CN111230477A - Automatic assembly equipment for hollow rod gasket assembly with controllable gas spring - Google Patents
Automatic assembly equipment for hollow rod gasket assembly with controllable gas spring Download PDFInfo
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- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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Abstract
本发明涉及气弹簧自动装配设备领域,具体是涉及一种可控气弹簧的空心杆垫片组件自动装配设备,包括有活塞杆预装配设备和第一传输机;活塞杆预装配设备包括有环绕于第一传输机旁侧的第一垫片上料装配机构、挡圈上料装配机构、第一内密封圈上料装配机构、第二垫片上料装配机构,第一垫片上料装配机构、挡圈上料装配机构、第二垫片上料装配机构的结构相同,其中第一垫片上料装配机构和挡圈上料装配机构之间、挡圈上料装配机构和第一内密封圈上料装配机构之间、第二垫片上料装配机构之后均设置有位于第一传输机旁侧的矫正检测机构;该技术方案可以全自动装配空心杆垫片组件。
The invention relates to the field of automatic assembly equipment for gas springs, in particular to an automatic assembly equipment for a hollow rod gasket assembly of a controllable gas spring, including a piston rod pre-assembly device and a first conveyor; the piston rod pre-assembly device includes There are a first gasket feeding assembly mechanism, a retaining ring feeding assembly mechanism, a first inner sealing ring feeding assembly mechanism, and a second gasket feeding assembly mechanism surrounding the side of the first conveyor. The material assembly mechanism, the retaining ring feeding assembly mechanism, and the second gasket feeding assembly mechanism have the same structure, among which the first gasket feeding assembly mechanism and the retaining ring feeding assembly mechanism, the retaining ring feeding assembly mechanism and the second Between the feeding and assembling mechanism of an inner sealing ring, and after the feeding and assembling mechanism of the second gasket, a correction detection mechanism is arranged on the side of the first conveyor; the technical scheme can automatically assemble the hollow rod gasket assembly.
Description
技术领域technical field
本发明涉及气弹簧自动装配设备领域,具体是涉及一种可控气弹簧的空心杆垫片组件自动装配设备。The invention relates to the field of automatic assembling equipment for gas springs, in particular to an automatic assembling equipment for a hollow rod gasket assembly of a controllable gas spring.
背景技术Background technique
气弹簧是一种可以起支撑、缓冲、制动、高度调节及角度调节等功能的工业配件。它由以下几部分构成:压力缸、活塞杆、活塞、密封导向套、填充物(惰性气体或者油气混合物),缸内控制元件与缸外控制元件(指可控气弹簧)和接头等。原理是在密闭的压力缸内充入惰性气体或者油气混合物,使腔体内的压力高于大气压的几倍或者几十倍,利用活塞杆的横截面积小于活塞的横截面积从而产生的压力差来实现活塞杆的运动。Gas spring is an industrial accessory that can function as support, buffer, braking, height adjustment and angle adjustment. It consists of the following parts: pressure cylinder, piston rod, piston, sealing guide sleeve, filler (inert gas or oil-air mixture), control element in the cylinder and control element outside the cylinder (referring to the controllable gas spring) and joints. The principle is to fill the closed pressure cylinder with inert gas or oil and gas mixture, so that the pressure in the cavity is several times or tens of times higher than the atmospheric pressure, and the pressure difference generated by the use of the cross-sectional area of the piston rod is smaller than that of the piston. to achieve the movement of the piston rod.
可控气弹簧内部的活塞上有个可控阀件,用于锁定气弹簧的活塞杆,活塞杆为空心结构,内部安装有一条控制杆,可以通过活塞杆头部的扳手装置控制控制杆的推拉动作,然后由控制杆带动活塞上的可控阀件开闭。可控阀件开的时候,如果没有施加轴向的外力,那么可控气弹簧就伸长,活塞杆顶出。如果有大于其内部压力所产生力的外力作用,那么可控气弹簧就被压缩。There is a controllable valve on the piston inside the controllable gas spring, which is used to lock the piston rod of the gas spring. The piston rod is a hollow structure, and a control rod is installed inside, which can control the movement of the control rod through the wrench device on the head of the piston rod. Push-pull action, and then the control rod drives the controllable valve on the piston to open and close. When the controllable valve is opened, if no axial external force is applied, the controllable gas spring will be extended and the piston rod will be pushed out. The controllable gas spring is compressed if an external force is applied that is greater than the force generated by its internal pressure.
中国专利CN107701639B公开了一种双缸可控气弹簧,包括活塞杆,外缸,导套,后封头,接头,內缸,缓冲套。缓冲套的内孔和活塞杆滑动相连,外柱面和外缸的内孔滑动配合,下端插置在內缸的内表面和活塞杆的外表面之间,上端上还设有导油孔。內缸和外缸之间设有浮动活塞。阀体活塞的内孔中设有阀针。阀针的中部内凹,上下两侧为圆柱体,下端和阀体活塞的下端间歇密封相连,上端和活塞杆密封相连。阀体活塞的上端的外径小于內缸的内径,且设有若干和阀针的中部内凹相通的导通孔。內缸的下端和支撑座密封相连。支撑座和外缸密封相连。后封头的上端设有一凹部,凹部设有和外部气源连通的气路,气路上设有密封钢珠。支撑座上设有导气孔。Chinese patent CN107701639B discloses a double-cylinder controllable gas spring, which includes a piston rod, an outer cylinder, a guide sleeve, a rear head, a joint, an inner cylinder and a buffer sleeve. The inner hole of the buffer sleeve is slidably connected with the piston rod, the outer cylindrical surface is slidingly matched with the inner hole of the outer cylinder, the lower end is inserted between the inner surface of the inner cylinder and the outer surface of the piston rod, and the upper end is also provided with an oil guide hole. A floating piston is arranged between the inner cylinder and the outer cylinder. A valve needle is arranged in the inner hole of the valve body piston. The middle of the valve needle is concave, the upper and lower sides are cylindrical, the lower end is intermittently connected with the lower end of the valve body piston, and the upper end is sealed with the piston rod. The outer diameter of the upper end of the valve body piston is smaller than the inner diameter of the inner cylinder, and a plurality of conducting holes which are concavely communicated with the middle part of the valve needle are arranged. The lower end of the inner cylinder is sealed and connected with the support seat. The support seat is connected with the outer cylinder seal. The upper end of the rear head is provided with a concave portion, the concave portion is provided with an air passage communicating with an external air source, and a sealing steel ball is arranged on the air passage. The support seat is provided with air guide holes.
类似于该专利公开的可控气弹簧,目前尚未有全自动装配空心杆垫片组件的设备。Similar to the controllable gas spring disclosed in this patent, there is currently no equipment for fully automatic assembly of hollow rod spacer assemblies.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种可控气弹簧的空心杆垫片组件自动装配设备,该技术方案可以全自动装配空心杆垫片组件,并且在每步工序均进行了矫正与检测,大大提高了空心杆垫片组件的自动装配合格率。The technical problem to be solved by the present invention is to provide an automatic assembly equipment for a hollow rod gasket assembly of a controllable gas spring. The technical solution can fully automatically assemble the hollow rod gasket assembly, and correction and detection are carried out in each step of the process. The qualified rate of automatic assembly of hollow rod gasket components is greatly improved.
为解决上述技术问题,本发明提供以下技术方案:In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
一种可控气弹簧的空心杆垫片组件自动装配设备,应用于向空心杆中自动装入第一垫片、挡圈、第一内密封圈、第二垫片;包括有活塞杆预装配设备和第一传输机;活塞杆预装配设备包括有环绕于第一传输机旁侧的第一垫片上料装配机构、挡圈上料装配机构、第一内密封圈上料装配机构、第二垫片上料装配机构,第一垫片上料装配机构、挡圈上料装配机构、第一内密封圈上料装配机构、第二垫片上料装配机构沿着活塞杆的装配顺序依次排列,第一垫片上料装配机构、挡圈上料装配机构、第二垫片上料装配机构的结构相同,其中第一垫片上料装配机构和挡圈上料装配机构之间、挡圈上料装配机构和第一内密封圈上料装配机构之间、第二垫片上料装配机构之后均设置有位于第一传输机旁侧的矫正检测机构。An automatic assembly equipment for a hollow rod gasket assembly with a controllable gas spring, which is used for automatically loading a first gasket, a retaining ring, a first inner sealing ring, and a second gasket into a hollow rod; Dispensing equipment and the first conveyor; the piston rod pre-assembly equipment includes a first gasket feeding assembly mechanism, a retaining ring feeding assembly mechanism, and a first inner sealing ring feeding assembly mechanism surrounding the side of the first conveyor , The second gasket feeding assembly mechanism, the first gasket feeding assembly mechanism, the retaining ring feeding assembly mechanism, the first inner sealing ring feeding assembly mechanism, and the second gasket feeding assembly mechanism are assembled along the piston rod Arranged in order, the structure of the first gasket feeding assembly mechanism, the retaining ring feeding assembly mechanism, and the second gasket feeding assembly mechanism are the same, among which the first gasket feeding assembly mechanism and the retaining ring feeding assembly mechanism are between , Between the retaining ring feeding and assembling mechanism and the first inner sealing ring feeding and assembling mechanism, and after the second gasket feeding and assembling mechanism, a correction detection mechanism located on the side of the first conveyor is arranged.
优选地,第一传输机包括有第一工作台、第一固定盘、第一活动环、第三旋转驱动器、第二活动环、第十直线驱动器;第三旋转驱动器和第十直线驱动器均固定安装在第一工作台的顶部,第三旋转驱动器和第十直线驱动器的工作部均竖直向上设置,第三旋转驱动器的输出轴竖直设置;第一活动环和第二活动环均同轴套设在第一固定盘的外侧,第一固定盘固定安装在第三旋转驱动器的非工作部,第一活动环固定安装在第三旋转驱动器的工作部,第二活动环固定安装在第十直线驱动器的工作部;第一活动环上固定安装有环绕第一活动环轴线均布的多个空心杆上夹具,空心杆上夹具具有用于夹紧空心杆的第一工作端,第一固定盘上固定安装有设置于第一传输机入料部位和出料部位的第一夹具开闭器,第一夹具开闭器具有用于驱动空心杆上夹具开启的第二工作端;工作状态下,第二活动环的顶面位于空心杆上夹具工作端的正下方。Preferably, the first conveyor includes a first table, a first fixed disk, a first movable ring, a third rotary driver, a second movable ring, and a tenth linear driver; the third rotary driver and the tenth linear driver are both fixed Installed on the top of the first worktable, the working parts of the third rotary driver and the tenth linear driver are vertically upward, and the output shaft of the third rotary driver is vertically arranged; the first movable ring and the second movable ring are coaxial It is sleeved on the outside of the first fixed disk, the first fixed disk is fixedly installed on the non-working part of the third rotary drive, the first movable ring is fixedly installed on the working part of the third rotary drive, and the second movable ring is fixedly installed on the tenth The working part of the linear drive; the first movable ring is fixedly installed with a plurality of hollow rod upper clamps evenly distributed around the axis of the first movable ring, the hollow rod upper clamp has a first working end for clamping the hollow rod, and the first fixed The plate is fixedly installed with a first clamp shutter which is arranged at the feeding part and the discharging position of the first conveyor, and the first clamp shutter has a second working end for driving the clamp on the hollow rod to open; in the working state, The top surface of the second movable ring is located just below the working end of the clamp on the hollow rod.
优选地,第二活动环的顶面固定安装有与活塞杆的每个装配工位一一对应的凸块,凸块的直径大于空心杆的直径。Preferably, the top surface of the second movable ring is fixedly installed with a protrusion corresponding to each assembly position of the piston rod, and the diameter of the protrusion is larger than that of the hollow rod.
优选地,凸块上设置有自凸块的顶面竖直向下凹陷的滑槽,滑槽的宽度小于空心杆的直径。Preferably, the protruding block is provided with a chute vertically recessed downward from the top surface of the protruding block, and the width of the chute is smaller than the diameter of the hollow rod.
优选地,第二活动环的底面固定安装有与每个凸块一一对应的空心杆下夹具,空心杆下夹具包括有手指气缸和用于夹紧空心杆的空心杆夹爪,手指气缸与第二活动环固定连接,空心杆夹爪与手指气缸的工作端固定连接,空心杆夹爪的工作部沿着第二活动环的两侧向上延伸至凸块的顶面两侧。Preferably, the bottom surface of the second movable ring is fixedly installed with a hollow rod lower clamp corresponding to each bump, and the hollow rod lower clamp includes a finger cylinder and a hollow rod clamping claw for clamping the hollow rod. The finger cylinder is connected to the hollow rod. The second movable ring is fixedly connected, the hollow rod clamping claw is fixedly connected with the working end of the finger cylinder, and the working part of the hollow rod clamping claw extends upward along both sides of the second movable ring to both sides of the top surface of the convex block.
优选地,第一垫片上料装配机构、挡圈上料装配机构、第一内密封圈上料装配机构、第二垫片上料装配机构均包括有震动上料器、分料器、工业机器人、机械手,震动上料器的出料端与分料器的入料端连通,分料器的出料端位于工业机器人的工作区间,机械手固定安装在工业机器人的工作端。Preferably, the first gasket feeding and assembling mechanism, the retaining ring feeding and assembling mechanism, the first inner sealing ring feeding and assembling mechanism, and the second gasket feeding and assembling mechanism all include a vibration feeder, a distributor, an industrial The discharge end of the robot, the manipulator, and the vibrating feeder is connected with the feed end of the distributor, the discharge end of the distributor is located in the working area of the industrial robot, and the manipulator is fixedly installed on the working end of the industrial robot.
优选地,机械手为第三机械手,第三机械手包括有第一固定块、第一活动块、第一滑柱、第一弹簧、套筒、第一手指气缸、塞爪;第一固定块固定安装在工业机器人的工作端,第一滑柱可滑动地安装在第一固定块上,第一活动块固定安装在第一滑柱的底端,第一弹簧套设在第一滑柱上,第一弹簧的两端分别抵接在第一固定块和第一活动块上,套筒与第一活动块固定连接,第一手指气缸与第一固定块固定连接,塞爪固定安装在第一手指气缸的工作端,活塞杆预装配设备7的工作端自上而下穿过套筒设置。Preferably, the manipulator is a third manipulator, and the third manipulator includes a first fixed block, a first movable block, a first sliding column, a first spring, a sleeve, a first finger cylinder, and a plug claw; the first fixed block is fixedly installed At the working end of the industrial robot, the first sliding column is slidably installed on the first fixed block, the first movable block is fixedly installed on the bottom end of the first sliding column, the first spring is sleeved on the first sliding column, and the first sliding column is mounted on the first sliding column. The two ends of a spring abut on the first fixed block and the first movable block respectively, the sleeve is fixedly connected with the first movable block, the first finger cylinder is fixedly connected with the first fixed block, and the claw is fixedly installed on the first finger The working end of the cylinder and the working end of the piston rod pre-assembly device 7 are arranged through the sleeve from top to bottom.
优选地,机械手为第四机械手,第四机械手包括有第五直线驱动器、活动块、塞针、导向柱、固定块、塞筒,第五直线驱动器固定安装在工业机器人的工作端,第五直线驱动器竖直设置,活动块固定安装在第五直线驱动器的工作部,固定块固定安装在第五直线驱动器的非工作部,固定块位于活动块的正下方,活动块的底端固定安装有贯穿固定块的塞针,塞针的旁侧设置有与活动块固定连接并且贯穿固定块的导向柱,固定块的底部安装有套设在塞针外侧的塞筒,塞针的外圆周面与第一内密封圈过盈配合,塞筒的外圆周面与控制杆的内径间隙配合,导向柱与塞筒之间的间隙大于空心杆的壁厚。Preferably, the manipulator is a fourth manipulator, and the fourth manipulator includes a fifth linear drive, a movable block, a plug needle, a guide column, a fixed block, and a plug cylinder, the fifth linear drive is fixedly installed on the working end of the industrial robot, and the fifth linear drive The driver is arranged vertically, the movable block is fixedly installed on the working part of the fifth linear drive, the fixed block is fixedly installed on the non-working part of the fifth linear drive, the fixed block is located just below the movable block, and the bottom end of the movable block is fixedly installed with a through-hole. For the plug needle of the fixed block, the side of the plug needle is provided with a guide column that is fixedly connected with the movable block and penetrates through the fixed block. An inner sealing ring has an interference fit, the outer circumferential surface of the plug barrel is gap-fitted with the inner diameter of the control rod, and the gap between the guide column and the plug barrel is larger than the wall thickness of the hollow rod.
优选地,矫正检测机构包括有第二矫正检测机构,第二矫正检测机构包括有第七直线驱动器、第二弹性连接机构、第二圆柱通止规,第七直线驱动器固定安装在工业机器人的工作端,第七直线驱动器的工作端竖直向下设置,第二圆柱通止规可竖直滑动的安装在第七直线驱动器上,第二圆柱通止规与第七直线驱动器的工作端通过第二弹性连接机构弹性连接,第二圆柱通止规的外圆周面与空心杆的内壁间隙配合。Preferably, the correction detection mechanism includes a second correction detection mechanism, the second correction detection mechanism includes a seventh linear drive, a second elastic connection mechanism, and a second cylindrical pass-stop gauge, and the seventh linear drive is fixedly installed in the work of the industrial robot. The working end of the seventh linear driver is arranged vertically downward, the second cylindrical pass and stop gauge is vertically slidable and installed on the seventh linear drive, and the second cylindrical pass and stop gauge and the working end of the seventh linear drive pass through the The two elastic connecting mechanisms are elastically connected, and the outer circumferential surface of the second cylindrical pass-and-stop gauge is in clearance fit with the inner wall of the hollow rod.
优选地,矫正检测机构包括有第一矫正检测机构,第一矫正检测机构包括有第一支架、第六直线驱动器、第一弹性连接机构、第一圆柱通止规,第一支架固定安装在第一固定盘上,第六直线驱动器固定安装在第一支架上,第六直线驱动器的工作端竖直向下设置,第一圆柱通止规可竖直滑动的安装在第一支架上,第一圆柱通止规与第六直线驱动器的工作端通过第一弹性连接机构弹性连接,第一圆柱通止规的外圆周面与空心杆的内壁间隙配合。Preferably, the correction detection mechanism includes a first correction detection mechanism, and the first correction detection mechanism includes a first bracket, a sixth linear actuator, a first elastic connection mechanism, and a first cylindrical pass-stop gauge, and the first bracket is fixedly installed on the first bracket. On a fixed plate, the sixth linear actuator is fixedly installed on the first bracket, the working end of the sixth linear actuator is vertically downwardly arranged, the first cylindrical pass-stop gauge is vertically slidable on the first bracket, the first The cylindrical pass-and-stop gauge is elastically connected with the working end of the sixth linear driver through a first elastic connection mechanism, and the outer circumferential surface of the first cylindrical pass-stop gauge is in clearance fit with the inner wall of the hollow rod.
本发明与现有技术相比具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
活塞杆预装配设备包括有环绕于第一传输机旁侧的第一垫片上料装配机构、挡圈上料装配机构、第一内密封圈上料装配机构、第二垫片上料装配机构、第一矫正检测机构,第一传输机驱动空心杆、控制杆的组合件依次经过第一垫片上料装配机构、挡圈上料装配机构、第一内密封圈上料装配机构、第二垫片上料装配机构的工作区间,第一垫片上料装配机构、挡圈上料装配机构、第一内密封圈上料装配机构、第二垫片上料装配机构分别用于向空心杆内部的一端装配第一垫片、挡圈、第一内密封圈、第二垫片,将空心杆、控制杆的组合件组装成活塞杆,随后第一矫正检测机构对预装配完成的活塞杆进行检测;第二矫正检测机构将其工作端伸入到空心杆内部将扁平圆环形状的薄片捣正。The piston rod pre-assembly equipment includes a first gasket feeding assembly mechanism, a retaining ring feeding assembly mechanism, a first inner sealing ring feeding assembly mechanism, and a second gasket feeding assembly surrounding the side of the first conveyor. Mechanism, the first correction and detection mechanism, the assembly of the first conveyor driving hollow rod and the control rod pass through the first gasket feeding assembly mechanism, the retaining ring feeding assembly mechanism, the first inner sealing ring feeding assembly mechanism, and the first gasket feeding assembly mechanism. The working area of the second gasket feeding assembly mechanism, the first gasket feeding assembly mechanism, the retaining ring feeding assembly mechanism, the first inner sealing ring feeding assembly mechanism, and the second gasket feeding assembly mechanism are respectively used to One end of the inside of the rod is assembled with the first gasket, the retaining ring, the first inner sealing ring, and the second gasket, and the assembly of the hollow rod and the control rod is assembled into a piston rod. The piston rod is tested; the second correction and detection mechanism extends its working end into the hollow rod to pound the flat ring-shaped sheet.
该自动装配设备在每步工序均进行了矫正与检测,大大提高了空心杆垫片组件的自动装配合格率。The automatic assembly equipment is corrected and inspected in each step, which greatly improves the qualified rate of automatic assembly of the hollow rod gasket assembly.
附图说明Description of drawings
图1为空心杆垫片组件装配状态下的剖视图;Figure 1 is a cross-sectional view of the hollow rod gasket assembly in an assembled state;
图2为本发明的俯视图;Fig. 2 is the top view of the present invention;
图3为本发明的立体图;Fig. 3 is the perspective view of the present invention;
图4为本发明的第一传输机立体图;4 is a perspective view of the first conveyor of the present invention;
图5为图4的A处局部放大图;Fig. 5 is a partial enlarged view at A of Fig. 4;
图6为图4的B处局部放大图;Fig. 6 is a partial enlarged view at B of Fig. 4;
图7为本发明的第一垫片上料装配机构立体图;7 is a perspective view of the first gasket feeding and assembling mechanism of the present invention;
图8为图7的G处局部放大图;Fig. 8 is a partial enlarged view at G of Fig. 7;
图9为本发明的第三机械手与第二矫正检测机构侧视图;9 is a side view of the third manipulator and the second correction detection mechanism of the present invention;
图10为图9的H-H方向剖视图;FIG. 10 is a cross-sectional view in the H-H direction of FIG. 9;
图11为本发明的第一内密封圈上料装配机构立体图;11 is a perspective view of the first inner sealing ring feeding and assembling mechanism of the present invention;
图12为图11的I处局部放大图;Fig. 12 is a partial enlarged view of part I of Fig. 11;
图13为本发明的第四机械手侧视图;13 is a side view of the fourth manipulator of the present invention;
图14为图13的J-J方向剖视图;FIG. 14 is a sectional view taken along the J-J direction of FIG. 13;
图15为本发明的第一矫正检测机构立体图;15 is a perspective view of the first correction and detection mechanism of the present invention;
图16为本发明的第一矫正检测机构俯视图;16 is a top view of the first correction detection mechanism of the present invention;
图17为图16的K-K方向剖视图;FIG. 17 is a cross-sectional view along the K-K direction of FIG. 16;
图中标号为:The symbols in the figure are:
A-活塞杆;A1-空心杆;A2-控制杆;A3-第一垫片;A4-挡圈;A5-第一内密封圈;A6-第二垫片;A-piston rod; A1-hollow rod; A2-control rod; A3-first gasket; A4-retaining ring; A5-first inner sealing ring; A6-second gasket;
D-活塞杆预装配设备;D-piston rod pre-assembly equipment;
D1-空心杆上料机构;D1a-第一链条传输机;D1b-空心杆举升机;D1b1-第一直线驱动器;D1b2-举升杆;D1c-第一工业机器人;D1d-第一机械手;D1-Hollow Rod Feeding Mechanism; D1a-First Chain Conveyor; D1b-Hollow Rod Lifter; D1b1-First Linear Drive; D1b2-Lifting Rod; D1c-First Industrial Robot; D1d-First Robot ;
D2-控制杆上料装配机构;D2a-控制杆上料台;D2a1-储料槽;D2a2-转轴;D2a3-轴承;D2b-控制杆分料器;D2b1-挡料板;D2b2-升降板;D2b3-第二直线驱动器;D2b4-导料板;D2c-控制杆输送器;D2c1-滑台;D2c2-第三直线驱动器;D2c3-第四直线驱动器;D2d-第二工业机器人;D2e-第二机械手;D2-control rod feeding assembly mechanism; D2a-control rod feeding table; D2a1-storage chute; D2a2-rotating shaft; D2a3-bearing; D2b-control rod distributor; D2b1-baffle plate; D2b2-lifting plate; D2b3-Second Linear Drive; D2b4-Feed Guide Plate; D2c-Control Rod Conveyor; D2c1-Slide Table; D2c2-Third Linear Drive; D2c3-Fourth Linear Drive; D2d-Second Industrial Robot; D2e-Second manipulator;
D3-第一垫片上料装配机构;D3a-第一震动上料器;D3b-第一分料器;D3c-第三工业机器人;D3d-第三机械手;D3d1-第一固定块;D3d2-第一活动块;D3d3-第一滑柱;D3d4-第一弹簧;D3d5-套筒;D3d6-第一手指气缸;D3d7-塞爪;D3-the first gasket feeding assembly mechanism; D3a-the first vibration feeder; D3b-the first distributor; D3c-the third industrial robot; D3d-the third manipulator; D3d1-the first fixed block; D3d2- The first movable block; D3d3 - the first sliding column; D3d4 - the first spring; D3d5 - the sleeve; D3d6 - the first finger cylinder; D3d7 - the plug claw;
D4-挡圈上料装配机构;D4-retaining ring feeding assembly mechanism;
D5-第一内密封圈上料装配机构;D5a-第二震动上料器;D5b-第二分料器;D5c-第四工业机器人;D5d-第四机械手;D5d1-第五直线驱动器;D5d2-活动块;D5d3-塞针;D5d4-导向柱;D5d5-固定块;D5d6-塞筒;D5-the first inner sealing ring feeding assembly mechanism; D5a-the second vibration feeder; D5b-the second distributor; D5c-the fourth industrial robot; D5d-the fourth manipulator; D5d1-the fifth linear drive; D5d2 - movable block; D5d3-plug needle; D5d4-guide column; D5d5-fixed block; D5d6-plug cylinder;
D6-第二垫片上料装配机构;D6-The second gasket feeding assembly mechanism;
D7-第一矫正检测机构;D7a-第一支架;D7b-第六直线驱动器;D7c-第一弹性连接机构;D7d-第一圆柱通止规;D7-the first correction detection mechanism; D7a-the first bracket; D7b-the sixth linear actuator; D7c-the first elastic connection mechanism; D7d-the first cylindrical pass-and-stop gauge;
D8-第二矫正检测机构;D8a-第七直线驱动器;D8b-第二弹性连接机构;D8c-第二圆柱通止规;D8- the second correction detection mechanism; D8a- the seventh linear drive; D8b- the second elastic connection mechanism; D8c- the second cylindrical pass-stop gauge;
G-第一传输机;G - the first conveyor;
G1-第一工作台;G1 - the first workbench;
G2-第一固定盘;G2 - the first fixed disk;
G3-第一活动环;G3 - the first activity ring;
G4-第三旋转驱动器;G4 - third rotary drive;
G5-第二活动环;G5a-凸块;G5b-滑槽;G5-Second movable ring; G5a-Bump; G5b-Chute;
G6-第十直线驱动器;G6 - tenth linear drive;
G7-空心杆上夹具;G7a-第一工作端;G7b-第一夹具固定块;G7c-第一夹具活动块;G7d-第一夹具滑动柱;G7e-第一夹具引导块;G7f-第二弹簧;G7-Hollow rod upper clamp; G7a-First working end; G7b-First clamp fixed block; G7c-First clamp movable block; G7d-First clamp sliding column; G7e-First clamp guide block; G7f-Second spring;
G8-第一夹具开闭器;G8a-第二工作端;G8b-第十一直线驱动器;G8c-第一推料块;G8- the first clamp switch; G8a- the second working end; G8b- the tenth linear driver; G8c- the first pusher block;
G9-空心杆下夹具;G9a-手指气缸;G9b-空心杆夹爪。G9-hollow rod lower clamp; G9a-finger cylinder; G9b-hollow rod clamping jaw.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", The orientation or positional relationship indicated by "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have The particular orientation, construction and operation in the particular orientation are therefore not to be construed as limitations of the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
一种可控气弹簧的空心杆垫片组件自动装配设备,应用于向空心杆A1中自动装入第一垫片A3、挡圈A4、第一内密封圈A5、第二垫片A6;如图1所示,控制杆A2已预装配到空心杆A1内部,此时将第一垫片A3、挡圈A4、第一内密封圈A5、第二垫片A6自内向外顺序装配在空心杆A1内部的一端,即可完成活塞杆A的预装配;包括有活塞杆预装配设备D和第一传输机G;活塞杆预装配设备D包括有环绕于第一传输机G旁侧的第一垫片上料装配机构D3、挡圈上料装配机构D4、第一内密封圈上料装配机构D5、第二垫片上料装配机构D6,第一垫片上料装配机构D3、挡圈上料装配机构D4、第一内密封圈上料装配机构D5、第二垫片上料装配机构D6沿着活塞杆A的装配顺序依次排列,第一垫片上料装配机构D3、挡圈上料装配机构D4、第二垫片上料装配机构D6的结构相同,其中第一垫片上料装配机构D3和挡圈上料装配机构D4之间、挡圈上料装配机构D4和第一内密封圈上料装配机构D5之间、第二垫片上料装配机构D6之后均设置有位于第一传输机G旁侧的矫正检测机构。An automatic assembly equipment for a hollow rod gasket assembly with a controllable gas spring, which is used to automatically load a first gasket A3, a retaining ring A4, a first inner sealing ring A5, and a second gasket A6 into the hollow rod A1; such as As shown in Figure 1, the control rod A2 has been pre-assembled into the hollow rod A1. At this time, the first gasket A3, the retaining ring A4, the first inner sealing ring A5, and the second gasket A6 are sequentially assembled in the hollow rod from the inside to the outside. The inner end of the rod A1 can complete the pre-assembly of the piston rod A; it includes a piston rod pre-assembly device D and a first conveyor G; the piston rod pre-assembly device D includes a device surrounding the first conveyor G The first gasket feeding and assembling mechanism D3, the retaining ring feeding and assembling mechanism D4, the first inner sealing ring feeding and assembling mechanism D5, the second gasket feeding and assembling mechanism D6, the first gasket feeding and assembling mechanism D3 , The retaining ring feeding assembly mechanism D4, the first inner sealing ring feeding assembly mechanism D5, the second gasket feeding assembly mechanism D6 are arranged in sequence along the assembly sequence of the piston rod A, the first gasket feeding assembly mechanism D3, The retaining ring feeding assembly mechanism D4 and the second gasket feeding assembly mechanism D6 have the same structure, among which the first gasket feeding assembly mechanism D3 and the retaining ring feeding assembly mechanism D4, the retaining ring feeding assembly mechanism D4 and Between the first inner sealing ring feeding and assembling mechanism D5, and after the second gasket feeding and assembling mechanism D6, a correction detection mechanism located on the side of the first conveyor G is provided.
如图2和3所示,活塞杆预装配设备D包括有环绕于第一传输机G旁侧的空心杆上料机构D1、控制杆上料装配机构D2、第一垫片上料装配机构D3、挡圈上料装配机构D4、第一内密封圈上料装配机构D5、第二垫片上料装配机构D6,空心杆上料机构D1用于将空心杆A1置入第一传输机G的入料端,第一传输机G驱动空心杆A1移动至控制杆上料装配机构D2的工作区间,控制杆上料装配机构D2将控制杆A2插入至空心杆A1内部,第一传输机G驱动空心杆A1、控制杆A2的组合件依次经过第一垫片上料装配机构D3、挡圈上料装配机构D4、第一内密封圈上料装配机构D5、第二垫片上料装配机构D6的工作区间,第一垫片上料装配机构D3、挡圈上料装配机构D4、第一内密封圈上料装配机构D5、第二垫片上料装配机构D6分别用于向空心杆A1内部的一端装配第一垫片A3、挡圈A4、第一内密封圈A5、第二垫片A6,将空心杆A1、控制杆A2的组合件组装成活塞杆A,每次安装第一垫片A3、挡圈A4、第二垫片A6之后均通过矫正检测机构对其进行姿态校正并检测;由于第一垫片A3、挡圈A4、第二垫片A6为扁平圆环形状的薄片,而其安装到空心杆A1内部的深度较深,现有技术中的自动机器人和机械手将扁平圆环形状的薄片投入到深孔中时,扁平圆环形状的薄片容易产生歪斜,所以需要矫正检测机构将其工作端伸入到空心杆A1内部将扁平圆环形状的薄片捣正,在捣正的同时,对矫正检测机构工作部的行程进行检验即可判断扁平圆环形状的薄片是否安装正确。As shown in Figures 2 and 3, the piston rod pre-assembly equipment D includes a hollow rod feeding mechanism D1 surrounding the side of the first conveyor G, a control rod feeding and assembling mechanism D2, and a first gasket feeding and assembling mechanism D3, retaining ring feeding assembly mechanism D4, first inner sealing ring feeding assembly mechanism D5, second gasket feeding assembly mechanism D6, hollow rod feeding mechanism D1 is used to put the hollow rod A1 into the first conveyor G At the feeding end, the first conveyor G drives the hollow rod A1 to move to the working area of the control rod feeding assembly mechanism D2, and the control rod feeding assembly mechanism D2 inserts the control rod A2 into the hollow rod A1, and the first conveyor G The assembly of the driving hollow rod A1 and the control rod A2 sequentially passes through the first gasket feeding and assembling mechanism D3, the retaining ring feeding and assembling mechanism D4, the first inner sealing ring feeding and assembling mechanism D5, and the second gasket feeding and assembling mechanism In the working area of D6, the first gasket feeding and assembling mechanism D3, the retaining ring feeding and assembling mechanism D4, the first inner sealing ring feeding and assembling mechanism D5, and the second gasket feeding and assembling mechanism D6 are respectively used for feeding the hollow rod A1 One end of the interior is assembled with the first gasket A3, the retaining ring A4, the first inner sealing ring A5, and the second gasket A6, and the assembly of the hollow rod A1 and the control rod A2 is assembled into the piston rod A, and the first gasket is installed each time. After the sheet A3, the retaining ring A4, and the second gasket A6 are corrected and detected by the correction detection mechanism; since the first gasket A3, the retaining ring A4, and the second gasket A6 are flat ring-shaped sheets, However, the depth of its installation into the hollow rod A1 is relatively deep. When the automatic robots and manipulators in the prior art put the flat ring-shaped sheet into the deep hole, the flat ring-shaped sheet is prone to skew, so it is necessary to correct the detection. The mechanism extends its working end into the hollow rod A1 to pound the flat ring-shaped sheet. At the same time, check the stroke of the working part of the correction detection mechanism to determine whether the flat ring-shaped sheet is installed correctly. .
如图4至5所示,第一传输机G包括有第一工作台G1、第一固定盘G2、第一活动环G3、第三旋转驱动器G4、第二活动环G5、第十直线驱动器G6;第三旋转驱动器G4和第十直线驱动器G6均固定安装在第一工作台G1的顶部,第三旋转驱动器G4和第十直线驱动器G6的工作部均竖直向上设置,第三旋转驱动器G4的输出轴竖直设置;第一活动环G3和第二活动环G5均同轴套设在第一固定盘G2的外侧,第一固定盘G2固定安装在第三旋转驱动器G4的非工作部,第一活动环G3固定安装在第三旋转驱动器G4的工作部,第二活动环G5固定安装在第十直线驱动器G6的工作部;第一活动环G3上固定安装有环绕第一活动环G3轴线均布的多个空心杆上夹具G7,空心杆上夹具G7具有用于夹紧空心杆A1的第一工作端G7a,第一固定盘G2上固定安装有设置于第一传输机G入料部位和出料部位的第一夹具开闭器G8,第一夹具开闭器G8具有用于驱动空心杆上夹具G7开启的第二工作端G8a;工作状态下,第二活动环G5的顶面位于空心杆上夹具G7工作端的正下方。As shown in FIGS. 4 to 5 , the first conveyor G includes a first table G1, a first fixed disk G2, a first movable ring G3, a third rotary driver G4, a second movable ring G5, and a tenth linear driver G6 ; The third rotary driver G4 and the tenth linear driver G6 are fixedly installed on the top of the first worktable G1, and the working parts of the third rotary driver G4 and the tenth linear driver G6 are vertically upwardly arranged, and the third rotary driver G4 The output shaft is arranged vertically; the first movable ring G3 and the second movable ring G5 are coaxially sleeved on the outer side of the first fixed disk G2, the first fixed disk G2 is fixedly installed on the non-working part of the third rotary driver G4, A movable ring G3 is fixedly installed on the working part of the third rotary driver G4, and the second movable ring G5 is fixedly installed on the working part of the tenth linear driver G6; A plurality of upper clamps G7 on the hollow rods of the cloth, the upper clamps G7 on the hollow rods have a first working end G7a for clamping the hollow rods A1, and the first fixed plate G2 is fixedly installed on the first conveyor G. The first clamp shutter G8 at the discharge part, the first clamp shutter G8 has a second working end G8a for driving the clamp G7 on the hollow rod to open; in the working state, the top surface of the second movable ring G5 is located in the hollow Just below the working end of the grip G7 on the rod.
第一活动环G3和第三旋转驱动器G4组合成常见的分度盘,第三旋转驱动器G4为安装有减速机的伺服电机,第十直线驱动器G6为多个通过链传动联动的手动滚珠丝杆滑台组合成的手动升降台;The first movable ring G3 and the third rotary driver G4 are combined into a common indexing plate, the third rotary driver G4 is a servo motor with a reducer installed, and the tenth linear driver G6 is a plurality of manual ball screws linked by chain drive. Manual lifting table composed of sliding table;
空心杆上夹具G7包括有第一夹具固定块G7b、第一夹具活动块G7c、第一夹具滑动柱G7d、第一夹具引导块G7e、第二弹簧G7f,第一夹具固定块G7b与第一活动环G3固定连接,第一夹具活动块G7c、第一夹具滑动柱G7d、第一夹具引导块G7e通过螺栓顺序固定连接,第一夹具活动块G7c和第一夹具引导块G7e分别设置于第一夹具固定块G7b的两侧,第一夹具滑动柱G7d可滑动地安装在第一夹具固定块G7b的内部,第一夹具活动块G7c和第一夹具引导块G7e分别位于第一活动环G3的外侧和内侧,第二弹簧G7f套设在第一夹具滑动柱G7d上,第二弹簧G7f的两端分别抵接在第一夹具固定块G7b和第一夹具引导块G7e上,第一工作端G7a包括有分别设置于第一夹具固定块G7b和第一夹具活动块G7c上的两个半圆形缺口,工作状态下,所述两个半圆形缺口在第二弹簧G7f的回弹力作用下合并成圆孔并将空心杆A1夹持在中间;The upper clamp G7 on the hollow rod includes a first clamp fixed block G7b, a first clamp movable block G7c, a first clamp sliding column G7d, a first clamp guide block G7e, a second spring G7f, and the first clamp fixed block G7b and the first movable The ring G3 is fixedly connected, the first clamp movable block G7c, the first clamp sliding column G7d, and the first clamp guide block G7e are sequentially fixed and connected by bolts, and the first clamp movable block G7c and the first clamp guide block G7e are respectively arranged on the first clamp. On both sides of the fixed block G7b, the first clamp sliding column G7d is slidably installed inside the first clamp fixed block G7b, and the first clamp movable block G7c and the first clamp guide block G7e are respectively located on the outer side of the first movable ring G3 and the first clamp guide block G7e. Inside, the second spring G7f is sleeved on the first clamp sliding column G7d, the two ends of the second spring G7f are respectively abutted on the first clamp fixing block G7b and the first clamp guide block G7e, and the first working end G7a includes a The two semi-circular notches are respectively arranged on the first fixture fixed block G7b and the first fixture movable block G7c. In the working state, the two semicircular notches merge into a circle under the action of the resilience of the second spring G7f. hole and clamp the hollow rod A1 in the middle;
第一夹具开闭器G8包括有第十一直线驱动器G8b和第一推料块G8c,第十一直线驱动器G8b为双轴双杆气缸,第十一直线驱动器G8b与第一固定盘G2固定连接,第一推料块G8c与第十一直线驱动器G8b的工作端固定连接,第一推料块G8c朝向第一夹具引导块G7e的一面即为第二工作端G8a,工作状态下,第十一直线驱动器G8b驱动第一推料块G8c朝向第一夹具引导块G7e的方向移动,第一夹具引导块G7e克服第二弹簧G7f的回弹力驱动第一夹具滑动柱G7d带动第一夹具活动块G7c朝向远离第一夹具固定块G7b的方向移动,第一夹具固定块G7b与第一夹具活动块G7c分离,第一工作端G7a分离成两个半圆形缺口,以供空心杆A1插入其中或者从其中抽出;The first clamp shutter G8 includes a tenth linear drive G8b and a first pushing block G8c, the eleventh linear drive G8b is a double-axis double-rod cylinder, and the eleventh linear drive G8b and the first fixed plate G2 is fixedly connected, the first pushing block G8c is fixedly connected with the working end of the tenth linear driver G8b, and the side of the first pushing block G8c facing the first clamp guide block G7e is the second working end G8a. In the working state , the eleventh linear driver G8b drives the first pushing block G8c to move toward the direction of the first clamp guide block G7e, and the first clamp guide block G7e overcomes the resilience of the second spring G7f to drive the first clamp sliding column G7d to drive the first clamp guide block G7e. The clamp movable block G7c moves in the direction away from the first clamp fixed block G7b, the first clamp fixed block G7b is separated from the first clamp movable block G7c, and the first working end G7a is separated into two semicircular gaps for the hollow rod A1 inserted into or extracted from it;
第一工作端G7a用于夹住空心杆A1的外圆柱面,第二活动环G5用于支撑空心杆A1的底面;工作人员通过第十直线驱动器G6调整第二活动环G5的高度即可调整空心杆上夹具G7工作端与第二活动环G5顶面的距离,从而使其适应不同长度的空心杆A1;The first working end G7a is used to clamp the outer cylindrical surface of the hollow rod A1, and the second movable ring G5 is used to support the bottom surface of the hollow rod A1; the staff can adjust the height of the second movable ring G5 through the tenth linear actuator G6. The distance between the working end of the clamp G7 on the hollow rod and the top surface of the second movable ring G5, so that it can adapt to the hollow rod A1 of different lengths;
第三旋转驱动器G4驱动第一活动环G3带动空心杆上夹具G7一起旋转,使得第一传输机G能够夹持着多个空心杆A1环绕第三旋转驱动器G4的输出轴做圆周运动,从而起到传输空心杆A1的作用。The third rotary driver G4 drives the first movable ring G3 to drive the upper clamp G7 on the hollow rod to rotate together, so that the first conveyor G can hold a plurality of hollow rods A1 to make a circular motion around the output shaft of the third rotary driver G4, thereby starting to the role of the transmission hollow rod A1.
如图6所示,第二活动环G5的顶面固定安装有与活塞杆A的每个装配工位一一对应的凸块G5a,凸块G5a的直径大于空心杆A1的直径。As shown in FIG. 6 , the top surface of the second movable ring G5 is fixedly installed with bumps G5a corresponding to each assembly station of the piston rod A one-to-one. The diameter of the bumps G5a is larger than that of the hollow rod A1.
空心杆A1进行装配时,凸块G5a用于支撑空心杆A1的底面,空心杆A1进行移动时,空心杆A1不与第二活动环G5发生接触,从而使得空心杆A1被空心杆上夹具G7夹持着移动的时候,空心杆A1仅在每个工位附近与凸块G5a的顶面发生摩擦,从而减少空心杆A1与第二活动环G5之间的摩擦。When the hollow rod A1 is assembled, the bump G5a is used to support the bottom surface of the hollow rod A1. When the hollow rod A1 moves, the hollow rod A1 does not contact the second movable ring G5, so that the hollow rod A1 is clamped by the hollow rod on the clamp G7. During the clamping movement, the hollow rod A1 only rubs against the top surface of the convex block G5a near each station, thereby reducing the friction between the hollow rod A1 and the second movable ring G5.
凸块G5a上设置有自凸块G5a的顶面竖直向下凹陷的滑槽G5b,滑槽G5b的宽度小于空心杆A1的直径。The protruding block G5a is provided with a chute G5b which is vertically recessed downward from the top surface of the protruding block G5a, and the width of the chute G5b is smaller than the diameter of the hollow rod A1.
滑槽G5b用于将空心杆A1与凸块G5a之间的面与面的摩擦转化为空心杆A1与滑槽G5b之间的线摩擦,从而进一步地减少空心杆A1与第二活动环G5之间的摩擦。The chute G5b is used to convert the surface-to-surface friction between the hollow rod A1 and the bump G5a into the line friction between the hollow rod A1 and the chute G5b, thereby further reducing the friction between the hollow rod A1 and the second movable ring G5. friction between.
第二活动环G5的底面固定安装有与每个凸块G5a一一对应的空心杆下夹具G9,空心杆下夹具G9包括有手指气缸G9a和用于夹紧空心杆A1的空心杆夹爪G9b,手指气缸G9a与第二活动环G5固定连接,空心杆夹爪G9b与手指气缸G9a的工作端固定连接,空心杆夹爪G9b的工作部沿着第二活动环G5的两侧向上延伸至凸块G5a的顶面两侧。The bottom surface of the second movable ring G5 is fixedly installed with a hollow rod lower clamp G9 corresponding to each bump G5a one-to-one. The hollow rod lower clamp G9 includes a finger cylinder G9a and a hollow rod clamping jaw G9b for clamping the hollow rod A1. , the finger cylinder G9a is fixedly connected with the second movable ring G5, the hollow rod gripper G9b is fixedly connected with the working end of the finger cylinder G9a, and the working part of the hollow rod gripper G9b extends upward along the two sides of the second movable ring G5 to the convex Both sides of the top surface of block G5a.
由于空心杆A1与滑槽G5b之间的支撑不稳定,容易造成空心杆A1在装配工序中倾斜,所以在每个工序开始之前,空心杆A1位于滑槽G5b上时,手指气缸G9a驱动空心杆夹爪G9b从两侧将空心杆A1的底端夹持固定,使得空心杆A1能够保持竖直状态进行装配。Since the support between the hollow rod A1 and the chute G5b is unstable, it is easy to cause the hollow rod A1 to tilt during the assembly process. Therefore, before each process starts, when the hollow rod A1 is located on the chute G5b, the finger cylinder G9a drives the hollow rod The clamping jaws G9b clamp and fix the bottom end of the hollow rod A1 from both sides, so that the hollow rod A1 can be assembled in a vertical state.
第一垫片上料装配机构D3、挡圈上料装配机构D4、第一内密封圈上料装配机构D5、第二垫片上料装配机构D6均包括有震动上料器、分料器、工业机器人、机械手,震动上料器的出料端与分料器的入料端连通,分料器的出料端位于工业机器人的工作区间,机械手固定安装在工业机器人的工作端。The first gasket feeding assembly mechanism D3, the retaining ring feeding assembly mechanism D4, the first inner sealing ring feeding assembly mechanism D5, and the second gasket feeding assembly mechanism D6 all include a vibrating feeder, a distributor, The discharge end of the industrial robot, the manipulator, and the vibrating feeder is connected with the feed end of the distributor, the discharge end of the distributor is located in the working area of the industrial robot, and the manipulator is fixedly installed on the working end of the industrial robot.
如图7至10所示,第一垫片上料装配机构D3包括有第一震动上料器D3a、第一分料器D3b、第三工业机器人D3c、第三机械手D3d,第一震动上料器D3a的出料端与第一分料器D3b的入料端连通,第一分料器D3b的出料端位于第三工业机器人D3c的工作区间,第三机械手D3d固定安装在第三工业机器人D3c的工作端;第一震动上料器D3a源源不断的将第一垫片A3输送至第一分料器D3b内部,第一分料器D3b一次分离出一个第一垫片A3至第三工业机器人D3c的工作区间,第三工业机器人D3c驱动第三机械手D3d抓取第一垫片A3并将其安装至空心杆A1一端的内部;As shown in Figures 7 to 10, the first gasket feeding assembly mechanism D3 includes a first vibration feeder D3a, a first distributor D3b, a third industrial robot D3c, and a third manipulator D3d. The discharge end of the device D3a is communicated with the feed end of the first distributor D3b, the discharge end of the first distributor D3b is located in the working area of the third industrial robot D3c, and the third manipulator D3d is fixedly installed on the third industrial robot. The working end of D3c; the first vibrating feeder D3a continuously transports the first gasket A3 to the inside of the first distributor D3b, and the first distributor D3b separates one first gasket A3 at a time to the third industry In the working area of the robot D3c, the third industrial robot D3c drives the third manipulator D3d to grab the first gasket A3 and install it inside one end of the hollow rod A1;
第一震动上料器D3a包括有振动盘、导轨、震动电机,用于将物料源源不断的输送至第一分料器D3b;第一分料器D3b包括只能容纳一个物料的凹槽,和驱动具有该凹槽的滑块移动的滑台,从而将物料一个一个输送至第三工业机器人D3c的工作区间;第三工业机器人D3c常见的为二自由度XY轴机器人(笛卡尔坐标机器人),用于移动第三机械手D3d;第一震动上料器D3a、第一分料器D3b、第三工业机器人D3c在自动装配相关领域已经司空见惯,其具体的结构与工作原理此处不做累述;第一垫片上料装配机构D3、挡圈上料装配机构D4、第二垫片上料装配机构D6结构相同。The first vibrating feeder D3a includes a vibrating plate, a guide rail, and a vibrating motor for continuously conveying materials to the first distributor D3b; the first distributor D3b includes a groove that can only accommodate one material, and Drive the slide table with the groove to move, so as to transport the materials one by one to the working area of the third industrial robot D3c; the third industrial robot D3c is commonly a two-degree-of-freedom XY-axis robot (Cartesian coordinate robot), It is used to move the third manipulator D3d; the first vibration feeder D3a, the first distributor D3b, and the third industrial robot D3c are commonplace in the field of automatic assembly, and their specific structures and working principles will not be described here; The first gasket feeding and assembling mechanism D3, the retaining ring feeding and assembling mechanism D4, and the second gasket feeding and assembling mechanism D6 have the same structure.
如图11至12所示,第一内密封圈上料装配机构D5与第一垫片上料装配机构D3结构的不同之处在于机械手的结构不同,第一内密封圈上料装配机构D5包括有第二震动上料器D5a、第二分料器D5b、第四工业机器人D5c、第四机械手D5d,第二震动上料器D5a的出料端与第二分料器D5b的入料端连通,第二分料器D5b的出料端位于第四工业机器人D5c的工作区间,第四机械手D5d固定安装在第四工业机器人D5c的工作端,其具体的工作原理与第一垫片上料装配机构D3的工作原理类似,仅机械手的工作原理不同。As shown in Figures 11 to 12, the difference between the first inner sealing ring feeding and assembling mechanism D5 and the first gasket feeding and assembling mechanism D3 lies in the structure of the manipulator. The first inner sealing ring feeding and assembling mechanism D5 includes: There are a second vibration feeder D5a, a second distributor D5b, a fourth industrial robot D5c, and a fourth manipulator D5d. The discharge end of the second vibration feeder D5a is communicated with the feed end of the second distributor D5b. , the discharge end of the second distributor D5b is located in the working area of the fourth industrial robot D5c, and the fourth manipulator D5d is fixedly installed at the working end of the fourth industrial robot D5c. Its specific working principle is the same as that of the first gasket feeding assembly Mechanism D3 works similarly, only the manipulator works differently.
机械手为第三机械手D3d,第三机械手D3d包括有第一固定块D3d1、第一活动块D3d2、第一滑柱D3d3、第一弹簧D3d4、套筒D3d5、第一手指气缸D3d6、塞爪D3d7;第一固定块D3d1固定安装在工业机器人的工作端,第一滑柱D3d3可滑动地安装在第一固定块D3d1上,第一活动块D3d2固定安装在第一滑柱D3d3的底端,第一弹簧D3d4套设在第一滑柱D3d3上,第一弹簧D3d4的两端分别抵接在第一固定块D3d1和第一活动块D3d2上,套筒D3d5与第一活动块D3d2固定连接,第一手指气缸D3d6与第一固定块D3d1固定连接,塞爪D3d7固定安装在第一手指气缸D3d6的工作端,活塞杆预装配设备D7的工作端自上而下穿过套筒D3d5设置。The manipulator is a third manipulator D3d, which includes a first fixed block D3d1, a first movable block D3d2, a first spool D3d3, a first spring D3d4, a sleeve D3d5, a first finger cylinder D3d6, and a plug claw D3d7; The first fixed block D3d1 is fixedly installed on the working end of the industrial robot, the first sliding column D3d3 is slidably installed on the first fixed block D3d1, the first movable block D3d2 is fixedly installed on the bottom end of the first sliding column D3d3, the first The spring D3d4 is sleeved on the first sliding column D3d3, the two ends of the first spring D3d4 are respectively abutted on the first fixed block D3d1 and the first movable block D3d2, the sleeve D3d5 is fixedly connected with the first movable block D3d2, the first The finger cylinder D3d6 is fixedly connected with the first fixing block D3d1, the claw D3d7 is fixedly installed on the working end of the first finger cylinder D3d6, and the working end of the piston rod pre-assembly device D7 is set through the sleeve D3d5 from top to bottom.
取料时,第三工业机器人D3c驱动第一固定块D3d1带动第一手指气缸D3d6朝向第一分料器D3b的方向移动,首先,第一活动块D3d2和套筒D3d5抵接在第一分料器D3b上停止移动,塞爪D3d7克服第一弹簧D3d4的回弹力继续向下移动,塞爪D3d7竖直向下插入到第一垫片A3的内圈,随后第一手指气缸D3d6驱动塞爪D3d7向两侧分开,从而将第一垫片A3牢牢地卡在塞爪D3d7上,第三工业机器人D3c复位后,套筒D3d5抵接在第一垫片A3的顶面无法向下移动;When taking the material, the third industrial robot D3c drives the first fixed block D3d1 to drive the first finger cylinder D3d6 to move towards the first distributor D3b. First, the first movable block D3d2 and the sleeve D3d5 abut on the first distributor. The stopper D3b stops moving, the claw D3d7 overcomes the resilience of the first spring D3d4 and continues to move downward, the claw D3d7 is inserted vertically downward into the inner ring of the first washer A3, and then the first finger cylinder D3d6 drives the claw D3d7 Separate to both sides, so that the first gasket A3 is firmly stuck on the claw D3d7. After the third industrial robot D3c is reset, the sleeve D3d5 abuts on the top surface of the first gasket A3 and cannot move downward;
装配时,第三工业机器人D3c驱动第一固定块D3d1带动第一手指气缸D3d6朝向空心杆A1的方向移动,第一活动块D3d2和套筒D3d5抵接在空心杆A1上停止移动,同时,塞爪D3d7携带第一垫片A3插入至空心杆A1内部,随后第一手指气缸D3d6驱动塞爪D3d7向中间合拢,第一活动块D3d2在第一弹簧D3d4的回弹力作用下推挤着第一垫片A3向下移动,此时第一垫片A3内圈已经失去塞爪D3d7的张紧力固定,第一垫片A3从塞爪D3d7上脱落进而向着空心杆A1内部坠落。During assembly, the third industrial robot D3c drives the first fixed block D3d1 to drive the first finger cylinder D3d6 to move toward the hollow rod A1. The first movable block D3d2 and the sleeve D3d5 abut on the hollow rod A1 and stop moving. The claw D3d7 carries the first washer A3 and is inserted into the hollow rod A1, then the first finger cylinder D3d6 drives the claw D3d7 to close to the middle, and the first movable block D3d2 pushes the first cushion under the action of the rebound force of the first spring D3d4 The piece A3 moves downward, at this time the inner ring of the first washer A3 has lost the tensioning force of the claw D3d7, and the first washer A3 falls off the claw D3d7 and then falls toward the interior of the hollow rod A1.
如图13至14所示,机械手为第四机械手D5d,第四机械手D5d包括有第五直线驱动器D5d1、活动块D5d2、塞针D5d3、导向柱D5d4、固定块D5d5、塞筒D5d6,第五直线驱动器D5d1固定安装在工业机器人的工作端,第五直线驱动器D5d1竖直设置,活动块D5d2固定安装在第五直线驱动器D5d1的工作部,固定块D5d5固定安装在第五直线驱动器D5d1的非工作部,固定块D5d5位于活动块D5d2的正下方,活动块D5d2的底端固定安装有贯穿固定块D5d5的塞针D5d3,塞针D5d3的旁侧设置有与活动块D5d2固定连接并且贯穿固定块D5d5的导向柱D5d4,固定块D5d5的底部安装有套设在塞针D5d3外侧的塞筒D5d6,塞针D5d3的外圆周面与第一内密封圈A5过盈配合,塞筒D5d6的外圆周面与控制杆A2的内径间隙配合,导向柱D5d4与塞筒D5d6之间的间隙大于空心杆A1的壁厚。As shown in Figures 13 to 14, the manipulator is the fourth manipulator D5d. The fourth manipulator D5d includes a fifth linear driver D5d1, a movable block D5d2, a plug needle D5d3, a guide post D5d4, a fixed block D5d5, a plug cylinder D5d6, and a fifth straight line. The driver D5d1 is fixedly installed at the working end of the industrial robot, the fifth linear drive D5d1 is vertically arranged, the movable block D5d2 is fixedly installed at the working part of the fifth linear drive D5d1, and the fixed block D5d5 is fixedly installed at the non-working part of the fifth linear drive D5d1 , the fixed block D5d5 is located just below the movable block D5d2, the bottom end of the movable block D5d2 is fixedly installed with a plug D5d3 that penetrates through the fixed block D5d5, and the side of the plug D5d3 is provided with a fixed connection with the movable block D5d2 and through the fixed block D5d5. The guide column D5d4, the bottom of the fixing block D5d5 is equipped with a plug cylinder D5d6 sleeved on the outside of the plug needle D5d3, the outer circumference of the plug needle D5d3 is in an interference fit with the first inner sealing ring A5, and the outer circumference of the plug cylinder D5d6 is connected to the control The inner diameter of the rod A2 is clearance fit, and the clearance between the guide post D5d4 and the plug cylinder D5d6 is larger than the wall thickness of the hollow rod A1.
取料时,第五直线驱动器D5d1驱动活动块D5d2竖直向下移动,活动块D5d2带动塞针D5d3和导向柱D5d4一起向下移动,塞针D5d3插入至第一内密封圈A5的内圈,第一内密封圈A5涨套在塞针D5d3上;When the material is taken out, the fifth linear driver D5d1 drives the movable block D5d2 to move vertically downward, the movable block D5d2 drives the plug needle D5d3 and the guide column D5d4 to move down together, and the plug needle D5d3 is inserted into the inner ring of the first inner sealing ring A5, The first inner sealing ring A5 is stretched over the plug needle D5d3;
装配时,第四工业机器人D5c驱动第四机械手D5d移动至空心杆A1的正上方,第四工业机器人D5c驱动第四机械手D5d竖直向下移动,使得塞针D5d3和塞筒D5d6插入到空心杆A1内部,同时导向柱D5d4和塞筒D5d6夹住空心杆A1的筒壁,随后第五直线驱动器D5d1驱动活动块D5d2竖直向上移动,活动块D5d2带动塞针D5d3和导向柱D5d4一起向上移动,塞针D5d3缩入到塞筒D5d6内部,第一内密封圈A5被塞筒D5d6推挤着从塞针D5d3上脱离并停留在空心杆A1内部,随后第四工业机器人D5c驱动第四机械手D5d复位从而完成本装配工序。During assembly, the fourth industrial robot D5c drives the fourth manipulator D5d to move directly above the hollow rod A1, and the fourth industrial robot D5c drives the fourth manipulator D5d to move vertically downward, so that the plug needle D5d3 and the plug cylinder D5d6 are inserted into the hollow rod. Inside A1, at the same time, the guide column D5d4 and the plug cylinder D5d6 clamp the wall of the hollow rod A1, and then the fifth linear driver D5d1 drives the movable block D5d2 to move vertically upward, and the movable block D5d2 drives the plug needle D5d3 and the guide column D5d4 to move upward together, The plug needle D5d3 is retracted into the plug cylinder D5d6, and the first inner sealing ring A5 is pushed by the plug cylinder D5d6 to separate from the plug needle D5d3 and stay inside the hollow rod A1. Then the fourth industrial robot D5c drives the fourth manipulator D5d to reset. Thus, the assembly process is completed.
如图7至10所示,矫正检测机构包括有第二矫正检测机构D8,第二矫正检测机构D8包括有第七直线驱动器D8a、第二弹性连接机构D8b、第二圆柱通止规D8c,第七直线驱动器D8a固定安装在工业机器人的工作端,第七直线驱动器D8a的工作端竖直向下设置,第二圆柱通止规D8c可竖直滑动的安装在第七直线驱动器D8a上,第二圆柱通止规D8c与第七直线驱动器D8a的工作端通过第二弹性连接机构D8b弹性连接,第二圆柱通止规D8c的外圆周面与空心杆A1的内壁间隙配合。As shown in Figures 7 to 10, the correction detection mechanism includes a second correction detection mechanism D8, and the second correction detection mechanism D8 includes a seventh linear actuator D8a, a second elastic connection mechanism D8b, a second cylindrical pass-and-stop gauge D8c, and a second correction detection mechanism D8c. The seventh linear driver D8a is fixedly installed on the working end of the industrial robot, the working end of the seventh linear driver D8a is arranged vertically downward, the second cylindrical pass-stop gauge D8c can be vertically slidably installed on the seventh linear driver D8a, the second The cylindrical stop gauge D8c is elastically connected with the working end of the seventh linear actuator D8a through the second elastic connection mechanism D8b, and the outer circumferential surface of the second cylindrical stop gauge D8c is clearance fit with the inner wall of the hollow rod A1.
相应的,挡圈上料装配机构D4和第二垫片上料装配机构D6的工作端也安装有第二矫正检测机构D8;第七直线驱动器D8a为带有导向杆的气缸,第二弹性连接机构D8b为安装有弹簧的滑柱或者橡胶套等弹性件;工作时,首先由第三机械手D3d在空心杆A1中装入第一垫片A3,随后第三工业机器人D3c驱动第三机械手D3d复位,此时,第二圆柱通止规D8c正好位于装入了第一垫片A3的空心杆A1正上方,第七直线驱动器D8a通过第二弹性连接机构D8b驱动第二圆柱通止规D8c竖直向下移动,第二圆柱通止规D8c伸入到空心杆A1内部并与第一垫片A3发生接触,在将可能发生倾斜的第一垫片A3捣正后第二圆柱通止规D8c停止移动,第七直线驱动器D8a的工作端克服第二弹性连接机构D8b的回弹力继续下降到行程的终点后自行复位,通过测量第二圆柱通止规D8c的行程即可判断活塞杆A是否组装合格,若第二圆柱通止规D8c的行程小于阈值,则说明第一垫片A3出现了歪斜,若第二圆柱通止规D8c的行程大于阈值,则说明第一垫片A3出现了漏装;第二圆柱通止规D8c行程的测量可以通过与第二圆柱通止规D8c固定连接的位移传感器进行精确测量,或者通过设置在阈值附近的传感器对第二圆柱通止规D8c的接近进行粗略测量,再通过工业电脑对传感器信号的比较判断第一垫片A3是否装配合格,其具体的技术方案在自动装配领域已经司空见惯,此处不做累述。Correspondingly, the working end of the retaining ring feeding assembly mechanism D4 and the second gasket feeding assembly mechanism D6 are also installed with a second correction detection mechanism D8; the seventh linear actuator D8a is a cylinder with a guide rod, and the second elastic connection The mechanism D8b is an elastic member such as a spring-mounted spool or a rubber sleeve; when working, the third manipulator D3d first installs the first gasket A3 in the hollow rod A1, and then the third industrial robot D3c drives the third manipulator D3d to reset , at this time, the second cylindrical stop gauge D8c is located just above the hollow rod A1 loaded with the first washer A3, and the seventh linear driver D8a drives the second cylindrical stop gauge D8c vertically through the second elastic connecting mechanism D8b Moving down, the second cylindrical pass-and-stop gauge D8c protrudes into the hollow rod A1 and comes into contact with the first washer A3, and the second cylindrical pass-and-stop gauge D8c stops after the first washer A3 that may be inclined is rammed. Move, the working end of the seventh linear drive D8a overcomes the resilience of the second elastic connecting mechanism D8b and continues to drop to the end of the stroke and then resets itself. By measuring the stroke of the second cylinder stop gauge D8c, it can be judged whether the piston rod A is qualified or not. , if the stroke of the second cylindrical pass-and-stop gauge D8c is less than the threshold value, it means that the first gasket A3 is skewed, and if the stroke of the second cylindrical pass-and-stop gauge D8c is greater than the threshold value, it means that the first gasket A3 is missing; The stroke measurement of the second cylindrical on-off gauge D8c can be accurately measured by a displacement sensor fixedly connected to the second cylindrical on-off gauge D8c, or a rough measurement of the approach of the second cylindrical on-off gauge D8c can be performed by a sensor set near the threshold value , and then judge whether the first gasket A3 is qualified through the comparison of the sensor signals by the industrial computer. Its specific technical solution has become commonplace in the field of automatic assembly, and will not be described here.
如图15至17所示,矫正检测机构包括有第一矫正检测机构D7,第一矫正检测机构D7包括有第一支架D7a、第六直线驱动器D7b、第一弹性连接机构D7c、第一圆柱通止规D7d,第一支架D7a固定安装在第一固定盘G2上,第六直线驱动器D7b固定安装在第一支架D7a上,第六直线驱动器D7b的工作端竖直向下设置,第一圆柱通止规D7d可竖直滑动的安装在第一支架D7a上,第一圆柱通止规D7d与第六直线驱动器D7b的工作端通过第一弹性连接机构D7c弹性连接,第一圆柱通止规D7d的外圆周面与空心杆A1的内壁间隙配合。As shown in Figures 15 to 17, the correction detection mechanism includes a first correction detection mechanism D7, and the first correction detection mechanism D7 includes a first bracket D7a, a sixth linear actuator D7b, a first elastic connection mechanism D7c, a first cylindrical The stop gauge D7d, the first bracket D7a is fixedly installed on the first fixed plate G2, the sixth linear driver D7b is fixedly installed on the first bracket D7a, the working end of the sixth linear driver D7b is arranged vertically downward, and the first cylindrical The stop gauge D7d is slidably mounted on the first bracket D7a, the first cylindrical pass-stop gauge D7d is elastically connected with the working end of the sixth linear actuator D7b through the first elastic connecting mechanism D7c, and the first cylindrical pass-stop gauge D7d is The outer circumferential surface is in clearance fit with the inner wall of the hollow rod A1.
第一矫正检测机构D7和第二矫正检测机构D8的工作原理完全相同,区别在于第二矫正检测机构D8固定安装在第一垫片上料装配机构D3、挡圈上料装配机构D4、第二垫片上料装配机构D6的工作端,而第一矫正检测机构D7固定安装在第一固定盘G2上,第一矫正检测机构D7的工作稳定,故障率低,而第二矫正检测机构D8则无需额外的工位,可以使设计更加紧凑。The working principles of the first correction detection mechanism D7 and the second correction detection mechanism D8 are exactly the same. The working end of the gasket feeding assembly mechanism D6, and the first correction detection mechanism D7 is fixedly installed on the first fixed plate G2. The first correction detection mechanism D7 works stably and has a low failure rate, while the second correction detection mechanism D8 No additional workstations are required, allowing for a more compact design.
本发明的工作原理:The working principle of the present invention:
第三旋转驱动器G4驱动第一活动环G3带动空心杆上夹具G7一起旋转,使得第一传输机G能够夹持着多个空心杆A1环绕第三旋转驱动器G4的输出轴做圆周运动,从而驱动预装配有控制杆A2的空心杆A1依次经过第一垫片上料装配机构D3、挡圈上料装配机构D4、第一内密封圈上料装配机构D5、第二垫片上料装配机构D6、第一矫正检测机构D7的工作区间;The third rotary driver G4 drives the first movable ring G3 to drive the upper clamp G7 on the hollow rod to rotate together, so that the first conveyor G can hold a plurality of hollow rods A1 to make a circular motion around the output shaft of the third rotary driver G4, thereby driving The hollow rod A1 pre-assembled with the control rod A2 sequentially passes through the first gasket feeding assembly mechanism D3, the retaining ring feeding assembly mechanism D4, the first inner sealing ring feeding assembly mechanism D5, and the second gasket feeding assembly mechanism D6, the working area of the first correction detection mechanism D7;
第一震动上料器D3a源源不断的将第一垫片A3输送至第一分料器D3b内部,第一分料器D3b一次分离出一个第一垫片A3至第三工业机器人D3c的工作区间,第三工业机器人D3c驱动第三机械手D3d抓取第一垫片A3并将其安装至空心杆A1一端的内部;The first vibration feeder D3a continuously transports the first gasket A3 to the inside of the first distributor D3b, and the first distributor D3b separates one first gasket A3 to the working area of the third industrial robot D3c at a time , the third industrial robot D3c drives the third manipulator D3d to grab the first gasket A3 and install it inside one end of the hollow rod A1;
取料时,第三工业机器人D3c驱动第一固定块D3d1带动第一手指气缸D3d6朝向第一分料器D3b的方向移动,首先,第一活动块D3d2和套筒D3d5抵接在第一分料器D3b上停止移动,塞爪D3d7克服第一弹簧D3d4的回弹力继续向下移动,塞爪D3d7竖直向下插入到第一垫片A3的内圈,随后第一手指气缸D3d6驱动塞爪D3d7向两侧分开,从而将第一垫片A3牢牢地卡在塞爪D3d7上,第三工业机器人D3c复位后,套筒D3d5抵接在第一垫片A3的顶面无法向下移动;When taking the material, the third industrial robot D3c drives the first fixed block D3d1 to drive the first finger cylinder D3d6 to move towards the first distributor D3b. First, the first movable block D3d2 and the sleeve D3d5 abut on the first distributor. The stopper D3b stops moving, the claw D3d7 overcomes the resilience of the first spring D3d4 and continues to move downward, the claw D3d7 is inserted vertically downward into the inner ring of the first washer A3, and then the first finger cylinder D3d6 drives the claw D3d7 Separate to both sides, so that the first gasket A3 is firmly stuck on the claw D3d7. After the third industrial robot D3c is reset, the sleeve D3d5 abuts on the top surface of the first gasket A3 and cannot move downward;
装配时,第三工业机器人D3c驱动第一固定块D3d1带动第一手指气缸D3d6朝向空心杆A1的方向移动,第一活动块D3d2和套筒D3d5抵接在空心杆A1上停止移动,同时,塞爪D3d7携带第一垫片A3插入至空心杆A1内部,随后第一手指气缸D3d6驱动塞爪D3d7向中间合拢,第一活动块D3d2在第一弹簧D3d4的回弹力作用下推挤着第一垫片A3向下移动,此时第一垫片A3内圈已经失去塞爪D3d7的张紧力固定,第一垫片A3从塞爪D3d7上脱落进而向着空心杆A1内部坠落。During assembly, the third industrial robot D3c drives the first fixed block D3d1 to drive the first finger cylinder D3d6 to move toward the hollow rod A1. The first movable block D3d2 and the sleeve D3d5 abut on the hollow rod A1 and stop moving. The claw D3d7 carries the first washer A3 and is inserted into the hollow rod A1, then the first finger cylinder D3d6 drives the claw D3d7 to close to the middle, and the first movable block D3d2 pushes the first cushion under the action of the rebound force of the first spring D3d4 The piece A3 moves downward, at this time the inner ring of the first washer A3 has lost the tensioning force of the claw D3d7, and the first washer A3 falls off the claw D3d7 and then falls toward the interior of the hollow rod A1.
第二震动上料器D5a源源不断的将第一内密封圈A5输送至第二分料器D5b内部,第二分料器D5b一次分离出一个第一内密封圈A5至第四工业机器人D5c的工作区间,第四工业机器人D5c驱动第四机械手D5d抓取第一内密封圈A5并将其安装至空心杆A1一端的内部;The second vibrating feeder D5a continuously transports the first inner sealing ring A5 to the inside of the second distributor D5b, and the second distributor D5b separates one first inner sealing ring A5 to the fourth industrial robot D5c at a time. In the working area, the fourth industrial robot D5c drives the fourth manipulator D5d to grab the first inner sealing ring A5 and install it inside one end of the hollow rod A1;
取料时,第五直线驱动器D5d1驱动活动块D5d2竖直向下移动,活动块D5d2带动塞针D5d3和导向柱D5d4一起向下移动,塞针D5d3插入至第一内密封圈A5的内圈,第一内密封圈A5涨套在塞针D5d3上;When the material is taken out, the fifth linear driver D5d1 drives the movable block D5d2 to move vertically downward, the movable block D5d2 drives the plug needle D5d3 and the guide column D5d4 to move down together, and the plug needle D5d3 is inserted into the inner ring of the first inner sealing ring A5, The first inner sealing ring A5 is stretched over the plug needle D5d3;
装配时,第四工业机器人D5c驱动第四机械手D5d移动至空心杆A1的正上方,第四工业机器人D5c驱动第四机械手D5d竖直向下移动,使得塞针D5d3和塞筒D5d6插入到空心杆A1内部,同时导向柱D5d4和塞筒D5d6夹住空心杆A1的筒壁,随后第五直线驱动器D5d1驱动活动块D5d2竖直向上移动,活动块D5d2带动塞针D5d3和导向柱D5d4一起向上移动,塞针D5d3缩入到塞筒D5d6内部,第一内密封圈A5被塞筒D5d6推挤着从塞针D5d3上脱离并停留在空心杆A1内部,随后第四工业机器人D5c驱动第四机械手D5d复位从而完成本装配工序。During assembly, the fourth industrial robot D5c drives the fourth manipulator D5d to move directly above the hollow rod A1, and the fourth industrial robot D5c drives the fourth manipulator D5d to move vertically downward, so that the plug needle D5d3 and the plug cylinder D5d6 are inserted into the hollow rod. Inside A1, at the same time, the guide column D5d4 and the plug cylinder D5d6 clamp the wall of the hollow rod A1, and then the fifth linear driver D5d1 drives the movable block D5d2 to move vertically upward, and the movable block D5d2 drives the plug needle D5d3 and the guide column D5d4 to move upward together, The plug needle D5d3 is retracted into the plug cylinder D5d6, and the first inner sealing ring A5 is pushed by the plug cylinder D5d6 to separate from the plug needle D5d3 and stay inside the hollow rod A1. Then the fourth industrial robot D5c drives the fourth manipulator D5d to reset. Thus, the assembly process is completed.
捣正检测时,第七直线驱动器D8a通过第二弹性连接机构D8b驱动第二圆柱通止规D8c竖直向下移动,第二圆柱通止规D8c伸入到空心杆A1内部并与第一垫片A3发生接触,在将可能发生倾斜的第一垫片A3捣正后第二圆柱通止规D8c停止移动,第七直线驱动器D8a的工作端克服第二弹性连接机构D8b的回弹力继续下降到行程的终点后复位,通过测量第二圆柱通止规D8c的行程即可判断活塞杆A是否组装合格,若第二圆柱通止规D8c的行程小于阈值,则说明第一垫片A3出现了歪斜,若第二圆柱通止规D8c的行程大于阈值,则说明第一垫片A3出现了漏装;When tamping is detected, the seventh linear driver D8a drives the second cylindrical pass-stop gauge D8c to move vertically downward through the second elastic connection mechanism D8b, and the second cylindrical pass-stop gauge D8c extends into the hollow rod A1 and is connected with the first pad. The sheet A3 comes into contact, and after the first washer A3 that may be inclined is rammed, the second cylinder stop gauge D8c stops moving, and the working end of the seventh linear actuator D8a overcomes the resilience of the second elastic connecting mechanism D8b and continues to drop to Reset after the end of the stroke. By measuring the stroke of the second cylindrical pass and stop gauge D8c, it can be judged whether the piston rod A is assembled or not. If the stroke of the second cylindrical pass and stop gauge D8c is less than the threshold, it means that the first gasket A3 is skewed , if the stroke of the second cylinder stop gauge D8c is greater than the threshold value, it means that the first gasket A3 is missing;
第一垫片上料装配机构D3、挡圈上料装配机构D4、第二垫片上料装配机构D6的结构与工作原理相同,第一矫正检测机构D7和第二矫正检测机构D8的结构与工作原理相同。The first gasket feeding and assembling mechanism D3, the retaining ring feeding and assembling mechanism D4, and the second gasket feeding and assembling mechanism D6 have the same structure and working principle, and the structures of the first correction detection mechanism D7 and the second correction detection mechanism D8 are the same as Works the same.
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Application publication date: 20200605 Assignee: Ningbo Yanghai Automotive Parts Manufacturing Co.,Ltd. Assignor: NINGBO LIPINGE MACHINE INDUSTRY CO.,LTD. Contract record no.: X2024980020163 Denomination of invention: Automatic assembly equipment for hollow rod gasket assembly of controllable gas spring Granted publication date: 20211126 License type: Common License Record date: 20241024 |