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CN111299169A - Small-size cabinet of selecting - Google Patents

Small-size cabinet of selecting Download PDF

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Publication number
CN111299169A
CN111299169A CN202010224025.5A CN202010224025A CN111299169A CN 111299169 A CN111299169 A CN 111299169A CN 202010224025 A CN202010224025 A CN 202010224025A CN 111299169 A CN111299169 A CN 111299169A
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CN
China
Prior art keywords
small
picking
tray
screening
coding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010224025.5A
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Chinese (zh)
Inventor
郭阳斌
符永杰
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Linksilicon Innovation Co ltd
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Linksilicon Innovation Co ltd
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Application filed by Linksilicon Innovation Co ltd filed Critical Linksilicon Innovation Co ltd
Priority to CN202010224025.5A priority Critical patent/CN111299169A/en
Publication of CN111299169A publication Critical patent/CN111299169A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

The invention discloses a small-sized sorting cabinet, which comprises a sorting system, an automatic packaging machine, a code spraying and marking system and a large frame, wherein more than one group of sorting systems are arranged at the upper part of the large frame; the integrated design of multiple materials can store multiple standard part materials with different specifications, thereby occupying less space and facilitating maintenance; the functions of subpackage packaging and real-time code spraying are integrated. The full automation process of sorting counting, subpackaging and real-time label code spraying is realized.

Description

一种小型拣选柜A small picking cabinet

技术领域technical field

本发明属于物料拣选技术领域,具体涉及一种小型拣选柜。The invention belongs to the technical field of material picking, and in particular relates to a small picking cabinet.

背景技术Background technique

在工业生产当中采用传统人工分拣的方式进行分拣,这种方式分拣效率低下,且出错率高,已经无法满足工业生产的需求。对于某些行业来说,全自动分拣技术的运用尚不成熟,因此对物料的分拣依然需要人工的介入来确保拣选的顺利进行。In industrial production, the traditional manual sorting method is used for sorting, which has low sorting efficiency and high error rate, and can no longer meet the needs of industrial production. For some industries, the application of automatic sorting technology is not yet mature, so the sorting of materials still requires manual intervention to ensure the smooth progress of sorting.

随着近年来经济,人力成本逐渐提高,在快递和工业生产当中的拣选问题逐渐向机械化和智能化发展,随着科技的发展,物料拣选系统的发展越来越快,应用也越来越广,拣选机的准确性有了较好的保证,拣选机的拣选方式、拣选物料的种类、拣选物料的数量等都有较大的进步,同时为了满足各种不同物品的拣选,拣选机的种类变得极为丰富,但是现在的拣选机的拣选原理不够理想,尤其是在工业生产当中的拣选使用振动的方式进行拣选,拣选时掉落率高,一个零部件很可能需要多次拣选才能成功,同时拣选机的拣选功能比较单一,在拣选完成后缺少相应的后续包装流程。With the gradual increase in economic and labor costs in recent years, the picking problems in express delivery and industrial production are gradually developing towards mechanization and intelligence. With the development of science and technology, the development of material picking systems is getting faster and faster, and the application is getting wider and wider. , The accuracy of the picking machine has a better guarantee, the picking method of the picking machine, the type of picking materials, and the quantity of picking materials have made great progress. It has become extremely rich, but the picking principle of the current sorting machine is not ideal, especially in the industrial production, the picking method uses vibration for picking, and the drop rate is high during picking. At the same time, the picking function of the picking machine is relatively simple, and the corresponding subsequent packaging process is lacking after the picking is completed.

发明人在实际使用过程中发现,这些现有技术至少存在以下技术问题:During the actual use, the inventor found that these existing technologies have at least the following technical problems:

1.现有拣选系统中的筛选装置,物料在筛选过程中一般都是采用振动盘等方式将物料从拣选盘上通过震动方式进行筛选,这类筛选方式在筛选的过程中震动盘的体积偏大,速度慢,且筛选速度不方便调节,同时由于震动带来的噪音较大,影响工作环境。1. In the screening device in the existing picking system, the materials are generally screened by vibrating discs and other methods from the picking trays during the screening process. This type of screening method is in the process of screening. The volume of the vibrating disc is biased. Large, slow, and the screening speed is inconvenient to adjust, and at the same time, the noise caused by vibration is large, which affects the working environment.

2.针对生产线上的装配工位,现有拣选系统均为立体库的形式和单台清点机的形式,在应用上均有不足。生产线工位的空间有限,立体库的体积过于庞大,不方便安装;常规情况下,生产线的装配工序会使用多种规格的螺钉,单台清点机只能清点单种规格的螺钉,这样就需要使用多台清点机各自清点计数,使用效率低,也不利于物料统一管理及分装打包。2. For the assembly stations on the production line, the existing picking systems are both in the form of a three-dimensional library and a single inventory machine, which are insufficient in application. The space of the production line station is limited, and the volume of the three-dimensional warehouse is too large, which is inconvenient for installation; under normal circumstances, the assembly process of the production line will use screws of various specifications, and a single inventory machine can only count screws of a single specification, so it is necessary to Using multiple counting machines to count and count separately, the use efficiency is low, and it is not conducive to the unified management of materials and sub-packaging.

3.震动清点机没有分装打包或分装打包没有实时标签喷码功能,喷印内容因为无法实时调整使得喷印数据过于固定,在混装不同零件时无法喷印相关数据,导致清点过后的物料无法追溯,物料管理能力差。3. The vibration inventory machine does not have sub-packaging or sub-packaging without real-time label printing function. The printing content cannot be adjusted in real time, so the printing data is too fixed. Materials cannot be traced, and material management capabilities are poor.

发明内容SUMMARY OF THE INVENTION

为克服上述存在之不足,本发明的发明人通过长期的探索尝试以及多次的实验和努力,不断改革与创新,提出了小型拣选柜,其使用了新的拣选盘拣选计数方式,具有噪音小、效率高的优点;多种物料集成一体化设计,同时可存储多种不同规格的标件物料,占用空间小、维护方便;在小型拣选柜上集成了分装包装及实时喷码功能,提高物料可追溯性。实现拣选计数、分装、实时标签喷码过程的全自动化。In order to overcome the above-mentioned deficiencies, the inventor of the present invention has continuously reformed and innovated through long-term exploration attempts and repeated experiments and efforts, and has proposed a small picking cabinet, which uses a new picking tray picking and counting method, with low noise. , the advantages of high efficiency; integrated design of a variety of materials, can store a variety of standard materials of different specifications at the same time, small footprint, easy maintenance; integrated packaging and real-time coding functions on the small picking cabinet, improve material traceability. Realize the full automation of picking counting, sub-packaging, and real-time label printing.

为实现上述目的本发明所采用的技术方案是:提供一种小型拣选柜,其包括拣选系统、喷码包装系统、大框架,在大框架上部设置有一组以上的拣选系统,在拣选系统下部设置喷码包装系统,喷码包装系统位于大框架下部,喷码包装系统包括自动包装机和设置在自动包装机上的喷码打标系统。In order to achieve the above object, the technical solution adopted by the present invention is: to provide a small picking cabinet, which includes a picking system, a coding and packaging system, and a large frame, and more than one set of picking systems are arranged on the upper part of the large frame, and the lower part of the picking system is arranged. The inkjet packaging system is located at the lower part of the large frame. The inkjet packaging system includes an automatic packaging machine and an inkjet marking system set on the automatic packaging machine.

根据本发明所述的小型拣选柜,其进一步的优选技术方案是:拣选系统包括小框架、进料斗、输送机构、筛选盘、出料斗,进料斗安装在小框架上边框内部,输送机构安装在小框架内部,输送机构的输送带正对进料斗出口,输送机构末端设置筛选盘,进料斗、输送机构、筛选盘配合安装组成一个小型自动筛选单元,在框体内部设置有多组小型自动筛选单元,筛选盘下方设置出料斗。According to the small picking cabinet of the present invention, a further preferred technical solution is: the picking system includes a small frame, a feeding hopper, a conveying mechanism, a screening tray, and a discharging hopper, and the feeding hopper is installed inside the upper frame of the small frame, and the conveying mechanism Installed inside the small frame, the conveyor belt of the conveying mechanism is facing the outlet of the feeding hopper, and a screening disc is set at the end of the conveying mechanism. The feeding hopper, the conveying mechanism and the screening disc are installed together to form a small automatic screening unit. A small automatic screening unit is set up, and a discharge hopper is set below the screening tray.

根据本发明所述的小型拣选柜,其进一步的优选技术方案是:小型自动筛选单元交错布置在小框架内部,即相邻的小型自动筛选单元分别朝向左侧与右侧。According to the small sorting cabinet of the present invention, a further preferred technical solution is that the small automatic screening units are arranged in a staggered manner inside the small frame, that is, the adjacent small automatic screening units face to the left and right respectively.

根据本发明所述的小型拣选柜,其进一步的优选技术方案是:大框架上部设置有两组拣选系统,拣选系统的出料斗向中部倾斜,进料斗向中部倾斜。According to the small picking cabinet of the present invention, a further preferred technical solution is that two sets of picking systems are arranged on the upper part of the large frame, the discharge hopper of the picking system is inclined to the middle, and the feeding hopper is inclined to the middle.

根据本发明所述的小型拣选柜,其进一步的优选技术方案是:出料斗下部与自动包装机对接。According to the small sorting cabinet of the present invention, a further preferred technical solution is that the lower part of the discharge hopper is connected to the automatic packaging machine.

根据本发明所述的小型拣选柜,其进一步的优选技术方案是:筛选盘倾斜布置在安装座上,筛选盘包括选料盘和出料盘,所述选料盘装配在出料盘上且相对出料盘旋转,所述选料盘上间距均匀地设置有选料孔,出料盘上设置有出料口,且该出料口处设置有计数传感器。According to the small sorting cabinet of the present invention, a further preferred technical solution is: the screening tray is arranged on the mounting seat obliquely, the screening tray includes a material selection tray and a discharge tray, and the material selection tray is assembled on the discharge tray and Rotating relative to the discharge tray, the material selection tray is provided with material selection holes evenly spaced, the discharge tray is provided with a discharge port, and the discharge port is provided with a counting sensor.

根据本发明所述的小型拣选柜,其进一步的优选技术方案是:所述出料斗为倒置的四棱台形,且向一侧倾斜,出料斗上端进口将所有筛选盘的出料口包括在内。According to the small sorting cabinet according to the present invention, a further preferred technical solution is that: the discharge hopper is in the shape of an inverted quadrangular pyramid and is inclined to one side, and the upper inlet of the discharge hopper includes the discharge ports of all screening trays .

根据本发明所述的小型拣选柜,其进一步的优选技术方案是:喷码打标系统位于自动包装机下料斗下沿末端的位置,喷码打标系统的喷头位于移动滑台上,移动滑台安装在自动包装机上,在自动包装机上设置有喷码控制器,喷码控制器与喷头电连接。According to the small sorting cabinet of the present invention, a further preferred technical solution is that the coding and marking system is located at the end of the lower edge of the lower hopper of the automatic packaging machine, and the nozzle of the coding and marking system is located on the moving sliding table, and the moving sliding The table is installed on the automatic packaging machine, and a coding controller is arranged on the automatic packaging machine, and the coding controller is electrically connected with the nozzle.

根据本发明所述的小型拣选柜,其进一步的优选技术方案是:喷码控制器内部设置有远程通讯模块,与上位机远程连接,可远程控制传输数据,实时调整喷码内容,每包装一次传输一次喷码数据。According to the small sorting cabinet of the present invention, a further preferred technical solution is: a remote communication module is arranged inside the coding controller, which is remotely connected to the upper computer, which can remotely control the transmission of data, and adjust the content of the coding in real time. Transfer coding data once.

根据本发明所述的小型拣选柜,其进一步的优选技术方案是:在大框架下部四个角落设置有脚轮。According to the small sorting cabinet of the present invention, a further preferred technical solution is: casters are arranged at the four corners of the lower part of the large frame.

相比现有技术,本发明的技术方案具有如下优点/有益效果:Compared with the prior art, the technical solution of the present invention has the following advantages/beneficial effects:

1、拣选盘采用双层转动拣选方式进行拣选,拣选效率高,拣选噪音小。1. The picking tray adopts the double-layer rotating picking method for picking, which has high picking efficiency and low picking noise.

2、在拣选柜中设置了多个进料斗,多种物料集成一体化设计,同时可存储多种不同规格的标件物料,占用空间小、方便维护。2. Multiple feeding hoppers are set up in the picking cabinet, a variety of materials are integrated and integrated, and a variety of standard materials of different specifications can be stored at the same time, occupying a small space and being convenient for maintenance.

3、在拣选柜当中还设置有包装机和喷码系统,集成分装及实时喷码功能,喷码可由上位机远程控制,实时调整喷码内容,每包装一次传一次数据,可实现一包一码。实现拣选计数、分装、实时标签喷码过程的全自动化。3. There is also a packaging machine and a coding system in the picking cabinet, which integrates the functions of sub-packaging and real-time coding. The coding can be remotely controlled by the host computer, and the content of the coding can be adjusted in real time. Data is transmitted once per package, and one package can be realized. One yard. Realize the full automation of picking counting, sub-packaging, and real-time label printing.

附图说明Description of drawings

为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.

图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图2是本发明的侧视图。Figure 2 is a side view of the present invention.

图3是本发明拣选系统的结构示意图。FIG. 3 is a schematic structural diagram of the sorting system of the present invention.

图4是本发明拣选系统的侧视图。Figure 4 is a side view of the picking system of the present invention.

图5是本发明拣选系统的正视图。Figure 5 is a front view of the picking system of the present invention.

图6是本发明拣选系统的后视图Figure 6 is a rear view of the picking system of the present invention

图7是本发明筛选盘的结构示意图。FIG. 7 is a schematic diagram of the structure of the screening disc of the present invention.

图8是本发明输送机构结构示意图。FIG. 8 is a schematic structural diagram of the conveying mechanism of the present invention.

图9是本发明喷码包装系统的结构示意图。FIG. 9 is a schematic structural diagram of the coding and packaging system of the present invention.

图10是本发明喷码包装系统的正视图。Figure 10 is a front view of the coding packaging system of the present invention.

图11是本发明的喷码打标系统的左侧结构示意图。FIG. 11 is a schematic diagram of the left side structure of the ink jet marking system of the present invention.

图12是本发明的喷码打标系统的右侧结构示意图。Fig. 12 is a schematic diagram of the right side structure of the coding and marking system of the present invention.

图中标记分别为:1、拣选系统2、喷码包装系统3、大框架The marks in the figure are: 1. Picking system 2. Coding packaging system 3. Large frame

100、筛选盘101、选料盘102、出料盘103、动力设备104、动力安装孔105、选料孔106、出料口107、安装板108、传感器100. Screening plate 101, material selection plate 102, discharge plate 103, power equipment 104, power installation hole 105, material selection hole 106, discharge port 107, installation plate 108, sensor

110、安装座110. Mounting seat

120、出料斗120. Outlet hopper

130、输送机构131、侧板132、输送带133、主动轴134、从动轴135、电机136、第一安装孔137、变速器138、安装架139、压边条130. Conveying mechanism 131, side plate 132, conveyor belt 133, driving shaft 134, driven shaft 135, motor 136, first mounting hole 137, transmission 138, mounting frame 139, edge holder

140、小框架140. Small frame

150、进料斗151、活动盖板152、活动挡板150, feed hopper 151, movable cover 152, movable baffle

160、防护罩160, protective cover

170、安装支架170. Mounting bracket

200、自动包装机201、机体202、薄膜支架203、包装机出口204、下料斗200. Automatic packaging machine 201, body 202, film support 203, packaging machine outlet 204, lower hopper

210、喷码打标系统211、三角形支架212、移动滑台213、喷头214、喷码控制器215、转接支架216、腰型孔A 217、腰型孔B 218、圆弧槽口210. Inkjet marking system 211, triangle bracket 212, mobile slide table 213, print head 214, inkjet controller 215, adapter bracket 216, waist hole A 217, waist hole B 218, arc notch

300、脚轮。300, casters.

具体实施方式Detailed ways

为使本发明目的、技术方案和优点更加清楚,下面对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明的一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。因此,以下提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. . Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Thus, the detailed descriptions of embodiments of the invention provided below are not intended to limit the scope of the invention as claimed, but are merely representative of selected embodiments of the invention.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中可以不对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it may not be further defined and explained in subsequent figures.

实施例:Example:

如图1图2所示,一种小型拣选柜,提供一种小型拣选柜,其包括拣选系统1、喷码包装系统2、大框架,在大框架上部设置有一组以上的拣选系统1,在拣选系统1下部设置喷码包装系统2,喷码包装系统2包括自动包装机200和设置在自动包装机200封口位置的喷码打标系统210。As shown in FIG. 1 and FIG. 2, a small picking cabinet is provided, which includes a picking system 1, a coding and packaging system 2, and a large frame, and more than one set of picking systems 1 are arranged on the upper part of the large frame. A coding and packaging system 2 is set at the lower part of the picking system 1 , and the coding and packaging system 2 includes an automatic packaging machine 200 and a coding and marking system 210 arranged at the sealing position of the automatic packaging machine 200 .

如图3图4图5所示,拣选系统1包括小框架140、进料斗150、输送机构130、筛选盘100、出料斗120,小框架140为长方体,进料斗150安装在小框架140上边框内部,输送机构130安装在小框架140内部,输送机构130的输送带132正对进料斗150出口,输送机构130末端设置筛选盘100,进料斗150、输送机构130、筛选盘100配合安装组成一个小型自动筛选单元,在小框架140内部设置有多组小型自动筛选单元,筛选盘100下方设置出料斗120。As shown in FIGS. 3 , 4 and 5 , the sorting system 1 includes a small frame 140 , a feeding hopper 150 , a conveying mechanism 130 , a screening tray 100 , and a discharging hopper 120 . The small frame 140 is a cuboid, and the feeding hopper 150 is installed on the small frame 140 Inside the upper frame, the conveying mechanism 130 is installed inside the small frame 140, the conveying belt 132 of the conveying mechanism 130 is facing the outlet of the feeding hopper 150, the end of the conveying mechanism 130 is provided with a screening tray 100, the feeding hopper 150, the conveying mechanism 130, and the screening tray 100 A small automatic screening unit is formed in cooperation with the installation. A plurality of groups of small automatic screening units are arranged inside the small frame 140 , and a discharge hopper 120 is arranged below the screening tray 100 .

小型自动筛选单元交错布置在小框架140内部,即相邻的小型自动筛选单元分别朝向左侧与右侧,筛选盘100为圆盘状且占用面积较大,将筛选盘100设置在同一侧会造成装置整体体积较大,将筛选盘100交错布置在两侧,可以节约空间,缩小装置整体体积,小型自动筛选单元的数量不是固定的,可以根据需求进行调整,本实施列中小型自动筛选单元的数量为11个。The small automatic screening units are arranged in a staggered manner inside the small frame 140, that is, the adjacent small automatic screening units face to the left and right, respectively. The screening tray 100 is disc-shaped and occupies a large area. The overall volume of the device is relatively large. Arranging the screening trays 100 on both sides in a staggered manner can save space and reduce the overall volume of the device. The number of small automatic screening units is not fixed and can be adjusted according to needs. The number is 11.

大框架上部设置有两组拣选系统1,拣选系统1的出料斗120向中部倾斜,所述出料斗120为倒置的四棱台形,且向一侧倾斜,出料斗120上端进口将所有筛选盘100的出口包括在内,这样可以保证经过筛选的零件或物料可以顺利进入出料斗120下落,避免零件或物料散落,使得拣选无误并且不会有遗失的筛选零件或物料干扰小型拣选柜的正常工作,环境的整洁也得到了保证。进料斗150向中部倾斜,倾斜方向与出料斗120倾斜方向一致。出料斗120下部与自动包装机200对接,当然,拣选系统1的数量也可以根据需求进行调整,不限制于固定的个数,拣选系统1当中的小型自动筛选单元的数量与拣选系统1的个数协调,可以更好的对大框架上的筛选系统进行布局。The upper part of the large frame is provided with two sets of picking systems 1. The discharging hopper 120 of the picking system 1 is inclined to the middle. The exit of the hopper is included, which can ensure that the screened parts or materials can smoothly enter the discharge hopper 120 and fall down, avoid the parts or materials from being scattered, so that the picking is correct and no missing screening parts or materials will interfere with the normal work of the small picking cabinet. The cleanliness of the environment is also guaranteed. The feeding hopper 150 is inclined to the middle, and the inclination direction is the same as the inclination direction of the discharging hopper 120 . The lower part of the discharge hopper 120 is connected to the automatic packaging machine 200. Of course, the number of the picking systems 1 can also be adjusted according to the needs, and is not limited to a fixed number. The number of small automatic screening units in the picking system 1 is the same as Data coordination can better lay out the screening system on the large frame.

筛选盘100呈倾斜布置,筛选盘100安装在安装座110上,安装座110截面形状为直角梯形,筛选盘100安装在直角梯形截面的倾斜面上。The screening discs 100 are arranged obliquely, the screening discs 100 are installed on the mounting seat 110, the cross-sectional shape of the mounting seat 110 is a right-angled trapezoid, and the screening discs 100 are installed on the inclined surface of the right-angled trapezoidal cross-section.

筛选盘100倾斜布置在安装座110上,筛选盘100包括选料盘101和出料盘102,所述选料盘101装配在出料盘102上且相对出料盘102旋转,所述选料盘101上间距均匀地设置有选料孔105,出料盘102上设置有出料口106,且该出料口106处设置有传感器108。The screening tray 100 is obliquely arranged on the mounting base 110. The screening tray 100 includes a material selection tray 101 and a discharge tray 102. The material selection tray 101 is assembled on the discharge tray 102 and rotates relative to the discharge tray 102. The tray 101 is provided with material selection holes 105 evenly spaced apart, the discharging tray 102 is provided with a discharging port 106 , and a sensor 108 is provided at the discharging port 106 .

如图7所示,筛选盘100包括选料盘101和出料盘102,所述选料盘101装配在出料盘102上且相对出料盘102旋转,所述选料盘101上间距均匀地设置有选料孔105,出料盘102上设置有出料口106,且该出料口106处设置有传感器108,筛选盘100其包括选料盘101和出料盘102,其中所述选料盘101安装在出料盘102上且可相对出料盘102旋转,选料盘101是贴在出料盘102上的。所述出料盘102中心部分为平面四周为斜面,且在出料盘102圆心位置设置有动力安装孔104,然后选出料盘102的形状与选料盘101的底盘的结构基本相同,出料盘102安装在安装板107上,动力设备103安装在安装板107背面。在安装时,将出料盘102上的出料口106设置在上方,方便物料下落。As shown in FIG. 7 , the screening tray 100 includes a material selection tray 101 and a discharge tray 102 , the material selection tray 101 is assembled on the discharge tray 102 and rotates relative to the discharge tray 102 , and the distance between the material selection trays 101 is uniform. A material selection hole 105 is provided on the ground, a discharge port 106 is provided on the discharge tray 102, and a sensor 108 is provided at the discharge port 106, and the screening tray 100 includes a material selection tray 101 and a discharge tray 102, wherein the The material selection tray 101 is installed on the discharge tray 102 and can be rotated relative to the discharge tray 102 , and the material selection tray 101 is attached to the discharge tray 102 . The central part of the discharge tray 102 is a plane surrounded by inclined surfaces, and a power installation hole 104 is provided at the center of the discharge tray 102. Then the shape of the selection tray 102 is basically the same as the structure of the chassis of the selection tray 101. The tray 102 is mounted on the mounting plate 107 , and the power equipment 103 is mounted on the back of the mounting plate 107 . During installation, the discharge port 106 on the discharge tray 102 is set above to facilitate the falling of materials.

在小框架140中部设置有安装支架170,安装支架170包括设置在小框架140两侧边框中部的横条以及位于两横条上的支撑条,输送机构130固定在安装支架170的支撑条上。A mounting bracket 170 is arranged in the middle of the small frame 140 . The mounting bracket 170 includes a horizontal bar arranged in the middle of the two side frames of the small frame 140 and support bars on the two horizontal bars. The conveying mechanism 130 is fixed on the support bars of the mounting bracket 170 .

如图8所示,输送机构130包括侧板131、输送带132、主动轴133、从动轴134和电机135。其中所述侧板131为两个,且该侧板131设置为呈箱体结构,两个侧板131相对设置,输送带132位于两侧板131之间。主动轴133和从动轴134都安装在该侧板131上,侧板131上从动轴134的第一安装孔136为长条形的滑孔,同时在该第一安装孔136处的侧板131上设置一个锁紧销,当从动轴134的位置调整好后,通过锁紧销将其固定锁紧。As shown in FIG. 8 , the conveying mechanism 130 includes a side plate 131 , a conveying belt 132 , a driving shaft 133 , a driven shaft 134 and a motor 135 . There are two side plates 131 , and the side plates 131 are arranged in a box structure. The two side plates 131 are arranged opposite to each other, and the conveyor belt 132 is located between the two side plates 131 . Both the driving shaft 133 and the driven shaft 134 are mounted on the side plate 131 . The first mounting hole 136 of the driven shaft 134 on the side plate 131 is a long sliding hole. A locking pin is arranged on the plate 131, and after the position of the driven shaft 134 is adjusted, it is fixed and locked by the locking pin.

所述输送带132套装在主动轴133和从动轴134上形成一个循环的输送带132。The conveyor belt 132 is sleeved on the driving shaft 133 and the driven shaft 134 to form a circulating conveyor belt 132 .

所述电机135安装在侧板131的外侧与主动轴133连接并带动主动轴133转动,为了便于对主动轴133转速的准确控制,因此还在电机135上再安装在一个变速器137,然后再接主动轴133,使得装置的控制更精准。由于侧板131呈箱体结构,因此电机135是安装在侧板131的箱体内的,可以进一步规范输送装置的整体结构,使得外观更好看,同时避免电机135长时间暴露,沾染过多灰尘,延长电机135的使用寿命。The motor 135 is installed on the outer side of the side plate 131 and is connected to the driving shaft 133 and drives the driving shaft 133 to rotate. In order to facilitate the accurate control of the rotational speed of the driving shaft 133, a transmission 137 is also installed on the motor 135, and then connected to the motor 135. The driving shaft 133 makes the control of the device more precise. Since the side plate 131 has a box structure, the motor 135 is installed in the box of the side plate 131, which can further standardize the overall structure of the conveying device to make the appearance better, and at the same time avoid the motor 135 being exposed for a long time and contaminated with too much dust, Extend the service life of the motor 135 .

具体安装电机135时,电机135是通过一个Z字型的电机135安装架138安装在侧板131上的,具体的是Z字型电机135安装架138的一条边固定在侧板131上,Z字型电机135安装架138的另一条边上固定安装电机135,采用Z字型的电机135安装架138,在Z字形两条边之间的空隙用于安装在主动轴133,电机135安装在Z字形的一条边上,这样使得安装箱的空间利用更加合理,最大程度地降低了安装电机135所需要横向空间,从而减小了整个装置的体积,使得装置在后续安装上的空间利用更加方便合理。When installing the motor 135 specifically, the motor 135 is installed on the side plate 131 through a Z-shaped motor 135 mounting frame 138. Specifically, one side of the Z-shaped motor 135 mounting frame 138 is fixed on the side plate 131. The motor 135 is fixedly installed on the other side of the zigzag motor 135 mounting frame 138, and the zigzag motor 135 installation frame 138 is used. On one side of the zigzag shape, the space utilization of the installation box is more reasonable, and the lateral space required for installing the motor 135 is minimized, thereby reducing the volume of the entire device and making the space utilization of the device in subsequent installations more convenient. Reasonable.

两侧板131的内侧都安装有压边条139,压边条139的下端紧贴输送带132布置,在输送带132上方设置压边条139,使得物料不会卷入输送带132内,从而避免了因为物料误入输送带132内造成的设备故障,提高了生产效率,降低生产成本。同时压边条139采用一个斜面,因此使得物料可以平缓地掉落到输送带132上,从而降低了因物料过多造成的卡顿现象发生。在输送机构130末端设置有防护罩160,防护罩160上端安装在输送机构130上,防护罩160下端位于筛选盘100内部且防护罩160下端与筛选盘100有一定间隙。在输送机构130末端安装防护罩160,使得物料顺着防护罩160落入指定的地方,避免物料四处散落,使得设备维护更简单。The inner sides of the two side plates 131 are provided with edge blanking strips 139, the lower ends of the edge blanking strips 139 are arranged close to the conveyor belt 132, and the edge blanking strips 139 are arranged above the conveyor belt 132, so that the material will not be involved in the conveyor belt 132, thereby The equipment failure caused by the material entering the conveyor belt 132 by mistake is avoided, the production efficiency is improved, and the production cost is reduced. At the same time, the edge holder 139 adopts an inclined surface, so that the material can be smoothly dropped onto the conveyor belt 132, thereby reducing the occurrence of jamming caused by too much material. A protective cover 160 is provided at the end of the conveying mechanism 130 , the upper end of the protective cover 160 is mounted on the conveying mechanism 130 , the lower end of the protective cover 160 is located inside the screening tray 100 and there is a certain gap between the lower end of the protective cover 160 and the screening tray 100 . A protective cover 160 is installed at the end of the conveying mechanism 130, so that the material falls into the designated place along the protective cover 160, so as to prevent the material from being scattered around, and make the maintenance of the equipment easier.

如图6所示,进料斗上端设置有活动盖板151,活动盖板151可以向上打开以方便清理及维护料斗;进料斗前端进料口处设置有活动挡板152,活动挡板152可以向内打开,关闭时可以靠自身重力自动回落,减少了人工操作,提高效率。As shown in Figure 6, the upper end of the feeding hopper is provided with a movable cover 151, which can be opened upwards to facilitate cleaning and maintenance of the hopper; a movable baffle 152 is provided at the feeding port at the front end of the feeding hopper, and the movable baffle 152 It can be opened inward, and when closed, it can automatically fall back by its own gravity, which reduces manual operation and improves efficiency.

如图9图10所示,喷码包装系统2包括喷码打标系统210和自动包装机200,喷码打标系统210位于自动包装机200下料斗204下沿末端的位置,喷码打标系统210的喷头213位于位于移动滑台212上,在自动包装机200上设置有喷码控制器214,喷码控制器214与喷头213电连接。As shown in FIGS. 9 and 10 , the coding and packaging system 2 includes a coding and marking system 210 and an automatic packaging machine 200. The coding and marking system 210 is located at the end of the lower edge of the lower hopper 204 of the automatic packaging machine 200, and the coding and marking The spray head 213 of the system 210 is located on the moving sliding table 212 , and the automatic packaging machine 200 is provided with a spray code controller 214 , and the spray code controller 214 is electrically connected to the spray head 213 .

如图11图12所示,喷头213安装在转接支架215上,转接支架215安装在滑台上,滑台可左右移动,调节喷头213的左右位置;转接支架215的支架安装孔为腰型孔A216和腰型孔B217,转接支架215上下位置可通过腰型孔A216自由调节,前后位置可通过腰型孔B217自由调节,从而调节喷头213的上下前后位置。喷头213安装在转接支架215上的喷头213安装孔为圆弧槽口218,喷头213的仰角可通过该圆弧槽口218自由调节。喷头213左右位置实时可调,以适用表面不同位置的喷码;喷头213上下、前后位置可调,喷头213的仰角可调,方便调节喷头213与喷码表面的间隙及平行度,以提高喷印效果。As shown in Fig. 11 and Fig. 12 , the spray head 213 is installed on the adapter bracket 215, the adapter bracket 215 is installed on the sliding table, and the sliding table can move left and right to adjust the left and right position of the spray head 213; the bracket mounting hole of the adapter bracket 215 is The waist-shaped hole A216 and the waist-shaped hole B217, the upper and lower positions of the adapter bracket 215 can be freely adjusted through the waist-shaped hole A216, and the front and rear positions can be freely adjusted through the waist-shaped hole B217, so as to adjust the upper and lower front and rear positions of the nozzle 213. The installation hole of the nozzle 213 installed on the adapter bracket 215 is a circular arc notch 218 , and the elevation angle of the nozzle 213 can be freely adjusted through the circular arc notch 218 . The left and right positions of the print head 213 can be adjusted in real time, so as to be suitable for printing at different positions on the surface; the up and down, front and rear positions of the print head 213 can be adjusted, and the elevation angle of the print head 213 can be adjusted, which is convenient to adjust the gap and parallelism between the print head 213 and the coding surface, so as to improve the printing efficiency. print effect.

喷码控制器214内部设置有远程通讯模块,与上位机远程连接,可以在上位机中输入相关数据实现对打印内容的实时修改编辑,尤其适用于包装不同数量或者不同物品或者是混装的场景,可以根据上位机的数据实现实时连续变化内容打印。The inkjet controller 214 is equipped with a remote communication module, which is remotely connected to the host computer. The relevant data can be input in the host computer to realize real-time modification and editing of the print content. It is especially suitable for packaging different quantities or different items or mixed packages , can realize real-time continuous change content printing according to the data of the host computer.

移动滑台212设置有铝型材底座,底座上设置凹槽,底座通过T型螺母与三角形支架211连接,三角形支架211安装在机体201上,三角形支架211的数量为两个,分别设置在移动滑台212的两端,方便喷头213在移动滑台212上滑动。The movable sliding table 212 is provided with an aluminum profile base, a groove is set on the base, the base is connected with the triangular bracket 211 through a T-shaped nut, and the triangular bracket 211 is installed on the body 201. The two ends of the table 212 are convenient for the spray head 213 to slide on the moving sliding table 212 .

移动滑台212安装时保证位置水平,滑台的水平可以打印出来的喷码是水平的,便于读取,安装时移动滑台212中部位于机体201的下料斗204下沿末端位置,这样可以保证喷头213的位置是处于滑台中间的位置,在滑台的两边均有较大的行程,方便在包装袋的确定位置进行喷码。When installing the mobile sliding table 212, ensure that the position is horizontal. The inkjet code that can be printed out by the level of the sliding table is horizontal, which is easy to read. During installation, the middle part of the mobile sliding table 212 is located at the end of the lower edge of the lower hopper 204 of the body 201, which can ensure The position of the spray head 213 is in the middle of the sliding table, and there is a large stroke on both sides of the sliding table, which is convenient for coding at a certain position of the packaging bag.

自动包装机200的机体201上部设置有薄膜支架202,薄膜支架202上部向前倾斜,保证自动包装机200工作时薄膜位于工作面的正上方,方便包装以及薄膜的滚动。The upper part of the body 201 of the automatic packaging machine 200 is provided with a film support 202, and the upper part of the film support 202 is inclined forward to ensure that the film is directly above the working surface when the automatic packaging machine 200 is working, which is convenient for packaging and rolling of the film.

所述下料斗204设置在机体201中部,上端呈漏斗型。在机体201下部设置有包装机出口203,包装机出口203位于下料斗204正下方。The lower hopper 204 is arranged in the middle of the body 201, and the upper end is in the shape of a funnel. A packaging machine outlet 203 is provided at the lower part of the body 201 , and the packaging machine outlet 203 is located directly below the lower hopper 204 .

本发明中的自动包装机200采用的是塑料薄膜包装机,选用的移动滑台212为直线型的移动滑台212,均为现有技术。The automatic packaging machine 200 in the present invention adopts a plastic film packaging machine, and the selected moving sliding table 212 is a linear moving sliding table 212, which are all in the prior art.

在大框架下部四个角落设置有脚轮300,方便移动小型拣选柜。Casters 300 are arranged at the four corners of the lower part of the large frame, which is convenient for moving small picking cabinets.

工作原理:将待拣选的小型零件如螺钉等分类放入进料斗,并将零件的信息和对应的位置进行编号录入上位机和拣选系统,拣选系统根据上位机发送的拣选信息,驱动相应的小型自动筛选单元进行筛选相应的零件,零件的行进过程是从进料斗-输送机构-筛选盘-出料斗-自动包装机,自动包装机上的喷码系统也会根据上位机发送的相应的拣选信息喷印此次拣选的零件的种类、数量等相关信息,实现自动按需拣选,实时喷印,拣选打包喷印系列流程自动化的功能。Working principle: Classify the small parts to be picked, such as screws, into the feeding hopper, and enter the information of the parts and their corresponding positions into the upper computer and the picking system. The small automatic screening unit screens the corresponding parts. The traveling process of the parts is from the feeding hopper - the conveying mechanism - the screening tray - the discharging hopper - the automatic packaging machine. The coding system on the automatic packaging machine will also select according to the corresponding selection sent by the host computer Information printing on the type, quantity and other relevant information of the parts selected this time, realizes the functions of automatic on-demand picking, real-time printing, and automatic selection, packaging and printing series processes.

在本发明的描述中,需要理解的是,术语“中心”、“长度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present invention.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

以上仅是本发明的优选实施方式,应当指出的是,上述优选实施方式不应视为对本发明的限制,本发明的保护范围应当以权利要求所限定的范围为准。对于本技术领域的普通技术人员来说,在不脱离本发明的精神和范围内,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be noted that the above preferred embodiments should not be regarded as limitations of the present invention, and the protection scope of the present invention should be based on the scope defined by the claims. For those skilled in the art, without departing from the spirit and scope of the present invention, several improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims (10)

1.一种小型拣选柜,其特征在于,其包括拣选系统、喷码包装系统、大框架,在大框架上部设置有一组以上的拣选系统,在拣选系统下部设置喷码包装系统,喷码包装系统位于大框架下部,喷码包装系统包括自动包装机和设置在自动包装机上的喷码打标系统。1. A small picking cabinet is characterized in that, it comprises a picking system, a coding packaging system and a large frame, more than one set of picking systems are arranged on the upper part of the large frame, and a coding packaging system is set on the lower part of the picking system, and the coding packaging The system is located in the lower part of the large frame, and the coding and packaging system includes an automatic packaging machine and a coding and marking system set on the automatic packaging machine. 2.根据权利要求1所述的小型拣选柜,其特征在于,拣选系统包括小框架、进料斗、输送机构、筛选盘、出料斗,进料斗安装在小框架上边框内部,输送机构安装在小框架内部,输送机构的输送带正对进料斗出口,输送机构末端设置筛选盘,进料斗、输送机构、筛选盘配合安装组成一个小型自动筛选单元,在框体内部设置有多组小型自动筛选单元,筛选盘下方设置出料斗。2. The small picking cabinet according to claim 1, wherein the picking system comprises a small frame, a feeding hopper, a conveying mechanism, a screening tray, and a discharging hopper, the feeding hopper is installed inside the upper frame of the small frame, and the conveying mechanism is installed Inside the small frame, the conveyor belt of the conveying mechanism is facing the outlet of the feeding hopper, and a screening disc is set at the end of the conveying mechanism. The feeding hopper, the conveying mechanism and the screening disc are installed together to form a small automatic screening unit. Small automatic screening unit, with a discharge hopper set below the screening tray. 3.根据权利要求2所述的小型拣选柜,其特征在于,小型自动筛选单元交错布置在小框架内部,即相邻的小型自动筛选单元分别朝向左侧与右侧。3 . The small sorting cabinet according to claim 2 , wherein the small automatic screening units are arranged in a staggered manner inside the small frame, that is, the adjacent small automatic screening units face to the left and right respectively. 4 . 4.根据权利要求2所述的小型拣选柜,其特征在于,大框架上部设置有两组拣选系统,拣选系统的出料斗向中部倾斜,进料斗向中部倾斜。4 . The small picking cabinet according to claim 2 , wherein two sets of picking systems are arranged on the upper part of the large frame, the discharge hopper of the picking system is inclined to the middle, and the feeding hopper is inclined to the middle. 5 . 5.根据权利要求4所述的小型拣选柜,其特征在于,出料斗下部与自动包装机对接。5 . The small sorting cabinet according to claim 4 , wherein the lower part of the discharge hopper is connected to the automatic packaging machine. 6 . 6.根据权利要求2所述的小型拣选柜,其特征在于,筛选盘倾斜布置在安装座上,筛选盘包括选料盘和出料盘,所述选料盘装配在出料盘上且相对出料盘旋转,所述选料盘上间距均匀地设置有选料孔,出料盘上设置有出料口,且该出料口处设置有计数传感器。6. The small sorting cabinet according to claim 2, characterized in that the screening tray is arranged on the mounting seat obliquely, the screening tray comprises a material selection tray and a discharge tray, and the material selection tray is assembled on the discharge tray and is opposite to the discharge tray. The discharge tray rotates, the material selection tray is provided with material selection holes evenly spaced, the discharge tray is provided with a discharge port, and the discharge port is provided with a counting sensor. 7.根据权利要求2所述的小型拣选柜,其特征在于,所述出料斗为倒置的四棱台形,且向一侧倾斜,出料斗上端进口将所有筛选盘的出口包括在内。7 . The small sorting cabinet according to claim 2 , wherein the discharging hopper is in the shape of an inverted quadrangular pyramid and is inclined to one side, and the upper inlet of the discharging hopper includes the outlets of all screening trays. 8 . 8.根据权利要求1所述的小型拣选柜,其特征在于,喷码打标系统位于自动包装机下料斗下沿末端的位置,喷码打标系统的喷头位于移动滑台上,移动滑台安装在自动包装机上,在自动包装机上设置有喷码控制器,喷码控制器与喷头电连接。8. The small picking cabinet according to claim 1, characterized in that, the coding and marking system is located at the end of the lower edge of the lower hopper of the automatic packaging machine, and the nozzle of the coding and marking system is located on the mobile sliding table, and the mobile sliding table The utility model is installed on an automatic packaging machine, and a coding controller is arranged on the automatic packaging machine, and the coding controller is electrically connected with the nozzle. 9.根据权利要求8所述的小型拣选柜,其特征在于,喷码控制器内部设置有远程通讯模块,与上位机远程连接,可远程控制传输数据,实时调整喷码内容,每包装一次传输一次喷码数据。9. The small picking cabinet according to claim 8, characterized in that, a remote communication module is arranged inside the coding controller, which is remotely connected to the upper computer, and can remotely control the transmission of data, adjust the content of the coding in real time, and transmit once per package. One time printing data. 10.根据权利要求1所述的小型拣选柜,其特征在于,在大框架下部四个角落设置有脚轮。10 . The small sorting cabinet according to claim 1 , wherein casters are provided at the four corners of the lower part of the large frame. 11 .
CN202010224025.5A 2020-03-26 2020-03-26 Small-size cabinet of selecting Pending CN111299169A (en)

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