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CN111266035A - High-efficient water-soluble complex film production facility - Google Patents

High-efficient water-soluble complex film production facility Download PDF

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Publication number
CN111266035A
CN111266035A CN202010221490.3A CN202010221490A CN111266035A CN 111266035 A CN111266035 A CN 111266035A CN 202010221490 A CN202010221490 A CN 202010221490A CN 111266035 A CN111266035 A CN 111266035A
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Prior art keywords
casing
rotating shaft
production equipment
pipe
efficiency water
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Chinese (zh)
Inventor
甘以明
汪凌
朱延方
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Suzhou Kangfu Intelligent Technology Co ltd
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Suzhou Kangfu Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/70Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • B01F35/12Maintenance of mixers using mechanical means
    • B01F35/121Maintenance of mixers using mechanical means using a brush for cleaning out rests of products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/43Supporting receptacles on frames or stands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/92Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F2035/99Heating

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

一种高效水溶性复合膜生产设备,包括圆筒形的外壳、增压管、增压机、翻转板、旋转轴、支撑柱和排料管;外壳上设有连接增压管的进气孔、连接排料管的排料孔、加料斗和压力表;加料斗的进料端设有密封盖;外壳的侧端面设有多组用于连接多组支撑柱的减震柱;增压管的进气管口连接增压机的出气端;旋转轴转动设置在外壳内并传动连接外壳上驱动装置;多组翻转板分别沿着旋转轴的中轴线方向设置在旋转轴上,每组翻转板朝向外壳端面的内壁上均匀设有刷毛,每组翻转板朝向旋转轴旋转方向的端面上均匀设有多个凹槽;每个凹槽的底面均设有多个筛分孔。本发明操作简单使用方便,能高效快速的对水溶性复合膜生产用原料进行均匀的混合。

Figure 202010221490

A high-efficiency water-soluble composite membrane production equipment, including a cylindrical shell, a booster pipe, a booster, a turning plate, a rotating shaft, a support column and a discharge pipe; the shell is provided with an air inlet for connecting the booster pipe , Connect the discharge hole, feeding hopper and pressure gauge of the discharging pipe; the feeding end of the feeding hopper is provided with a sealing cover; The air inlet pipe is connected to the outlet end of the supercharger; the rotating shaft is rotatably arranged in the casing and is connected to the driving device on the casing; a plurality of sets of turning plates are respectively arranged on the rotating shaft along the direction of the central axis of the rotating shaft. The inner wall facing the end face of the casing is evenly provided with bristles, the end face of each group of turning plates facing the rotation direction of the rotating shaft is evenly provided with a plurality of grooves; the bottom surface of each groove is provided with a plurality of screening holes. The invention is simple to operate and convenient to use, and can uniformly mix the raw materials for the production of the water-soluble composite film efficiently and quickly.

Figure 202010221490

Description

一种高效水溶性复合膜生产设备A high-efficiency water-soluble composite membrane production equipment

技术领域technical field

本发明涉及水溶性复合膜生产技术领域,尤其涉及一种高效水溶性复合膜生产设备。The invention relates to the technical field of water-soluble composite film production, in particular to a high-efficiency water-soluble composite film production equipment.

背景技术Background technique

隔膜是锂离子电池中最关键的部分之一,起到分隔正/负极,阻止电子通过,但允许离子自由通过,完成电化学充放电过程的重要作用;复合隔膜性能的优劣决定了电池的界面结构、内阻等,从而影响到电池的容量、循环性能、充放电电流密度等关键特征;在生产复合隔膜时需要对原料进行混合以得到混合均匀的悬浮液,但是由于复合隔膜各原料成分之间的亲水性差,在混合过程中,不易得到混合均匀且稳定的悬浮液,大大降低复合隔膜的产品质量;为此,本申请中提出一种高效水溶性复合膜生产设备。The separator is one of the most critical parts of the lithium-ion battery, it plays an important role in separating the positive and negative electrodes, preventing the passage of electrons, but allowing the free passage of ions to complete the electrochemical charging and discharging process; the performance of the composite separator determines the battery's performance. interface structure, internal resistance, etc., thus affecting the key characteristics of the battery such as capacity, cycle performance, charge and discharge current density; in the production of composite diaphragms, the raw materials need to be mixed to obtain a uniformly mixed suspension, but due to the composition of each raw material of the composite diaphragm The hydrophilicity between them is poor, and during the mixing process, it is difficult to obtain a uniformly mixed and stable suspension, which greatly reduces the product quality of the composite membrane; for this reason, this application proposes an efficient water-soluble composite membrane production equipment.

发明内容SUMMARY OF THE INVENTION

(一)发明目的(1) Purpose of the invention

为解决背景技术中存在的技术问题,本发明提出一种高效水溶性复合膜生产设备,本发明操作简单使用方便,能高效快速的对水溶性复合膜生产用原料进行均匀的混合,得到混合均匀且稳定的悬浮液。In order to solve the technical problems existing in the background technology, the present invention proposes a high-efficiency water-soluble composite film production equipment. The invention is simple to operate and convenient to use, and can uniformly mix the raw materials for the production of water-soluble composite films efficiently and quickly, so as to obtain uniform mixing. and stable suspension.

(二)技术方案(2) Technical solutions

为解决上述问题,本发明提供了一种高效水溶性复合膜生产设备,包括外壳、增压管、增压机、翻转板、旋转轴、支撑柱和排料管;In order to solve the above problems, the present invention provides a high-efficiency water-soluble composite film production equipment, including a casing, a booster pipe, a booster, a turning plate, a rotating shaft, a support column and a discharge pipe;

外壳为圆筒形结构,外壳水平设置,外壳的侧端面的最高处设有加料斗;加料斗的进料端设有密封盖;外壳的侧端面设有进气孔和用于监测外壳内气体压强的压力表,外壳的侧端面的最低处设有排料孔,外壳的侧端面设有多组用于连接多组支撑柱的减震柱;The outer casing is a cylindrical structure, the outer casing is set horizontally, and the top of the side end face of the casing is provided with a feeding hopper; the feeding end of the feeding hopper is provided with a sealing cover; For the pressure gauge, the lowest part of the side end face of the casing is provided with a discharge hole, and the side end face of the casing is provided with multiple sets of shock-absorbing columns for connecting multiple sets of support columns;

排料管的进料管口连接排料孔,排料管上设有止通阀;增压管的出气管口连接进气孔,增压管上设有泄压阀,增压管的进气管口连接用于向外壳内通入气体的增压机的出气端;The feed pipe mouth of the discharge pipe is connected to the discharge hole, and the discharge pipe is provided with a check valve; the air outlet pipe of the supercharger pipe is connected to the air inlet hole, the supercharger pipe is provided with a pressure relief valve, and the inlet pipe of the supercharger pipe is provided with a pressure relief valve. The gas pipe port is connected to the gas outlet end of the supercharger for introducing gas into the shell;

旋转轴通过密封轴承转动设置在外壳内,旋转轴的中轴线与外壳的中轴线平行,旋转轴穿出外壳并传动连接驱动装置;驱动装置设置在外壳上;The rotating shaft is rotatably arranged in the casing through the sealed bearing, the central axis of the rotating shaft is parallel to the central axis of the casing, the rotating shaft passes through the casing and is connected to the driving device; the driving device is arranged on the casing;

多组翻转板分别沿着旋转轴的中轴线方向设置在旋转轴上,多组翻转板以旋转轴为中心呈圆周均匀分布,每组翻转板朝向外壳端面的内壁上均匀设有刷毛,每组翻转板朝向旋转轴旋转方向的端面上均匀设有多个凹槽;每个凹槽的底面均设有多个筛分孔。A plurality of groups of turning plates are respectively arranged on the rotating shaft along the direction of the central axis of the rotating shaft, and the plurality of turning plates are evenly distributed on the circumference with the rotating shaft as the center. A plurality of grooves are evenly arranged on the end surface of the turning plate facing the rotation direction of the rotating shaft; and a plurality of screening holes are arranged on the bottom surface of each groove.

优选的,包括防护罩;防护罩套设在驱动装置的外侧,防护罩连接外壳。Preferably, a protective cover is included; the protective cover is sleeved on the outer side of the driving device, and the protective cover is connected to the housing.

优选的,外壳的侧端面上镶嵌设有透明观察板。Preferably, a transparent observation panel is inlaid on the side end surface of the casing.

优选的,外壳内壁的最低处沿着外壳中轴线方向设有积液槽;积液槽的底面朝向排料孔倾斜设置。Preferably, the lowermost part of the inner wall of the casing is provided with a liquid accumulation groove along the direction of the central axis of the casing; and the bottom surface of the liquid accumulation groove is inclined toward the discharge hole.

优选的,包括两组导热板和多个加热器;Preferably, it includes two sets of heat-conducting plates and multiple heaters;

每组导热板的投影均为扇环形,每组导热板的一端均连接外壳的内壁,每组导热板的另一端朝向排料孔倾斜并连接外壳的底面,两组导热板以排料孔为中心对称分布,每组导热板均与外壳的内壁之间形成密封的加热仓;其中,每组翻转板远离旋转轴的一端呈V字形;The projection of each group of heat-conducting plates is a fan-shaped ring. One end of each group of heat-conducting plates is connected to the inner wall of the casing, and the other end of each group of heat-conducting plates is inclined toward the discharge hole and connected to the bottom surface of the casing. The two groups of heat-conducting plates take the discharge hole as the The center is symmetrically distributed, and a sealed heating chamber is formed between each group of heat-conducting plates and the inner wall of the casing; wherein, one end of each group of flipping plates away from the rotating shaft is V-shaped;

多组加热器分别设置在两个加热仓内。Multiple groups of heaters are respectively arranged in the two heating chambers.

优选的,每组导热板均选用铝合金材质制成。Preferably, each group of heat-conducting plates is made of aluminum alloy material.

优选的,每组翻转板远离旋转轴的端面与导热板平行。Preferably, the end faces of each set of turning plates away from the rotating shaft are parallel to the heat conducting plates.

优选的,每组减震柱均包括用于连接外壳的第一固定板、多个弹簧、安装架、紧固件、导向支撑杆和用于连接支撑柱的第二固定板;Preferably, each group of shock-absorbing columns includes a first fixing plate for connecting the housing, a plurality of springs, mounting brackets, fasteners, guide support rods, and a second fixing plate for connecting the support columns;

安装架连接第二固定板,安装架上设有多个通孔;The mounting frame is connected to the second fixing plate, and the mounting frame is provided with a plurality of through holes;

多个导向支撑杆并排分布,多个导向支撑杆的一端均连接第一固定板,多个导向支撑杆的另一端分别穿过多个通孔并螺纹配合连接多个紧固件;多个紧固件朝向安装架的端面均压紧安装架,紧固件与导向支撑杆一一对应;A plurality of guide support rods are distributed side by side, one end of the plurality of guide support rods is connected to the first fixing plate, and the other ends of the plurality of guide support rods respectively pass through a plurality of through holes and are threadedly connected to a plurality of fasteners; The end faces of the fasteners facing the mounting frame are pressed against the mounting frame, and the fasteners correspond to the guide support rods one by one;

多个弹簧分别套设在多个导向支撑杆的外侧,多个弹簧的两端分别连接第一固定板和安装架。A plurality of springs are respectively sleeved on the outer sides of the plurality of guide support rods, and two ends of the plurality of springs are respectively connected to the first fixing plate and the mounting frame.

优选的,第一固定板朝向外壳的端面设为曲面。Preferably, the end face of the first fixing plate facing the casing is set as a curved surface.

优选的,安装架为倒凵字形。Preferably, the mounting frame is in the shape of an inverted zigzag.

本发明的上述技术方案具有如下有益的技术效果:The above-mentioned technical scheme of the present invention has the following beneficial technical effects:

本发明中,使用时,将待处理的各溶液从加料斗加入外壳内,并将密封盖与加料斗螺纹配合连接;启动增压机向外壳内通入气体使得外壳内部气压增大,驱动装置运行带动旋转轴旋转;旋转轴上设有的多个翻转板随着旋转轴一起旋转以对外壳内的原料进行翻转;悬浮液在翻转板旋转时,进入翻转板上的凹槽内并从筛分孔流出,多个翻转板在搅拌时使得外壳内的液体流速不同同时配合气压的压力,使得外壳内的加入的粉末原料、粘结剂以及聚合物等能快速的进行混合,得到混合均匀悬浮液,通过在翻转板上设有的刷毛能对外壳进行清扫,避免混合原料残留在外壳内壁上;打开泄压阀对外壳内部进行泄压,在打开止通阀经混合均匀后的悬浮液从排料管排出即可,操作简单使用方便;In the present invention, when using, each solution to be treated is added into the casing from the feeding hopper, and the sealing cover is threadedly connected with the feeding hopper; the booster is started to pass gas into the casing to increase the air pressure inside the casing, and the driving device The operation drives the rotation shaft to rotate; a plurality of turning plates provided on the rotating shaft rotate together with the rotating shaft to turn over the raw materials in the shell; when the turning plate rotates, the suspension enters the grooves on the turning plate and flows out from the sieve. The split holes flow out, and the multiple turning plates make the liquid flow rate in the shell different when stirring and match the pressure of the air pressure, so that the powder raw materials, binders and polymers added in the shell can be quickly mixed to obtain a uniform suspension. The casing can be cleaned by the bristles provided on the turning plate to prevent the mixed raw materials from remaining on the inner wall of the casing; the pressure relief valve is opened to relieve the pressure inside the casing, and the suspension after the uniform mixing is opened after the stop valve is opened. The discharge pipe can be discharged, and the operation is simple and easy to use;

另外,外壳内通过导热板与外壳内壁之间围成安装加热器的加热仓,通过加热器对加热仓加热,每组导热板通过热交换的方式对外壳内部的悬浮液进行均匀加热,以提高悬浮液均匀混合的效率;In addition, a heating chamber with heaters is enclosed between the heat-conducting plate and the inner wall of the outer casing, and the heating chamber is heated by the heater. The efficiency of uniform mixing of the suspension;

驱动装置运行产生的震动带动外壳振动,外壳将振动传递至减震柱上,此时多个弹簧压缩具有的弹性势能对外壳的震动进行减震,避免震动对支撑底面造成损坏,在减震时多个弹簧的伸缩过程增加外壳的抖动进一步提高对外壳内溶剂混合效率。The vibration generated by the operation of the driving device drives the casing to vibrate, and the casing transmits the vibration to the shock-absorbing column. At this time, the elastic potential energy possessed by the compression of multiple springs can dampen the vibration of the casing, so as to avoid the damage to the support bottom surface caused by the vibration. The expansion and contraction process of the multiple springs increases the shaking of the casing and further improves the mixing efficiency of the solvent in the casing.

附图说明Description of drawings

图1为本发明提出的一种高效水溶性复合膜生产设备的结构示意图。FIG. 1 is a schematic structural diagram of a high-efficiency water-soluble composite membrane production equipment proposed by the present invention.

图2为本发明提出的一种高效水溶性复合膜生产设备中A处局部放大的结构示意图。FIG. 2 is a partially enlarged structural schematic diagram of part A in a high-efficiency water-soluble composite membrane production equipment proposed by the present invention.

图3为本发明提出的一种高效水溶性复合膜生产设备中B处局部放大的结构示意图。FIG. 3 is a schematic structural diagram of a partially enlarged part of B in a high-efficiency water-soluble composite membrane production equipment proposed by the present invention.

图4为本发明提出的一种高效水溶性复合膜生产设备中旋转轴和翻转板的安装结构示意图。FIG. 4 is a schematic diagram of the installation structure of a rotating shaft and a turning plate in a high-efficiency water-soluble composite film production equipment proposed by the present invention.

图5为本发明提出的一种高效水溶性复合膜生产设备的主视图。FIG. 5 is a front view of a high-efficiency water-soluble composite membrane production equipment proposed by the present invention.

图6为本发明提出的一种高效水溶性复合膜生产设备的左视图。FIG. 6 is a left side view of a high-efficiency water-soluble composite membrane production equipment proposed by the present invention.

附图标记:1、外壳;2、加料斗;3、密封盖;4、增压管;5、翻转板;6、旋转轴;7、导热板;8、加热仓;9、支撑柱;10、排料管;11、加热器;12、防护罩;13、驱动装置;14、刷毛;15、凹槽;16、筛分孔;17、第一固定板;18、弹簧;19、安装架;20、紧固件;21、第二固定板;22、导向支撑杆;23、压力表;24、透明观察板。Reference numerals: 1. Shell; 2. Feeding hopper; 3. Sealing cover; 4. Booster pipe; 5. Turning plate; 6. Rotating shaft; 7. Heat-conducting plate; , discharge pipe; 11, heater; 12, protective cover; 13, driving device; 14, bristles; 15, groove; 16, screening hole; 17, first fixing plate; 18, spring; 19, mounting frame 20. Fasteners; 21. Second fixing plate; 22. Guide support rods; 23. Pressure gauges; 24. Transparent observation plate.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the specific embodiments and the accompanying drawings. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts of the present invention.

如图1-6所示,本发明提出的一种高效水溶性复合膜生产设备,包括外壳1、增压管4、增压机、翻转板5、旋转轴6、支撑柱9和排料管10;As shown in Figures 1-6, a high-efficiency water-soluble composite film production equipment proposed by the present invention includes a casing 1, a booster pipe 4, a booster, a turning plate 5, a rotating shaft 6, a support column 9 and a discharge pipe 10;

外壳1为圆筒形结构,外壳1水平设置,外壳1的侧端面的最高处设有加料斗2;加料斗2的进料端设有密封盖3;其中,密封盖3与加料斗2螺纹配合连接,通过加料斗2方便向外壳1内加入原料,密封盖3与加料斗2螺纹配合连接,密封性好且方便拆装;The outer casing 1 is a cylindrical structure, the outer casing 1 is arranged horizontally, and a feeding hopper 2 is provided at the highest part of the side end surface of the casing 1; Cooperative connection, it is convenient to add raw materials into the casing 1 through the feeding hopper 2, and the sealing cover 3 is connected with the feeding hopper 2 in a threaded connection, which has good sealing performance and is easy to disassemble;

外壳1的侧端面设有进气孔和用于监测外壳1内气体压强的压力表23,外壳1的侧端面的最低处设有排料孔,外壳1的侧端面设有多组用于连接多组支撑柱9的减震柱;The side end face of the casing 1 is provided with an air inlet hole and a pressure gauge 23 for monitoring the gas pressure in the casing 1. The lowest part of the side end face of the casing 1 is provided with a discharge hole, and the side end face of the casing 1 is provided with multiple groups for connection. Shock-absorbing columns of multiple groups of support columns 9;

排料管10的进料管口连接排料孔,排料管10上设有止通阀;The feed pipe mouth of the discharge pipe 10 is connected to the discharge hole, and the discharge pipe 10 is provided with a check valve;

增压管4的出气管口连接进气孔,增压管4上设有泄压阀,增压管4的进气管口连接用于向外壳1内通入气体的增压机的出气端;通过增压机向外壳1内通入气体使得外壳1内部气压增大;The outlet port of the supercharger pipe 4 is connected to the air inlet hole, the supercharger pipe 4 is provided with a pressure relief valve, and the air inlet pipe port of the supercharger pipe 4 is connected to the outlet end of the supercharger for introducing gas into the casing 1; Passing gas into the casing 1 through the supercharger increases the air pressure inside the casing 1;

旋转轴6通过密封轴承转动设置在外壳1内,旋转轴6的中轴线与外壳1的中轴线平行,旋转轴6穿出外壳1并传动连接驱动装置13;驱动装置13设置在外壳1上,驱动装置13选用变频电机;The rotating shaft 6 is rotatably arranged in the casing 1 through a sealed bearing, the central axis of the rotating shaft 6 is parallel to the central axis of the casing 1, the rotating shaft 6 passes through the casing 1 and is connected to the driving device 13 in a transmission; the driving device 13 is arranged on the casing 1, The drive device 13 selects a variable frequency motor;

多组翻转板5分别沿着旋转轴6的中轴线方向设置在旋转轴6上,多组翻转板5以旋转轴6为中心呈圆周均匀分布,每组翻转板5朝向外壳1端面的内壁上均匀设有刷毛14,每组翻转板5朝向旋转轴6旋转方向的端面上均匀设有多个凹槽15;每个凹槽15的底面均设有多个筛分孔16,每组凹槽15的槽口延凹槽15的中轴线方向朝向凹槽15的底面的直径逐渐减小,以形成锥仓。A plurality of sets of turning plates 5 are respectively arranged on the rotating shaft 6 along the direction of the central axis of the rotating shaft 6 , and the plurality of sets of turning plates 5 are evenly distributed around the circumference with the rotating shaft 6 as the center, and each set of turning plates 5 faces the inner wall of the end face of the casing 1 . Brush bristles 14 are evenly arranged, and a plurality of grooves 15 are evenly arranged on the end face of each set of turning plates 5 toward the rotation direction of the rotating shaft 6; The notch of the groove 15 gradually decreases in diameter toward the bottom surface of the groove 15 along the direction of the central axis of the groove 15 to form a cone chamber.

本发明中,使用时,将待处理的各溶液从加料斗2加入外壳1内,并将密封盖3与加料斗2螺纹配合连接;启动增压机向外壳1内通入气体使得外壳1内部气压增大,驱动装置13运行带动旋转轴6旋转;旋转轴6上设有的多个翻转板5随着旋转轴6一起旋转以对外壳1内的原料进行翻转;悬浮液在翻转板5旋转时,进入翻转板5上的凹槽15内并从筛分孔16流出,多个翻转板5在搅拌时使得外壳1内的液体流速不同同时配合气压的压力,使得外壳1内的加入的粉末原料、粘结剂以及聚合物等能快速的进行混合,得到混合均匀悬浮液,通过在翻转板5上设有的刷毛14能对外壳1进行清扫,避免混合原料残留在外壳1内壁上;打开泄压阀对外壳1内部进行泄压,在打开止通阀经混合均匀后的悬浮液从排料管10排出即可,操作简单使用方便。In the present invention, when in use, each solution to be treated is added into the casing 1 from the feeding hopper 2, and the sealing cover 3 is threadedly connected to the feeding hopper 2; When the air pressure increases, the driving device 13 operates to drive the rotating shaft 6 to rotate; the plurality of turning plates 5 provided on the rotating shaft 6 rotate together with the rotating shaft 6 to turn the raw materials in the casing 1; the suspension rotates on the turning plate 5 When stirring, enter the groove 15 on the turning plate 5 and flow out from the sieving hole 16. When stirring, the plurality of turning plates 5 make the liquid flow rate in the casing 1 different and at the same time match the pressure of the air pressure, so that the added powder in the casing 1 The raw materials, binders and polymers can be quickly mixed to obtain a uniformly mixed suspension. The casing 1 can be cleaned by the bristles 14 provided on the turning plate 5 to prevent the mixed raw materials from remaining on the inner wall of the casing 1; open The pressure relief valve relieves the pressure inside the casing 1. After opening the check valve and mixing uniformly, the suspension can be discharged from the discharge pipe 10, and the operation is simple and convenient to use.

在一个可选的实施例中,包括防护罩12;防护罩12套设在驱动装置13的外侧,防护罩12连接外壳1,通过设置的防护罩12对驱动装置13进行防护。In an optional embodiment, a protective cover 12 is included; the protective cover 12 is sleeved on the outside of the driving device 13 , the protective cover 12 is connected to the housing 1 , and the driving device 13 is protected by the provided protective cover 12 .

在一个可选的实施例中,外壳1的侧端面上镶嵌设有透明观察板24,透明观察板24选用但不限于钢化玻璃;透过透明观察板24方便观察外壳1内的溶剂混合情况。In an optional embodiment, a transparent observation plate 24 is inlaid on the side end surface of the casing 1, and the transparent observation plate 24 is selected from but not limited to tempered glass;

在一个可选的实施例中,外壳1内壁的最低处沿着外壳1中轴线方向设有积液槽;积液槽的底面朝向排料孔倾斜设置,设有的积液槽使得外壳1底面的残留的混合后溶液能快速从排料孔流出。In an optional embodiment, a liquid accumulation groove is provided at the lowest part of the inner wall of the casing 1 along the direction of the central axis of the casing 1; The residual mixed solution can quickly flow out of the discharge hole.

在一个可选的实施例中,包括两组导热板7和多个加热器11;In an optional embodiment, two sets of heat-conducting plates 7 and a plurality of heaters 11 are included;

每组导热板7的投影均为扇环形,每组导热板7的一端均连接外壳1的内壁,每组导热板7的另一端朝向排料孔倾斜并连接外壳1的底面,两组导热板7以排料孔为中心对称分布,每组导热板7均与外壳1的内壁之间形成密封的加热仓8;其中,每组翻转板5远离旋转轴6的一端呈V字形;The projection of each group of heat-conducting plates 7 is a fan ring shape, one end of each group of heat-conducting plates 7 is connected to the inner wall of the casing 1, the other end of each group of heat-conducting plates 7 is inclined toward the discharge hole and connected to the bottom surface of the casing 1, and the two groups of heat-conducting plates are connected to the bottom surface of the casing 1. 7 is symmetrically distributed with the discharge hole as the center, and each group of heat-conducting plates 7 forms a sealed heating chamber 8 between the inner wall of the casing 1; wherein, one end of each group of turning plates 5 away from the rotating shaft 6 is V-shaped;

多组加热器11分别设置在两个加热仓8内;通过设置的加热器11对加热仓8内部进行加热,每组导热板7通过热交换的方式对外壳1内部的悬浮液进行均匀加热,以提高悬浮液均匀混合的效率。A plurality of groups of heaters 11 are respectively arranged in the two heating chambers 8; the heaters 11 provided are used to heat the interior of the heating chambers 8, and each group of heat-conducting plates 7 uniformly heats the suspension inside the outer shell 1 by means of heat exchange, To improve the efficiency of uniform mixing of the suspension.

在一个可选的实施例中,每组导热板7均选用铝合金材质制成。In an optional embodiment, each group of heat-conducting plates 7 is made of aluminum alloy material.

在一个可选的实施例中,每组翻转板5远离旋转轴6的端面与导热板7平行。In an optional embodiment, the end face of each group of flip plates 5 away from the rotating shaft 6 is parallel to the heat conducting plate 7 .

在一个可选的实施例中,每组减震柱均包括用于连接外壳1的第一固定板17、多个弹簧18、安装架19、紧固件20、导向支撑杆22和用于连接支撑柱9的第二固定板21;In an optional embodiment, each set of shock struts includes a first fixing plate 17 for connecting the housing 1, a plurality of springs 18, a mounting bracket 19, a fastener 20, a guide support rod 22 and a first fixing plate 17 for connecting the second fixing plate 21 of the support column 9;

安装架19连接第二固定板21,安装架19上设有多个通孔;The mounting frame 19 is connected to the second fixing plate 21, and the mounting frame 19 is provided with a plurality of through holes;

多个导向支撑杆22并排分布,多个导向支撑杆22的一端均连接第一固定板17,多个导向支撑杆22的另一端分别穿过多个通孔并螺纹配合连接多个紧固件20;多个紧固件20朝向安装架19的端面均压紧安装架19,紧固件20与导向支撑杆22一一对应;A plurality of guide support rods 22 are distributed side by side, one end of the plurality of guide support rods 22 is connected to the first fixing plate 17, and the other ends of the plurality of guide support rods 22 respectively pass through a plurality of through holes and are threadedly connected to a plurality of fasteners 20; the end faces of the plurality of fasteners 20 facing the mounting bracket 19 are pressed against the mounting bracket 19, and the fasteners 20 are in one-to-one correspondence with the guide support rods 22;

多个弹簧18分别套设在多个导向支撑杆22的外侧,多个弹簧18的两端分别连接第一固定板17和安装架19;初始状态下,多个弹簧18均处于压缩状态,根据驱动装置13运行时,外壳1的振动程度,通过旋转紧固件20调整多个弹簧18的压缩程度,以提高对外壳1的减震效果;The plurality of springs 18 are respectively sleeved on the outer sides of the plurality of guide support rods 22, and both ends of the plurality of springs 18 are respectively connected to the first fixing plate 17 and the mounting frame 19; in the initial state, the plurality of springs 18 are in a compressed state, according to When the driving device 13 is running, the vibration degree of the casing 1 is adjusted by rotating the fastener 20 to adjust the compression degree of the plurality of springs 18, so as to improve the shock absorption effect on the casing 1;

驱动装置13运行产生的震动带动外壳1振动,外壳1将振动传递至减震柱上,此时多个弹簧18压缩具有的弹性势能对外壳1的震动进行减震,避免震动对支撑底面造成损坏,在减震时多个弹簧18的伸缩过程增加外壳1的抖动进一步提高对外壳1内溶剂混合效率。The vibration generated by the operation of the driving device 13 drives the casing 1 to vibrate, and the casing 1 transmits the vibration to the shock-absorbing column. At this time, the elastic potential energy possessed by the compression of the plurality of springs 18 damps the vibration of the casing 1 and avoids damage to the support bottom surface caused by the vibration. , the expansion and contraction process of the plurality of springs 18 increases the vibration of the casing 1 and further improves the mixing efficiency of the solvent in the casing 1 during shock absorption.

在一个可选的实施例中,第一固定板17朝向外壳1的端面设为曲面,以使得第一固定板17与外壳1的端面贴合;需要说明的是,第一固定板17通过螺栓与外壳1固定;第二固定板21也是通过螺栓与支撑柱9固定,方便对其进行拆装。In an optional embodiment, the end face of the first fixing plate 17 facing the casing 1 is set as a curved surface, so that the first fixing plate 17 is in contact with the end face of the casing 1; it should be noted that the first fixing plate 17 is bolted It is fixed with the casing 1; the second fixing plate 21 is also fixed with the support column 9 by bolts, which is convenient for its disassembly and assembly.

在一个可选的实施例中,安装架19为倒凵字形。In an optional embodiment, the mounting bracket 19 is in the shape of an inverted zigzag.

该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components appearing in this article are all connected with the external main controller and 220V mains, and the main controller can be a conventional known device controlled by a computer or the like.

应当理解的是,本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理,而不构成对本发明的限制。因此,在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。此外,本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above-mentioned specific embodiments of the present invention are only used to illustrate or explain the principle of the present invention, but not to limit the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present invention should be included within the protection scope of the present invention. Furthermore, the appended claims of this invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalents of such scope and boundaries.

Claims (10)

1.一种高效水溶性复合膜生产设备,其特征在于,包括外壳(1)、增压管(4)、增压机、翻转板(5)、旋转轴(6)、支撑柱(9)和排料管(10);1. a high-efficiency water-soluble composite membrane production equipment, is characterized in that, comprises shell (1), pressurizing pipe (4), supercharger, turning plate (5), rotating shaft (6), support column (9) and discharge pipe (10); 外壳(1)为圆筒形结构,外壳(1)水平设置,外壳(1)的侧端面的最高处设有加料斗(2);加料斗(2)的进料端设有密封盖(3);外壳(1)的侧端面设有进气孔和用于监测外壳(1)内气体压强的压力表(23),外壳(1)的侧端面的最低处设有排料孔,外壳(1)的侧端面设有多组用于连接多组支撑柱(9)的减震柱;The casing (1) is a cylindrical structure, the casing (1) is arranged horizontally, a feeding hopper (2) is arranged at the highest part of the side end face of the casing (1); a sealing cover (3) is provided at the feeding end of the feeding hopper (2). ); the side end face of the casing (1) is provided with an air inlet hole and a pressure gauge (23) for monitoring the gas pressure in the casing (1), and a discharge hole is arranged at the lowest part of the side end face of the casing (1), and the casing ( 1) The side end face is provided with multiple sets of shock-absorbing columns for connecting multiple sets of support columns (9); 排料管(10)的进料管口连接排料孔,排料管(10)上设有止通阀;增压管(4)的出气管口连接进气孔,增压管(4)上设有泄压阀,增压管(4)的进气管口连接用于向外壳(1)内通入气体的增压机的出气端;The feed pipe port of the discharge pipe (10) is connected to the discharge hole, and the discharge pipe (10) is provided with a check valve; the air outlet pipe port of the booster pipe (4) is connected to the intake hole, and the booster pipe (4) A pressure relief valve is provided on the upper part, and the inlet port of the booster pipe (4) is connected to the outlet end of the booster used for introducing gas into the casing (1); 旋转轴(6)通过密封轴承转动设置在外壳(1)内,旋转轴(6)的中轴线与外壳(1)的中轴线平行,旋转轴(6)穿出外壳(1)并传动连接驱动装置(13);驱动装置(13)设置在外壳(1)上;The rotating shaft (6) is rotatably arranged in the casing (1) through a sealed bearing, the central axis of the rotating shaft (6) is parallel to the central axis of the casing (1), and the rotating shaft (6) passes through the casing (1) and is driven by a transmission connection The device (13); the driving device (13) is arranged on the casing (1); 多组翻转板(5)分别沿着旋转轴(6)的中轴线方向设置在旋转轴(6)上,多组翻转板(5)以旋转轴(6)为中心呈圆周均匀分布,每组翻转板(5)朝向外壳(1)端面的内壁上均匀设有刷毛(14),每组翻转板(5)朝向旋转轴(6)旋转方向的端面上均匀设有多个凹槽(15);每个凹槽(15)的底面均设有多个筛分孔(16)。The plurality of sets of turning plates (5) are respectively arranged on the rotating shaft (6) along the direction of the central axis of the rotating shaft (6). Brush bristles (14) are evenly arranged on the inner wall of the turning plate (5) facing the end face of the casing (1), and a plurality of grooves (15) are evenly arranged on the end face of each set of turning plates (5) facing the rotation direction of the rotating shaft (6). ; The bottom surface of each groove (15) is provided with a plurality of screening holes (16). 2.根据权利要求1所述的一种高效水溶性复合膜生产设备,其特征在于,包括防护罩(12);防护罩(12)套设在驱动装置(13)的外侧,防护罩(12)连接外壳(1)。2. A high-efficiency water-soluble composite film production equipment according to claim 1, characterized in that, comprising a protective cover (12); the protective cover (12) is sleeved on the outside of the driving device (13), and the protective cover (12 ) to the housing (1). 3.根据权利要求1所述的一种高效水溶性复合膜生产设备,其特征在于,外壳(1)的侧端面上镶嵌设有透明观察板(24)。3 . The high-efficiency water-soluble composite film production equipment according to claim 1 , wherein a transparent observation plate ( 24 ) is inlaid on the side end surface of the casing ( 1 ). 4 . 4.根据权利要求1所述的一种高效水溶性复合膜生产设备,其特征在于,外壳(1)内壁的最低处沿着外壳(1)中轴线方向设有积液槽;积液槽的底面朝向排料孔倾斜设置。4. A kind of high-efficiency water-soluble composite membrane production equipment according to claim 1, is characterized in that, the lowest part of the inner wall of the shell (1) is provided with an accumulation tank along the direction of the central axis of the outer shell (1); The bottom surface is inclined towards the discharge hole. 5.根据权利要求1所述的一种高效水溶性复合膜生产设备,其特征在于,包括两组导热板(7)和多个加热器(11);5. a kind of high-efficiency water-soluble composite film production equipment according to claim 1, is characterized in that, comprises two groups of heat conducting plates (7) and a plurality of heaters (11); 每组导热板(7)的投影均为扇环形,每组导热板(7)的一端均连接外壳(1)的内壁,每组导热板(7)的另一端朝向排料孔倾斜并连接外壳(1)的底面,两组导热板(7)以排料孔为中心对称分布,每组导热板(7)均与外壳(1)的内壁之间形成密封的加热仓(8);其中,每组翻转板(5)远离旋转轴(6)的一端呈V字形;The projections of each group of heat-conducting plates (7) are fan rings, one end of each group of heat-conducting plates (7) is connected to the inner wall of the casing (1), and the other end of each group of heat-conducting plates (7) is inclined toward the discharge hole and connected to the casing On the bottom surface of (1), two groups of heat-conducting plates (7) are symmetrically distributed with the discharge hole as the center, and each group of heat-conducting plates (7) forms a sealed heating bin (8) with the inner wall of the casing (1); wherein, One end of each set of turning plates (5) away from the rotating shaft (6) is V-shaped; 多组加热器(11)分别设置在两个加热仓(8)内。Multiple groups of heaters (11) are respectively arranged in the two heating chambers (8). 6.根据权利要求5所述的一种高效水溶性复合膜生产设备,其特征在于,每组导热板(7)均选用铝合金材质制成。6 . The high-efficiency water-soluble composite film production equipment according to claim 5 , wherein each group of heat-conducting plates ( 7 ) is made of aluminum alloy material. 7 . 7.根据权利要求5所述的一种高效水溶性复合膜生产设备,其特征在于,每组翻转板(5)远离旋转轴(6)的端面与导热板(7)平行。7 . The high-efficiency water-soluble composite film production equipment according to claim 5 , wherein the end face of each set of turning plates ( 5 ) away from the rotating shaft ( 6 ) is parallel to the heat-conducting plate ( 7 ). 8 . 8.根据权利要求1所述的一种高效水溶性复合膜生产设备,其特征在于,每组减震柱均包括用于连接外壳(1)的第一固定板(17)、多个弹簧(18)、安装架(19)、紧固件(20)、导向支撑杆(22)和用于连接支撑柱(9)的第二固定板(21);8. A high-efficiency water-soluble composite film production equipment according to claim 1, characterized in that, each group of shock-absorbing columns comprises a first fixing plate (17) for connecting the casing (1), a plurality of springs ( 18), a mounting bracket (19), a fastener (20), a guide support rod (22) and a second fixing plate (21) for connecting the support column (9); 安装架(19)连接第二固定板(21),安装架(19)上设有多个通孔;The mounting frame (19) is connected to the second fixing plate (21), and the mounting frame (19) is provided with a plurality of through holes; 多个导向支撑杆(22)并排分布,多个导向支撑杆(22)的一端均连接第一固定板(17),多个导向支撑杆(22)的另一端分别穿过多个通孔并螺纹配合连接多个紧固件(20);多个紧固件(20)朝向安装架(19)的端面均压紧安装架(19),紧固件(20)与导向支撑杆(22)一一对应;The plurality of guide support rods (22) are distributed side by side, one end of the plurality of guide support rods (22) is connected to the first fixing plate (17), and the other ends of the plurality of guide support rods (22) respectively pass through the plurality of through holes and are connected to the first fixing plate (17). The plurality of fasteners (20) are connected by screw fit; the end faces of the plurality of fasteners (20) facing the mounting bracket (19) all press the mounting bracket (19), the fasteners (20) and the guide support rod (22) one-to-one correspondence; 多个弹簧(18)分别套设在多个导向支撑杆(22)的外侧,多个弹簧(18)的两端分别连接第一固定板(17)和安装架(19)。A plurality of springs (18) are respectively sleeved on the outer sides of the plurality of guide support rods (22), and two ends of the plurality of springs (18) are respectively connected to the first fixing plate (17) and the mounting bracket (19). 9.根据权利要求8所述的一种高效水溶性复合膜生产设备,其特征在于,第一固定板(17)朝向外壳(1)的端面设为曲面。9 . The high-efficiency water-soluble composite film production equipment according to claim 8 , wherein the end face of the first fixing plate ( 17 ) facing the casing ( 1 ) is set as a curved surface. 10 . 10.根据权利要求8所述的一种高效水溶性复合膜生产设备,其特征在于,安装架(19)为倒凵字形。10. A high-efficiency water-soluble composite film production equipment according to claim 8, characterized in that, the mounting frame (19) is in an inverted shape.
CN202010221490.3A 2020-03-26 2020-03-26 High-efficient water-soluble complex film production facility Pending CN111266035A (en)

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Application publication date: 20200612