通过承接套602和支撑套603支撑,承接套602通过轴承架设在机座1在侧机架101的对侧,支撑套603通过轴承架设在机座1在侧机架101的一侧。卷网轴6的下方还压接有压网辊7,压网辊7用于压紧成品小卷。Specifically, as shown in Fig. 2, Fig. 4 and Fig. 5, during the rolling action, both ends of the
具体而言,如图5所示,承接套602在面对卷网轴6的一侧设置有喇叭形开口。Specifically, as shown in FIG. 5 , the receiving
通过驱动套802的设置,卷网轴6伸出时,所述花键轴段啮合套入驱动套802内,第二减速电机801驱动旋转驱动齿轮和驱动套802旋转带动卷网轴6作出旋转动作。通过承接套602和支撑套603对卷网轴6两端进行固定支撑,便于旋转卷网动作稳定进行;通过压网辊7的设置,便于成品小卷外围固定钢丝时防止发生松卷情况;通过承接套602喇叭形开口的设置,便于卷网轴6伸出时准确导向插入到承接套602内孔中。Through the setting of the
在本发明的一具体实施方式中,如图1和图2所示,送网胶辊4和卷网轴6之间设置插网导向板5,插网导向板5的横截面为后侧尖角开口的钢板围合结构,插网导向板5的尖角开口朝向卷网轴6的卷网插槽601,卷网轴6旋转定位角度传感器用于定位卷网轴6的初始角度便于钢丝网12端头穿过插网导向板5后插入到卷网插槽601中。钢丝网12穿过插网导向板5卷到卷网轴6上,网导向板5由下方设置的第三气缸501驱动前后动作。In a specific embodiment of the present invention, as shown in FIG. 1 and FIG. 2 , a mesh inserting
通过插网导向板5的设置,便于设备自动进行将钢丝网12端头插入卷网插槽601的动作,节省了人力,提高了工作效率,插网导向板5在第三气缸501驱动下向后动作,避免了对卷网动作的空间干涉。The setting of the wire
在本发明的一具体实施方式中,如图1和图2所示,送网胶辊4包括架设在机座1顶部对向旋转的主动胶辊403和被动胶辊,传送中的钢丝网12夹紧在主动胶辊403和被动胶辊之间,下方的主动胶辊403由第一减速电机402驱动旋转。所述被动胶辊的一端还设置有编码器11,编码器11测量所述被动胶辊的滚动距离。In a specific embodiment of the present invention, as shown in FIG. 1 and FIG. 2 , the mesh feeding rubber roller 4 includes an
具体而言,如图1所示,所述被动胶辊的两端通过轴承架设在活动板上,活动板销轴铰接在机座1顶部侧板上,所述活动板由第二气缸401驱动围绕销轴转动一定角度使得所述被动胶辊远离或者靠近主动胶辊403。Specifically, as shown in FIG. 1 , both ends of the passive rubber roller are erected on a movable plate through bearings, the movable plate pin is hinged on the top side plate of the
通过所述活动板和第二气缸401的设置,所述被动胶辊远离主动胶辊403时,便于做上网准备工作时将钢丝网12端头顺利穿过主动胶辊403和被动胶辊之间;通过所述被动胶辊靠近主动胶辊403,便于夹紧传送中的钢丝网12不会出现打滑情况;通过编码器11的设置,便于对被动胶辊的滚动距离进行测量,便于对钢丝网12的传动距离进行测量,进而控制成品小卷的长度。Through the arrangement of the movable plate and the
在本发明的一具体实施方式中,如图1和图2所示,压网机构3包括压网辊、第一气缸301、第一导向辊302和第二导向辊303,压网辊的两端通过轴承架设在活动臂上,活动臂根部销轴铰接在机座1顶部侧板上,活动臂由第一气缸301驱动围绕销轴旋转一定角度使得压网辊压紧从第一导向辊302和第二导向辊303上经过的钢丝网12。In a specific embodiment of the present invention, as shown in FIG. 1 and FIG. 2 , the screen
具体而言,如图2所示,第一导向辊302和第二导向辊303上分别设置有一组相对的卷网定位盘304,所述卷网定位盘304卡接在传送中的钢丝网12的两侧。Specifically, as shown in FIG. 2 , the
通过压网辊将传送中的钢丝网12压紧在第一导向辊302和第二导向辊303上,有利于整平钢丝网12便于分卷;通过卷网定位盘304的设置便于导向传送中的钢丝网12,使得卷制平整、边缘整齐。The wire mesh 12 being conveyed is pressed against the
在本发明的一具体实施方式中,如图1和图2所示,网卷放置架2包括底部弧形设置的若干网卷支撑辊201,大卷的钢丝网12放置在网卷支撑辊201上进行旋转倒网。进一步的,网卷支撑辊201上设置有挡板202,挡板202挡在大卷的钢丝网12的两侧,防止大卷的钢丝网12倒网时乱窜。In a specific embodiment of the present invention, as shown in FIG. 1 and FIG. 2 , the mesh
本发明钢丝网自动分卷机的工作过程:作业人员人工将大卷的钢丝网12放入网卷放置架2内,并将钢丝网12端头通过压网机构3穿过主动胶辊403和所述被动胶辊之间,然后打开第二气缸401使得所述被动胶辊将钢丝网12夹紧。按动电控箱10上的送网按钮,第一减速电机402带动送网胶辊4将钢丝网12送到卷网轴6位置,准备工作结束。The working process of the wire mesh automatic splitting machine of the present invention: the operator manually puts the large roll of wire mesh 12 into the mesh
按动电控箱10上的自动启动按钮,卷网轴6通过退轴机构9退回,将上次卷好的成品小卷卸下,然后自动返回卷网轴6伸出到原位。卷网轴6伸出的同时通过旋转驱动单元8带动自动旋转,配合定位角度传感器反馈信号,使卷网轴6的卷网插槽601对准插网导向板5。完成以上动作后第三气缸501工作,将插网导向板5推到卷网轴6的卷网插槽601附近,送网胶辊4工作将钢丝网12端头插入卷网插槽601内(送网长度由电控箱10上的PLC触屏设定)。卷网轴6开始慢速旋转一圈后,第三气缸501将插网导向板5推拉回原位,卷网轴6开始自动高速旋转,钢丝网12带动被动胶辊上的编码器11进行长度测量。当网长接近设定网总长度90%时自动减速,相等时卷网轴6停止旋转。By pressing the automatic start button on the
因有卷网定位盘304、压网机构3、压网辊7和挡板202的压紧或限位作用,成品小卷网缠绕较紧和整齐。卷网轴6停止后通过电剪将钢丝网12剪开,因有压网辊7成品小卷断开后不会松散,然后脚踏点动卷网轴6旋转用镀锌铁丝缠绕成品小卷的外圆。成品小卷完成按动自动启动按钮卸下成品小卷,该机自动重复以上动作。该机采用PLC、变频器控制可进行各段速度、各段网长的设定。Due to the pressing or limiting action of the web rolling
本发明钢丝网自动分卷机,通过送网胶辊4将展开的钢丝网12不断从网卷放置架2向后输送,压网机构3对钢丝网12进行压平和导向,卷网轴6在旋转驱动单元8驱动进行卷网作业,卷网到规定长度后,使用电冲剪裁断,并使用镀锌铁丝缠绕固定牢固;退轴机构9带动卷网轴6退回动作,将卷好的成品小卷卸下,退轴机构9带动卷网轴6伸出动作,准备下次的卷网作业。本发明钢丝网自动分卷机,能够快速将大卷钢丝网进行分卷作业,降低了人工成本,提高了分卷作业效率和作业质量。此外,通过驱动链条903和第三减速电机904驱动所述移动平台沿着侧机架101顶部的滑轨902往复滑动进而带动卷网轴6做出伸出和退回动作,便于卸下成品小卷。通过锁轴套901的设置,便于带动卷网轴6做出伸出和退回的轴向动作的同时,不影响卷网轴6做出旋转卷网动作。通过驱动套802的设置,卷网轴6伸出时,所述花键轴段啮合套入驱动套802内,第二减速电机801驱动旋转驱动齿轮和驱动套802旋转带动卷网轴6作出旋转动作。通过承接套602和支撑套603对卷网轴6两端进行固定支撑,便于旋转卷网动作稳定进行;通过压网辊7的设置,便于成品小卷外围固定钢丝时防止发生松卷情况;通过承接套602喇叭形开口的设置,便于卷网轴6伸出时准确导向插入到承接套602内孔中。通过插网导向板5的设置,便于设备自动进行将钢丝网12端头插入卷网插槽601的动作,节省了人力,提高了工作效率,插网导向板5在第三气缸501驱动下向后动作,避免了对卷网动作的空间干涉。通过所述活动板和第二气缸401的设置,所述被动胶辊远离主动胶辊403时,便于做上网准备工作时将钢丝网12端头顺利穿过主动胶辊403和被动胶辊之间;通过所述被动胶辊靠近主动胶辊403,便于夹紧传送中的钢丝网12不会出现打滑情况;通过编码器11的设置,便于对被动胶辊的滚动距离进行测量,便于对钢丝网12的传动距离进行测量,进而控制成品小卷的长度。通过压网辊将传送中的钢丝网12压紧在第一导向辊302和第二导向辊303上,有利于整平钢丝网12便于分卷;通过卷网定位盘304的设置便于导向传送中的钢丝网12,使得卷制平整、边缘整齐。The wire mesh automatic splitting machine of the present invention continuously transports the unfolded wire mesh 12 from the mesh
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, but not to limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, various modifications made by those of ordinary skill in the art to the technical solutions of the present invention and improvements, all should fall within the protection scope determined by the claims of the present invention.
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