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CN111232016A - Protective box for track circuit - Google Patents

Protective box for track circuit Download PDF

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Publication number
CN111232016A
CN111232016A CN202010117721.6A CN202010117721A CN111232016A CN 111232016 A CN111232016 A CN 111232016A CN 202010117721 A CN202010117721 A CN 202010117721A CN 111232016 A CN111232016 A CN 111232016A
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China
Prior art keywords
sealing ring
annular groove
box
box cover
annular
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Granted
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CN202010117721.6A
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Chinese (zh)
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CN111232016B (en
Inventor
贾向武
刘瑞
张显
王昭卿
杨轶轩
杨晓锋
肖楚军
吴锡兵
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CRSC Research and Design Institute Group Co Ltd
China State Railway Group Co Ltd
China Railway Guangzhou Group Co Ltd
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CRSC Research and Design Institute Group Co Ltd
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Priority to CN202010117721.6A priority Critical patent/CN111232016B/en
Publication of CN111232016A publication Critical patent/CN111232016A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L1/00Devices along the route controlled by interaction with the vehicle or train
    • B61L1/18Railway track circuits
    • B61L1/181Details

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  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • Casings For Electric Apparatus (AREA)
  • Connection Or Junction Boxes (AREA)

Abstract

本发明提出一种轨道电路用防护盒,包括盒体、密封圈和盒盖;盒体开口设有第一环形槽,盒盖内侧设有压紧部,或盒体开口设有压紧部,盒盖内侧设有第一环形槽;压紧部设有第一环形凸起,密封圈配合在第一环形槽内,密封圈沿长度方向设有至少两个第二环形凸起,任意相邻第二环形凸起之间形成第二环形槽;盒盖盖合在盒体开口上,压紧部配合在第一环形槽内,第一环形凸起配合在第二环形槽内;盒盖设有安装通孔;密封圈完全容置在第一环形槽内,从而避免密封圈错位,盒盖盖合在盒体上后,压紧部配合在第一环形槽内,从而避免扣合错位导致的密封失效,又第一环形凸起配合在第二环形槽内,密封效果更好。

Figure 202010117721

The invention provides a protective box for a track circuit, comprising a box body, a sealing ring and a box cover; the box body opening is provided with a first annular groove, the inner side of the box cover is provided with a pressing part, or the box body opening is provided with a pressing part, The inner side of the box cover is provided with a first annular groove; the pressing part is provided with a first annular protrusion, the sealing ring is fitted in the first annular groove, and the sealing ring is provided with at least two second annular protrusions along the length direction, any adjacent to each other. A second annular groove is formed between the second annular protrusions; the box cover is closed on the opening of the box body, the pressing part is fitted in the first annular groove, and the first annular protrusion is fitted in the second annular groove; the box cover is provided with There is an installation through hole; the sealing ring is completely accommodated in the first annular groove, so as to avoid the dislocation of the sealing ring. After the box cover is closed on the box body, the pressing part fits in the first annular groove, so as to avoid the misalignment caused by the buckle. The seal fails, and the first annular protrusion fits in the second annular groove, so the sealing effect is better.

Figure 202010117721

Description

一种轨道电路用防护盒A kind of protective box for track circuit

技术领域technical field

本发明属于轨道交通设备领域,特别涉及一种轨道电路用防护盒。The invention belongs to the field of rail transit equipment, in particular to a protective box for rail circuits.

背景技术Background technique

现有的用于轨道电路室外设备防护的箱盒,按照盒盖打开方式可分为垂直式和侧掀式,盒盖与盒体通过一个或两个螺栓进行紧固,盒盖与盒体之间密封效果差,亟待改进。The existing boxes used for the protection of track circuit outdoor equipment can be divided into vertical type and side-lifting type according to the opening method of the box cover. The box cover and the box body are fastened by one or two bolts. The sealing effect is poor and needs to be improved urgently.

发明内容SUMMARY OF THE INVENTION

针对上述问题,本发明提出一种轨道电路用防护盒,包括盒体、密封圈和盒盖;In view of the above problems, the present invention provides a protective box for a track circuit, comprising a box body, a sealing ring and a box cover;

盒体开口设有第一环形槽,盒盖内侧设有压紧部,或盒体开口设有压紧部,盒盖内侧设有第一环形槽;The opening of the box body is provided with a first annular groove, and the inner side of the box cover is provided with a pressing portion, or the opening of the box body is provided with a pressing portion, and the inner side of the box cover is provided with a first annular groove;

压紧部设有第一环形凸起;The pressing part is provided with a first annular protrusion;

密封圈配合在第一环形槽内,密封圈沿长度方向设有至少两个第二环形凸起,任意相邻第二环形凸起之间形成第二环形槽;The sealing ring is fitted in the first annular groove, the sealing ring is provided with at least two second annular protrusions along the length direction, and a second annular groove is formed between any adjacent second annular protrusions;

盒盖盖合在盒体开口上,压紧部配合在第一环形槽内,第一环形凸起配合在第二环形槽内;The box cover is closed on the opening of the box body, the pressing part is fitted in the first annular groove, and the first annular protrusion is fitted in the second annular groove;

盒盖设有安装通孔。The box cover is provided with a mounting through hole.

优选地,密封圈内部中空。Preferably, the sealing ring is hollow inside.

优选地,还包括螺栓和限位环;Preferably, it also includes a bolt and a limit ring;

密封圈设有通孔,限位环同轴配合在通孔中,限位环轴向长度小于通孔轴向长度;The sealing ring is provided with a through hole, the limit ring is coaxially fitted in the through hole, and the axial length of the limit ring is smaller than the axial length of the through hole;

盒体和盒盖通过螺栓连接,螺栓中部位于限位环内。The box body and the box cover are connected by bolts, and the middle part of the bolt is located in the limit ring.

优选地,安装通孔周围向盒盖外侧凹陷形成凹槽。Preferably, a groove is formed around the mounting through hole to the outside of the box cover.

优选地,还包括安装接头,安装接头包括螺纹法兰、止动垫圈、密封环和锁紧螺母;Preferably, an installation joint is also included, and the installation joint includes a threaded flange, a stop washer, a sealing ring and a lock nut;

螺纹法兰同轴固定在安装通孔中,止动垫圈配合在螺纹法兰上,锁紧螺母与螺纹法兰配合,密封环位于锁紧螺母与螺纹法兰所形成的容置腔内,密封环与锁紧螺母与螺纹法兰相抵靠。The threaded flange is coaxially fixed in the installation through hole, the stop washer is fitted on the threaded flange, the lock nut is fitted with the threaded flange, the sealing ring is located in the accommodating cavity formed by the lock nut and the threaded flange, and the sealing The ring and locknut abut against the threaded flange.

优选地,密封环设有多个通孔,多个通孔轴线与密封环轴线平行。Preferably, the sealing ring is provided with a plurality of through holes, and the axes of the plurality of through holes are parallel to the axis of the sealing ring.

优选地,盒体外侧和盒盖外侧涂覆有紫外线吸收剂。Preferably, the outer side of the box body and the outer side of the box cover are coated with an ultraviolet absorber.

本发明的轨道电路用防护盒,密封圈完全容置在第一环形槽内,从而避免密封圈错位,盒盖盖合在盒体上后,压紧部配合在第一环形槽内,从而避免扣合错位导致的密封失效,又第一环形凸起配合在第二环形槽内,密封效果更好。In the protective box for the track circuit of the present invention, the sealing ring is completely accommodated in the first annular groove, so as to avoid the dislocation of the sealing ring. The seal fails due to the misalignment of the buckle, and the first annular protrusion fits in the second annular groove, so the sealing effect is better.

本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure pointed out in the description, claims and drawings.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.

图1示出了本发明实施例提出的防护盒的立体图;FIG. 1 shows a perspective view of a protective box provided by an embodiment of the present invention;

图2示出了本发明实施例提出的盒体与盒盖密封配合示意图;FIG. 2 shows a schematic diagram of the sealing cooperation between the box body and the box cover according to the embodiment of the present invention;

图3示出了本发明实施例提出的盒体与盒盖密封配合示意图;FIG. 3 shows a schematic diagram of the sealing cooperation between the box body and the box cover according to the embodiment of the present invention;

图4示出了本发明实施例提出的螺栓和限位环的示意图;FIG. 4 shows a schematic diagram of a bolt and a limit ring proposed in an embodiment of the present invention;

图5示出了本发明实施例提出的防护盒的剖视图;FIG. 5 shows a cross-sectional view of a protective box provided by an embodiment of the present invention;

图6示出了图5的局部放大图;Fig. 6 shows a partial enlarged view of Fig. 5;

图7示出了本发明实施例提出的密封环的示意图;FIG. 7 shows a schematic diagram of the sealing ring proposed by the embodiment of the present invention;

图8示出了现有技术中盒盖和引接线的局部示意图;Fig. 8 shows the partial schematic diagram of box cover and lead wire in the prior art;

图9示出了本发明实施例盒盖和引接线的局部示意图。FIG. 9 shows a partial schematic diagram of a box cover and lead wires according to an embodiment of the present invention.

图中,1-盒体,2-密封圈,21-第二环形槽,3-盒盖,41-第一环形槽,42-压紧部,421-第一环形凸起,51-螺栓,52-限位环,61-螺纹法兰,62-止动垫圈,63-密封环,64-锁紧螺母,7-引接线,8-电缆。In the figure, 1-box body, 2-sealing ring, 21-second annular groove, 3-box cover, 41-first annular groove, 42-pressing part, 421-first annular protrusion, 51-bolt, 52-limit ring, 61-threaded flange, 62-stop washer, 63-sealing ring, 64-lock nut, 7-lead wire, 8-cable.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地说明,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

图1为本发明实施例提出的防护盒的立体图,防护盒包括盒体1、密封圈2(图1中没有显示)和盒盖3;盒盖3的四个拐角位置分别形成凸起,凸起上设有通孔,通过通孔将防护盒安装在外接设备上;1 is a perspective view of a protective box proposed by an embodiment of the present invention. The protective box includes a box body 1, a sealing ring 2 (not shown in FIG. 1 ) and a box cover 3; There is a through hole on the top, and the protective box is installed on the external device through the through hole;

参照图2,盒盖3设有压紧部42,压紧部42沿着盒盖3边缘延伸形成环形结构,盒体1内侧设有第一环形槽41,盒盖3盖合在盒体1上后,压紧部42位于第一环形槽41内;2, the box cover 3 is provided with a pressing portion 42, the pressing portion 42 extends along the edge of the box cover 3 to form an annular structure, the inside of the box body 1 is provided with a first annular groove 41, and the box cover 3 is closed on the box body 1. After being installed, the pressing portion 42 is located in the first annular groove 41;

压紧部42远离盒盖3的一侧设有第一环形凸起421,第一环形凸起421沿压紧部42长度方向延伸形成环形结构,压紧部42位于第一环形槽41内的状态下,第一环形凸起421与第一环形槽41底部相对,图2中压紧部42还没有完全配合到位;The side of the pressing portion 42 away from the box cover 3 is provided with a first annular protrusion 421 , the first annular protrusion 421 extends along the length direction of the pressing portion 42 to form an annular structure, and the pressing portion 42 is located in the first annular groove 41 . In the state, the first annular protrusion 421 is opposite to the bottom of the first annular groove 41, and the pressing portion 42 in FIG. 2 has not been fully fitted in place;

密封圈2配合在第一环形槽41内,第一环形槽41的深度大于密封圈2的厚度,这样密封圈2完全被包围,避免密封圈2错位,密封圈2配合在第一环形槽41内后,第一环形槽41内还有空间用于容置压紧部42,从而避免盒体1和盒盖3扣合错位导致的密封失效,密封圈2沿长度方向设有两个第二环形凸起,两个第二环形凸起之间形成第二环形槽21,在挤压力的作用下,两个第二凸起将第一环形凸起421包围,密封效果更好,压紧部42与密封圈2之间形成的密封面不是简单的平面或弧面,防护盒外的雨水更难渗入防护盒内;The sealing ring 2 is fitted in the first annular groove 41, and the depth of the first annular groove 41 is greater than the thickness of the sealing ring 2, so that the sealing ring 2 is completely surrounded to avoid the dislocation of the sealing ring 2, and the sealing ring 2 is matched in the first annular groove 41. After inside, there is still space in the first annular groove 41 for accommodating the pressing part 42, so as to avoid the sealing failure caused by the misalignment of the box body 1 and the box cover 3, and the sealing ring 2 is provided with two second Ring-shaped protrusion, a second ring-shaped groove 21 is formed between the two second ring-shaped protrusions, under the action of the pressing force, the two second protrusions surround the first ring-shaped protrusion 421, the sealing effect is better, and the compression The sealing surface formed between the part 42 and the sealing ring 2 is not a simple plane or arc surface, and it is more difficult for the rainwater outside the protective box to penetrate into the protective box;

盒盖3盖合在盒体1开口上后,压紧部42配合在第一环形槽41内并与密封圈2相抵靠,第一环形凸起421配合在第二环形槽21内;After the box cover 3 is closed on the opening of the box body 1, the pressing portion 42 fits in the first annular groove 41 and abuts against the sealing ring 2, and the first annular protrusion 421 fits in the second annular groove 21;

盒盖3设有安装通孔用于安装引接线7和电缆8,以将防护盒内的器件与防护盒外的器件连接起来,具体地,包括五个安装通孔,其中四个安装通孔用于安装引接线7,位于中间的一个安装通孔供电缆8通过。The box cover 3 is provided with installation through holes for installing lead wires 7 and cables 8 to connect the devices in the protective box with the devices outside the protective box, specifically, including five installation through holes, four of which are installed through holes For installing lead wire 7, a mounting through hole in the middle is for cable 8 to pass through.

在另外一种设计方式上,可以将第一环形槽41设置在盒盖3上,压紧部42设置在盒体1开口位置,其他设计相同,盒盖3配合盒体1上后,压紧部42配合在第一环形槽41内,第一环形凸起421配合在第二环形槽21内,同样可以达到相同的密封效果。In another design, the first annular groove 41 can be arranged on the box cover 3, and the pressing portion 42 can be arranged at the opening position of the box body 1. Other designs are the same. The part 42 is fitted in the first annular groove 41, and the first annular protrusion 421 is fitted in the second annular groove 21, which can also achieve the same sealing effect.

在另外的一种设计方式上,参照图3,第二环形凸起的数量可以超过两个,多个第二环形凸起平行设置,任意相邻第二环形凸起之间均形成第二环形槽21,适应性地,压紧部42设有多个第一环形凸起421,每个第一环形凸起421位于一个第二环形槽21内,由于压紧部42和密封圈2之间的密封面更加曲折,密封效果更好。In another design, referring to FIG. 3 , the number of second annular protrusions may exceed two, a plurality of second annular protrusions are arranged in parallel, and a second annular protrusion is formed between any adjacent second annular protrusions In the groove 21, adaptively, the pressing portion 42 is provided with a plurality of first annular protrusions 421, and each first annular protrusion 421 is located in a second annular groove 21. The sealing surface is more tortuous and the sealing effect is better.

为了提高密封效果和减少密封圈2的用料,本实施例中的密封圈2内部中空,中空的截面呈圆形,当压紧部42与密封圈2挤压时,密封圈2适应性的向内部塌陷,第二环形凸起向第一环形凸起421一侧塌陷,进而第一环形凸起421和第二环形凸起配合更加紧密。In order to improve the sealing effect and reduce the materials used for the sealing ring 2, the sealing ring 2 in this embodiment is hollow inside, and the hollow section is circular. When it collapses inward, the second annular protrusion collapses to the side of the first annular protrusion 421 , so that the first annular protrusion 421 and the second annular protrusion cooperate more closely.

本实施例中,压紧部42位于第一环形槽41内的状态下,压紧部42侧壁与第一环形槽41侧壁的间隙尽可能小,从而压紧部42不会在第一环形槽41内晃动发生偏移,并且在将盒盖3与盒体1配合时,第一环形凸起421能够刚好配合在第二环形槽21内不发生偏移;又密封圈2被完全包围,光线、外界杂物不会接触到密封圈2,密封圈2老化不会特别快。In this embodiment, when the pressing portion 42 is located in the first annular groove 41, the gap between the side wall of the pressing portion 42 and the side wall of the first annular groove 41 is as small as possible, so that the pressing portion 42 will not be in the first annular groove 41. The annular groove 41 is shaken and displaced, and when the box cover 3 is matched with the box body 1, the first annular protrusion 421 can just fit in the second annular groove 21 without displacement; and the sealing ring 2 is completely surrounded , Light and external sundries will not touch the sealing ring 2, and the sealing ring 2 will not age very quickly.

具体地,本实施例中的密封圈2截面为半圆形加一个矩形的结合,半圆形的直径与矩形的长边相等,适应性地,第一环形槽41底部为弧面,与密封圈2的外壁无缝配合,在另外的设计方式上,密封圈2的截面还可以是其他形状,例如矩形、圆形等等;第一环形凸起421和第二环形凸起截面均为三角形,两个第二环形凸起将第一环形凸起421包围,图2和图3中所示的第一环形凸起421和第二环形凸起的大小仅为示例,第一环形凸起421和第二环形凸起不会影响压紧部42其他位置与密封圈2的紧密配合;当然第一环形凸起421和第二环形凸起也可以是其他形状,例如矩形、半圆形等等,无论是哪种形状,第一环形凸起421和第二环形凸起必须配合严密。Specifically, the cross-section of the sealing ring 2 in this embodiment is a combination of a semicircle and a rectangle, and the diameter of the semicircle is equal to the long side of the rectangle. Suitably, the bottom of the first annular groove 41 is an arc surface, which is close to the sealing surface. The outer wall of the ring 2 fits seamlessly. In another design, the cross-section of the sealing ring 2 can also be in other shapes, such as a rectangle, a circle, etc.; the first annular protrusion 421 and the second annular protrusion are both triangular in cross section , the two second annular protrusions surround the first annular protrusion 421. The sizes of the first annular protrusion 421 and the second annular protrusion shown in FIG. 2 and FIG. 3 are only examples. and the second annular protrusion will not affect the tight fit between the pressing portion 42 and the sealing ring 2 at other positions; of course, the first annular protrusion 421 and the second annular protrusion can also be other shapes, such as rectangle, semicircle, etc. , no matter which shape it is, the first annular protrusion 421 and the second annular protrusion must be closely matched.

本实施例中的盒体1外形大致呈四棱台状,由于防护盒位于轨道附近,长时间受到振动影响,盒体1和盒盖3需要连接可靠,本实施例中盒体1和盒盖3通过螺栓连接,具体包括四个螺栓,四个螺栓分别位于盒盖3四条边的中间位置,相对于现有的仅设置两个紧固点的防护盒,盒体1和盒盖3的锁紧效果更好,密封效果可以达到I P67等级;在另外的设计方式上,还可以使用多个带弹簧的搭扣将盒盖3和盒体1锁紧,选用的搭扣最大允许拉力可达250kg,保证提供足够的锁紧力,而且搭扣操作方便,无需工具便可松开和锁紧。The box body 1 in this embodiment is roughly in the shape of a quadrangular pyramid. Since the protective box is located near the track and is affected by vibration for a long time, the box body 1 and the box cover 3 need to be connected reliably. In this embodiment, the box body 1 and the box cover are connected. 3. Connected by bolts, specifically including four bolts. The four bolts are located in the middle of the four sides of the box cover 3. Compared with the existing protective box with only two fastening points, the locks of the box body 1 and the box cover 3 The tightening effect is better, and the sealing effect can reach the IP67 level; in another design method, a plurality of buckles with springs can be used to lock the box cover 3 and the box body 1, and the maximum allowable tensile force of the selected buckles can reach 250kg, it is guaranteed to provide enough locking force, and the buckle is easy to operate, and can be loosened and locked without tools.

采用螺栓51连接的方式,还可以采用以下设计:Using the bolt 51 connection method, the following designs can also be used:

参照图4,为密封圈2的局部示意图,密封圈2设有两条第二环形槽21,密封圈2设有多个通孔,通孔位于第一环形槽41和第二环形槽21之间,限位环52同轴配合在通孔中,限位环52外壁与通孔内壁紧密配合,限位环52硬度较高,可以采用金属、塑料等制成,限位环52轴向长度小于通孔轴向长度;4 , which is a partial schematic view of the sealing ring 2 , the sealing ring 2 is provided with two second annular grooves 21 , the sealing ring 2 is provided with a plurality of through holes, and the through holes are located between the first annular groove 41 and the second annular groove 21 During the time, the limit ring 52 is coaxially fitted in the through hole, the outer wall of the limit ring 52 is closely matched with the inner wall of the through hole, the limit ring 52 has high hardness and can be made of metal, plastic, etc. The axial length of the limit ring 52 less than the axial length of the through hole;

螺栓51穿过限位环52,在拧紧螺栓51时,盒盖3和盒体1逐渐将密封圈2压紧,螺帽与限位环52的距离逐渐缩小,当螺帽与限位环52抵靠时,螺栓51无法继续拧动,可知限位环52用于限制螺栓51旋进程度,防止密封圈2受压过度发生损坏;另外图4中所示密封圈2的剖面与本实施例中密封圈中图2和图3所示密封圈2的截面不同,两种截面都是允许的。The bolt 51 passes through the limit ring 52. When the bolt 51 is tightened, the box cover 3 and the box body 1 gradually press the sealing ring 2, and the distance between the nut and the limit ring 52 gradually decreases. When abutting, the bolt 51 cannot continue to be twisted. It can be seen that the limit ring 52 is used to limit the rotation of the bolt 51 to prevent the sealing ring 2 from being damaged due to excessive pressure. In addition, the cross section of the sealing ring 2 shown in FIG. In the middle sealing ring, the section of the sealing ring 2 shown in Figure 2 and Figure 3 is different, and both sections are allowed.

参照图5,为防护盒的剖视图,由图可知,盒体1垂于深度方向的横截面面积自内向外逐渐增大,并在盒体1中部位置形成一台阶,盒体1开口外侧位置设有一圈连接部,第一环形槽41和用于安装螺栓的螺纹孔即开设在连接部上,螺纹孔具体的设计方式上,是在连接部上开设一个通孔,所述通孔顺序包括第一孔段、第二孔段和第三孔段,第一孔段和第三孔段的直径大于第二孔段的直径,第二孔段内壁设有螺纹,用于与螺栓配合,第一孔段用于容置螺帽。5, it is a sectional view of the protective box, as can be seen from the figure, the cross-sectional area of the box body 1 perpendicular to the depth direction gradually increases from the inside to the outside, and a step is formed in the middle position of the box body 1, and the outer position of the box body 1 opening is set. There is a circle of connecting parts, and the first annular groove 41 and the threaded holes for installing the bolts are opened on the connecting parts. The specific design of the threaded holes is to open a through hole on the connecting part. A hole section, a second hole section and a third hole section, the diameters of the first hole section and the third hole section are larger than the diameter of the second hole section, the inner wall of the second hole section is provided with threads for matching with the bolts, the first hole section The hole segment is used to accommodate the nut.

四个用于安装引接线7的安装通孔两两一组,两组安装通孔分别靠近盒盖3的两个短边,供电缆8通过的安装通孔位于盒盖3中间位置。The four installation through holes for installing the lead wires 7 are arranged in two groups, and the two sets of installation through holes are respectively close to the two short sides of the box cover 3 , and the installation through holes for the cables 8 to pass through are located in the middle of the box cover 3 .

现有防护盒的引接线孔和电缆线孔并没有密封措施,需要现场进行灌胶密封,操作性差,密封性能不强,为了便于操作和提高密封性,本实施例中的引接线7和电缆8均通过安装接头安装在安装通孔上,安装接头也称为电缆接头,具体地,参照图6,安装接头包括螺纹法兰61、止动垫圈62、密封环63和锁紧螺母64;The lead wire holes and cable wire holes of the existing protective box have no sealing measures, and need to be sealed with glue on site, which has poor operability and poor sealing performance. In order to facilitate the operation and improve the sealing performance, the lead wire 7 and the cable 8 are installed on the installation through holes through the installation joint, which is also called the cable joint. Specifically, referring to FIG. 6 , the installation joint includes a threaded flange 61, a stop washer 62, a sealing ring 63 and a lock nut 64;

螺纹法兰61的一端固定在安装通孔中,具体地,螺纹法兰61包括第一连接部和和第二连接部,第一连接部外壁周向设有一圈环形槽,第一连接部配合在安装通孔中,安装通孔内壁设有一圈环形凸起,环形凸起配合在第一连接部的环形槽中,从而将第一连接部锁紧并固定在安装通孔中,第二连接部为盒盖外侧,第二连接部外周壁设有螺纹;One end of the threaded flange 61 is fixed in the installation through hole. Specifically, the threaded flange 61 includes a first connecting portion and a second connecting portion. The outer wall of the first connecting portion is provided with an annular groove in the circumferential direction. In the through hole, the inner wall of the installation through hole is provided with a ring of annular protrusions, and the annular protrusion fits into the annular groove of the first connecting part, so as to lock and fix the first connecting part in the installation through hole, and the second connecting part is On the outside of the box cover, the outer peripheral wall of the second connecting part is provided with threads;

第一连接部和第二连接部之间形成环形卡槽,止动垫圈62配合在环形卡槽中,止动垫圈62不能绕螺纹法兰61转动;An annular groove is formed between the first connection part and the second connection part, and the stop washer 62 is fitted in the annular groove, and the stop washer 62 cannot rotate around the threaded flange 61;

锁紧螺母64沿轴向包括第三连接部和卡紧部,第三连接部内壁设有螺纹,第三连接部与第二连接部配合,卡紧部远离第三连接部的一端设有限位部,限位部和卡紧部内形成容置空间,用于容置密封环63;The locking nut 64 includes a third connecting part and a clamping part in the axial direction, the inner wall of the third connecting part is provided with threads, the third connecting part cooperates with the second connecting part, and the end of the clamping part away from the third connecting part is provided with a limit The accommodating space is formed in the limiting part and the clamping part for accommodating the sealing ring 63;

本实施例中的引接线7就是一根铜管,铜管自第一端至第二端包括压扁部、粗管段和细管段,压扁部是由铜管第一端压扁形成,并在压扁部设有连接孔,粗管段直径大于细管段直径,粗管段和细管段之间形成台阶面,细管段用于与安装接头配合,细管段与安装接头配合后,粗管段位于盒盖3内侧,铜管第二端位于盒盖3外侧,粗管段由于直径过大是无法与安装接头配合的;The lead wire 7 in this embodiment is a copper tube. The copper tube includes a flattening portion, a thick tube section and a thin tube section from the first end to the second end. The flattening portion is formed by flattening the first end of the copper tube, and There is a connecting hole in the flattening part, the diameter of the thick pipe section is larger than the diameter of the thin pipe section, a step surface is formed between the thick pipe section and the thin pipe section, and the thin pipe section is used to cooperate with the installation joint. On the inside of 3, the second end of the copper pipe is located on the outside of the box cover 3, and the thick pipe section cannot be matched with the installation joint due to its too large diameter;

安装引接线7时,先将引接线7的细管段插在螺纹法兰61中,引接线7第一端位于盒盖3内侧,第二端位于盒盖3外侧,再将密封环63套在盒盖3外侧的引接线7上并与第二连接部抵靠,再将锁紧螺母64与螺纹法兰61配合,密封环63位于容置空间内并与限位部抵靠,限位部将密封环63限制在容置空间内,锁紧螺母64拧紧的过程中,密封环63径向和轴向均受压,密封环63将锁紧螺母64和引接线7之间密封严实,达到密封效果,最后将止动垫圈62弯折与锁紧螺母抵靠限制锁紧螺母64转动,起到防松的作用;同样,如果是将电缆8通过安装接头安装在盒盖3上,先将锁紧螺母64和密封环63套在电缆8上,再将电缆8插在螺纹法兰61中,电缆8端部位于盒盖3内侧,将锁紧螺母64与螺纹法兰61配合,锁紧螺母64拧紧的过程中,密封环63受压,密封环63将锁紧螺母64和电缆8之间密封严实,最后将止动垫圈62弯折限制锁紧螺母64转动,起到防松的作用。When installing the lead wire 7, first insert the thin pipe section of the lead wire 7 into the threaded flange 61, the first end of the lead wire 7 is located inside the box cover 3, and the second end is located outside the box cover 3, and then the sealing ring 63 is placed on the cover. The lead wire 7 on the outside of the box cover 3 abuts against the second connecting portion, and then the locking nut 64 is matched with the threaded flange 61. The sealing ring 63 is located in the accommodating space and abuts against the limiting portion. The sealing ring 63 is limited in the accommodating space. During the tightening process of the locking nut 64, the sealing ring 63 is pressed radially and axially, and the sealing ring 63 tightly seals the locking nut 64 and the lead wire 7 to achieve To achieve the sealing effect, finally bend the stop washer 62 against the lock nut to limit the rotation of the lock nut 64 to prevent loosening; similarly, if the cable 8 is installed on the box cover 3 through the installation joint, first The locking nut 64 and the sealing ring 63 are sleeved on the cable 8, and then the cable 8 is inserted into the threaded flange 61. The end of the cable 8 is located inside the box cover 3, and the locking nut 64 is matched with the threaded flange 61. Lock In the process of tightening the nut 64, the sealing ring 63 is under pressure, and the sealing ring 63 seals the locking nut 64 and the cable 8 tightly, and finally the stop washer 62 is bent to limit the rotation of the locking nut 64, which plays a role in preventing loosening. .

供电缆8通过的安装通孔根据具体情况可能需要同时安装多根电缆8,根据现场使用情况,电缆8的使用可分为以下4种情况:The installation through hole for the cable 8 to pass through may need to install multiple cables 8 at the same time according to the specific situation. According to the on-site usage, the use of the cable 8 can be divided into the following four situations:

一根SPTYWA23-8芯电缆8;A SPTYWA23-8-core cable 8;

一根SPTYWA23-8芯电缆8+一根50mm2铜导线;One SPTYWA23-8 core cable 8+one 50mm 2 copper wire;

一根SPTYWA23-12芯电缆8;One SPTYWA23-12 core cable 8;

一根SPTYWA23-12芯电缆8+一根50mm2铜导线;One SPTYWA23-12 core cable 8+one 50mm 2 copper wire;

因此为了确保安装两根电缆8的密封性,本实施例中,设计两种密封环63,一种密封环63设有一个供电缆8通过通孔,另一种设有两个供电缆8通过通孔,如图7所示,两个通孔分别容置直径不同的电缆8。Therefore, in order to ensure the sealing performance of the two cables 8, in this embodiment, two kinds of sealing rings 63 are designed. One kind of sealing ring 63 is provided with one through hole for the cables 8 to pass through, and the other is provided with two through holes for the cables 8 to pass through. Through holes, as shown in FIG. 7 , two through holes respectively accommodate cables 8 with different diameters.

防护盒内用于容置信息调谐匹配单元PTX或空心线圈XKD两种设备,信息调谐匹配单元和空心线圈都是与引接线7连接,信息调谐匹配单元与四个引接线7均连接,空心线圈只与两个引接线7连接,由于信息调谐匹配单元和空心线圈的结构不同,引接线7端部的位置只能满足其中一个器件的安装,安装另一个器件时,需要将引接线7弯折以使引接线7端部到达合适位置,因此就需要引接线7弯折更为方便。参照图8,现有技术中,安装通孔周围为平面,引接线7位于盒盖3内侧的长度较短,根据杠杆原理,弯折起来较为费力,参照图5和图6,本实施例中,安装通孔周围向盒盖3外侧凹陷形成凹槽,两个引接线7共处于同一个凹槽内,这样引接线7位于盒盖3内侧的长度得到延长,根据杠杆原理,引接线7弯折起来所需的力减小,对比图8和图9,将引接线7端部移动相同距离L,图9中的引接线7弯曲的角度更小,也避免了引接线7弯折角度过大导致引接线7断裂。The protective box is used to accommodate the information tuning and matching unit PTX or the air-core coil XKD. Both the information tuning and matching unit and the air-core coil are connected to the lead wire 7, and the information tuning and matching unit is connected to the four lead wires 7. The air-core coil It is only connected with two lead wires 7. Due to the different structures of the information tuning and matching unit and the hollow coil, the position of the end of the lead wire 7 can only meet the installation of one of the devices. When installing the other device, the lead wire 7 needs to be bent. In order to make the end of the lead wire 7 reach a proper position, the lead wire 7 needs to be bent more conveniently. Referring to Fig. 8, in the prior art, the periphery of the installation through hole is a plane, and the length of the lead wire 7 located on the inside of the box cover 3 is relatively short. According to the lever principle, it is more laborious to bend. , the periphery of the installation through hole is recessed to the outside of the box cover 3 to form a groove, and the two lead wires 7 are in the same groove, so that the length of the lead wire 7 on the inside of the box cover 3 is extended. According to the lever principle, the lead wire 7 bends The force required for folding is reduced. Comparing Figures 8 and 9, the end of the lead wire 7 is moved by the same distance L, the bending angle of the lead wire 7 in Figure 9 is smaller, and the excessive bending angle of the lead wire 7 is also avoided. If it is too large, the lead wire 7 is broken.

同样,用于安装电缆8的安装通孔周围向盒盖3外侧凹陷形成凹槽,也是为了便于电缆8端部弯折。Similarly, a groove is formed around the installation through hole for installing the cable 8 to the outside of the box cover 3 , which is also for the convenience of bending the end of the cable 8 .

现有技术中也有不设置凹槽而通过增大引接线7在盒体1内的长度达到便于弯曲引接线7的目的,但由于引接线7端部位置发生改变,盒体1的深度也需要适应性改变,生产成本增大。In the prior art, there is also no groove but by increasing the length of the lead wire 7 in the box body 1 to facilitate the bending of the lead wire 7, but due to the change in the position of the end of the lead wire 7, the depth of the box body 1 also needs to be Adaptation changes, production costs increase.

防护盒由于处于室外,长期受到太阳光照射,盒体1外侧和盒盖3外侧涂覆有紫外线吸收剂,吸收剂主要成分为二苯酮、水杨酸乙基已酯,能够吸收有害的紫外线,减少紫外线带来的损伤,提高防护盒的使用寿命。Because the protective box is outdoors and exposed to sunlight for a long time, the outer side of the box body 1 and the outer side of the box cover 3 are coated with an ultraviolet absorber. The main components of the absorber are benzophenone and ethylhexyl salicylate, which can absorb harmful ultraviolet rays. , reduce the damage caused by ultraviolet rays and improve the service life of the protective box.

尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these Modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (7)

1.一种轨道电路用防护盒,其特征在于,包括盒体(1)、密封圈(2)和盒盖(3);1. A protective box for a track circuit, characterized in that it comprises a box body (1), a sealing ring (2) and a box cover (3); 盒体(1)开口设有第一环形槽(41),盒盖(3)内侧设有压紧部(42),或盒体(1)开口设有压紧部(42),盒盖(3)内侧设有第一环形槽(41);The opening of the box body (1) is provided with a first annular groove (41), the inner side of the box cover (3) is provided with a pressing portion (42), or the opening of the box body (1) is provided with a pressing portion (42), and the box cover ( 3) The inner side is provided with a first annular groove (41); 压紧部(42)设有第一环形凸起(421);The pressing portion (42) is provided with a first annular protrusion (421); 密封圈(2)配合在第一环形槽(41)内,密封圈(2)沿长度方向设有至少两个第二环形凸起,任意相邻第二环形凸起之间形成第二环形槽(21);The sealing ring (2) is fitted in the first annular groove (41), the sealing ring (2) is provided with at least two second annular protrusions along the length direction, and a second annular groove is formed between any adjacent second annular protrusions (twenty one); 盒盖(3)盖合在盒体(1)开口上,压紧部(42)配合在第一环形槽(41)内,第一环形凸起(421)配合在第二环形槽(21)内;The box cover (3) is closed on the opening of the box body (1), the pressing part (42) is fitted in the first annular groove (41), and the first annular protrusion (421) is fitted in the second annular groove (21) Inside; 盒盖(3)设有安装通孔。The box cover (3) is provided with an installation through hole. 2.根据权利要求1所述的轨道电路用防护盒,其特征在于,密封圈(2)内部中空。2. The protective box for a track circuit according to claim 1, characterized in that the sealing ring (2) is hollow inside. 3.根据权利要求1所述的轨道电路用防护盒,其特征在于,还包括螺栓(51)和限位环(52);3. The protective box for a track circuit according to claim 1, characterized in that, further comprising a bolt (51) and a limit ring (52); 密封圈(2)设有通孔,限位环(52)同轴配合在通孔中,限位环(52)轴向长度小于通孔轴向长度;The sealing ring (2) is provided with a through hole, the limit ring (52) is coaxially fitted in the through hole, and the axial length of the limit ring (52) is smaller than the axial length of the through hole; 盒体(1)和盒盖(3)通过螺栓(51)连接,螺栓(51)中部位于限位环(52)内。The box body (1) and the box cover (3) are connected by bolts (51), and the middle part of the bolts (51) is located in the limit ring (52). 4.根据权利要求1所述的轨道电路用防护盒,其特征在于,安装通孔周围向盒盖(3)外侧凹陷形成凹槽。4 . The protective box for a track circuit according to claim 1 , wherein a groove is formed around the mounting through hole to the outside of the box cover ( 3 ). 5 . 5.根据权利要求1-4中任一项所述的轨道电路用防护盒,其特征在于,还包括安装接头,安装接头包括螺纹法兰(61)、止动垫圈(62)、密封环(63)和锁紧螺母(64);5. The protective box for a track circuit according to any one of claims 1-4, characterized in that it further comprises a mounting joint, wherein the mounting joint comprises a threaded flange (61), a stop washer (62), a sealing ring ( 63) and lock nut (64); 螺纹法兰(61)同轴固定在安装通孔中,止动垫圈(62)配合在螺纹法兰(61)上,锁紧螺母(64)与螺纹法兰(61)配合,密封环(63)位于锁紧螺母(64)与螺纹法兰(61)所形成的容置腔内,密封环(63)与锁紧螺母(64)和螺纹法兰(61)相抵靠。The threaded flange (61) is coaxially fixed in the installation through hole, the stop washer (62) is fitted on the threaded flange (61), the locking nut (64) is fitted with the threaded flange (61), and the sealing ring (63) ) is located in the accommodating cavity formed by the locking nut (64) and the threaded flange (61), and the sealing ring (63) abuts against the locking nut (64) and the threaded flange (61). 6.根据权利要求5所述的轨道电路用防护盒,其特征在于,密封环(63)设有多个通孔,多个通孔轴线与密封环(63)轴线平行。6 . The protective box for a track circuit according to claim 5 , wherein the sealing ring ( 63 ) is provided with a plurality of through holes, and the axes of the plurality of through holes are parallel to the axis of the sealing ring ( 63 ). 7 . 7.根据权利要求1-4和6中任一项所述的轨道电路用防护盒,其特征在于,盒体(1)外侧和盒盖(3)外侧涂覆有紫外线吸收剂。7. The protective box for a track circuit according to any one of claims 1-4 and 6, characterized in that the outer side of the box body (1) and the outer side of the box cover (3) are coated with an ultraviolet absorber.
CN202010117721.6A 2020-02-25 2020-02-25 A protective box for track circuit Active CN111232016B (en)

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EP4112417A1 (en) * 2021-06-22 2023-01-04 C.D.L. Electric Company, Inc. Railway track circuit shunt enclosure

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Publication number Priority date Publication date Assignee Title
EP4112417A1 (en) * 2021-06-22 2023-01-04 C.D.L. Electric Company, Inc. Railway track circuit shunt enclosure
US12116027B2 (en) 2021-06-22 2024-10-15 C.D.L. Electric Company, Inc. Railway shunt enclosure

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