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CN111286238A - Cold spray zinc alkene coating and preparation method thereof - Google Patents

Cold spray zinc alkene coating and preparation method thereof Download PDF

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Publication number
CN111286238A
CN111286238A CN202010123910.4A CN202010123910A CN111286238A CN 111286238 A CN111286238 A CN 111286238A CN 202010123910 A CN202010123910 A CN 202010123910A CN 111286238 A CN111286238 A CN 111286238A
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zinc
coating
parts
cold spray
thin graphene
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Inventor
周贤辉
杨志华
褚路轩
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Wuxi Huadong Zindn Technology Co ltd
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Wuxi Huadong Zindn Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust
    • C09D5/106Anti-corrosive paints containing metal dust containing Zn
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0893Zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a cold spraying zinc alkene coating, which comprises: acrylic resin: 3-6 parts; pure thin graphene paste: 3-10 parts; mixing solvent: 12-20 parts; zinc powder: 75-80 parts; anti-settling agent: 1-3 parts. The invention also discloses a preparation method of the composition. According to the invention, the modified pure thin graphene is adopted, so that the compactness and the thick film cracking resistance of the coating can be effectively improved, the flaky structure of the pure thin graphene endows the coating with excellent barrier property, and the synergistic effect of the pure thin graphene and zinc powder can greatly improve the cathode protection effect and the corrosion inhibition effect of the coating, thereby improving the protection life of the cold spray zinc coating.

Description

Cold spray zinc alkene coating and preparation method thereof
Technical Field
The invention relates to a cold spraying zinc-olefin coating and a preparation method thereof, belonging to the technical field of chemical materials and processes.
Background
Heavy-duty Coating refers to a type of anticorrosive Coating that can be applied in a relatively harsh corrosive environment compared to conventional anticorrosive coatings and has a longer protection period than conventional anticorrosive coatings, i.e., a long-lasting anticorrosive life. For example, heavy duty anticorrosive coatings can be used in chemical industry atmosphere and marine environment for more than 10 years or 15 years, and can be used for more than 5 years even in acid, alkali, salt and solvent media under certain temperature conditions.
Cold spray zinc is a high-performance heavy-duty anticorrosive coating which is more and more widely applied in recent years, can replace hot galvanizing, can achieve the same anticorrosive effect as the hot galvanizing by normal temperature spray coating, and avoids the defects of high pollution and high energy consumption in hot galvanizing and hot spray zinc construction. However, cold spray zinc has some disadvantages in application, the content of zinc powder in a cold spray zinc dry film reaches more than 95%, the resin content is low, and the zinc powder is granular metal and has gaps among arrangement, so that the sealing performance of a zinc coating is poor. If the content of zinc powder in cold-sprayed zinc is reduced and the content of resin is increased, although the compactness is better, the cathodic protection effect is influenced, the corrosion resistance is finally influenced, and the effects of hot galvanizing and hot zinc spraying cannot be achieved. Meanwhile, cold spray zinc has poor adhesion due to low resin content, and a paint film is easy to crack when the single-layer thickness exceeds a certain thickness.
In the prior art, in order to solve the problem, a sealing agent is generally coated on the cold galvanizing surface so as to achieve an ideal anticorrosion effect, but the operation steps are complicated, a solvent in the sealing agent is easy to infiltrate and bite the lower cold galvanizing coating, the adhesive force of the coating is easy to reduce, the defects of paint film cracking and falling can be generated in serious cases, meanwhile, strict requirements on the construction process and film thickness control are met, and the field construction is not easy to control.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide the cold spraying zinc alkene coating with good corrosion prevention effect and long protection period.
In order to achieve the above object, the present invention adopts the following technical solutions:
a cold-sprayed zinc-ene coating, comprising: acrylic resin: 3-6 parts; pure thin graphene paste: 3-10 parts; mixing solvent: 12-20 parts; zinc powder: 75-80 parts; anti-settling agent: 1-3 parts.
Further, the acrylic resin is synthesized from at least one monomer selected from styrene, methyl methacrylate, ethyl acrylate, n-butyl methacrylate, isobutyl methacrylate, isooctyl acrylate, methacrylic acid, isooctyl acrylate, dodecyl acrylate, and 2-ethylcaprolactone acrylate. The acrylic resin has a glass transition temperature of about 60 ℃ and a molecular weight of about 10 ten thousand.
The pure thin graphene paste described above includes: 10% of pure thin graphene; 1-3% of a dispersant; 87-89% of solvent.
The pure thin graphene is of a sheet structure, the thickness of the sheet structure is less than 1nm, the problem of thick film cracking can be effectively solved, meanwhile, the sheet structure can form a labyrinth effect, a corrosive medium is blocked, the corrosion resistance is improved, the carbon content of the pure thin graphene is greater than 98%, the impurity content is less than 2%, and the corrosion resistance is better. The dispersant may be BYK-P104S or BYK-163. The solvent may be at least one of xylene, propylene glycol methyl ether and propylene glycol methyl ether acetate.
The preparation method of the pure thin graphene slurry comprises the following steps: weighing the components according to the mass ratio of the components, firstly mixing the dispersing agent and the solvent, stirring for 5min at the speed of 200 plus 400r/min, slowly adding the powder of the pure thin graphene at the speed of 500 plus 6000r/min while stirring after uniformly stirring, and dispersing for 1 h at the high speed of 800 plus 1000r/min after adding to obtain the pure thin graphene slurry.
Further, the mixed solvent is a mixture of two or more of xylene, trimethylbenzene, propylene glycol methyl ether acetate, butyl acetate, propylene glycol methyl ether and ethylene glycol butyl ether.
The zinc powder is 800-mesh zinc powder, the total zinc content of the zinc powder is 99.9 percent, the metal zinc content is more than 98 percent, and the particle size is less than 25 microns.
The anti-settling agent is at least one of polyamide wax, polyethylene wax and fumed silica.
The polyamide wax is any one of MT6900-20X, HS3300 and HS3300S, the polyethylene wax is any one of 201P and 410XP, and the fumed silica is any one of R972 and R200.
The invention also discloses a preparation method of the cold spray zinc coating, which comprises the following steps: weighing the components according to the mass ratio, firstly adding acrylic resin powder into part of mixed solvent while stirring, stirring for 30-60min at the speed of 800-.
The cold spraying zinc-olefin coating prepared by the method can be constructed by brushing, rolling or spraying and the like.
Compared with the prior art, the invention has the following beneficial effects:
(1) according to the cold spraying graphene zinc coating, the compactness and the thick film cracking resistance of the coating are improved by adopting pure thin graphene, and meanwhile, the sheet structure of the graphene can form a labyrinth effect, so that a corrosive medium is blocked, and the coating is endowed with excellent blocking performance; and the synergistic effect of the pure thin graphene and the zinc powder can greatly improve the cathode protection effect and the corrosion inhibition effect of the coating film, so that the protection life of the cold spraying graphene zinc coating is prolonged.
(2) The cold spraying zinc-ethylene coating disclosed by the invention selects the acrylic resin as the base resin, and can form strong bond energy binding force with a substrate and zinc powder, so that the coating is provided with shorter drying time, the adhesive force is more than 5MPa, the impact resistance is more than 50 g-cm, the water resistance is more than 4000h, the salt water resistance is more than 3000h, the humidity and heat resistance is more than 2000h, the salt fog resistance is more than 10000h, and the artificial accelerated aging resistance is more than 3000 h.
Detailed Description
The present invention will be described in detail with reference to the following examples
In the invention, the raw materials used are specifically:
acrylic resin: b44, the glass transition temperature of the acrylic resin is about 60 ℃, and the molecular weight is about 10 ten thousand;
pure thin graphene: the thickness of the sheet structure is less than 1nm, the carbon content is more than 98%, the impurity content is less than 2%, and the thickness of the sheet structure is less than 1 nm.
Dispersing agent: BYK-163.
Solvent: xylene.
The preparation method of the pure thin graphene slurry comprises the following steps: firstly, 1-3 parts of dispersing agent and 87-89 parts of solvent are mixed, stirred for 5min at a low speed of 200 plus 400r/min, then slowly added with 10 parts of pure thin graphene powder at a speed of 500 plus 6000r/min while stirring, and dispersed for 1 hour at a high speed of 800 plus 1000r/min after the completion of the addition, thus obtaining the pure thin graphene slurry.
Mixing solvent: trimethylbenzene and propylene glycol methyl ether in a mass ratio of 1: 1.
Zinc powder: the zinc powder is 800-mesh zinc powder rich in irides, the total zinc content of the zinc powder is 99.9 percent, the metal zinc content is more than 98 percent, and the particle size is less than 25 micrometers.
Anti-settling agent: comprises polyamide wax MT6900-20X and polyethylene wax: 201P and fumed silica: r972 (any proportion).
The formulation compositions of examples 1-4 or comparative example 1 are shown in table 1 (units of numerical values shown in the table are parts):
TABLE 1
Figure BDA0002393841180000051
Firstly weighing 10 parts of mixed solvent, adding acrylic resin powder while stirring, stirring at a high speed of 800-.
The cold spray zinc coatings obtained in examples 1 to 4 and comparative example 1 were subjected to performance tests, and the test results are shown in table 2:
table 2:
Figure BDA0002393841180000061
Figure BDA0002393841180000071
as can be seen from Table 2: the cold spraying zinc-olefin coating prepared by the formula and the method has the advantages that the adhesion force is higher than that of a comparative example 1, the water resistance, the salt fog resistance and the humidity resistance are all higher than those of the comparative example 1, and the compactness and the thick film cracking resistance of a coating are high.
As noted above, while the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limited thereto. Various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A cold-spraying zinc-ene coating is characterized by comprising the following components:
acrylic resin: 3-6 parts;
pure thin graphene paste: 3-10 parts;
mixing solvent: 12-20 parts;
zinc powder: 75-80 parts;
anti-settling agent: 1-3 parts.
2. The cold spray zinc-ene coating of claim 1, wherein the acrylic resin is synthesized from at least one monomer selected from the group consisting of styrene, methyl methacrylate, ethyl acrylate, n-butyl methacrylate, isobutyl methacrylate, isooctyl acrylate, methacrylic acid, isooctyl acrylate, dodecyl acrylate, and 2-ethylcaprolactone acrylate.
3. The cold spray zinc graphene coating according to claim 1, wherein the pure thin graphene paste comprises:
10 parts of pure thin graphene;
1-3 parts of a dispersant;
87-89 parts of a solvent.
4. The cold spray graphene zinc paint as claimed in claim 3, wherein the thickness of the pure thin graphene sheet layer structure is less than 1nm, the carbon content is more than 98%, the impurity content is less than 2%, the dispersing agent is BYK-P104S or BYK-163, and the solvent is at least one of xylene, propylene glycol methyl ether and propylene glycol methyl ether acetate.
5. The cold spray zinc graphene coating according to claim 3 or 4, wherein the preparation method of the pure thin graphene slurry comprises the following steps: weighing the components according to the mass ratio of the components, firstly mixing the dispersing agent and the solvent, stirring for 5min at the speed of 200 plus 400r/min, slowly adding the powder of the pure thin graphene at the speed of 500 plus 6000r/min while stirring after uniformly stirring, and dispersing for 1 h at the high speed of 800 plus 1000r/min after adding to obtain the pure thin graphene slurry.
6. The cold spray zinc paint as claimed in claim 1, wherein the mixed solvent is a mixture of two or more of xylene, trimethylbenzene, propylene glycol methyl ether acetate, butyl acetate, propylene glycol methyl ether and ethylene glycol butyl ether.
7. The cold spray zinc coating as claimed in claim 1, wherein the zinc powder is 800-mesh zinc powder, the zinc powder has a total zinc content of 99.9%, a metal zinc content of more than 98%, and a particle size of less than 25 μm.
8. The cold spray zinc olefin coating of claim 1, wherein the anti-settling agent is at least one of polyamide wax, polyethylene wax, and fumed silica.
9. The cold spray zinc olefin coating of claim 8, wherein the polyamide wax is any one of MT6900-20X, HS3300, HS 3300S; the polyethylene wax is 201P or 410XP, and the fumed silica is R972 or R200.
10. A method for preparing a cold spray zinc paint according to any one of claims 1 to 4 and 6 to 9, which comprises the following steps: weighing the components according to the mass ratio, firstly adding acrylic resin powder into part of mixed solvent while stirring, stirring for 30-60min at the speed of 800-.
CN202010123910.4A 2020-02-27 2020-02-27 Cold spray zinc alkene coating and preparation method thereof Pending CN111286238A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113105800A (en) * 2021-04-01 2021-07-13 浙江天女集团制漆有限公司 Graphene and carbon nanotube cold-coating zinc anticorrosive paint and preparation method thereof
CN113683929A (en) * 2021-09-11 2021-11-23 蒋炜 Protective coating for zinc-plated material and preparation method and application thereof
CN115010846A (en) * 2022-06-23 2022-09-06 安徽尚德轨道设备制造有限公司 Synthesis of special resin for cold spray zinc and preparation method of cold spray zinc
CN116769367A (en) * 2023-03-23 2023-09-19 紫荆花涂料(上海)有限公司 Water-based graphene amino baking varnish and preparation method and application thereof
CN117866520A (en) * 2023-12-14 2024-04-12 广东嘉宝莉科技材料有限公司 A modified phenoxy resin cold-spray zinc coating and its preparation method and application

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WO2008052347A1 (en) * 2006-11-03 2008-05-08 University Of Ottawa Use of cold spray to deposit coatings which improve fatigue life of a component
CN105566973A (en) * 2015-10-29 2016-05-11 中国航空工业集团公司北京航空材料研究院 A kind of graphene cold coating zinc anticorrosion coating and preparation method thereof
CN106590384A (en) * 2016-12-07 2017-04-26 陕西宝塔山油漆股份有限公司 Graphene-modified waterborne cold spraying zinc coating and preparation method thereof
CN109280457A (en) * 2018-08-02 2019-01-29 中国船舶重工集团公司第七二五研究所 A new type of graphene slurry modified epoxy zinc powder anti-corrosion coating and preparation method thereof
CN109337520A (en) * 2018-10-26 2019-02-15 无锡华东锌盾科技有限公司 High-performance zinc alkene coating and preparation method thereof
WO2019126498A1 (en) * 2017-12-20 2019-06-27 Ppg Industries Ohio, Inc. Electrodepositable coating compositions and electrically conductive coatings resulting therefrom
CN110527369A (en) * 2019-09-19 2019-12-03 广东好邦石墨烯新材料科技有限公司 A kind of modified graphene syncretic zinc cold spray coating and its preparation method and application

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008052347A1 (en) * 2006-11-03 2008-05-08 University Of Ottawa Use of cold spray to deposit coatings which improve fatigue life of a component
CN105566973A (en) * 2015-10-29 2016-05-11 中国航空工业集团公司北京航空材料研究院 A kind of graphene cold coating zinc anticorrosion coating and preparation method thereof
CN106590384A (en) * 2016-12-07 2017-04-26 陕西宝塔山油漆股份有限公司 Graphene-modified waterborne cold spraying zinc coating and preparation method thereof
WO2019126498A1 (en) * 2017-12-20 2019-06-27 Ppg Industries Ohio, Inc. Electrodepositable coating compositions and electrically conductive coatings resulting therefrom
CN109280457A (en) * 2018-08-02 2019-01-29 中国船舶重工集团公司第七二五研究所 A new type of graphene slurry modified epoxy zinc powder anti-corrosion coating and preparation method thereof
CN109337520A (en) * 2018-10-26 2019-02-15 无锡华东锌盾科技有限公司 High-performance zinc alkene coating and preparation method thereof
CN110527369A (en) * 2019-09-19 2019-12-03 广东好邦石墨烯新材料科技有限公司 A kind of modified graphene syncretic zinc cold spray coating and its preparation method and application

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113105800A (en) * 2021-04-01 2021-07-13 浙江天女集团制漆有限公司 Graphene and carbon nanotube cold-coating zinc anticorrosive paint and preparation method thereof
CN113683929A (en) * 2021-09-11 2021-11-23 蒋炜 Protective coating for zinc-plated material and preparation method and application thereof
CN115010846A (en) * 2022-06-23 2022-09-06 安徽尚德轨道设备制造有限公司 Synthesis of special resin for cold spray zinc and preparation method of cold spray zinc
CN116769367A (en) * 2023-03-23 2023-09-19 紫荆花涂料(上海)有限公司 Water-based graphene amino baking varnish and preparation method and application thereof
CN117866520A (en) * 2023-12-14 2024-04-12 广东嘉宝莉科技材料有限公司 A modified phenoxy resin cold-spray zinc coating and its preparation method and application

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Inventor after: Zhou Xianhui

Inventor after: Yang Zhihua

Inventor after: Chu Luxuan

Inventor after: Chen Lizhuang

Inventor before: Zhou Xianhui

Inventor before: Yang Zhihua

Inventor before: Chu Luxuan

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Application publication date: 20200616