CN111256147A - Domestic waste pyrolysis gasification incineration grate furnace and its treatment system - Google Patents
Domestic waste pyrolysis gasification incineration grate furnace and its treatment system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/14—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
- F23G5/16—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
- F23G5/165—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber arranged at a different level
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/442—Waste feed arrangements
- F23G5/444—Waste feed arrangements for solid waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/46—Recuperation of heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23H—GRATES; CLEANING OR RAKING GRATES
- F23H11/00—Travelling-grates
- F23H11/12—Travelling-grates inclined travelling grates; Stepped travelling grates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23H—GRATES; CLEANING OR RAKING GRATES
- F23H11/00—Travelling-grates
- F23H11/18—Details
- F23H11/20—Driving-means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23H—GRATES; CLEANING OR RAKING GRATES
- F23H11/00—Travelling-grates
- F23H11/18—Details
- F23H11/22—Moving fuel along grate; Cleaning of grate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J1/00—Removing ash, clinker, or slag from combustion chambers
- F23J1/06—Mechanically-operated devices, e.g. clinker pushers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/022—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/06—Arrangements of devices for treating smoke or fumes of coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L1/00—Passages or apertures for delivering primary air for combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L15/00—Heating of air supplied for combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L9/00—Passages or apertures for delivering secondary air for completing combustion of fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2203/00—Furnace arrangements
- F23G2203/101—Furnace arrangements with stepped or inclined grate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
本发明提出一种生活垃圾热解气化焚烧炉排炉及其处理系统,处理系统中包括生活垃圾热解气化焚烧炉排炉、余热利用系统、烟气净化系统以及烟气排放系统,其中生活垃圾热解气化焚烧炉排炉包括热解气化装置、焚烧系统以及二燃室,焚烧系统包括焚烧炉膛和炉排装置,热解气化装置设置在焚烧炉膛的上方,且与焚烧炉膛连通,焚烧炉膛连通一次风进风口,焚烧炉膛的底部安装有炉排装置,二燃室设置在热解气化装置的上方,且与热解气化装置连通,热解气化装置上设有进料口,二燃室上设有二次风进风管。本发明具有热解气化持续稳定、热效率高、使得热解气化后排出的烟气更加洁净、降低了运营成本的优点。
The present invention provides a domestic waste pyrolysis gasification incineration grate furnace and a treatment system thereof. The treatment system includes a domestic waste pyrolysis gasification incineration grate furnace, a waste heat utilization system, a flue gas purification system and a flue gas discharge system. The domestic waste pyrolysis gasification incineration grate furnace includes a pyrolysis gasification device, an incineration system and a secondary combustion chamber. The incineration system includes an incineration furnace chamber and a grate device. Connected, the incineration furnace is connected to the primary air inlet, the bottom of the incineration furnace is equipped with a grate device, the secondary combustion chamber is arranged above the pyrolysis gasification device, and is communicated with the pyrolysis gasification device, and the pyrolysis gasification device is provided with There is a secondary air inlet pipe on the feed inlet and the secondary combustion chamber. The invention has the advantages of continuous and stable pyrolysis and gasification, high thermal efficiency, cleaner flue gas discharged after pyrolysis and gasification, and reduced operation cost.
Description
技术领域technical field
本发明涉及垃圾热解气化处理领域,特别涉及一种生活垃圾热解气化焚烧炉排炉及其处理系统。The invention relates to the field of waste pyrolysis gasification treatment, in particular to a domestic waste pyrolysis gasification incineration grate furnace and a treatment system thereof.
背景技术Background technique
目前在生活垃圾处理领域主要有热解气化和焚烧二种处理方式:At present, there are two main treatment methods in the field of domestic waste treatment: pyrolysis gasification and incineration:
1、垃圾焚烧普遍采用的是机械炉排炉或流化床工艺方式的焚烧,是将生活垃圾放在一个焚烧炉内进行高温焚烧,并将焚烧产生的热量进行利用发电,该焚烧方法存在着设备投资大,运营成本高,温度变化幅度大,排放达标难等缺点:1. Waste incineration generally adopts mechanical grate furnace or fluidized bed process incineration, which is to place domestic waste in an incinerator for high temperature incineration, and use the heat generated by incineration to generate electricity. This incineration method exists. Disadvantages of large equipment investment, high operating costs, large temperature changes, and difficulty in reaching emission standards:
(1)垃圾在炉内扰动较大,会产生大量的飞灰;(1) The garbage is disturbed greatly in the furnace, and a large amount of fly ash will be produced;
(2)烟气燃烧不彻底,携带固态二噁英的粉尘颗粒量大,导致二噁英浓度较高,一氧化碳逃逸率高,以及富氧燃烧后的残氧含量高,从而容易合成氮氧化物、二氧化硫等污染物,造成后期烟气处理困难,运营成本较高的问题;(2) The combustion of flue gas is incomplete, and the amount of dust particles carrying solid dioxins is large, resulting in high concentration of dioxins, high carbon monoxide escape rate, and high residual oxygen content after oxygen-enriched combustion, so it is easy to synthesize nitrogen oxides , sulfur dioxide and other pollutants, causing difficulties in later flue gas treatment and high operating costs;
(3)由于炉排炉的干燥、燃烧和燃烬过程都是在炉排上完成,造成炉排面积大,炉排机械负荷大;(3) Since the drying, combustion and burning processes of the grate furnace are all completed on the grate, the grate area is large and the mechanical load of the grate is large;
(4)干燥、燃烧和燃烬处于同一路膛内,而垃圾干燥是一个吸热过程,造成炉膛内的温度相对不稳定;(4) Drying, burning and burning are in the same chamber, and garbage drying is an endothermic process, resulting in relatively unstable temperature in the furnace;
(5)设备投资成本高;(5) The equipment investment cost is high;
(6)缺少独立的二燃室,无法高温破坏氯化氢二噁英等污染物;(6) Lack of independent secondary combustion chamber, unable to destroy pollutants such as hydrogen chloride and dioxin at high temperature;
2、垃圾热解气化是将垃圾静止处于一个密闭缺氧的环境,通过垃圾固定碳的残烧产生的高温使其吸热分解气化,这种工艺方法(即垃圾自身燃烧)温度的稳定至关重要,而目前市场上出现的垃圾热解气化设备,经气化后垃圾的燃烧普遍存在着不稳定的问题,其将直接导致热解气化的不稳定,同时,存在炉渣因为低温而结焦,出渣也就存在着问题。2. Garbage pyrolysis and gasification is to keep the garbage in a closed and oxygen-deficient environment, and make it endothermic decomposition and gasification through the high temperature generated by the residual burning of the fixed carbon of the garbage. This process method (that is, the combustion of the garbage itself) has a stable temperature. It is very important, and the waste pyrolysis and gasification equipment currently on the market generally has instability problems in the combustion of waste after gasification, which will directly lead to the instability of pyrolysis and gasification. There are also problems with coking and slag.
在一篇专利名称为一种基于炉排炉的热解气化处理系统(专利号CN110486728)的专利中虽然其名称叙述的是热解气化处理系统,但根据其结构特点不难看出,其仍然是一个焚烧处理系统,其结构特点如下:In a patent titled a pyrolysis gasification treatment system based on a grate furnace (Patent No. CN110486728), although the name describes a pyrolysis gasification treatment system, it is not difficult to see according to its structural characteristics that its It is still an incineration treatment system, and its structural characteristics are as follows:
(1)敞开式炉膛,烟气直接流走;(1) Open furnace, the flue gas flows away directly;
(2)没有少氧、气化的过程和独立的二燃室;(2) There is no oxygen-less, gasification process and independent secondary combustion chamber;
(3)垃圾直接进入炉排焚烧,垃圾扰动产生的飞灰直接随烟气流走,且没有任何的截留;(3) The garbage directly enters the grate for incineration, and the fly ash generated by the disturbance of the garbage directly flows with the flue gas without any interception;
(4)其唯一的特点是利用了部分少氧尾气的温度用于烘干,但改变不了焚烧炉的特质,且会造成烟气量的紊乱。(4) Its only feature is that the temperature of part of the oxygen-less exhaust gas is used for drying, but it cannot change the characteristics of the incinerator, and will cause disturbance of the flue gas volume.
发明内容SUMMARY OF THE INVENTION
本发明的目的提供一种生活垃圾热解气化焚烧炉排炉及其处理系统,解决上述现有的技术问题中的一个或多个。The purpose of the present invention is to provide a domestic waste pyrolysis gasification incineration grate furnace and a treatment system thereof, which solve one or more of the above-mentioned existing technical problems.
本发明中的一种生活垃圾热解气化焚烧炉排炉,包括热解气化装置、二燃室以及焚烧系统,焚烧系统包括焚烧炉膛和炉排装置,热解气化装置设置在焚烧炉膛的上方,且与焚烧炉膛连通,焚烧炉膛连通一次风进风口,焚烧炉膛的底部安装有炉排装置,二燃室设置在热解气化装置的上方,且与热解气化装置连通,热解气化装置的上部设有进料口,二燃室上设有二次风进风管。A domestic waste pyrolysis gasification incineration grate furnace in the present invention includes a pyrolysis gasification device, a secondary combustion chamber and an incineration system. The incineration system includes an incineration furnace chamber and a grate device, and the pyrolysis and gasification device is arranged in the incineration furnace chamber. The top of the incineration furnace is connected with the incineration furnace, the incineration furnace is connected with the primary air inlet, the bottom of the incineration furnace is equipped with a grate device, and the second combustion chamber is arranged above the pyrolysis gasification device and communicated with the pyrolysis gasification device. The upper part of the degasification device is provided with a feed inlet, and the secondary combustion chamber is provided with a secondary air inlet pipe.
在某些实施方案中,所述热解气化装置由筒体和炉辊组成,炉辊安装于进料口下方,所述二燃室呈筒体结构,二燃室侧面上部设有烟气出口,二燃室下部设有若干二次风进风管,二次风进风管呈旋风布置结构;二次风进风管上方的二燃室上安装有燃烧器。In some embodiments, the pyrolysis gasification device is composed of a cylinder and a furnace roller, the furnace roller is installed below the feed inlet, the secondary combustion chamber is in a cylinder structure, and the upper side of the secondary combustion chamber is provided with flue gas At the outlet, a number of secondary air inlet pipes are arranged at the lower part of the secondary air chamber, and the secondary air inlet pipes are arranged in a cyclone structure; a burner is installed on the secondary combustion chamber above the secondary air inlet pipe.
在某些实施方案中,所述炉排装置倾斜设置,炉排装置的高位端设有给料平台,热解气化装置安装在给料平台的上方,给料平台的一侧设置有给料装置,给料平台的另一侧连接焚烧炉膛,炉排装置的下方设有落灰进风仓,落灰进风仓呈中空的倒梯形台结构,落灰进风仓上口与炉排装置连接,落灰进风仓的底部设有落灰口,落灰口上设有第一卸灰阀,一次风进风口设置在落灰进风仓的侧面上,且通过落灰进风仓的上口和炉排装置与焚烧炉膛连通,炉排装置的低位端设有落渣通道,落渣通道的下方设有出渣装置。In some embodiments, the grate device is inclined, the high end of the grate device is provided with a feeding platform, the pyrolysis gasification device is installed above the feeding platform, and a feeding platform is provided on one side of the feeding platform The other side of the feeding platform is connected to the incineration furnace. The lower part of the grate device is equipped with a ash inlet air silo. The ash inlet air silo has a hollow inverted trapezoidal table structure. The upper port of the ash inlet silo and the grate device Connection, the bottom of the ash inlet silo is provided with an ash outlet, the ash inlet is provided with a first ash discharge valve, the primary air inlet is set on the side of the ash inlet silo, and passes through the upper part of the ash inlet silo. The mouth and the grate device are communicated with the incineration furnace, the lower end of the grate device is provided with a slag drop channel, and a slag discharge device is arranged below the slag drop channel.
在某些实施方案中,所述出渣装置包括壳体、出渣驱动装置、出渣驱动连杆机构以及出渣推杆,壳体呈U型状,壳体与落渣通道连接,且壳体顶部设有与落渣通道连通的落渣口,出渣驱动装置、出渣驱动连杆机构以及出渣推杆依次连接,并安装于壳体驱动的一侧,出渣驱动装置和出渣驱动连杆机构安装于壳体外,出渣推杆安装于壳体内,壳体上与壳体驱动的一侧相对的一侧为壳体的非驱动侧,壳体的非驱动侧上设有出渣口。In some embodiments, the slag tapping device includes a casing, a slag tapping drive device, a slag tapping driving link mechanism and a slag tapping push rod, the casing is U-shaped, the casing is connected to the slag tapping channel, and the shell is in a U-shape. The top of the body is provided with a slag outlet that communicates with the slag channel. The slag drive device, the slag drive link mechanism and the slag push rod are connected in sequence and installed on the side of the casing drive. The slag drive device and the slag drive The driving link mechanism is installed outside the casing, and the slag ejector rod is installed in the casing. The side opposite to the driving side of the casing is the non-driving side of the casing. Slag mouth.
在某些实施方案中,所述炉排装置包括炉排支架、炉排、炉排驱动装置、炉排压紧装置以及料层控制装置,炉排包括动炉排片和静炉排片,动炉排片和静炉排片按行间隔布置,且动炉排片和静炉排片上均设有一次风孔,炉排支架包括侧墙板、固定横梁、动横梁以及支架,侧墙板的中间设有中空层,中空层上下两侧的平面上均设有通风口,一次风进风口通过上口和通风口与焚烧炉膛连通,用于向焚烧炉膛内输送一次风,固定横梁设置在两块侧墙板之间,动横梁与固定横梁间隔布置,静炉排片安装在固定横梁上,动炉排片安装在动横梁上,炉排压紧装置安装于炉排装置的低位端,炉排压紧装置后设有料层控制装置。In some embodiments, the grate device includes a grate support, a grate, a grate driving device, a grate pressing device and a material layer control device, the grate includes a moving grate piece and a static grate piece, and the moving grate piece The static and static grate pieces are arranged at row intervals, and primary air holes are provided on both the movable and static grate pieces. The grate support includes side wall panels, fixed beams, movable beams and brackets. There is a hollow layer in the middle of the side wall panels. , There are ventilation openings on the upper and lower sides of the hollow layer. The primary air inlet is connected to the incineration furnace through the upper opening and the ventilation opening, and is used to transport the primary air into the incineration furnace. The moving beam and the fixed beam are arranged at intervals, the static grate sheet is installed on the fixed beam, the moving grate sheet is installed on the moving beam, the grate pressing device is installed at the low end of the grate device, and the grate pressing device is provided with a material Layer control device.
在某些实施方案中,所述生活垃圾热解气化焚烧炉排炉还包括进料系统,进料系统包括进料斗和进料溜槽,进料斗与进料溜槽连接,进料溜槽的下方安装有进料装置,进料装置与进料口连接,其中进料溜槽采用水冷夹套结构,进料溜槽上设置有密封门和防火喷水装置,防火喷水装置通过管道与水泵连接,防水喷火装置用于向进料溜槽内喷水。In certain embodiments, the domestic waste pyrolysis gasification incineration grate furnace further includes a feeding system, the feeding system includes a feeding hopper and a feeding chute, the feeding hopper is connected with the feeding chute, and the feeding chute is connected to the feeding chute. A feeding device is installed below, and the feeding device is connected with the feeding port. The feeding chute adopts a water-cooled jacket structure. The feeding chute is provided with a sealing door and a fire-proof water spray device. The fire-proof water spray device is connected with the water pump through a pipeline. Waterproof fire sprinkler is used to spray water into the feed chute.
应用生活垃圾热解气化焚烧炉排炉的处理系统,包括生活垃圾热解气化焚烧炉排炉、余热利用系统、烟气净化系统以及烟气排放系统,余热利用系统包括余热利用设备和脱硝装置,脱硝装置包括喷液池、喷液泵以及喷口,喷液池用于盛放脱硝用液体,喷液池通过管道依次连接喷液泵和喷口,喷口安装于余热利用设备上,余热利用设备的烟气进口与二燃室的烟气出口连接,余热利用系统的烟气出口与烟气净化系统的烟气进口连接,烟气净化系统的烟气出口与烟气排放系统连接。The treatment system using domestic waste pyrolysis gasification incinerator grate furnace, including domestic waste pyrolysis gasification incineration grate furnace, waste heat utilization system, flue gas purification system and flue gas discharge system, waste heat utilization system including waste heat utilization equipment and denitrification The denitrification device includes a liquid spray tank, a liquid spray pump and a nozzle. The liquid spray tank is used to hold the liquid for denitration. The liquid spray tank is connected to the liquid spray pump and the nozzle in turn through a pipeline. The nozzle is installed on the waste heat utilization equipment. The waste heat utilization equipment The flue gas inlet of the second combustion chamber is connected with the flue gas outlet of the secondary combustion chamber, the flue gas outlet of the waste heat utilization system is connected with the flue gas inlet of the flue gas purification system, and the flue gas outlet of the flue gas purification system is connected with the flue gas discharge system.
在某些实施方案中,所述生活垃圾热解气化焚烧炉排炉及其处理系统还包括废气液处理装置,二燃室内设有渗滤液喷雾嘴,废气液处理装置包括废液处理和废气处理二部分,废液处理部分分别连通渗滤液池和渗滤液喷雾嘴,渗滤液喷雾嘴用于将渗滤液喷射到二燃室内;废气处理部分用于将预处理区与空气预热器、一次风进风口以及二次风进风管连通,空气预热器与余热利用设备连接,利用余热利用设备为空气预热器提供热源,废气处理部分将预处理区的废臭异味空气经空气预热器预热,通过一次风进风口和二次风进风管分别向焚烧炉膛和二燃室供风。In certain embodiments, the domestic waste pyrolysis gasification incineration grate furnace and its treatment system further include a waste gas liquid treatment device, a leachate spray nozzle is arranged in the secondary combustion chamber, and the waste gas liquid treatment device includes waste liquid treatment and waste gas treatment. The second part of treatment, the waste liquid treatment part is connected to the leachate pool and the leachate spray nozzle respectively. The leachate spray nozzle is used to spray the leachate into the secondary combustion chamber; The air inlet and the secondary air inlet pipe are connected, the air preheater is connected with the waste heat utilization equipment, and the waste heat utilization equipment is used to provide heat source for the air preheater. The waste gas treatment part preheats the waste odor and odor air in the pretreatment area The incinerator is preheated, and the air is supplied to the incinerator chamber and the secondary combustion chamber through the primary air inlet and the secondary air inlet pipe respectively.
在某些实施方案中,所述脱硝装置装置采用的是SNCR脱硝装置,所述烟气净化系统包括脱酸冷却装置、吸附净化装置、烟气除尘系统以及SCR脱硝系统,脱酸冷却装置的烟气进口与余热利用系统的烟气出口连接,脱酸冷却装置的烟气出口与吸附净化装置的烟气进口连接,烟气除尘系统的烟气进口与吸附净化装置的烟气出口连接,烟气除尘系统的烟气出口与SCR脱硝系统的烟气进口连接,SCR脱硝系统的烟气出口与烟气排放系统连接。In some embodiments, the denitration device adopts an SNCR denitration device, and the flue gas purification system includes a deacidification cooling device, an adsorption purification device, a flue gas dust removal system, and an SCR denitration system. The gas inlet is connected with the flue gas outlet of the waste heat utilization system, the flue gas outlet of the deacidification cooling device is connected with the flue gas inlet of the adsorption purification device, the flue gas inlet of the flue gas dedusting system is connected with the flue gas outlet of the adsorption purification device, and the flue gas The flue gas outlet of the dust removal system is connected to the flue gas inlet of the SCR denitration system, and the flue gas outlet of the SCR denitration system is connected to the flue gas discharge system.
本发明所述的一种生活垃圾热解气化焚烧炉排炉及其处理系统的优点为:The advantages of the domestic waste pyrolysis gasification incineration grate furnace and its treatment system according to the present invention are:
1、垃圾的热解气化装置等独立于炉排,有效减少了炉排面积,降低了炉排的机械负荷,降低设备投资成本;1. The waste pyrolysis and gasification device is independent of the grate, which effectively reduces the area of the grate, reduces the mechanical load of the grate, and reduces equipment investment costs;
2、以焚烧炉排炉为基础进行热解气化,发挥热解气化烟气洁净的长处,垃圾先经热解气化再进入焚烧系统,这样使得焚烧炉膛内的垃圾燃烧的更加稳定、充分,同时也为热解气化提供了稳定的高温条件,保证了热解气化的持续稳定,提高了燃烧产生的烟气中所含有的热能,热效率高;2. Pyrolysis and gasification are carried out on the basis of the incineration grate furnace, and the advantages of pyrolysis and gasification flue gas are used. The waste is first pyrolyzed and gasified before entering the incineration system, which makes the combustion of the waste in the incineration furnace more stable and stable. At the same time, it also provides stable high temperature conditions for pyrolysis gasification, ensures the continuous stability of pyrolysis gasification, improves the thermal energy contained in the flue gas generated by combustion, and has high thermal efficiency;
3、将热解气化装置设置在焚烧炉膛的上方,二燃室设置在热解气化装置的上方,焚烧炉膛内焚烧产生的烟气在向上传送时会在经过热解气化装置内的垃圾时会被过滤,烟气中的大部分飞灰会被垃圾料层截留,大大降低了烟气中飞灰含量,同时热解气化可燃气在二燃室内燃烧大大的提高了二燃室的温度,使得二噁英等有害物质能够得到更有效的破解,降低了烟气中的二噁英浓度,便于后续的烟气处理,更利于烟气的达标排放,降低运营的成本;3. The pyrolysis gasification device is set above the incineration furnace, and the secondary combustion chamber is set above the pyrolysis gasification device. The flue gas generated by incineration in the incineration furnace will pass through the pyrolysis gasification device when it is transported upwards. The garbage will be filtered, and most of the fly ash in the flue gas will be intercepted by the garbage material layer, which greatly reduces the fly ash content in the flue gas. The high temperature makes the harmful substances such as dioxins more effectively decomposed, reduces the concentration of dioxins in the flue gas, facilitates subsequent flue gas treatment, is more conducive to the emission of flue gas up to the standard, and reduces operating costs;
4、对烟气进行SNCR和SCR双脱硝工艺处理,有效的保证了脱硝效果;4. The flue gas is treated by SNCR and SCR double denitration process, which effectively ensures the denitration effect;
5、采用了GGH烟气返加热处理,大大降低了脱硝运行成本。5. GGH flue gas reheating treatment is adopted, which greatly reduces the denitration operation cost.
附图说明Description of drawings
图1为本发明的一种实施方式中生活垃圾热解气化焚烧炉排炉处理系统的结构示意图;1 is a schematic structural diagram of a domestic waste pyrolysis gasification incineration grate furnace treatment system in an embodiment of the present invention;
图2为本发明的一种实施方式中炉排装置的结构示意图。FIG. 2 is a schematic structural diagram of a grate device in an embodiment of the present invention.
具体实施方式Detailed ways
如图1所示,本实施例提出一种应用生活垃圾热解气化焚烧炉排炉及其处理系统,处理系统包括废气液处理装置9、生活垃圾热解气化焚烧炉排炉、余热利用系统、烟气净化系统以及烟气排放系统,生活垃圾热解气化焚烧炉排炉、余热利用系统、烟气净化系统以及烟气排放系统依次连接,废气液处理装置9与生活垃圾热解气化焚烧炉排炉连接,余热利用系统包括余热利用设备31和脱硝装置33,余热利用设备31采用余热锅炉或换热器,脱硝装置33采用SNCR脱硝装置,脱硝装置33包括喷液池331、喷液泵332以及喷口333,喷液池331盛放的是脱硝用液体,脱硝用液体可采用液氨,喷液池331通过管道依次连接喷液泵332和喷口333,喷口333安装于余热利用设备31上;As shown in FIG. 1 , the present embodiment proposes an application of domestic waste pyrolysis gasification incineration grate furnace and its processing system. The processing system includes waste gas
生活垃圾热解气化焚烧炉排炉包括进料系统、二燃室25、热解气化装置24、给料系统21以及焚烧系统,焚烧系统包括焚烧炉膛22和炉排装置23,热解气化装置24设置在焚烧炉膛22的上方,且与焚烧炉膛22连通,焚烧炉膛22连通一次风进风口261,焚烧炉膛22的底部安装有炉排装置23,二燃室25设置在热解气化装置24的上方,且与热解气化装置24连通,热解气化装置24上部设有进料口,二燃室25上设有二次风进风管253,进料系统与热解气化装置24上的进料口连接,The domestic waste pyrolysis gasification incineration grate furnace includes a feeding system, a
其中二燃室25呈筒体结构,顶部安装渗滤液喷雾口251和紧急排放口252,侧面上部设有烟气出口,与余热利用设备31相连接,进料口设置在二燃室25的中部的侧壁上,通过进料口投入垃圾使得垃圾掉落到热解气化装置24中,进料口上方设有若干二次风进风管253,呈旋风布置结构;二燃室25上设有二次风进风管253,二次风进风管253上方的二燃室25上安装有燃烧器254,The
进料系统包括进料斗11和进料溜槽12,进料斗11与进料溜槽12连接,进料溜槽12采用水冷夹套结构,进料溜槽12上设置有密封门13和防火喷水装置15,密封门13安装在进料溜槽12内靠近进料斗11的位置,在进料溜槽12内安装温度检测元件和火焰检测元件,通过火焰检测和温度检测元件检测驱动密封门13和防火喷水装置15打开或关闭,密封门13采用液压、气压或电动驱动,在火焰检测元件检测到进料溜槽12内出现火焰时,密封门13关闭,通过密封门13阻挡物料和外界空气通过进料溜槽进入进料溜槽12中,防火喷水装置15用过管道与水泵连接,防水喷火装置15用于对进料溜槽12内喷水,防火喷水装置15采用的是喷水嘴,在检测到进料溜槽12内出现火焰或垃圾温度过高,温度检测元件检测到的温度数据值超过第一阈值(第一阈值可以通过内置的自动化程序代码进行设定修改),通过防火喷水装置15对进料溜槽12内垃圾进行喷水,防止进料溜槽12内的垃圾燃烧,进料溜槽12的下方安装有进料装置14,进料装置14与进料口连接,其中当没有进料装置14时进料溜槽12可以直接与进料口连接,进料装置14由进料驱动装置141和进料推杆142组成,进料驱动装置141可以采用液压、气压或电动驱动,进料驱动装置141与推料推杆142连接,进料推杆142插入进料溜槽12内,用于将垃圾推入热解气化装置24中;The feeding system includes a feeding hopper 11 and a feeding
热解气化装置24由筒体241和炉辊242组成,炉辊242安装于热解气化筒体241的中部(其中炉辊242不安装时热解气化装置24也可以使用),筒体241的顶部与二燃室25连通,筒体241的底部与焚烧炉膛22连通,The pyrolysis and
热解气化装置24的下方炉排装置23高端外侧设有给料装置21,给料装置包括给料驱动装置211、给料推杆212以及给料平台213,给料推杆212设置在给料平台213上,给料平台213设在炉排装置23的高位端,给料驱动装置211可以采用液压、气压或电动驱动,给料驱动装置211与给料推杆212连接,给料推杆212插入焚烧炉膛22内,通过给料驱动装置211驱动给料推杆212将垃圾推到炉排装置23上,A feeding device 21 is provided on the outer side of the upper end of the
炉排装置23倾斜设置,热解气化装置24安装在给料平台213的上方,给料平台213的一侧设置有给料装置21,给料平台213的另一侧连接焚烧炉膛22,炉排装置23的下方设有落灰进风仓26,落灰进风仓26呈中空的倒梯形台结构,落灰进风仓26上口与炉排装置23连接,落灰进风仓26的底部设有落灰口,落灰口上设有第一卸灰阀262,一次风进风口261设置在落灰进风仓26的侧面上,炉排装置23的低位端设有落渣通道222,落渣通道222的下方设有出渣装置27,其中炉排装置23的倾斜角度a为22-26°,The
如图2所示,炉排装置23包括炉排支架、炉排、炉排驱动装置、炉排压紧装置235以及料层控制装置236,炉排包括动炉排片232和静炉排片233,动炉排片232和静炉排片233按行间隔布置,且动炉排片232和静炉排片233上均设有一次风孔,炉排支架包括侧墙板2311、固定横梁2312、动横梁2313以及支架2314,侧墙板2311的中间设有中空层,中空层上下两侧的平面上均设有通风口,一次风进风口261通过上口和通风口与焚烧炉膛22连通,用于向焚烧炉膛22内输送一次风,固定横梁2312设置在两块侧墙板2311之间,动横梁2313与固定横梁2312间隔布置,静炉排片233安装在固定横梁2312上,动炉排片232安装在动横梁2313上,炉排压紧装置235安装于炉排装置23的低位端,压紧最末端一行炉排,炉排压紧装置235上设有料层控制装置236,用于控制料层厚度,炉排装置23每两个侧墙板2311之间布置若干动炉排片232和静炉排片233为一列,操作人员可以根据处理量的大小设定炉排装置23的数量,图2中形成的是逆推式炉排,在此生活垃圾热解气化焚烧炉排炉中还可以采用顺推式炉排或顺推式与逆推式组合的炉排,其中炉排驱动装置由炉排驱动主体2341、炉排驱动杆2342、炉排驱动连杆机构2343、炉排驱动梁2344组成,并依次连接,炉排驱动梁2344安装于炉排片下方,穿过固定横梁2312和动横梁2313,并与动横梁2313固定连接,炉排驱动主体2341采用液压或电动驱动,热解气化装置24为筒状结构,安装于焚烧炉膛22上方,与焚烧炉膛22烟气出口连接,As shown in FIG. 2, the
出渣装置27包括壳体271、出渣驱动装置272、出渣驱动连杆机构273以及出渣推杆274,壳体271呈U型状,壳体271与落渣通道222连接,且壳体271顶部设有与落渣通道222连通的落渣口,出渣驱动装置272、出渣驱动连杆机构273以及出渣推杆274依次连接,并安装于壳体271驱动的一侧,出渣驱动装置272和出渣驱动连杆机构273安装于壳体271外,出渣推杆274安装于壳体271内,壳体271上与壳体271驱动的一侧相对的一侧为壳体271的非驱动侧,壳体271的非驱动侧上设有出渣口;The
废气液处理装置9包括废液处理和废气处理二部分,废液处理部分分别连通渗滤液池和渗滤液喷雾嘴251,渗滤液喷雾嘴251用于将渗滤液喷射到二燃室25内,废液处理部分可以采用抽液装置(比如抽液泵)和管道,通过抽液泵抽取渗滤液池中的废液通过管道引导到渗滤液喷雾嘴251处喷出;废气处理部分用于将预处理区与空气预热器32、一次风进风口261以及二次风进风管253连通,空气预热器32与余热利用设备31连接(如果余热利用设备31采用的是余热锅炉时,空气预热器32与余热锅炉的分汽包连接),利用余热利用设备为空气预热器32提供热源,废气处理部分将预处理区的废臭异味空气经空气预热器32预热,然后将预热后的废弃通过一次风进风口261和二次风进风管253分别导入焚烧炉膛22和二燃室25中,其中预处理区指的是用于垃圾堆放、发酵、破碎等预处理区域,废气处理部分可以采用抽气装置(比如气泵)和管道,通过抽气装置将预处理区的气体抽取形成废气,然后通过管道的引导将废气导入空气预热器32中预热,然后再通过管道将预热后的废气导入到一次风进风口261处和二次风进风管253中,The waste gas
烟气净化系统包括脱酸冷却装置4、吸附净化装置5、烟气除尘系统6以及SCR脱硝系统7,脱酸冷却装置4的烟气进口与余热利用设备的烟气出口连接,脱酸冷却装置4的烟气出口与吸附净化装置5的烟气进口连接,烟气除尘系统6的烟气进口与吸附净化装置5的烟气出口连接,烟气除尘系统6的烟气出口与SCR脱硝系统7的烟气进口连接,SCR脱硝系统7的烟气出口与烟气排放系统连接脱酸冷却装置4包括脱酸冷却塔41、高速旋转喷雾装置42、脱酸液池43、喷雾泵44以及第二卸灰阀45,脱酸冷却塔41烟气进口连接到余热利用设备31的烟气出口,高速旋转喷雾装置42安装在脱酸冷却塔41顶部,脱酸液池43通过管道依次连接喷雾泵44和高速旋转喷雾装置42,脱酸液池43中盛放的是Ca(OH)2溶液,第二卸灰阀45安装于脱酸冷却塔41底部,The flue gas purification system includes a deacidification cooling device 4, an adsorption purification device 5, a flue gas dust removal system 6 and an SCR denitration system 7. The flue gas inlet of the deacidification cooling device 4 is connected to the flue gas outlet of the waste heat utilization equipment, and the deacidification cooling device The flue gas outlet of 4 is connected to the flue gas inlet of the adsorption purification device 5, the flue gas inlet of the flue gas dust removal system 6 is connected to the flue gas outlet of the adsorption purification device 5, and the flue gas outlet of the flue gas dust removal system 6 is connected to the SCR denitration system 7. The flue gas inlet of the SCR denitration system 7 is connected to the flue gas discharge system. The deacidification cooling device 4 includes a
吸附净化装置5包括吸附净化装置本体51和干粉给料机52,吸附净化装置进出口分别连接脱酸冷却塔的烟气出口和布袋除尘器61的烟气进口,干粉给料机52安装于附净化装置本体上,The adsorption and purification device 5 includes the adsorption and
烟气除尘系统6包括布袋除尘器61、压缩空气装置62以及第三卸灰阀63,压缩空气装置62与布袋除尘器61连接,第三卸灰阀63安装于布袋除尘器61底部,The flue gas dust removal system 6 includes a
SCR脱硝系统7包括GGH烟气加热装置71、SGH烟气加热装置72、SCR脱硝装置73以及盛放脱硝剂的容器74,The SCR denitration system 7 includes a GGH flue gas heating device 71, an SGH flue
烟气排放系统8包括引风机81和烟囱82,通过引风机81将SCR脱硝系统7排出的烟气引入烟囱82,然后排出。The flue gas emission system 8 includes an induced draft fan 81 and a
本实施例中叙述的生活垃圾热解气化焚烧炉排炉及其处理系统的工作原理如下:The working principle of the domestic waste pyrolysis gasification incineration grate furnace and its treatment system described in the present embodiment is as follows:
步骤1、生活垃圾经投送料装置投送到进料斗11进入进料溜槽12,由进料装置14将溜槽内垃圾推送进入热解气化装置24,形成垃圾料层;Step 1. The domestic garbage is sent to the feeding hopper 11 by the feeding device and enters the feeding
步骤2、焚烧炉膛22内高温烟气在引风机81作用下,通过焚烧炉膛22向上排出,经过热解气化装置24内的垃圾料层向上行走,垃圾在高温烟气作用下进行干燥和热解气化,热解气化装置的炉辊241转动,通过炉辊241的转动一方面可以防止发生结焦,同时有利于热解的可燃气流动排出,同时焚烧炉膛22中排出的烟气经过垃圾料层时被过滤,烟气中含有的飞灰等会被拦截附着于垃圾上,使烟气得到净化;Step 2. Under the action of the induced draft fan 81, the high-temperature flue gas in the
步骤3、经热解气化后的垃圾在热解气化装置24内继续下沉落在给料装置21的给料平台213上,由给料装置21推料,进入炉排装置23后,物料再依次经过燃烧区和燃烬区,由于垃圾已经被干燥、热解气化,物料进入炉排装置23后直接进行燃烧,保证了焚烧炉膛22内的温度不受进料发生波动和影响,燃烧、燃烬稳定;Step 3. The garbage after pyrolysis and gasification continues to sink on the
步骤4、炉排驱动装置234推动动炉排232在静炉排233上往复运动,将底部的垃圾推动并上翻,同时将料层沿炉排整体向下移动,使炉排上的垃圾物料得到混合搅拌,燃烧更充分;Step 4. The grate driving device 234 pushes the moving
步骤5、预处理区的废臭空气,经废气液处理装置9送到空预器32预热后的高温一次风通过管道和一次风机经落灰进风仓26的一次风进风口261进入,从侧墙板2311、一次风孔排出,向炉排上的料层和焚烧炉膛22供风,保证了物料充分燃烧和焚烧炉膛22温度的稳定;Step 5. The waste odor air in the pretreatment area is sent to the
步骤6、焚烧炉膛22燃烧产生的高温烟气在引风机作用下,从炉膛22的烟气出口进入热解气化装置24,为热解气化装置24中垃圾的热解气化提供热能,并随同热解气化产生的可燃气进入二燃室25,由于热烟气和可燃气经过垃圾料层的过滤,烟气中的飞灰被截留,使烟气中飞灰大大减少,二噁英浓度大大降低;Step 6, the high-temperature flue gas generated by the combustion of the
步骤7、可燃气进入二燃室25,同时经空预器32预热的高温废臭空气经二次风机从二次风进风管253进入二燃室25,为烟气燃烧提供二次风,二次风进入二燃室后,带动烟气在二燃室25内形成旋流,可燃气在二燃室与二次风充分混合和燃烧,保证烟气高温燃烧的停留时间不低于2秒,烟气中二噁英等有害物质得到高温破解;Step 7. The combustible gas enters the
步骤8、经充分燃烧的高温烟气由二燃室25的烟气出口排出,进入余热利用设备31进行余热利用,余热锅炉或换热器生产的蒸汽或热水可用于发电和为生产或生活提供热能,为本系统创造经济效益;Step 8. The fully burned high-temperature flue gas is discharged from the flue gas outlet of the
步骤9、炉排工作过程中,有少量的细灰从孔隙下落,进入落灰进风仓26,并由落灰口经卸灰阀262排出,输送到落渣通道222并落入出渣装置27;
步骤10、在炉排和炉渣重力作用下,炉渣从落渣通道222的落渣口进入出渣装置27,经出渣驱动装置272通过出渣驱动连杆机构273驱动出渣推杆274,将炉渣排出;Step 10. Under the action of the grate and the gravity of the slag, the slag enters the
步骤11、经二燃室高温燃烧的高温烟气进入余热利用设备31后,与脱硝装置33的喷口333喷射的液氨接触,脱除烟气中的氮氧化物,在炉内换热后从烟气出口进入脱酸冷却塔41;Step 11. After the high-temperature flue gas combusted by the secondary combustion chamber enters the waste
步骤12、脱酸液池43内的Ca(OH)2溶液经喷雾泵44输送经高速旋转喷雾装置42作用在脱酸冷却塔41内雾化,与进入塔内的烟气接触反应,脱除烟气中的酸性物质;在烟气温度的作用下,反应物经干燥呈颗粒粉状落入塔的底部经第二卸灰阀45排出;In
步骤13、烟气经脱酸后在吸附净化装置5的吸附净化装置本体51内与干粉给料机52的活性炭和消石灰接触,烟气中的粉尘颗粒被吸附,残余的酸性物质被进一步脱除;
步骤14、经吸附净化的烟气进入烟气除尘系统6,其中的剩余粉尘颗粒被布袋除尘器61的布袋拦截;Step 14: The adsorbed and purified flue gas enters the flue gas dedusting system 6, and the remaining dust particles are intercepted by the cloth bag of the
步骤15、烟气经烟气除尘系统6除尘后,进入脱硝系统7的脱硝装置73,由于大量的粉尘已被拦截,对后续的脱硝非常有利,为保证脱硝效果打下了基础,但由于布袋除尘器对烟气温度的限制,导致除尘后烟气温度较低,不适合SCR脱硝的温度要求,通过将SCR脱硝后的高温烟气通过GGH烟气加热装置71返用于脱硝前,对除尘后的低温烟气进行加热,并后续辅以SGH烟气加热器72来保证烟气温度达到SCR脱硝要求的温度,从而既保证了烟气的脱硝效果,同时又节约了能源,大大降低了运行成本,比未采用GGH烟气返用加热装置的降低27%费用;Step 15. After the flue gas is dedusted by the flue gas dedusting system 6, it enters the
步骤16、烟气经SCR脱硝处理后烟气温度较高,再经GGH烟气加热器71进行余热返用后,经引风机81进入烟囱82排出。Step 16: After the flue gas is subjected to SCR denitration treatment, the flue gas temperature is relatively high, and after the waste heat is reused by the GGH flue gas heater 71, the flue gas enters the
以上所述仅是本发明的优选方式,应当指出,对于本领域普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干相似的变形和改进,这些也应视为本发明的保护范围之内。The above is only the preferred mode of the present invention. It should be pointed out that for those of ordinary skill in the art, on the premise of not departing from the inventive concept of the present invention, several similar deformations and improvements can also be made, and these should also be regarded as within the protection scope of the present invention.
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