CN1112583C - Digital radiation image forming type apparatus for investigating lorge guest materials - Google Patents
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Abstract
Description
本发明属核技术应用领域,特别涉及一种集装箱或导弹等大型客体的数字辐射成象检测装置。它采用高比活度γ放射性同位素射线源(如60Co或137Cs)、阵列探测器和环形旋转机架与平移拖动机构等,使能实时给出客体沿任定方向的数字辐射投影图象,也能按需要获得客体某指定部位的断层辐射图象,从而能显著提高装置的检测灵敏度与精确度。The invention belongs to the application field of nuclear technology, in particular to a digital radiation imaging detection device for large objects such as containers or missiles. It adopts high specific activity gamma radioactive isotope ray source (such as 60 Co or 137 Cs), array detector, circular rotating frame and translation dragging mechanism, etc., so that it can give the digital radiation projection map of the object along any direction in real time It can also obtain the tomographic radiation image of a designated part of the object according to the needs, so that the detection sensitivity and accuracy of the device can be significantly improved.
现有以电子加速器、放射性同位素或X射线机为射线源的集装箱(大型客体)辐射成象检测装置(如法国施仑贝谢公司、德国海曼公司、英国宇航公司、美国EG&G公司与中国的北京华力兴科技发展有限公司等的产品资料以及美国专利4785168与中国专利申请书96102080.6与98101501.8中所述)能基本满足海关的检测要求,但存在着一些缺陷:Existing container (large object) radiation imaging detection devices using electron accelerators, radioisotopes or X-ray machines as ray sources (such as Schlumberger of France, Heymann of Germany, British Aerospace Corporation, EG&G of the United States and China's The product information of Beijing Hualixing Technology Development Co., Ltd., etc. and the US patent 4785168 and Chinese patent applications 96102080.6 and 98101501.8) can basically meet the inspection requirements of the customs, but there are some defects:
其一,上述各种装置均只能给出被检客体一个或二个固定方向(水平、垂直)的辐射投影图象。装置一旦建成,投影方向和投影数(1或2)均不再能够改变。First, the above-mentioned various devices can only provide radiation projection images in one or two fixed directions (horizontal and vertical) of the object under inspection. Once the device is built, neither the projection direction nor the number of projections (1 or 2) can be changed anymore.
其二,当需要给出二个方向的投影图象时,就必须设置二套射线源、探测器和信息系统等,会导致设备成本大幅度增加。Second, when it is necessary to provide projection images in two directions, two sets of ray sources, detectors and information systems must be provided, which will lead to a substantial increase in equipment costs.
其三,只能提供辐射投影图象而无法获取客体的断层图象。Third, it can only provide radiation projection images but cannot obtain tomographic images of the object.
上述缺陷相当严重地限制了辐射成象检测装置对于复杂客体的检查能力。例如,当集装箱载货复杂且夹带毒品时,或是在检查大型导弹中固体燃料的内部缺陷时,均亟需检测装置能具备获取断层图象和任定方向投影图象的能力,从而使检测质量得到明显的改善。The above-mentioned defects quite seriously limit the inspection capability of the radiation imaging detection device for complex objects. For example, when the cargo in the container is complex and contains drugs, or when inspecting the internal defects of solid fuel in large missiles, it is urgently needed for the detection device to have the ability to obtain tomographic images and projection images in any direction, so that the detection The quality has been significantly improved.
本发明的目的在于为克服现有集装箱(大型客体)检测技术的不足之处,提供一种能方便地获取任定方向的投影图象以及指定部位的断层图象,而且仍只采用一套射线源、探测器与信息系统的大型客体数字辐射成象无损检测装置,从而能显著提高装置的检测灵敏度与精确度。The purpose of the present invention is to overcome the deficiencies of the existing container (large object) detection technology, to provide a projection image in any direction and a tomographic image of a designated position that can be easily obtained, and only one set of rays is still used. Source, detector and information system of large object digital radiation imaging non-destructive testing device, which can significantly improve the detection sensitivity and accuracy of the device.
本发明提出的一种大型客体数字辐射成象检测装置,它包括高比活度γ放射性同位素射线源及其屏蔽容器、照射室、准直器、阵列探测器、平移拖动机构及信号处理系统;其特征在于,还包括环形旋转扫描机架及其机座,所说的由带屏蔽容器高比活度γ放射性同位素射线源、照射室、准直器与阵列探测器等构成的探测部件安装在该环形旋转机架上,同步地作旋转扫描运动或定位于某设定方位;平移拖动机构使客体沿环型机架的轴线方向作匀速直线扫描运动或定位于指定位置。在探测部件由环形旋转机架定位于某指定方位的情况下,由平移拖动机构使客体作匀速直线扫描运动来获取客体沿此方向的辐射投影图象。在平移拖动机构使客体指定部位处于射线照射区中的情况下,由环形旋转机架使探测部件作旋转扫描运动来获取客体该部位的辐射断层图象。The invention proposes a large object digital radiation imaging detection device, which includes a high specific activity gamma radioactive isotope ray source and its shielding container, an irradiation room, a collimator, an array detector, a translational drag mechanism and a signal processing system ; It is characterized in that it also includes a ring-shaped rotating scanning frame and its support, and the detection components composed of a shielded container with high specific activity gamma radioisotope ray source, an irradiation chamber, a collimator and an array detector are installed On the ring-shaped rotating frame, it rotates and scans synchronously or locates at a certain set position; the translational drag mechanism makes the object perform linear scanning motion at a uniform speed along the axis of the ring-shaped frame or locates at a designated position. When the detection part is positioned at a specified position by the circular rotating frame, the object is scanned in a uniform speed by the translational dragging mechanism to obtain the radiation projection image of the object along this direction. When the translational dragging mechanism makes the designated part of the object in the irradiated area, the circular rotating frame makes the detection part rotate and scan to obtain the radiation tomographic image of the part of the object.
本发明所用射线源为线度仅数毫米的高比活度60Co或137Cs放射线同位素。在工业无损探伤业界已获广泛应用的钴-60探伤机,其活度小于24TBq,是首选对象。所用阵列探测器由多个包含一定数量探测器元的阵列探测器单元按序排列组成,该阵列探测器单元为高气压充气阵列电离室、多丝正比室、盖格计数管阵列、闪烁阵列探测器或半导体阵列探测器等之一种。该阵列探测器的后部带有用来吸收穿出探测器的射线的屏蔽体(称射线″捕集器″)。The ray source used in the present invention is 60 Co or 137 Cs radioactive isotope with high specific activity and a linear dimension of only a few millimeters. The cobalt-60 flaw detector, which has been widely used in the industrial non-destructive flaw detection industry, has an activity of less than 24TBq and is the first choice. The array detector used is composed of multiple array detector units containing a certain number of detector elements arranged in sequence. The array detector unit is a high-pressure gas-filled array ionization chamber, a multi-wire proportional chamber, a Geiger counting tube array, and a scintillation array. One of the detectors or semiconductor array detectors. The rear of the array detector is provided with a shield (called a radiation "catch") to absorb radiation passing through the detector.
本发明的环形旋转机架采取步进或连续两种旋转运动方式的驱动装置,使探测部件作旋转扫描运动,以适应不同图象处理模式的需要。该环形旋转机架的内径应足够大而将集装箱等大型客体始终被包容在扇形射线照射野之中。The ring-shaped rotating frame of the present invention adopts two driving devices of stepping and continuous rotating motions to make the detection parts perform rotating and scanning motions to meet the needs of different image processing modes. The inner diameter of the annular rotating rack should be large enough so that large objects such as containers are always included in the fan-shaped radiation field.
本发明的平移拖动机构可采用在轨道上行驶的电动板车、辊轴式传送带、皮带式传输带或链板式传输装置之一种,用以拖动客体作平移扫描运动。The translational dragging mechanism of the present invention can adopt one of electric trolleys running on rails, roller conveyor belts, belt conveyor belts or chain plate conveyors to drag the object for translational scanning motion.
以下结合附图来详细说明本发明的具体内容:The specific content of the present invention is described in detail below in conjunction with accompanying drawing:
参见图1,本发明所述检测装置的″探测部件″由高比活度的60Co或137Csγ放射性同位素源及其容器(带屏蔽阀)1、照射室与前准直器2、后准直器3以及阵列探测器4组成。它们相互固结在一起,并能在检测装置的环型旋转机架5上同步旋转,可旋移定位在某指定方位,也可作360°的旋转扫描运动。阵列探测器4的后部带有用来吸收穿出探测器的射线的屏蔽体(称射线″捕集器″)。本检测装置的环形旋转机架5与机座6相固接,而该机座6则牢固地安置在地基中的予埋件上。被检客体7(集装箱或大型导弹等)置于平移拖动机构8上,可沿环形旋转机架轴线方向按指定速度作匀速平移扫描运动,或移停至某一指定位置而由环形旋转机架5来完成旋转扫描运动。拖动机构8可以是如图所示的在轨道上行驶的电动板车,也可以是辊轴式传送带或其它传输机构。Referring to Fig. 1, " detection part " of detection device of the present invention is made of high specific activity 60 Co or 137 Cs gamma radioactive isotope source and its container (with shielding valve) 1, irradiation chamber and
在进行检测时,开启射线源容器1上的屏蔽阀门让γ射线通过照射室及前准直器2上的狭缝射出并被准直成窄片状扇型束。此片状射线束穿过客体7后再通过后准直器3(用以去除散射线)射入对准好的阵列探测器4中。未被探测器吸收的射线的主要部分将被探测器4后部的″捕集器″所阻挡而不致对周围产生有害影响。When testing, the shielding valve on the
当需要获取客体沿某方向的辐射投影图象时,先令″探测部件″(由1、2、3、4等组成)旋移定位于相应的方位,然后由拖动机构8使客体7匀速通过窄片状射线照射区,并同时采集处理由阵列探测器输出的信号。令″探测部件″定位于不同的方位,便可获得客体对应不同方向的辐射投影图象。在图3、图4、图5与图6中给出了″探测部件″处于不同方位时的检测装置状态图。When it is necessary to obtain the radiation projection image of the object along a certain direction, first order the "detection part" (composed of 1, 2, 3, 4, etc.) to be rotated and positioned at the corresponding position, and then the
当需要获取客体某一部位的辐射断层图象时,先令拖动机构8将客体的需检部位移动安置在窄片状射线照射区内,然后令″探测部件″在环形旋转机架5上作360°旋转扫描运动,并同时采集与处理阵列探测器4的输出信号,便可获得该部位客体的辐射断层图象。完成上述功能的信号处理系统为常规技术,在此不再赘述。本发明在获取断层辐射图象的过程中,大型客体保持静止不动,由″探测部件″作旋转扫描运动。这对于集装箱或战略导弹等难以作旋转运动的大型客体是十分有利的。When it is necessary to obtain a radiation tomographic image of a certain part of the object, first order the
射线源1采用高比活度的60Co或137Cs放射性同位素源,其活性区线度为数毫米,活度则小于24TBq。对于大型客体,一般均采用γ射线能量高的60Co源。本发明所用60Co源的比活度与活度值同市场供应的工业探伤γ射线源装置基本相符。采用此种自带屏蔽容器的射线源装置定型产品,有利于提高本发明所述检测装置运行的可靠性。The
源容器与屏蔽阀1以及照射室与前准直器2均由贫铀、铅、铁等金属或其合金制成。前准直器的准直狭缝将放射源1所发出的γ射线准直成如图1所示的窄片状,它在垂直于环形旋转机架平面的方向上的张角为0.1°至1.0°,而在环形旋转机架平面方向的张角则不大于90°。The source container and the
后准直器3由铅、铁等金属或其合金制成,其中间准直狭缝的宽度等于或略小于阵列探测器4的象素宽度,而且对准前准直器2的准直缝与射线源1的活性区。后准直器同阵列探测器一样,可都制成以射线源活性区为圆心的弧型,其弧长要保证由它与阵列探测器所限定的照射野能完全包容客体。当然,制成直线或折线状也是可行的。The
阵列探测器4由若干包含一定数量象素探测器元的阵列探测器单元顺序排列组成,也构成以射线源活性区为圆心的弧型装置(或成直线、折线状)。射线源1、前准直器2、后准直器3与阵列探测器4的安装要使被准直后的γ射线能够准确地射入各象素探测器元的灵敏体积内。The array detector 4 is composed of a number of array detector units containing a certain number of pixel detector elements arranged in sequence, and also forms an arc-shaped device (or in a straight line or a broken line) with the active area of the ray source as the center. The installation of the
阵列探测器4的作用是将穿过被检客体后射入其灵敏体积内的γ射线转换成电信号。要求它的探测效率与灵敏度高,稳定可靠,且能很好承受探测部件作旋转扫描运动时的震动干扰。能满足此要求的首选阵列探测器是中国专利ZL93102728.4所阐述的″气体电离型高能X、γ辐射成象阵列探测装置″。其它阵列探测器,如多丝正比室、正比管或盖格管阵列、闪烁探测器阵列或半导体探测器阵列等,也是可采用对象。The function of the array detector 4 is to convert the γ-rays injected into its sensitive volume after passing through the object to be inspected into electrical signals. It is required to have high detection efficiency and sensitivity, be stable and reliable, and be able to withstand the vibration interference of the detection part when it is rotating and scanning. The preferred array detector that can meet this requirement is the "gas ionization type high-energy X, gamma radiation imaging array detector" described in Chinese patent ZL93102728.4. Other array detectors, such as multi-filament proportional chambers, proportional tubes or Geiger tube arrays, scintillation detector arrays or semiconductor detector arrays, etc., are also applicable objects.
阵列探测器的输出信号经放大、模数变换与采集后,由计算机处理得到客体的数字辐射投影图象或数字辐射断层图象,供主管人员检查,并可存储、打印、传输、归档等。After the output signal of the array detector is amplified, converted from analog to digital and collected, the digital radiation projection image or digital radiation tomographic image of the object is obtained by computer processing, which can be checked by the supervisor, and can be stored, printed, transmitted, archived, etc.
环形旋转机架5是按常规方法制造的大型旋转机构,它能使″探测部件″(包括:射线源与屏蔽阀1、照射室与前准直器2、后准直器3、阵列探测器4以及连接构件等)整体同步地在其上作旋转运动。一种运作模式是使探测部件旋移定位于某一指定方位,另一种运作模式是令探测部件作360°步进式或连续式的旋转运动。在前一运作模式下,检测装置将获取客体在相应方位的辐射投影图象,而在后一运作模式下,检测装置将获取客体的辐射断层图象。环形旋转机架5通过机座6坚实地固定在地基内的予埋件上。Annular rotating
拖动机构8是独立于环形旋转机架5以外的运动机构。它用以沿环形旋转机架轴线方向拖动客体按指定速度作匀速直线运动,或是将客体的指定部位移运定位于射线的片状扇形照射区内。前一运动方式对应于辐射投影图象的获取,后一运动方式对应于辐射断层图象的获取。对于很重的客体,拖动机构8可选用在予设轨道上运动的电动板车。此类拖动机构的载重可达40吨或更高,能适应满载集装箱或巨型导弹等重、大客体的检测需要。对于较轻的客体(如航空集装箱),拖动机构8可选用辊轴式或其它形式的输送带。不管选用何种拖动机构,应使其处在片状射线照射区内的部位尽量少和轻,以减少对所获取辐射图象的干扰。由于片状照射区的厚度仅为1厘米左右,这一要求是不难实现的。The
本发明的突出优点之一是在获取断层图象的过程中,客体保持静止不动而由″探测部件″作旋转扫描运动。这对于不宜翻转的客体,如集装箱和大型导弹,是非常必要的。One of the outstanding advantages of the present invention is that during the process of obtaining the tomographic image, the object remains stationary while the "detection part" makes a rotational scanning movement. This is very necessary for objects that are not suitable for flipping, such as containers and large missiles.
本发明的又一突出优点是采用了放射性同位素射线源,它不需要电源供应,不伴随高电压、强微波等危险因素,而可以连续不断地自动地发射γ射线。这种射线源能方便地安装在环形旋转机架上随同探测部件作旋转运动。这是加速器型检测系统所难以实现的。Another outstanding advantage of the present invention is the use of a radioactive isotope ray source, which does not require power supply and is not accompanied by dangerous factors such as high voltage and strong microwaves, but can continuously and automatically emit gamma rays. This kind of ray source can be conveniently installed on the ring-shaped rotating frame and rotates along with the detection part. This is difficult for an accelerator-type detection system to achieve.
本发明适用于集装箱与导弹等大型客体(包括集装箱、集装箱货车、货车、导弹或列车车厢)的无损检测。一种应用场合是在航空港检测航空集装箱或集装货包,排除易燃、易爆物品,确保飞行安全。由于能获取任定方向的投影图象以及指定部位的断层图象,十分有利于发现和判定可疑物品。另一种应用场合是检查巨型导弹内部固体燃料的缺陷。为查出这类缺陷必须得到其各部位的断层图象。但是,由于此类导弹体积庞大、十分沉重,不适合旋转移动,因而采用检查时客体不动而由探测部件作旋转扫描运动的本发明装置来获取其断层图象是最好的选择。The invention is suitable for the non-destructive detection of large objects such as containers and missiles (including containers, container trucks, trucks, missiles or train carriages). One application is to detect air containers or container packages at airports, to exclude flammable and explosive items, and to ensure flight safety. Since the projected image in any direction and the tomographic image of the designated part can be obtained, it is very beneficial to find and judge suspicious objects. Another application is the inspection of solid fuel inside giant missiles for defects. In order to detect such defects, tomographic images of its various parts must be obtained. But, because this type of missile is bulky and very heavy, it is not suitable for rotating and moving. Therefore, it is the best choice to obtain the tomographic image of this type of missile with the device of the present invention in which the object does not move during inspection and the detection part performs rotating and scanning motion.
附图简要说明:Brief description of the drawings:
图1为本发明所述大型客体数字辐射成象检测装置的轴侧图。Fig. 1 is an axonometric view of the large object digital radiation imaging detection device of the present invention.
图2为本发明所述大型客体数字辐射成象检测装置的侧视图。Fig. 2 is a side view of the large object digital radiation imaging detection device of the present invention.
图3为本发明所述检测装置的探测部件处于垂直方向时的状态图。Fig. 3 is a state diagram of the detecting part of the detecting device according to the present invention when it is in the vertical direction.
图4为本发明所述检测装置的探测部件处于水平方向时的状态图。Fig. 4 is a state diagram when the detection part of the detection device of the present invention is in the horizontal direction.
图5为本发明所述检测装置的探测部件处于+45°方向时的状态图。Fig. 5 is a state diagram of the detection part of the detection device of the present invention when it is in the direction of +45°.
图6为本发明所述检测装置的探测部件处于-45°方向时的状态图。Fig. 6 is a state diagram of the detection part of the detection device of the present invention when it is in the -45° direction.
本发明设计出一种适用于集装箱的检测装置实施例,结合附图,详细描述如下:The present invention designs an embodiment of a detection device suitable for containers, which is described in detail as follows in conjunction with the accompanying drawings:
本实施例的总体结构如图1所示。本实施例的大型客体数字辐射成象检测系统(简称″检测系统″)由安装在环形旋转机架5上的60Co射线源及其容器与屏蔽阀1、照射室与前准直器2、后准直器3、阵列探测器与捕集器4以及机座6、轨道板车型拖动机构8以及信号采集处理系统等组成。射线源选用市场供应的定型产品-60Co探伤机,活度为300居里(11TBq),自带符合国际原子能机构有关安全标准的屏蔽容器。照射室与前准直器均用铅制造。后准直器用铁制造。阵列探测器选用中国专利ZL93102728.4所述的探测装置,象素电离室元的截面尺寸为1×1厘米,共512路。射线源活性区尺寸为直径6mm长度6mm的圆柱体,其中心至阵列探测器前表面的距离为6m。环形旋转机架5的内孔直径为5.5m,而外径为8m。探测部件可在环形旋转机架上作步进式(例如每一度算一步)旋转运动,或是作连续匀速的旋转运动。轨道板车型拖动机构8的载重可达40吨,匀速直线运动速度为5~40厘米/秒。本检测装置适用于检测宽度与高度为2.5m的标准集装箱,也可用来检测直径不大于3m的导弹。The overall structure of this embodiment is shown in FIG. 1 . The large-scale object digital radiation imaging detection system (abbreviated as "detection system") of the present embodiment consists of a 60 Co ray source and its container and shielding
在获取任定方向的辐射投影图象时,本装置可在100mm铁板后发现直径2.5mm的铁丝或厚度0.7mm的铁片,并能在240mm铁板后仍然观测出铅块等重吸收体。在获取断层图象时,检测指标与客体的形状、大小、材料、结构等密切相关,预计能发现毫米或亚毫米级的缺陷。When acquiring radiation projection images in any direction, this device can find iron wires with a diameter of 2.5mm or iron sheets with a thickness of 0.7mm behind a 100mm iron plate, and can still observe heavy absorbers such as lead blocks behind a 240mm iron plate . When obtaining tomographic images, the detection index is closely related to the shape, size, material, structure, etc. of the object, and it is expected to find millimeter or submillimeter-level defects.
Claims (7)
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
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| CN99110839A CN1112583C (en) | 1999-07-23 | 1999-07-23 | Digital radiation image forming type apparatus for investigating lorge guest materials |
| AU55195/00A AU5519500A (en) | 1999-07-23 | 2000-06-30 | A digital radiation photographic detection system for large object |
| PCT/CN2000/000186 WO2001007900A1 (en) | 1999-07-23 | 2000-06-30 | A digital radiation photographic detection system for large object |
| GB0203816A GB2368764B (en) | 1999-07-23 | 2000-06-30 | Digital radiography inspection apparatus for large object |
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| CN99110839A CN1112583C (en) | 1999-07-23 | 1999-07-23 | Digital radiation image forming type apparatus for investigating lorge guest materials |
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| CN1242519A CN1242519A (en) | 2000-01-26 |
| CN1112583C true CN1112583C (en) | 2003-06-25 |
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| CN99110839A Expired - Lifetime CN1112583C (en) | 1999-07-23 | 1999-07-23 | Digital radiation image forming type apparatus for investigating lorge guest materials |
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| CN (1) | CN1112583C (en) |
| AU (1) | AU5519500A (en) |
| GB (1) | GB2368764B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| GB0203816D0 (en) | 2002-04-03 |
| WO2001007900A1 (en) | 2001-02-01 |
| CN1242519A (en) | 2000-01-26 |
| GB2368764A (en) | 2002-05-08 |
| AU5519500A (en) | 2001-02-13 |
| GB2368764B (en) | 2004-02-18 |
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