CN111306948A - Yellow phosphorus electric furnace gas temperature control device, system and method - Google Patents
Yellow phosphorus electric furnace gas temperature control device, system and method Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0003—Monitoring the temperature or a characteristic of the charge and using it as a controlling value
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Abstract
本发明涉及一种黄磷电炉炉气控温装置、黄磷电炉炉气控温系统及黄磷电炉炉气控温方法。黄磷电炉炉气控温装置包括:夹套管,该夹套管包含内管和套装于内管外的保温层,该夹套管用于将从黄磷电炉输出的炉气输通入到黄磷电炉炉气干法除尘系统中的干法除尘器中;保温介质循环管路,该保温介质循环管路与保温层连通,保温介质循环管路上设置有用于使保温介质在保温层、保温介质循环管路之间循环流动的保温介质驱动装置和用于对保温介质进行控温的伴热加热器;保温介质循环管路上设置有阀门。通过设置上述的黄磷电炉炉气控温装置,防止在导气过程中炉气中的黄磷蒸汽等相变析出。
The invention relates to a gas temperature control device for a yellow phosphorus electric furnace, a gas temperature control system for a yellow phosphorus electric furnace and a gas temperature control method for the yellow phosphorus electric furnace. The gas temperature control device of the yellow phosphorus electric furnace includes: a jacket tube, the jacket tube includes an inner tube and an insulating layer sheathed outside the inner tube, and the jacket tube is used for transmitting the furnace gas output from the yellow phosphorus electric furnace to the yellow phosphorus electric furnace. In the dry dust collector in the furnace gas dry dust removal system of the phosphorus electric furnace; the heat preservation medium circulation line, the heat preservation medium circulation line is connected with the heat preservation layer, and the heat preservation medium circulation line is provided with the heat preservation medium for making the heat preservation medium in the heat preservation layer and the heat preservation medium. The heat preservation medium driving device circulating between the circulation pipes and the heat tracing heater used to control the temperature of the heat preservation medium; the heat preservation medium circulation line is provided with a valve. By arranging the above-mentioned yellow phosphorus electric furnace gas temperature control device, the yellow phosphorus vapor in the furnace gas is prevented from being phase-transformed and precipitated during the gas conduction process.
Description
技术领域technical field
本发明涉及一种黄磷电炉炉气控温装置、黄磷电炉炉气控温系统及黄磷电炉炉气控温方法。The invention relates to a gas temperature control device for a yellow phosphorus electric furnace, a gas temperature control system for a yellow phosphorus electric furnace and a gas temperature control method for the yellow phosphorus electric furnace.
背景技术Background technique
目前电热法黄磷生产工艺是将含尘、磷蒸汽、煤气的黄磷炉气采用洗涤塔进行湿法除尘及黄磷冷凝,冷凝获得的粗磷需经精制才能获得产品合格的黄磷。针对现有的电热法黄磷生产工艺,电热法黄磷电除尘生产工艺是黄磷电炉出来的含尘、磷蒸汽、煤气的黄磷炉气利用静电除尘对炉气中的粉尘进行大部分的去除,对炉气粉尘进行了减量的炉气采用洗涤塔进行湿法除尘及黄磷冷凝,冷凝获得的粗磷需经精制才能获得产品合格的黄磷。但是目前除尘过程中黄磷炉气可能因为热量的损耗会出现相变,导致对除尘设备或后续设备的损坏。At present, the production process of electrothermal yellow phosphorus is to wet the yellow phosphorus furnace gas containing dust, phosphorus steam and coal gas with a scrubber for wet dust removal and yellow phosphorus condensation. The crude phosphorus obtained by condensation needs to be refined to obtain qualified yellow phosphorus. In view of the existing electrothermal yellow phosphorus production process, the electrothermal yellow phosphorus electrostatic precipitator production process is that the yellow phosphorus furnace gas containing dust, phosphorus steam and gas from the yellow phosphorus electric furnace uses electrostatic precipitator to remove most of the dust in the furnace gas. To remove and reduce the furnace gas dust, a scrubber is used for wet dust removal and yellow phosphorus condensation. The crude phosphorus obtained by condensation needs to be refined to obtain qualified yellow phosphorus. However, during the current dedusting process, the yellow phosphorus furnace gas may undergo a phase change due to heat loss, resulting in damage to the dedusting equipment or subsequent equipment.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种在对黄磷电炉炉气进行输送和除尘过程中防止炉气发生相变的黄磷电炉炉气控温装置。The purpose of the present invention is to provide a yellow phosphorus electric furnace gas temperature control device for preventing the phase change of the furnace gas in the process of conveying and dedusting the yellow phosphorus electric furnace gas.
为了实现上述目的,本申请采用的技术方案是黄磷电炉炉气控温装置,配置于黄磷电炉炉气干法除尘系统中,用于对输送炉气进行控温,上述黄磷电炉炉气控温装置包括:In order to achieve the above purpose, the technical solution adopted in the present application is a yellow phosphorus electric furnace gas temperature control device, which is configured in a yellow phosphorus electric furnace gas dry dust removal system, and is used to control the temperature of the conveying furnace gas. The above-mentioned yellow phosphorus electric furnace gas The temperature control device includes:
夹套管,该夹套管包含内管和套装于内管外的保温层,该夹套管用于将从黄磷电炉输出的炉气输通入到黄磷电炉炉气干法除尘系统中的干法除尘器中;A jacketed tube, the jacketed tube includes an inner tube and an insulating layer sheathed outside the inner tube, and the jacketed tube is used for feeding the furnace gas output from the yellow phosphorus electric furnace into the furnace gas of the yellow phosphorus electric furnace gas dry dust removal system. In dry dust collectors;
保温介质循环管路,该保温介质循环管路与上述保温层连通,上述保温介质循环管路上设置有用于使保温介质在保温层、保温介质循环管路之间循环流动的保温介质驱动装置和用于对保温介质进行控温的伴热加热器;上述保温介质循环管路上设置有阀门。The heat preservation medium circulation pipeline, the heat preservation medium circulation line is communicated with the above-mentioned heat preservation layer, and the heat preservation medium driving device and the device for circulating the heat preservation medium between the heat preservation layer and the heat preservation medium circulation line are arranged on the above heat preservation medium circulation line. It is a heat tracing heater used to control the temperature of the heat preservation medium; a valve is provided on the above-mentioned heat preservation medium circulation pipeline.
通过设置上述的黄磷电炉炉气控温装置,从黄磷电炉输出的炉气通过夹套管的内管输送到干法除尘器中进行除尘,其中,在输送的过程中,内管外流通于保温层内的保温介质(对保温介质的温度进行控制)对内管中的炉气进行保温,防止在导气过程中炉气中的黄磷蒸汽等相变析出,同时采用保温介质循环管路控温,以循环热保温介质为载体,采用夹套方式进行,以适应个别条件下出电炉炉气温度超高对控温设施耐温的要求。By setting the above-mentioned yellow phosphorus electric furnace gas temperature control device, the furnace gas output from the yellow phosphorus electric furnace is transported to the dry dust collector through the inner pipe of the jacket tube for dust removal, wherein, during the transportation process, the inner pipe circulates outside The thermal insulation medium in the thermal insulation layer (controlling the temperature of the thermal insulation medium) keeps the furnace gas in the inner tube insulated to prevent the precipitation of yellow phosphorus vapor and other phase changes in the furnace gas during the gas conduction process. The road temperature control is carried out with the circulating thermal insulation medium as the carrier, and the jacket method is used to meet the requirements of the temperature control facilities for the high temperature of the electric furnace gas under individual conditions.
进一步地是,上述夹套管包括用于套住或包住干法除尘器的用于保温介质流通的除尘器夹套,该除尘器夹套与保温层连通,上述除尘器夹套、保温层和保温介质循环管路形成回路。Further, the above-mentioned jacket tube includes a precipitator jacket used for covering or wrapping the dry-process precipitator for the circulation of the thermal insulation medium, the precipitator jacket is communicated with the thermal insulation layer, and the above-mentioned dust collector jacket, thermal insulation layer. It forms a loop with the heat preservation medium circulation pipeline.
这样通过设置上述的除尘器夹套,使炉气在输送、除尘整个过程中均能保持稳定的温度,防止炉气中的黄磷蒸汽等相变析出。这里的除尘器夹套设置进出口至少个一个。In this way, by setting the above-mentioned dust collector jacket, the furnace gas can maintain a stable temperature during the whole process of conveying and dedusting, so as to prevent the precipitation of yellow phosphorus vapor and other phase changes in the furnace gas. The dust collector jacket here is provided with at least one inlet and outlet.
进一步地是,上述夹套管包括至少两段,分别连通于干法除尘器入口端和出口端;每段上述夹套管上均设置有与保温介质循环管路连通的入口和出口,每段上述夹套管单元均与保温介质循环管路形成回路。Further, the above-mentioned jacket tube includes at least two sections, which are respectively connected to the inlet end and the outlet end of the dry dust collector; each section of the above-mentioned jacket tube is provided with an inlet and an outlet that are communicated with the heat preservation medium circulation pipeline, and each section is The above-mentioned jacketed pipe units all form a loop with the heat preservation medium circulation pipeline.
进一步地是,上述夹套管上设置有位于干法除尘器入口端的电加热装置。Further, the above-mentioned jacket tube is provided with an electric heating device located at the inlet end of the dry precipitator.
进一步地是,上述夹套管包括第一段、第二段和第三段,上述第一段连通于电加热装置的入口,上述第二段的两端分别连通于电加热装置的出口和干法除尘器的入口,上述第三段连通于干法除尘器的出口。Further, the above-mentioned jacket tube includes a first section, a second section and a third section, the above-mentioned first section is connected to the inlet of the electric heating device, and the two ends of the above-mentioned second section are respectively connected to the outlet of the electric heating device and the dry section. The inlet of the dust collector, and the above-mentioned third section is connected to the outlet of the dry dust collector.
进一步地是,上述保温介质循环管路包括第一管路,该第一管路进出口两端分别与第一段的保温层连通形成回路;上述夹套管包括用于套住或包住干法除尘器的用于保温介质流通的除尘器夹套;上述第一管路上设置有直接连通除尘器夹套的第一支路,上述除尘器夹套的出口通过输出支路直接与第一管路连通。Further, the above-mentioned thermal insulation medium circulation pipeline includes a first pipeline, and the two ends of the inlet and outlet of the first pipeline are respectively connected with the thermal insulation layer of the first section to form a loop; A precipitator jacket used for the circulation of thermal insulation medium in a dust collector; the first pipeline is provided with a first branch directly connected to the deduster jacket, and the outlet of the deduster jacket is directly connected to the first pipe through the output branch. road connection.
进一步地是,上述第一支路还分别与第二段的保温层、第三段的保温层连通。Further, the above-mentioned first branch is also communicated with the thermal insulation layer of the second stage and the thermal insulation layer of the third stage, respectively.
黄磷电炉炉气控温系统,包括黄磷电炉和干法除尘器,上述黄磷电炉炉气控温系统还包括上述的黄磷电炉炉气控温装置,上述黄磷电炉通过黄磷电炉炉气控温装置的夹套管与干法除尘器连通。The yellow phosphorus electric furnace gas temperature control system includes a yellow phosphorus electric furnace and a dry dust collector, the above-mentioned yellow phosphorus electric furnace gas temperature control system also includes the above-mentioned yellow phosphorus electric furnace gas temperature control device, and the above-mentioned yellow phosphorus electric furnace passes through the yellow phosphorus electric furnace. The jacketed tube of the air temperature control device is communicated with the dry dust collector.
黄磷电炉炉气控温方法,包括以下步骤:The gas temperature control method for a yellow phosphorus electric furnace includes the following steps:
对从黄磷电炉输出的炉气进行保温,保障炉气不出现温降;Insulate the furnace gas output from the yellow phosphorus electric furnace to ensure that the furnace gas does not drop in temperature;
对保温后的炉气进行升温使炉气处于20℃以上,保持炉气处于非饱和蒸汽状态;对非饱和蒸汽状态下、处于20℃以上的炉气进行保温,保障炉气不出现温降;The furnace gas after heat preservation is heated to keep the furnace gas above 20 °C, and the furnace gas is kept in the state of unsaturated steam; the furnace gas that is in the state of unsaturated steam and above 20 °C is kept warm to ensure that the furnace gas does not drop in temperature;
对炉气进行干法除尘并采用在干法除尘器外设置内部流通保温介质的夹套对炉气进行保温;Dry dedusting the furnace gas and use a jacket with an internal circulation insulation medium outside the dry dust collector to keep the furnace gas warm;
对除尘后的炉气进行保温,保障炉气不出现温降并将炉气排出。The furnace gas after dust removal is kept warm to ensure that the furnace gas does not drop in temperature and the furnace gas is discharged.
具体的是,在输送炉气时,上述的保温通过在输送通道上设置夹套管、设置向夹套管内的保温层输送循环的保温介质进行保温。Specifically, when conveying furnace gas, the above-mentioned heat preservation is carried out by setting a jacket tube on the conveying channel, and setting a heat preservation medium that is circulated to the heat preservation layer in the jacket tube for heat preservation.
下面结合附图和具体实施方式对本发明做进一步的说明。本发明附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显。或通过本发明的实践了解到。The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Additional aspects and advantages of the present invention will, in part, be set forth in, and will become apparent from, the following description. or learned through the practice of the present invention.
附图说明Description of drawings
构成本发明的一部分的附图用来辅助对本发明的理解,附图中所提供的内容及其在本发明中有关的说明可用于解释本发明,但不构成对本发明的不当限定。在附图中:The accompanying drawings that constitute a part of the present invention are used to assist the understanding of the present invention, and the content provided in the drawings and their related descriptions in the present invention can be used to explain the present invention, but do not constitute an improper limitation of the present invention. In the attached image:
图1为用于说明本黄磷电炉炉气控温系统示意图;Fig. 1 is a schematic diagram for explaining the gas temperature control system of this yellow phosphorus electric furnace;
图中标记:黄磷电炉1、夹套管2、夹套管的第一段201、夹套管的第二段202、夹套管的第三段203、内管210、保温层220、除尘器夹套221、电加热装置3、干法除尘器4、动力风机5、保温介质循环管路6、第一管路601、第二管路602、第三管路603、旁管604、第一支路605、第二支路606、伴热循环风机610、伴热加热器620。Labels in the figure: yellow phosphorus
具体实施方式Detailed ways
下面结合附图对本发明进行清楚、完整的说明。本领域普通技术人员在基于这些说明的情况下将能够实现本发明。在结合附图对本发明进行说明前,需要特别指出的是:The present invention will be clearly and completely described below with reference to the accompanying drawings. Those of ordinary skill in the art will be able to implement the present invention based on these descriptions. Before the present invention is described in conjunction with the accompanying drawings, it should be particularly pointed out that:
本发明中在包括下述说明在内的各部分中所提供的技术方案和技术特征,在不冲突的情况下,这些技术方案和技术特征可以相互组合。The technical solutions and technical features provided in the various parts including the following description in the present invention can be combined with each other under the condition of no conflict.
此外,下述说明中涉及到的本发明的实施例通常仅是本发明一分部的实施例,而不是全部的实施例。因此,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In addition, the embodiments of the present invention referred to in the following description are generally only a part of the embodiments of the present invention, not all of the embodiments. Therefore, based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
关于本发明中术语和单位。本发明的说明书和权利要求书及有关的部分中的术语“包括”以及它的任何变形,意图在于覆盖不排他的包含。Regarding the terms and units in the present invention. The term "comprising" and any variations thereof in the description and claims of the present invention and related parts are intended to cover the non-exclusive inclusion.
本实施方式采用一种黄磷电炉炉气控温方法,包括以下步骤:This embodiment adopts a gas temperature control method for a yellow phosphorus electric furnace, comprising the following steps:
对从黄磷电炉1输出的炉气进行保温,保障炉气不出现温降;这里采用夹套管2的方式,对输送的炉气进行保温;The furnace gas output from the yellow phosphorus
利用夹套管2的保温层对保温后的炉气进行升温,使炉气处于20℃以上,保持炉气处于非饱和蒸汽状态;同时对非饱和蒸汽状态下、处于20℃以上的炉气进行保温,保障炉气不出现温降;Use the insulating layer of the jacketed
对炉气进行干法除尘并采用在干法除尘器4外设置内部流通保温介质的夹套对炉气进行保温;Dry dust removal is carried out on the furnace gas, and a jacket with an internal circulation insulation medium is arranged outside the
对除尘后的炉气进行保温,保障炉气不出现温降并将炉气排出。The furnace gas after dust removal is kept warm to ensure that the furnace gas does not drop in temperature and the furnace gas is discharged.
如图1,黄磷电炉炉气控温装置,配置于黄磷电炉炉气干法除尘系统中,用于对输送炉气进行控温,上述黄磷电炉炉气控温装置包括:As shown in Figure 1, the yellow phosphorus electric furnace gas temperature control device is configured in the yellow phosphorus electric furnace gas dry dust removal system to control the temperature of the conveying furnace gas. The above-mentioned yellow phosphorus electric furnace gas temperature control device includes:
夹套管2,该夹套管2包含内管210和套装于内管210外的保温层220,该夹套管2用于将从黄磷电炉1输出的炉气输通入到黄磷电炉1炉气干法除尘系统中的干法除尘器4中;
保温介质循环管路6,该保温介质循环管路6与上述保温层220连通,上述保温介质循环管路6上设置有用于使保温介质在保温层220、保温介质循环管路6之间循环流动的保温介质驱动装置和用于对保温介质进行控温的伴热加热器620;上述保温介质循环管路6上设置有阀门。这里的保温介质可以采用氮气,保温介质驱动装置为伴热循环风机610。The thermal insulation
实施中运用在黄磷电炉炉气控温系统中,即本黄磷电炉炉气控温系统,包括黄磷电炉1和干法除尘器4,上述黄磷电炉炉气控温系统还包括上述的黄磷电炉炉气控温装置,上述黄磷电炉1通过黄磷电炉炉气控温装置的夹套管2与干法除尘器4连通。In the implementation, it is used in the gas temperature control system of the yellow phosphorus electric furnace, that is, this yellow phosphorus electric furnace gas temperature control system includes the yellow phosphorus
炉气从黄磷电炉1中输出后进入上述的夹套管2,炉气从夹套管2中的内管210输送到干法除尘器4中除尘,炉气进过干法除尘器4过滤后由动力风机5排出,其中保温介质循环管路6将保温介质在伴热加热器620的加热下输送到上述的保温层220中,保温介质在保温层220与保温介质循环管路6之间循环流动,保障炉气的输送温度处于预设范围内。防止在导气过程中炉气中的黄磷蒸汽等相变析出,同时采用保温介质循环管路6控温,以循环热保温介质为载体,采用夹套方式进行,以适应个别条件下出电炉炉气温度超高对控温设施耐温的要求。After the furnace gas is output from the yellow phosphorus
夹套管2包括用于套住或包住干法除尘器4的用于保温介质流通的除尘器夹套221,该除尘器夹套221与保温层220连通,上述除尘器夹套221、保温层220和保温介质循环管路6形成回路。这里的除尘器夹套221可设置一进口和一出口,进口可为下述的第一支路605,出口可以与下所述旁管604连通。The
这样通过设置上述的除尘器夹套221,使炉气在输送、除尘整个过程中均能保持稳定的温度,防止炉气中的黄磷蒸汽等相变析出。In this way, by arranging the above-mentioned
上述夹套管2包括至少两段,分别连通于干法除尘器4入口端和出口端;每段上述夹套管2上均设置有与保温介质循环管路6连通的入口和出口,每段上述夹套管2单元均与保温介质循环管路6形成回路。The above-mentioned
这样将夹套管2设置为多段并使每段都有与保温介质循环管路6连通的入口、出口,保障炉气在输送过程中不会因为距离输送过长而导致保温介质温度差异较大。In this way, the
上述夹套管2上设置有位于干法除尘器4入口端的电加热装置3。设置电加热装置3即采用直接加热的方式对炉气进行保温,采用直接保温与通过夹套管2的间接保温共同进行保温工作,操作更加灵活。即对炉气是进行控温还是升温,可根据工艺要求及功能设置进行有针对性、有差别的工艺方案。即根据炉气露点温度进行温度参数设置,此露点温度可为30-70℃。The above-mentioned
上述夹套管2包括第一段201、第二段202和第三段203,上述第一段201连通于电加热装置3的入口,上述第二段202的两端分别连通于电加热装置3的出口和干法除尘器4的入口,上述第三段203连通于干法除尘器4的出口。The above-mentioned
上述保温介质循环管路6包括第一管路601,该第一管路601进出口两端分别与第一段201的保温层220连通形成回路;上述夹套管2包括用于套住或包住干法除尘器4的用于保温介质流通的除尘器夹套221;上述第一管路601上设置有直接连通除尘器夹套221的第一支路605,上述除尘器夹套221的出口通过输出支路605直接与第一管路601连通。The above-mentioned thermal insulation
保温介质循环管路6还包括第二管路602和第三管路603,第二管路602的进口连接在第三段203上,第二管路602的出口连接在第二段202上,第三管路603的进口连接在第二段202上,第三管路603的出口连接在第三段203上。第三管路603还设置一支旁管604,该旁管604与第三段203连接。The heat preservation
这样第二段202、第三段203的保温层均可以有与保温介质循环管路6连通的进出口,且第二段202、第三段203的保温层也直接相互连通,保障了保温层内的氮气温度的均衡。第三段203设置第二支路606直接连接到第一管路601,使末端的即第三段203的保温介质或者说氮气能直接回到第一管路601中继续通过伴热加热器620加热。In this way, the insulation layers of the
上述第一支路605还分别与第二段202的保温层220、第三段203的保温层220连通。The
具体的是,在输送炉气时,上述的保温通过在输送通道上设置夹套管2、设置向夹套管2内的保温层220输送循环的保温介质进行保温。Specifically, when conveying furnace gas, the above-mentioned heat preservation is carried out by disposing a
以上对本发明的有关内容进行了说明。本领域普通技术人员在基于这些说明的情况下将能够实现本发明。基于本发明的上述内容,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于本发明保护的范围。The content of the present invention has been described above. Those of ordinary skill in the art will be able to implement the present invention based on these descriptions. Based on the above content of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
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