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CN111307876A - Gas sensor for detecting nitrogen dioxide and preparation method thereof - Google Patents

Gas sensor for detecting nitrogen dioxide and preparation method thereof Download PDF

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Publication number
CN111307876A
CN111307876A CN201811514190.3A CN201811514190A CN111307876A CN 111307876 A CN111307876 A CN 111307876A CN 201811514190 A CN201811514190 A CN 201811514190A CN 111307876 A CN111307876 A CN 111307876A
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layer
gas
graphene
gas sensor
silicon
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CN111307876B (en
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赵鸿滨
屠海令
魏峰
张国成
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GRIMN Engineering Technology Research Institute Co Ltd
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GRIMN Engineering Technology Research Institute Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
    • G01N27/125Composition of the body, e.g. the composition of its sensitive layer
    • G01N27/127Composition of the body, e.g. the composition of its sensitive layer comprising nanoparticles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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Abstract

The invention discloses a gas sensor for detecting nitrogen dioxide and a preparation method thereof. The sensor has a multilayer film structure and comprises a silicon-based substrate, an insulating layer, an electrode layer and a gas sensitive layer, wherein the gas sensitive layer comprises graphene and a single-layer MoS compounded on the surface of the graphene2A film. The preparation method comprises the following steps: (1) cleaning the silicon wafer substrate; (2) thermally oxidizing the silicon wafer to generate a silicon oxide insulating layer; (3) forming an electrode pattern layer on the silicon oxide insulating layer by using a photoetching process; (4) forming a graphene layer on the electrode layer; (5) forming a single layer of MoS on a graphene layer2A material. Gas sensor pair NO of the invention2The gas has the advantages of low detection limit, high sensitivity, low response time and the like. The gas sensor has the characteristics of simple structure, compatibility with the existing silicon-based electronic device preparation technology, low-temperature and low-cost preparation and the like.

Description

Gas sensor for detecting nitrogen dioxide and preparation method thereof
Technical Field
The invention relates to a gas sensor for detecting nitrogen dioxide and a preparation method thereof, belonging to the technical field of sensors.
Background
Environmental issues are becoming more prominent as our economic construction has achieved significant success. IINitrogen oxide is an air pollutant and can detect NO in real time2The gas has important significance for environmental protection. With the development requirements of the fields of scientific and technological progress, environmental protection and the like, a high-sensitivity novel gas sensor receives extensive attention. Compared with the traditional gas sensor, the novel sensor has the characteristics of high sensitivity, small size, portability, real-time analysis, convenience for batch manufacturing and the like. To improve the performance of gas sensors, researchers have done a lot of meaningful work, mainly focusing on several aspects: lowering the detection limit of the sensor; the sensitivity of the sensor is improved; reducing the response time of the sensor.
In order to improve the performance of the gas sensor, researchers add gas-sensitive materials into the gas sensor, and the performance of the sensor can be obviously enhanced by utilizing the characteristic that the gas-sensitive materials and certain specific gases are physically or chemically adsorbed. In the past decades, researchers have found that some semiconductor materials can cause a change in resistance when contacted with a gas at high temperatures, and have produced a number of highly efficient gas sensors based on the use of sensitive materials based on semiconducting metal oxides, such as SnO2、ZnO、Fe2O3And the like. Graphene has incomparable advantages in gas sensing applications compared with other materials, and is receiving wide attention. The work of graphene-based gas sensors has made preliminary results, and in the current research, due to the diversity of the methods for obtaining graphene materials and the differences in the process of manufacturing graphene sensing samples, each graphene is enabled to do NO2Have different response and recovery characteristics. Therefore, improvement of graphene-based gas sensors is an important direction in which they can be commercially applied.
Disclosure of Invention
The inventors have found, based on an understanding of the mechanism of the sensitive thin film for gas detection, that the choice of the material of the sensitive layer may be crucial, which directly determines the detection sensitivity of the gas sensing device. It is an object of the present invention to provide a gas sensor for detecting nitrogen dioxide, which sensor selects NO2The material with specific reaction and sensitivity is used as a sensitive material, and the NO response of the sensor can be obviously improved2Medicine for treating gasSensitivity and selectivity.
Another object of the present invention is to provide a method for manufacturing the sensor, which is simple and has low manufacturing cost.
In order to achieve the purpose, the invention adopts the following technical scheme:
a gas sensor for detecting nitrogen dioxide is provided with a multilayer film structure and comprises a silicon-based substrate, an insulating layer, an electrode layer and a gas sensitive layer, wherein the gas sensitive layer is provided with graphene and a single-layer MoS compounded on the surface of the graphene2A film.
The invention is through the reaction of NO2MoS with gas-sensitive graphene surface forming monolayer2Materials to enhance sensor pair NO2Sensitivity and selectivity of the gas. Molybdenum disulfide (MoS)2) The molybdenum disulfide is a typical sulfur compound, the single-layer molybdenum disulfide is a graphene-like material, and the special structure and the excellent performance enable the molybdenum disulfide to be widely applied to the fields of tribology, electrochemistry, optics and the like. The surface of the molybdenum disulfide is of a porous structure and has a large specific surface area, so that the molybdenum disulfide has remarkable adsorption capacity and can be used for gas-sensitive materials to remarkably improve the performance of the existing sensor.
A preparation method of the gas sensor for detecting nitrogen dioxide comprises the following steps:
(1) cleaning the silicon wafer substrate;
(2) thermally oxidizing the silicon wafer to generate a silicon oxide insulating layer;
(3) forming an electrode pattern layer on the silicon oxide insulating layer by using a photoetching process;
(4) forming a graphene layer on the electrode layer;
(5) forming a single layer of MoS on a graphene layer2A material.
The invention has the advantages that:
gas sensor pair NO of the invention2The gas has the advantages of low detection limit, high sensitivity, low response time and the like.
The gas sensor has the characteristics of simple structure, compatibility with the existing silicon-based electronic device preparation technology, low-temperature and low-cost preparation and the like.
Drawings
FIG. 1 is a schematic view of a process for manufacturing a gas sensor according to the present invention.
Fig. 2 is a schematic diagram of the operation of the gas sensor of the present invention.
Fig. 3 is a gas sensitive response curve of the gas sensor fabricated in example 1.
Fig. 4 is a response time curve of the gas sensor fabricated in example 1.
Detailed Description
The present invention is further described in detail below with reference to the drawings and examples, but the scope of the present invention is not limited thereto.
As shown in FIG. 1, the gas sensor of the present invention is an electronic device based on a multilayer film structure, and comprises a silicon substrate 101, a silicon oxide medium layer 102 disposed on the silicon substrate 101, an interdigital electrode layer 103 disposed on the silicon oxide medium layer 102, and a graphene layer 104 disposed on the interdigital electrode layer 103, wherein a single-layer MoS is disposed on the graphene layer 1042 Material 105.
Example 1
Specifically, the manufacturing method of the gas sensor comprises the following steps:
step 1: and (5) cleaning the substrate.
A monocrystalline silicon wafer is selected as a substrate material. The cleaning was performed using a standard RCA process: SPM (H)2SO4/H2O2) Removing organic matters, destroying carbon-hydrogen bonds in the organic matters by using strong oxidizing property of sulfuric acid, and soaking the substrate at a ratio of 4:1 at about 130 ℃. APM (NH)4OH/H2O2/H2O) removing the organic compound and the metal elements of IB and IIB groups at the temperature of 70-80 ℃. HPM (HCl/H)2O2/H2O) removing heavy alkali ions and cations at 75-80 ℃.
Step 2: and forming a silicon oxide dielectric layer by thermal oxidation.
And generating a 500-nanometer silicon oxide dielectric layer through a thermal oxidation process.
And step 3: and forming a metal electrode layer.
Forming an interdigital electrode pattern by a standard integrated circuit lithography process: firstly, spin-coating photoresist on the surface of silicon oxide, exposing to form an electrode pattern, depositing Au electrode material by using a physical vapor deposition technology, and removing the photoresist to form an Au interdigital electrode, wherein the thickness of the interdigital electrode is 20 nanometers.
And 4, step 4: and transferring the graphene onto the interdigital electrode layer, wherein the number of the graphene layers is 1-10.
And 5: transfer of monolayer MoS2The material is applied to the graphene layer to form the gas sensing device.
Fig. 2 is a diagram of a testing method of the gas sensor according to embodiment 1 of the present invention, as shown in the figure, we load a voltage on electrodes at two ends of a prototype device of the sensor, test a current change, and obtain monitored gas information.
Fig. 3 is a gas sensitive response curve of the gas sensor fabricated in example 1. When NO is in the gas chamber2When the gas concentration is increased from 0.5ppb to 20ppb, the resistance of the sample changes faster with NO2The gas concentration continues to increase and the change in resistance gradually decreases after the gas concentration exceeds 20 ppb. From the figure, it can be derived that the gas sensor of the present invention is paired with NO2The gas has higher responsivity and sensitivity.
Fig. 4 is a response time curve of the gas sensor fabricated in example 1. In the figure, it can be seen that the device is paired with NO2The response process of the gas is relatively fast, reaching substantially the maximum value of the response in around 250 milliseconds.

Claims (2)

1. The gas sensor for detecting nitrogen dioxide is characterized by having a multilayer film structure and comprising a silicon-based substrate, an insulating layer, an electrode layer and a gas sensitive layer, wherein the gas sensitive layer comprises graphene and a single-layer MoS compounded on the surface of the graphene2A film.
2. A method of manufacturing a gas sensor for detecting nitrogen dioxide as claimed in claim 1, comprising the steps of:
(1) cleaning the silicon wafer substrate;
(2) thermally oxidizing the silicon wafer to generate a silicon oxide insulating layer;
(3) forming an electrode pattern layer on the silicon oxide insulating layer by using a photoetching process;
(4) forming a graphene layer on the electrode layer;
(5) forming a single layer of MoS on a graphene layer2A material.
CN201811514190.3A 2018-12-11 2018-12-11 Gas sensor for detecting nitrogen dioxide and preparation method thereof Active CN111307876B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112505098A (en) * 2020-10-29 2021-03-16 北京机械设备研究所 MEMS gas sensitive structure and preparation process method thereof
CN112946037A (en) * 2021-04-01 2021-06-11 岭南师范学院 Gas sensor and manufacturing method thereof
CN114047232A (en) * 2021-11-25 2022-02-15 长春工业大学 Preparation method of resistance type gas sensor based on sheet-shaped composite film
CN114166897A (en) * 2021-11-17 2022-03-11 中北大学南通智能光机电研究院 Gas sensor based on graphene microstructure
CN114544715A (en) * 2022-02-24 2022-05-27 江苏科技大学 Gas sensor made of graphene-tungsten disulfide composite material and preparation method
CN114646419A (en) * 2022-03-23 2022-06-21 中山大学 Gas pressure sensor, preparation method thereof and gas pressure detection method
CN116337966A (en) * 2021-12-15 2023-06-27 中国科学院大连化学物理研究所 Gas sensor for detecting gas molecules at high speed and gas detection device and method
CN117890441A (en) * 2024-03-18 2024-04-16 北京中科海芯科技有限公司 A gas sensor and a method for manufacturing the same

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US20140273259A1 (en) * 2013-03-15 2014-09-18 The Government Of The United States Of America, As Represented By The Secretary Of The Navy Low-Dimensional Material Chemical Vapor Sensors
CN104792830A (en) * 2015-05-15 2015-07-22 哈尔滨工业大学 Graphene/molybdenum disulfide compounding-based gas sensitive material and preparation method thereof

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US20140273259A1 (en) * 2013-03-15 2014-09-18 The Government Of The United States Of America, As Represented By The Secretary Of The Navy Low-Dimensional Material Chemical Vapor Sensors
CN104792830A (en) * 2015-05-15 2015-07-22 哈尔滨工业大学 Graphene/molybdenum disulfide compounding-based gas sensitive material and preparation method thereof

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112505098A (en) * 2020-10-29 2021-03-16 北京机械设备研究所 MEMS gas sensitive structure and preparation process method thereof
CN112946037A (en) * 2021-04-01 2021-06-11 岭南师范学院 Gas sensor and manufacturing method thereof
CN114166897A (en) * 2021-11-17 2022-03-11 中北大学南通智能光机电研究院 Gas sensor based on graphene microstructure
CN114047232A (en) * 2021-11-25 2022-02-15 长春工业大学 Preparation method of resistance type gas sensor based on sheet-shaped composite film
CN116337966A (en) * 2021-12-15 2023-06-27 中国科学院大连化学物理研究所 Gas sensor for detecting gas molecules at high speed and gas detection device and method
CN114544715A (en) * 2022-02-24 2022-05-27 江苏科技大学 Gas sensor made of graphene-tungsten disulfide composite material and preparation method
CN114646419A (en) * 2022-03-23 2022-06-21 中山大学 Gas pressure sensor, preparation method thereof and gas pressure detection method
CN117890441A (en) * 2024-03-18 2024-04-16 北京中科海芯科技有限公司 A gas sensor and a method for manufacturing the same

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