CN111267005A - Derusting machine with large rust removal area - Google Patents
Derusting machine with large rust removal area Download PDFInfo
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- CN111267005A CN111267005A CN202010124486.5A CN202010124486A CN111267005A CN 111267005 A CN111267005 A CN 111267005A CN 202010124486 A CN202010124486 A CN 202010124486A CN 111267005 A CN111267005 A CN 111267005A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/04—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other stationary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/02—Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
- B24C5/04—Nozzles therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0046—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
本发明给出一种除锈面积大的除锈机,包括除锈弹头,除锈弹头具有底座和装在底座内的弹体,底座开有前端孔和后端孔;包括驱动机构,驱动机构从后端孔伸入底座内驱动弹体以使弹体经前端孔弹出进行除锈;底座卡住弹体以防止弹体脱出;所述除锈弹头有多个,多个除锈弹头并列排布,除锈弹头具有侧向突出部;还包括除锈面板,其挡在各个除锈弹头的侧向突出部的前方并开有多个安装孔分别供各个除锈弹头的弹体弹出。除锈面板挡在各个除锈弹头的侧向突出部的前方,从而除锈面板能够阻挡除锈弹头的底座滑脱。这样就无需在除锈面板上安设多个弹簧,故安装过程更加简便。
The invention provides a rust removal machine with a large rust removal area, which includes a rust removal warhead, the rust removal warhead has a base and a projectile body installed in the base, and the base is provided with a front end hole and a rear end hole; and a driving mechanism is included. The rear end hole extends into the base to drive the projectile so that the projectile can be ejected through the front end hole for rust removal; the base clamps the projectile to prevent the projectile from coming out; there are multiple rust removal warheads, and the plurality of rust removal warheads are arranged side by side The rust-removing warhead has a lateral protrusion; it also includes a rust-removing panel, which is blocked in front of the lateral protrusion of each rust-removing warhead and has a plurality of mounting holes for the projectiles of each rust-removing warhead to be ejected. The rust removal panel is blocked in front of the lateral protrusions of each rust removal warhead, so that the rust removal panel can prevent the base of the rust removal warhead from slipping off. This eliminates the need to install multiple springs on the descaling panel, making the installation process easier.
Description
技术领域technical field
本发明涉及除锈领域,尤其是除锈面积大的除锈机。The invention relates to the field of rust removal, in particular to a rust remover with a large rust removal area.
背景技术Background technique
目前,公开号为CN209754923U的中国专利文献公开了一种单个的除锈弹头,如图1和图2所示,除锈弹头包括前端开有前端孔4的底座3、活动安装在底座3的前端孔4内的弹体2,正常状态下弹体2不活动并封闭底座3的前端孔4,使底座3内存在一个不连通外界大气的内腔(因底座3外配有配气机构,配气机构通过底座3的后端孔往内腔配气,从而对不连通外界大气的内腔加压);底座3在所述内腔的前方开设有泄压部1,泄压部1因弹体2阻隔不和内腔连通。除锈弹头工作方式如下:除锈弹头的泄压部1和大气连通,配气机构往底座3内腔5加压迫使弹体2弹出,当弹体2前移至敲击到待除锈面时,弹体2侧部开设的泄压孔的位置已对应泄压部1,弹体2内设有排气腔来分别连通所述泄压孔和底座3的内腔,此时排气腔25通过泄压孔24连通泄压部1,排气腔25的压力经泄压部1泄去,由于排气腔25和底座3内腔5连通,故底座3内腔5的压力也会泄去,从而弹体2在敲击待除锈面后能够回弹到初始位置。重复上述步骤,弹体2就能前后往复从而反复敲击待除锈面进行除锈。弹体的尾部设有侧向突出的限位端头26,底座3在弹体2的弹出路径上设有限位挡环27,弹体2被配气机构驱动前移,限位端头26就会被限位挡环27抵住从而不会从底座3内脱出,此时底座3因受到弹体2超前的冲击力而存在脱落的危险。为了解决这个问题,上文的专利文献给出的安装方式为除锈弹头单独配有位置固定的弹簧,除锈弹头的底座安装在弹簧上从而避免脱落。At present, the Chinese patent document with publication number CN209754923U discloses a single rust removal warhead, as shown in Figures 1 and 2 , the rust removal warhead comprises a base 3 with a front end hole 4 at the front end, and is movably installed at the front end of the base 3 The bullet body 2 in the hole 4 is inactive and closes the front end hole 4 of the base 3 under normal conditions, so that there is an inner cavity in the base 3 that is not connected to the outside atmosphere (because the base 3 is equipped with a gas distribution mechanism, the The air mechanism distributes air to the inner cavity through the rear end hole of the base 3, so as to pressurize the inner cavity that is not connected to the outside atmosphere); the base 3 is provided with a pressure relief part 1 in front of the inner cavity, and the pressure relief part 1 Body 2 is blocked from communicating with the lumen. The working method of the rust removal warhead is as follows: the pressure relief part 1 of the rust removal warhead is connected to the atmosphere, and the air distribution mechanism pressurizes the
单个除锈弹头因为其除锈面积小,所以不能适用于面积大的待除锈面,所以发明人不公开地在内部制作了一种除锈面板,除锈面板上安装有多个上述的除锈弹头2,从而使除锈面板能够适用于面积大的待除锈面。这种除锈面板的缺陷在于:如果按照上述的安装方式将除锈弹头安装在除锈面板上,则操作人员需要逐一地将多个除锈弹头分别安装到多个弹簧上,安装过程复杂。Because of its small rust removal area, a single rust-removing warhead cannot be applied to a large-area surface to be removed. Therefore, the inventor has not publicly produced a rust-removing panel inside. Rust warhead 2, so that the rust removal panel can be applied to the surface to be removed with a large area. The defect of this rust removal panel is that if the rust removal warhead is installed on the rust removal panel according to the above-mentioned installation method, the operator needs to install multiple rust removal warheads on multiple springs one by one, and the installation process is complicated.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本发明旨在给出一种除锈面积大的除锈机,安装后同样能够防止除锈弹头的底座随弹体的弹出而滑脱,且安装方便。In order to overcome the deficiencies of the prior art, the present invention aims to provide a rust removal machine with a large rust removal area, which can also prevent the base of the rust removal warhead from slipping with the ejection of the projectile body after installation, and is easy to install.
除锈面积大的除锈机,包括除锈弹头,除锈弹头具有底座和装在底座内的弹体,底座开有前端孔和后端孔;包括驱动机构,驱动机构从后端孔伸入底座内驱动弹体以使弹体经前端孔弹出进行除锈;底座卡住弹体以防止弹体脱出;所述除锈弹头有多个,多个除锈弹头并列排布,除锈弹头具有侧向突出部;还包括除锈面板,其挡在各个除锈弹头的侧向突出部的前方并开有多个安装孔分别供各个除锈弹头的弹体弹出。The rust removal machine with a large rust removal area includes a rust removal warhead. The rust removal warhead has a base and a projectile body installed in the base. The base has a front end hole and a rear end hole; it includes a driving mechanism, and the driving mechanism extends into the base from the rear end hole. The projectile body is driven internally to make the projectile body pop out through the front end hole for rust removal; the base clamps the projectile body to prevent the projectile body from falling out; the rust removal warheads are multiple, and the plurality of rust removal warheads are arranged side by side, and the rust removal warhead has a side It also includes a rust removal panel, which is blocked in front of the lateral protrusions of each rust removal warhead and has a plurality of installation holes for the projectiles of each rust removal warhead to be ejected.
进一步地,所述底座卡住弹体的结构具体地,弹体的尾部设有侧向突出的限位端头,底座在弹体的弹出路径上设有用于阻挡所述限位端头通过的限位挡环。Further, the structure in which the base catches the projectile is specifically, the tail of the projectile is provided with a laterally protruding limit end, and the base is provided with a stopper on the ejection path of the projectile for blocking the passage of the limit end. Limit stop ring.
进一步地,常态下弹体将底座的前端孔封闭;所述驱动机构包括配气机构,配气机构往后端孔配气以使底座内腔气压上升,从而驱动弹体经前端孔弹出。Further, the bullet body closes the front end hole of the base under normal conditions; the driving mechanism includes a gas distribution mechanism, and the gas distribution mechanism distributes air to the rear end hole to increase the air pressure in the inner cavity of the base, thereby driving the bullet body to eject through the front end hole.
进一步地,弹体内部开设有泄压通道,泄压通道后端连通底座内腔而前端为泄压孔,泄压孔常态下位于底座的前端孔的后方,弹体弹出后其泄压孔随之移动至在前端孔的前方露出进行泄压。Further, a pressure relief channel is opened inside the projectile, the rear end of the pressure relief channel is connected to the inner cavity of the base and the front end is a pressure relief hole. The pressure relief hole is normally located behind the front end hole of the base. After the projectile is ejected, the pressure relief hole follows. Move it until it is exposed in front of the front end hole for pressure relief.
进一步地,除锈面板在弹体旁边开有泄压沟槽以接收经泄压孔泄出的气体,除锈面板开设有从泄压沟槽通往除锈面板前表面的排气通道。Further, the rust removal panel is provided with a pressure relief groove beside the projectile body to receive the gas leaked through the pressure relief hole, and the rust removal panel is provided with an exhaust channel leading from the pressure relief groove to the front surface of the rust removal panel.
进一步地,除锈弹头的底座侧向伸出卡嵌凸条,除锈面板为卡嵌凸条配有卡嵌槽,卡嵌凸条嵌装在卡嵌槽内并可退出从而使除锈弹头通过底座可拆卸地安装在除锈面板上。Further, the base of the rust removal warhead protrudes from the side of the card-embedding protruding strip, the rust removal panel is equipped with a card-embedding groove for the card-embedding protruding strip, and the card-embedding protruding strip is embedded in the card-embedding groove and can be withdrawn so that the rust-removing warhead can be withdrawn. Removably mounted on the rust removal panel through the base.
进一步地,除锈面板开设有从后端通往所述卡嵌槽的导槽,除锈弹头从除锈面板的后方朝前安装,此过程中卡嵌凸条陷入导槽并沿导槽前移到达卡嵌槽。Further, the rust removal panel is provided with a guide groove leading from the rear end to the inserting groove, and the rust removal warhead is installed from the rear of the rust removal panel to the front. Move to the card slot.
有益效果在于:除锈面板挡在各个除锈弹头的侧向突出部的前方,从而除锈面板能够阻挡除锈弹头的底座滑脱。这样就无需在除锈面板上安设多个弹簧,故安装过程更加简便。The beneficial effect is that the rust removal panel is blocked in front of the lateral protrusions of each rust removal warhead, so that the rust removal panel can prevent the base of the rust removal warhead from slipping off. This eliminates the need to install multiple springs on the descaling panel, making the installation process easier.
附图说明Description of drawings
图1为现有技术中旧除锈弹头的爆炸示意图;Fig. 1 is the exploded schematic diagram of old derusting warhead in the prior art;
图2为现有技术中旧除锈弹头的整体示意图;Fig. 2 is the overall schematic diagram of the old derusting warhead in the prior art;
图3为本发明中除锈面积大的除锈机的整体示意图;Fig. 3 is the overall schematic diagram of the rust remover with a large rust removal area in the present invention;
图4为本发明除锈机中的除锈面板和新除锈弹头的内部安装结构示意图(隐藏了部分除锈面板);4 is a schematic diagram of the internal installation structure of the rust removal panel and the new rust removal warhead in the rust removal machine of the present invention (part of the rust removal panel is hidden);
图5为本发明除锈机中的新除锈弹头的结构示意图;Fig. 5 is the structural representation of the new derusting warhead in the derusting machine of the present invention;
图6为本发明除锈机中的除锈面板的内部结构示意图;6 is a schematic diagram of the internal structure of the rust removal panel in the rust removal machine of the present invention;
图7为本发明除锈机中的弹体的内部结构的示意图;Fig. 7 is the schematic diagram of the internal structure of the projectile in the rust remover of the present invention;
图中:1、泄压部;2、弹体;3、底座;4、前端孔;5、内腔;6、后端孔;20、新除锈弹头;21、侧向突出部;22、限位套筒;23、卡嵌凸条;24、泄压孔;25、排气腔;26、限位端头;27、限位挡环;30、除锈面板;31、泄压沟槽;32、排气通道;33、防滑脱抵块;34、卡嵌槽;35、导槽;36、安装孔。In the figure: 1. Pressure relief part; 2. Projectile body; 3. Base; 4. Front-end hole; 5. Inner cavity; 6. Back-end hole; 20. New derusting warhead; 21. Lateral protrusion; 22. Limiting sleeve; 23. Inserting convex strip; 24. Pressure relief hole; 25. Exhaust cavity; 26. Limiting end head; 27. Limiting retaining ring; 30. Rust removal panel; 31. Pressure relief groove ; 32, exhaust channel; 33, anti-slip off block; 34, card embedded groove; 35, guide groove; 36, installation hole.
具体实施方式Detailed ways
如图5所示,新除锈弹头20包括底座3和弹体2,弹体2的尾部设有侧向突出的限位端头(图中未示出,可参照图1),底座在弹体2的弹出路径上设有用于阻挡所述限位端头通过的限位挡环(图中未示出,可参照图1)。底座3设有前端孔和后端孔6,另外底座3还配有配气机构(图中未示出),在本实施例中作为驱动机构的配气机构伸入底座的后端孔6(非优选地,所述后端孔6可以开在底座侧壁,其他形式的驱动机构横向伸入所述后端孔6,然后通过斜面接触来把横向的驱动力转化为向前的驱动力,使弹体2向前弹出,只要供驱动机构驱动弹体2由后向前弹出,后端孔6即可作为弹体2受驱动路径上的后端),通过底座3的后端孔6往内腔配气,由于弹体2常态下封闭了前端孔,故配气机构对不连通外界大气的内腔加压从而驱动弹体2。新除锈弹头20和旧除锈弹头结构基本相同,二者之间的区别点在于:新除锈弹头20的前端改为小半径的套筒22,以使新除锈弹头20其底座3上的肩部朝前露出作为侧向突出部21。新除锈弹头20其弹体2的结构没有改变,具体如图7所示,弹体2侧壁上开设有泄压孔24而弹体2内部开有连通底座3内腔5和泄压孔24二者的排气腔25(排气腔25在本实施例中作为泄压通道,泄压通道后端连通底座内腔5而前端为泄压孔24),且正常状态下弹体2的泄压孔24被底座3内腔5的腔壁封闭(具体原理和过程可参照背景技术给出的对比文件),从而保持排气腔25和底座3内腔5二者相互连通且均不与大气压连通。新除锈弹头20没有设置像背景技术中记载的泄压部,泄压方式变为:配气机构往底座3内腔5加压迫使弹体2沿底座3弹出,当弹体2弹出至敲击到待除锈面时,弹体2其泄压孔24已越过套筒22的前端面即从底座3露出,故泄压孔24能够和外界大气连通。这样,弹体2的排气腔25和底座3的内腔5二者就能通过泄压孔24来泄压,从而在弹体2敲击待除锈面后弹体2能够回弹到初始位置。新除锈弹头20的底座3外侧壁基本平整,只有两个便于连接固定的周向的卡嵌凸条23从底座3外侧壁上突起。As shown in Figure 5, the new
除锈面积大的除锈机包括除锈面板30。如图6所示,除锈面板30上开设有多个安装孔36。如图3和图4所示,多个新除锈弹头20分别通过所述安装孔36来安装在除锈面板30上,各个安装孔36的深度和各个新除锈弹头20的高度分别相适配,多个新除锈弹头20在除锈面板上并列排布。如图6所示,每个安装孔36其后部的内侧壁上设有周向的卡嵌槽34,卡嵌槽34的长度大于卡嵌凸条23的长度;除锈面板开设有从后端通往所述卡嵌槽34的导槽35,导槽35的宽度等于卡嵌凸条23的长度(导槽35的宽度方向是周向而其长度方向是轴向,卡嵌凸条23和卡嵌槽34二者的长度方向是周向)。安装时,如图4所示,以一个新除锈弹头20对应一个安装孔36的方式,使新除锈弹头20的前端朝向安装孔36的后端,然后使新除锈弹头20的卡嵌凸条23的位置对应除锈面板30的导槽35的位置,接着逐一地将各个新除锈弹头20由后向前插入对应的安装孔36内,直至卡嵌凸条23沿导槽35运动至卡嵌槽34内,此时底座3的侧向突出部21的前端面刚好被安装孔36内防滑脱抵块33的底面挡住(即除锈面板30挡在底座3前方),然后按图6的俯视视角使新除锈弹头20逆时针旋转,就可以使卡嵌凸条23沿卡嵌槽34转动从而卡嵌在卡嵌槽34内,新除锈弹头20就不会在自重的作用下从安装孔36下坠(即卡嵌凸条23嵌在卡嵌槽34内从而卡嵌凸条23能够承载新除锈弹头20的重力)。当然,使新除锈弹头20顺时针转动,就可以使卡嵌凸条23卡退出卡嵌槽34从而能够拆出新除锈弹头20。除锈面板在安装孔36内部为安装孔36配有向内突起的防滑脱抵块33,并在防滑脱抵块33的上方配有新泄压部,新泄压部包括环状凹陷的泄压沟槽31、从泄压沟槽31通往除锈面板30的前表面以连通外界的排气通道32,其中泄压沟槽31用来接收经泄压孔24泄出的气体。当弹体2被配气机构驱使而从安装孔36弹出直至弹体2刚好敲击到待除锈面时,弹体2的泄压孔24已连通泄压沟槽31,弹体2的排气腔25内的气压经泄压沟槽31和排气通道32泄去压力,由于底座3内腔5连通排气腔25,所以底座3的内腔5也泄去压力,弹体2在敲击到待除锈面后能够回弹至初始位置。The rust removal machine with a large rust removal area includes a
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Application publication date: 20200612 |