CN111300560A - A fully automatic multi-layer board double-machine production line - Google Patents
A fully automatic multi-layer board double-machine production line Download PDFInfo
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- CN111300560A CN111300560A CN202010317773.8A CN202010317773A CN111300560A CN 111300560 A CN111300560 A CN 111300560A CN 202010317773 A CN202010317773 A CN 202010317773A CN 111300560 A CN111300560 A CN 111300560A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
- B27D1/083—Presses specially designed for making the manufacture of shaped plywood articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/006—Trimming, chamfering or bevelling edgings, e.g. lists
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- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
Description
技术领域technical field
本发明属于板材生产技术领域,特别涉及一种全自动多层板双机生产线。The invention belongs to the technical field of sheet metal production, in particular to a fully automatic double-machine production line for multi-layer boards.
背景技术Background technique
目前,多层板生产线多数针对整张单板设计的,对原材料要求极高,因此多年来,多层板生产工艺一直采用传统的人工铺装工艺,特别是国内的单板原材料都是有小径材,速生材旋切而成的小张单板,容易出现以下问题:1)单板的空洞、巴结、色差等问题繁多;2)需要经过分拣、整理后才能组坯生产,因此多年来国内的胶合板生产,一直以来基本都是有人工铺装,生产效率低,且质量不稳定;3)在单板生产中需增加中间的运输环节,减缓了工作效率,不能很好的满足组坯的速度要求。At present, most of the multi-layer board production lines are designed for the entire veneer, and the requirements for raw materials are extremely high. Therefore, for many years, the multi-layer board production process has been using the traditional manual paving process, especially the domestic veneer raw materials have small diameters. The following problems are prone to occur when the small veneer is cut from fast-growing wood and fast-growing wood: 1) The veneer has many problems such as voids, flattery, and chromatic aberration; 2) It needs to be sorted and sorted before it can be assembled into blanks. Therefore, for many years Domestic plywood production has always been manually paved, with low production efficiency and unstable quality; 3) In the production of veneer, intermediate transportation links need to be added, which slows down the work efficiency and cannot meet the requirements of the blank assembly. speed requirements.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服现有技术中不足,提供一种全自动多层板双机生产线,根据我国的原材料特性和传统胶合板生产工艺为基础,把木皮修剪,拼接整张化,自动涂胶,自动组坯,自动码垛等多项工艺,进行自动化组合,增加了视角检测和人工智能控制技术,从原材料到组坯码垛进压机,完全实现自动化流水线生产。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a fully automatic double-machine production line for multi-layer boards. According to the characteristics of raw materials in our country and the traditional plywood production process, the veneer is trimmed, spliced into a whole, and glued automatically. Automatic assembly, automatic stacking and other processes are automatically combined, and the viewing angle detection and artificial intelligence control technology are added.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种全自动多层板双机生产线,包括单板Ⅰ竖向拼接横拼机构、成品视角检测机构、单板Ⅰ次品分离机构、90°转向机构Ⅲ、单板Ⅱ竖拼机构、90转向组坯机构、单板Ⅱ横拼机构、90°转向机构Ⅳ、单板Ⅱ次品分离机构、单板自动涂胶机构、胶板组坯机构、码垛机构、自动运输机构、全自动冷压机构;A fully automatic double-machine production line for multi-layer boards, comprising a vertical splicing and horizontal splicing mechanism for veneer I, a finished product viewing angle detection mechanism, a veneer I defective product separation mechanism, a 90° steering mechanism III, a veneer II vertical splicing mechanism, and a 90 steering mechanism. Blank grouping mechanism, veneer II horizontal splicing mechanism, 90° steering mechanism IV, veneer II defective product separation mechanism, veneer automatic gluing mechanism, rubber plate blank grouping mechanism, stacking mechanism, automatic transport mechanism, automatic cold pressing mechanism;
所述单板Ⅰ竖向拼接横拼机构一侧设有成品视角检测机构,成品视角检测机构一侧设有90°转向机构Ⅲ,90°转向机构Ⅲ一侧设有单板Ⅰ次品分离机构,所述90°转向机构Ⅲ另一侧设有单板Ⅱ竖拼机构,单板Ⅱ竖拼机构一侧设有90度转向组坯机构,90度转向组坯机构一侧设有胶板组坯机构,胶板组坯机构一侧设有码垛机构,码垛机构一侧设有自动运输机构,自动运输机构一侧设有全自动冷压机构,所述胶板组坯机构一侧设有单板自动涂胶机构,单板自动涂胶机构一侧设有90°转向机构Ⅳ,90°转向机构Ⅳ一侧设有单板Ⅱ次品分离机构,所述90°转向机构Ⅳ另一侧设有单板Ⅱ横拼机构,90°转向机构Ⅳ和单板Ⅱ横拼机构之间设有成品视角检测机构。One side of the vertical splicing and horizontal splicing mechanism of the veneer I is provided with a finished product viewing angle detection mechanism, one side of the finished product viewing angle detection mechanism is provided with a 90° steering mechanism III, and one side of the 90° steering mechanism III is provided with a veneer I defective product separation mechanism , the other side of the 90° steering mechanism III is provided with a veneer II vertical splicing mechanism, one side of the veneer II vertical splicing mechanism is provided with a 90-degree steering blank grouping mechanism, and one side of the 90-degree steering blank grouping mechanism is provided with a rubber plate group Blank mechanism, one side of the rubber plate blank grouping mechanism is provided with a stacking mechanism, one side of the stacking mechanism is provided with an automatic transport mechanism, one side of the automatic transport mechanism is provided with a fully automatic cold pressing mechanism, and one side of the rubber sheet blank group mechanism is provided with There is an automatic veneer gluing mechanism, one side of the veneer automatic gluing mechanism is provided with a 90° steering mechanism IV, one side of the 90° steering mechanism IV is provided with a veneer II defective product separation mechanism, and the other side of the 90° steering mechanism IV There is a veneer II horizontal stitching mechanism on the side, and a finished product viewing angle detection mechanism is arranged between the 90° steering mechanism Ⅳ and the veneer Ⅱ horizontal stitching mechanism.
优选的,所述90度转向组坯机构一侧设有竖向单板补充机构,竖向单板补充机构可以为组坯机构补给单板Ⅱ竖向单板。Preferably, a vertical veneer replenishing mechanism is provided on one side of the 90-degree turning blank forming mechanism, and the vertical veneer replenishing mechanism can supplement the veneer II vertical veneer for the blank forming mechanism.
优选的,所述90°转向机构Ⅳ一侧设有横向单板补充机构,横向单板补充机构可以为组坯机构补给单板Ⅱ横向单板。Preferably, a lateral veneer replenishing mechanism is provided on one side of the 90° steering mechanism IV, and the lateral veneer replenishing mechanism may supply the veneer II lateral veneer for the blank assembly mechanism.
一种全自动多层板双机生产线,工艺如下:A fully automatic multi-layer board double-machine production line, the process is as follows:
1)单板Ⅰ横向拼接,把不规则的单板通过单板Ⅰ竖向拼接横拼机构,对单板进行齐边后,利用热熔胶线一次拼接成单板Ⅰ标准尺寸;1) Horizontal splicing of veneer I, the irregular veneer is spliced horizontally through the vertical splicing mechanism of veneer I, and after aligning the edges of the veneer, it is spliced into the standard size of veneer I at one time using a hot melt glue line;
2)单板Ⅰ检测,经过成品视角检测机构,把不合格的单板经过单板Ⅰ次品分离机构分离出去;2) Veneer I detection, through the finished product viewing angle detection mechanism, the unqualified veneer is separated by the veneer I defective product separation mechanism;
3)单板Ⅰ成品板90°转向,合格的单板Ⅰ通过90°转向机构Ⅲ;3) The finished veneer I is turned at 90°, and the qualified veneer I passes through the 90° steering mechanism III;
4)单板Ⅱ竖向拼接,成品板经90°转向,合格的单板Ⅰ进入单板Ⅱ竖拼机构,拼接成单板Ⅱ标准尺寸;4) The veneer II is spliced vertically, the finished board is turned 90°, the qualified veneer I enters the veneer II vertical splicing mechanism, and is spliced into the standard size of the veneer II;
5)等待组坯,竖向拼接单板Ⅱ通过90度转向组坯机构进入胶板组坯机构,等待单板组坯;5) Waiting for the assembling, the vertical splicing veneer II enters the rubber assembling mechanism through the 90-degree turning assembling mechanism, and waits for the veneer assembling;
6)单板Ⅱ横向拼接,把不规则的单板通过单板Ⅱ横拼机构,对单板进行齐边后,利用热熔胶线一次拼接成单板Ⅱ标准尺寸;6) Horizontal splicing of veneer II, the irregular veneer is passed through the horizontal splicing mechanism of veneer II, and the edges of the veneer are aligned, and then spliced into the standard size of veneer II with a hot melt glue line at one time;
7)单板Ⅱ检测,经过成品视角检测机构,把不合格的单板Ⅱ经过单板Ⅱ次品分离机构分离出去;7) Veneer II inspection, through the finished product viewing angle detection mechanism, the unqualified veneer II is separated by the veneer II defective product separation mechanism;
8)单板Ⅱ成品板90°转向,拼接成的单板Ⅱ,通过90°转向机构Ⅳ;8) The finished veneer II is turned at 90°, and the spliced veneer II passes through the 90° steering mechanism IV;
9)单板涂胶,横向拼接的单板Ⅱ通过90°转向机构Ⅳ进入单板自动涂胶机构,进行双面涂胶;9) Veneer gluing, the horizontally spliced veneer II enters the veneer automatic gluing mechanism through the 90° steering mechanism IV for double-sided gluing;
10)单板组坯,涂胶后横向拼接的单板Ⅱ落入竖向拼接的单板Ⅱ(干板),涂胶后横向拼接的单板Ⅱ上面在落入竖向拼接的单板Ⅱ(干板),由胶板组坯机构完成多层板组坯;10) The veneer is assembled, the veneer II spliced horizontally after gluing falls into the veneer II (dry board) that is spliced vertically, and the veneer II that is spliced horizontally after gluing falls into the veneer II that is spliced vertically (Dry board), the multi-layer board assembly is completed by the rubber plate assembly mechanism;
11)自动码垛,组坯后的多层板,通过码垛机构码成一定高度;11) Automatic palletizing, the multi-layer boards after forming the blanks are stacked into a certain height by the palletizing mechanism;
12)自动运出,码垛完成后自动运输机构自动运出;12) Automatically transported out, after the stacking is completed, the automatic transport mechanism automatically transports it out;
13)全自动冷压机构,对自动运输的多层板进行冷压压合;竖向单板补充机构和横向单板补充机构在横、竖拼板主机停机时对多层板组坯时进行单板Ⅱ补充。13) Fully automatic cold-pressing mechanism, cold-pressing and pressing the automatically transported multilayer boards; the vertical veneer supplementary mechanism and the horizontal veneer supplementary mechanism are used to assemble the multi-layer boards when the horizontal and vertical assembling mainframes are stopped. Veneer II supplement.
进一步,所述单板Ⅰ竖向拼接横拼机构一侧设有成品视角检测机构,成品视角检测机构一侧设有90°转向机构Ⅲ,90°转向机构Ⅲ一侧设有单板Ⅰ次品分离机构,所述90°转向机构Ⅲ另一侧设有单板Ⅱ竖拼机构,单板Ⅱ竖拼机构一侧设有90度转向组坯机构,90度转向组坯机构一侧设有单板自动涂胶机构,单板自动涂胶机构一侧设有胶板组坯机构,胶板组坯机构一侧设有码垛机构,码垛机构一侧设有自动运输机构,自动运输机构一侧设有全自动冷压机构,所述胶板组坯机构一侧设有90°转向机构Ⅳ,90°转向机构Ⅳ一侧设有单板Ⅱ次品分离机构,所述90°转向机构Ⅳ另一侧设有单板Ⅱ横拼机构,90°转向机构Ⅳ和单板Ⅱ横拼机构之间设有成品视角检测机构。Further, one side of the vertical splicing and horizontal splicing mechanism of the veneer I is provided with a finished product viewing angle detection mechanism, one side of the finished product viewing angle detection mechanism is provided with a 90° steering mechanism III, and one side of the 90° steering mechanism III is provided with a veneer I defective product. Separation mechanism, the other side of the 90° steering mechanism III is provided with a veneer II vertical assembly mechanism, one side of the veneer II vertical assembly mechanism is provided with a 90 degree steering blank assembly mechanism, and one side of the 90 degree steering blank assembly mechanism is provided with a single plate II. Plate automatic gluing mechanism, one side of the veneer automatic gluing mechanism is equipped with a rubber plate blank grouping mechanism, one side of the rubber plate blank group mechanism is equipped with a stacking mechanism, one side of the stacking mechanism is equipped with an automatic transport mechanism, and one side of the automatic transport mechanism is provided. There is a fully automatic cold pressing mechanism on the side, a 90° steering mechanism IV on one side of the rubber sheet assembly mechanism, a veneer II defective separation mechanism on one side of the 90° steering mechanism IV, and the 90° steering mechanism IV The other side is provided with a veneer II horizontal stitching mechanism, and a finished product viewing angle detection mechanism is arranged between the 90° steering mechanism IV and the veneer Ⅱ horizontal stitching mechanism.
优选的,所述90度转向组坯机构一侧设有竖向单板补充机构,竖向单板补充机构可以为组坯机构补给单板Ⅱ竖向单板。Preferably, a vertical veneer replenishing mechanism is provided on one side of the 90-degree turning blank forming mechanism, and the vertical veneer replenishing mechanism can supplement the veneer II vertical veneer for the blank forming mechanism.
优选的,所述90°转向机构Ⅳ一侧设有横向单板补充机构,横向单板补充机构可以为组坯机构补给单板Ⅱ横向单板。Preferably, a lateral veneer replenishing mechanism is provided on one side of the 90° steering mechanism IV, and the lateral veneer replenishing mechanism may supply the veneer II lateral veneer for the blank assembly mechanism.
一种全自动多层板双机生产线,工艺如下:A fully automatic multi-layer board double-machine production line, the process is as follows:
1)单板Ⅱ横向拼接,把不规则的单板通过单板Ⅱ横拼机构,对单板进行齐边后,利用热熔胶线一次拼接成单板Ⅱ标准尺寸;1) Horizontal splicing of the veneer II, the irregular veneer is passed through the veneer II horizontal splicing mechanism, and after the veneer is aligned, the hot melt glue line is used to splicing the standard size of the veneer II at one time;
2)单板Ⅱ检测,经过成品视角检测机构,把不合格的单板Ⅱ经过单板Ⅱ次品分离机构分离出去;2) Veneer II inspection, through the finished product viewing angle detection mechanism, the unqualified veneer II is separated by the veneer II defective product separation mechanism;
3)单板Ⅱ成品板90°转向,拼接成的单板Ⅱ,通过90°转向机构Ⅳ;3) The finished veneer II is turned at 90°, and the spliced veneer II passes through the 90° steering mechanism IV;
4)等待组坯,单板Ⅱ成品板通过90°转向机构Ⅳ进入胶板组坯机构,等待单板组坯;4) Waiting for the assembling, the finished board of veneer II enters the rubber board assembling mechanism through the 90° steering mechanism Ⅳ, waiting for the veneer to assemble;
5)单板Ⅰ横向拼接,把不规则的单板通过单板Ⅰ竖向拼接横拼机构,对单板进行齐边后,利用热熔胶线一次拼接成单板Ⅰ标准尺寸;5) Horizontal splicing of the veneer I, the irregular veneer is spliced vertically and horizontally by the veneer I vertical splicing mechanism, and after the veneer is aligned, the hot melt glue line is used to splicing the standard size of the veneer I at one time;
6)单板Ⅰ检测,经过成品视角检测机构,把不合格的单板经过单板Ⅰ次品分离机构分离出去;6) Veneer I detection, through the finished product viewing angle detection mechanism, the unqualified veneer is separated by the veneer I defective product separation mechanism;
7)单板Ⅰ成品板90°转向,合格的单板Ⅰ通过90°转向机构Ⅲ;7) The finished veneer I is turned at 90°, and the qualified veneer I passes through the 90° steering mechanism III;
8)单板Ⅱ竖向拼接,成品板经90°转向,合格的单板Ⅰ进入单板Ⅱ竖拼机构,拼接成单板Ⅱ标准尺寸;8) The veneer II is spliced vertically, the finished board is turned 90°, the qualified veneer I enters the veneer II vertical splicing mechanism, and is spliced into the standard size of the veneer II;
9)单板涂胶,竖向拼接的单板Ⅱ通过90度转向组坯机构进入单板自动涂胶机构,进行双面涂胶;9) The veneer is glued, and the vertically spliced veneer II enters the veneer automatic gluing mechanism through the 90-degree turning blank grouping mechanism for double-sided gluing;
10)单板组坯,涂胶后竖向拼接的单板Ⅱ落入横向拼接的单板Ⅱ(干板),涂胶后竖向拼接的单板Ⅱ上面在落入横向拼接的单板Ⅱ(干板),由胶板组坯机构完成多层板组坯;10) The veneer is assembled, the vertically spliced veneer II after gluing falls into the horizontally spliced veneer II (dry board), and the vertically spliced veneer II after gluing falls into the horizontally spliced veneer II (Dry board), the multi-layer board assembly is completed by the rubber plate assembly mechanism;
11)自动码垛,组坯后的多层板,通过码垛机构码成一定高度;11) Automatic palletizing, the multi-layer boards after forming the blanks are stacked into a certain height by the palletizing mechanism;
12)自动运出,码垛完成后自动运输机构自动运出;12) Automatically transported out, after the stacking is completed, the automatic transport mechanism automatically transports it out;
13)全自动冷压机构,对自动运输的多层板进行冷压压合;竖向单板补充机构和横向单板补充机构在横、竖拼板主机停机时对多层板组坯时进行单板Ⅱ补充。13) Fully automatic cold-pressing mechanism, cold-pressing and pressing the automatically transported multilayer boards; the vertical veneer supplementary mechanism and the horizontal veneer supplementary mechanism are used to assemble the multi-layer boards when the horizontal and vertical assembling mainframes are stopped. Veneer II supplement.
本发明与现有技术相比较有益效果表现在:Compared with the prior art, the present invention has the following beneficial effects:
1)实现了从单板整理,到组坯冷压实现流水线生产,大量的简化了多层板传统生产工艺流程,减少了中间环节,减少了人工铺装的工作,降低了工人的劳动强度,减少了生产所需的用工量;1) It realizes assembly line production from veneer finishing to cold pressing of blanks, which greatly simplifies the traditional production process of multi-layer boards, reduces intermediate links, reduces manual paving work, and reduces the labor intensity of workers, Reduce the amount of labor required for production;
2)实现流水化作业生产,提高了生产单板的产品质量,解决了单板生产存在的空洞、巴结、色差等问题;2) Realize streamlined production, improve the product quality of veneer production, and solve the problems of voids, flattery, and color difference in veneer production;
3)可以满足组坯速度的需要,避免了补充机构的补充量,更大减少了中间的运输环节,提高了工作效率;3) It can meet the needs of the speed of forming blanks, avoid the supplementary amount of the supplementary mechanism, reduce the intermediate transportation links, and improve the work efficiency;
4)生产线通过两种单板涂胶方式的布局,可以满足不同生产的需求,在生产加工时能够得到更多优化调整的方式。4) The production line can meet the needs of different production through the layout of two veneer gluing methods, and can get more optimization and adjustment methods during production and processing.
附图说明Description of drawings
附图1是本发明一种全自动多层板双机生产线机构布局示意图;Accompanying drawing 1 is the mechanism layout schematic diagram of a kind of automatic multi-layer board double-machine production line of the present invention;
附图2是本发明一种全自动多层板双机生产线机构另一种布局示意图;Accompanying
图中:1、单板Ⅰ竖向拼接横拼机构;2、成品视角检测机构;3、单板Ⅰ次品分离机构;4、90°转向机构Ⅲ;5、单板Ⅱ竖拼机构;6、90度转向组坯机构;7、竖向单板补充机构;8、单板Ⅱ横拼机构;9、90°转向机构Ⅳ;10、横向单板补充机构;11、单板Ⅱ次品分离机构;12、单板自动涂胶机构;13、胶板组坯机构;14、码垛机构;15、自动运输机构;16、全自动冷压机构。In the picture: 1. Vertical splicing and horizontal splicing mechanism of veneer I; 2. Finished product viewing angle detection mechanism; 3. Veneer I defective product separation mechanism; 4. 90° steering mechanism III; 5. Vertical splicing mechanism of veneer II; 6 7. Vertical veneer supplementary mechanism; 8. Veneer II horizontal assembly mechanism; 9. 90° steering mechanism IV; 10. Horizontal veneer supplementary mechanism; 11. Veneer II defective product separation Mechanism; 12. Veneer automatic gluing mechanism; 13. Rubber plate blank grouping mechanism; 14. Palletizing mechanism; 15. Automatic transport mechanism; 16. Fully automatic cold pressing mechanism.
具体实施方式Detailed ways
为方便本技术领域人员的理解,下面结合附图1-2,对本发明的技术方案进一步具体说明。In order to facilitate the understanding of those skilled in the art, the technical solutions of the present invention are further described in detail below with reference to the accompanying drawings 1-2.
实施方式1,如附图1进行具体说明:Embodiment 1 is described in detail as shown in Figure 1:
一种全自动多层板双机生产线,包括单板Ⅰ竖向拼接横拼机构1、成品视角检测机构2、单板Ⅰ次品分离机构3、90°转向机构Ⅲ4、单板Ⅱ竖拼机构5、90度转向组坯机构6、单板Ⅱ横拼机构8、90°转向机构Ⅳ9、单板Ⅱ次品分离机构11、单板自动涂胶机构12、胶板组坯机构13、码垛机构14、自动运输机构15、全自动冷压机构16;A fully automatic double-machine production line for multi-layer boards, including a vertical splicing and horizontal splicing mechanism for veneer I, a finished product viewing
所述单板Ⅰ竖向拼接横拼机构1一侧设有成品视角检测机构2,成品视角检测机构为现有技术中的机构,具体为采用面阵CCD摄像机为图像采集设备,并且用频闪氮灯为照明设备,对产品的表面进行检测;成品视角检测机构2一侧设有90°转向机构Ⅲ4,90°转向机构Ⅲ4一侧设有单板Ⅰ次品分离机构3,所述90°转向机构Ⅲ4另一侧设有单板Ⅱ竖拼机构5,单板Ⅱ竖拼机构5一侧设有90度转向组坯机构6,90度转向组坯机构6一侧设有胶板组坯机构13,胶板组坯机构13一侧设有码垛机构14,码垛机构14一侧设有自动运输机构15,自动运输机构15一侧设有全自动冷压机构16,所述胶板组坯机构13一侧设有单板自动涂胶机构12,单板自动涂胶机构12一侧设有90°转向机构Ⅳ9,90°转向机构Ⅳ9一侧设有单板Ⅱ次品分离机构11,所述90°转向机构Ⅳ9另一侧设有单板Ⅱ横拼机构8,90°转向机构Ⅳ9和单板Ⅱ横拼机构8之间设有成品视角检测机构2。One side of the vertical splicing and horizontal splicing mechanism 1 of the veneer I is provided with a finished product viewing
所述90度转向组坯机构6一侧设有竖向单板补充机构7,竖向单板补充机构7可以为组坯机构补给单板Ⅱ竖向单板。A vertical veneer replenishing mechanism 7 is provided on one side of the 90-degree turning blank assembly mechanism 6, and the vertical veneer replenishment mechanism 7 can replenish the veneer II vertical veneer for the blank assembly mechanism.
所述90°转向机构Ⅳ9一侧设有横向单板补充机构10,横向单板补充机构10可以为组坯机构补给单板Ⅱ横向单板。A lateral
一种全自动多层板双机生产线,工艺如下:A fully automatic multi-layer board double-machine production line, the process is as follows:
1)单板Ⅰ横向拼接,把不规则的单板通过单板Ⅰ竖向拼接横拼机构,对单板进行齐边后,利用热熔胶线一次拼接成单板Ⅰ标准尺寸;1) Horizontal splicing of veneer I, the irregular veneer is spliced horizontally through the vertical splicing mechanism of veneer I, and after aligning the edges of the veneer, it is spliced into the standard size of veneer I at one time using a hot melt glue line;
2)单板Ⅰ检测,经过成品视角检测机构,把不合格的单板经过单板Ⅰ次品分离机构分离出去;2) Veneer I detection, through the finished product viewing angle detection mechanism, the unqualified veneer is separated by the veneer I defective product separation mechanism;
3)单板Ⅰ成品板90°转向,合格的单板Ⅰ通过90°转向机构Ⅲ;3) The finished veneer I is turned at 90°, and the qualified veneer I passes through the 90° steering mechanism III;
4)单板Ⅱ竖向拼接,成品板经90°转向,合格的单板Ⅰ进入单板Ⅱ竖拼机构,拼接成单板Ⅱ标准尺寸;4) The veneer II is spliced vertically, the finished board is turned 90°, the qualified veneer I enters the veneer II vertical splicing mechanism, and is spliced into the standard size of the veneer II;
5)等待组坯,竖向拼接单板Ⅱ通过90度转向组坯机构进入胶板组坯机构,等待单板组坯;5) Waiting for the assembling, the vertical splicing veneer II enters the rubber assembling mechanism through the 90-degree turning assembling mechanism, and waits for the veneer assembling;
6)单板Ⅱ横向拼接,把不规则的单板通过单板Ⅱ横拼机构,对单板进行齐边后,利用热熔胶线一次拼接成单板Ⅱ标准尺寸;6) Horizontal splicing of veneer II, the irregular veneer is passed through the horizontal splicing mechanism of veneer II, and the edges of the veneer are aligned, and then spliced into the standard size of veneer II with a hot melt glue line at one time;
7)单板Ⅱ检测,经过成品视角检测机构,把不合格的单板Ⅱ经过单板Ⅱ次品分离机构分离出去;7) Veneer II inspection, through the finished product viewing angle detection mechanism, the unqualified veneer II is separated by the veneer II defective product separation mechanism;
8)单板Ⅱ成品板90°转向,拼接成的单板Ⅱ,通过90°转向机构Ⅳ;8) The finished veneer II is turned at 90°, and the spliced veneer II passes through the 90° steering mechanism IV;
9)单板涂胶,横向拼接的单板Ⅱ通过90°转向机构Ⅳ进入单板自动涂胶机构,进行双面涂胶;9) Veneer gluing, the horizontally spliced veneer II enters the veneer automatic gluing mechanism through the 90° steering mechanism IV for double-sided gluing;
10)单板组坯,涂胶后横向拼接的单板Ⅱ落入竖向拼接的单板Ⅱ(干板),涂胶后横向拼接的单板Ⅱ上面在落入竖向拼接的单板Ⅱ(干板),由胶板组坯机构完成多层板组坯;10) The veneer is assembled, the veneer II spliced horizontally after gluing falls into the veneer II (dry board) that is spliced vertically, and the veneer II that is spliced horizontally after gluing falls into the veneer II that is spliced vertically (Dry board), the multi-layer board assembly is completed by the rubber plate assembly mechanism;
11)自动码垛,组坯后的多层板,通过码垛机构码成一定高度;11) Automatic palletizing, the multi-layer boards after forming the blanks are stacked into a certain height by the palletizing mechanism;
12)自动运出,码垛完成后自动运输机构自动运出;12) Automatically transported out, after the stacking is completed, the automatic transport mechanism automatically transports it out;
13)全自动冷压机构,对自动运输的多层板进行冷压压合;竖向单板补充机构和横向单板补充机构在横、竖拼板主机停机时对多层板组坯时进行单板Ⅱ补充。13) Fully automatic cold-pressing mechanism, cold-pressing and pressing the automatically transported multilayer boards; the vertical veneer supplementary mechanism and the horizontal veneer supplementary mechanism are used to assemble the multi-layer boards when the horizontal and vertical assembling mainframes are stopped. Veneer II supplement.
具体实施过程中,单板Ⅰ和单板Ⅱ对应的尺寸,包括但不限于下述表格中尺寸:In the specific implementation process, the corresponding dimensions of the veneer I and the veneer II, including but not limited to the dimensions in the following table:
根据国标GB/T5849-2016细木工板的尺寸标准,毫米换算成英尺,换算对应下述表格:According to the national standard GB/T5849-2016 size standard of blockboard, the millimeter is converted into feet, and the conversion corresponds to the following table:
实施方式2,如附图2进行具体说明:
与实施例1所不同的是:一种全自动多层板双机生产线,包括单板Ⅰ竖向拼接横拼机构1、成品视角检测机构2、单板Ⅰ次品分离机构3、90°转向机构Ⅲ4、单板Ⅱ竖拼机构5、90度转向组坯机构6、单板Ⅱ横拼机构8、90°转向机构Ⅳ9、单板Ⅱ次品分离机构11、单板自动涂胶机构12、胶板组坯机构13、码垛机构14、自动运输机构15、全自动冷压机构16;The difference from Example 1 is: a fully automatic double-machine production line for multi-layer boards, including veneer I vertical splicing and horizontal splicing mechanism 1, finished product viewing
所述单板Ⅰ竖向拼接横拼机构1一侧设有成品视角检测机构2,成品视角检测机构为现有技术中的机构,具体为采用面阵CCD摄像机为图像采集设备,并且用频闪氮灯为照明设备,对产品的表面进行检测;成品视角检测机构2一侧设有90°转向机构Ⅲ4,90°转向机构Ⅲ4一侧设有单板Ⅰ次品分离机构3,所述90°转向机构Ⅲ4另一侧设有单板Ⅱ竖拼机构5,单板Ⅱ竖拼机构5一侧设有90度转向组坯机构6,90度转向组坯机构6一侧设有单板自动涂胶机构12,单板自动涂胶机构12一侧设有胶板组坯机构13,胶板组坯机构13一侧设有码垛机构14,码垛机构14一侧设有自动运输机构15,自动运输机构15一侧设有全自动冷压机构16,所述胶板组坯机构13一侧设有90°转向机构Ⅳ9,90°转向机构Ⅳ9一侧设有单板Ⅱ次品分离机构11,所述90°转向机构Ⅳ9另一侧设有单板Ⅱ横拼机构8,,90°转向机构Ⅳ9和单板Ⅱ横拼机构8之间设有成品视角检测机构2。One side of the vertical splicing and horizontal splicing mechanism 1 of the veneer I is provided with a finished product viewing
所述90度转向组坯机构6一侧设有竖向单板补充机构7,竖向单板补充机构7可以为组坯机构补给单板Ⅱ竖向单板。A vertical veneer replenishing mechanism 7 is provided on one side of the 90-degree turning blank assembly mechanism 6, and the vertical veneer replenishment mechanism 7 can replenish the veneer II vertical veneer for the blank assembly mechanism.
所述90°转向机构Ⅳ9一侧设有横向单板补充机构10,横向单板补充机构10可以为组坯机构补给单板Ⅱ横向单板。A lateral
一种全自动多层板双机生产线,工艺如下:A fully automatic multi-layer board double-machine production line, the process is as follows:
1)单板Ⅱ横向拼接,把不规则的单板通过单板Ⅱ横拼机构,对单板进行齐边后,利用热熔胶线一次拼接成单板Ⅱ标准尺寸;1) Horizontal splicing of the veneer II, the irregular veneer is passed through the veneer II horizontal splicing mechanism, and after the veneer is aligned, the hot melt glue line is used to splicing the standard size of the veneer II at one time;
2)单板Ⅱ检测,经过成品视角检测机构,把不合格的单板Ⅱ经过单板Ⅱ次品分离机构分离出去;2) Veneer II inspection, through the finished product viewing angle detection mechanism, the unqualified veneer II is separated by the veneer II defective product separation mechanism;
3)单板Ⅱ成品板90°转向,拼接成的单板Ⅱ,通过90°转向机构Ⅳ;3) The finished veneer II is turned at 90°, and the spliced veneer II passes through the 90° steering mechanism IV;
4)等待组坯,单板Ⅱ成品板通过90°转向机构Ⅳ进入胶板组坯机构,等待单板组坯;4) Waiting for the assembling, the finished board of veneer II enters the rubber board assembling mechanism through the 90° steering mechanism Ⅳ, waiting for the veneer to assemble;
5)单板Ⅰ横向拼接,把不规则的单板通过单板Ⅰ竖向拼接横拼机构,对单板进行齐边后,利用热熔胶线一次拼接成单板Ⅰ标准尺寸;5) Horizontal splicing of the veneer I, the irregular veneer is spliced vertically and horizontally by the veneer I vertical splicing mechanism, and after the veneer is aligned, the hot melt glue line is used to splicing the standard size of the veneer I at one time;
6)单板Ⅰ检测,经过成品视角检测机构,把不合格的单板经过单板Ⅰ次品分离机构分离出去;6) Veneer I detection, through the finished product viewing angle detection mechanism, the unqualified veneer is separated by the veneer I defective product separation mechanism;
7)单板Ⅰ成品板90°转向,合格的单板Ⅰ通过90°转向机构Ⅲ;7) The finished veneer I is turned at 90°, and the qualified veneer I passes through the 90° steering mechanism III;
8)单板Ⅱ竖向拼接,成品板经90°转向,合格的单板Ⅰ进入单板Ⅱ竖拼机构,拼接成单板Ⅱ标准尺寸;8) The veneer II is spliced vertically, the finished board is turned 90°, the qualified veneer I enters the veneer II vertical splicing mechanism, and is spliced into the standard size of the veneer II;
9)单板涂胶,竖向拼接的单板Ⅱ通过90度转向组坯机构进入单板自动涂胶机构,进行双面涂胶;9) The veneer is glued, and the vertically spliced veneer II enters the veneer automatic gluing mechanism through the 90-degree turning blank grouping mechanism for double-sided gluing;
10)单板组坯,涂胶后竖向拼接的单板Ⅱ落入横向拼接的单板Ⅱ(干板),涂胶后竖向拼接的单板Ⅱ上面在落入横向拼接的单板Ⅱ(干板),由胶板组坯机构完成多层板组坯;10) The veneer is assembled, the vertically spliced veneer II after gluing falls into the horizontally spliced veneer II (dry board), and the vertically spliced veneer II after gluing falls into the horizontally spliced veneer II (Dry board), the multi-layer board assembly is completed by the rubber plate assembly mechanism;
11)自动码垛,组坯后的多层板,通过码垛机构码成一定高度;11) Automatic palletizing, the multi-layer boards after forming the blanks are stacked into a certain height by the palletizing mechanism;
12)自动运出,码垛完成后自动运输机构自动运出;12) Automatically transported out, after the stacking is completed, the automatic transport mechanism automatically transports it out;
13)全自动冷压机构,对自动运输的多层板进行冷压压合;竖向单板补充机构和横向单板补充机构在横、竖拼板主机停机时对多层板组坯时进行单板Ⅱ补充。13) Fully automatic cold-pressing mechanism, cold-pressing and pressing the automatically transported multilayer boards; the vertical veneer supplementary mechanism and the horizontal veneer supplementary mechanism are used to assemble the multi-layer boards when the horizontal and vertical assembling mainframes are stopped. Veneer II supplement.
具体实施过程中,单板Ⅰ和单板Ⅱ对应的尺寸,包括但不限于下述表格中尺寸:In the specific implementation process, the corresponding dimensions of the veneer I and the veneer II, including but not limited to the dimensions in the following table:
根据国标GB/T5849-2016细木工板的尺寸标准,毫米换算成英尺,换算对应下述表格:According to the national standard GB/T5849-2016 size standard of blockboard, the millimeter is converted into feet, and the conversion corresponds to the following table:
以上内容仅仅是对本发明的机构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的机构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the mechanism of the present invention. Those skilled in the art can make various modifications or supplements to the described specific embodiments or use similar methods to replace them, as long as they do not deviate from the mechanism of the invention. Or beyond the scope defined by the claims, all belong to the protection scope of the present invention.
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| CN108147092A (en) * | 2017-12-24 | 2018-06-12 | 三只松鼠股份有限公司 | Recovery method is rejected in a kind of packaging bag overlapping detection |
| CN108032386A (en) * | 2018-01-22 | 2018-05-15 | 山东昶兴智能科技有限公司 | A kind of full-automatic rotary multi-plywood forming line |
| CN109352758A (en) * | 2018-08-24 | 2019-02-19 | 杨强 | With the automatic perpendicular plate joggling apparatus for spelling function |
| CN109436747A (en) * | 2018-12-25 | 2019-03-08 | 苏州凡目视觉科技有限公司 | Workpiece vision inspection apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112518912A (en) * | 2020-11-10 | 2021-03-19 | 漳州市坤顺新型建材有限公司 | Plywood production process and automatic blank assembling equipment |
| CN112518912B (en) * | 2020-11-10 | 2022-04-15 | 漳州市坤顺新型建材有限公司 | Plywood production process and automatic blank assembling equipment |
| CN118205052A (en) * | 2023-11-15 | 2024-06-18 | 广西森工集团股份有限公司 | Production process for preparing plywood by one-step automatic molding |
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