CN111230008A - A method of surface treatment of metal parts used in a forging process - Google Patents
A method of surface treatment of metal parts used in a forging process Download PDFInfo
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- CN111230008A CN111230008A CN202010010309.4A CN202010010309A CN111230008A CN 111230008 A CN111230008 A CN 111230008A CN 202010010309 A CN202010010309 A CN 202010010309A CN 111230008 A CN111230008 A CN 111230008A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J3/00—Lubricating during forging or pressing
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/10—Etching compositions
- C23F1/14—Aqueous compositions
- C23F1/16—Acidic compositions
- C23F1/28—Acidic compositions for etching iron group metals
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Abstract
本发明公开了一种表面处理方法。所述方法包括以下步骤:采用酸溶液对金属件的表面腐蚀处理,在金属件的表面形成微孔;对腐蚀处理后的金属件的表面进行烘干处理;对形成有所述微孔的金属件的表面涂覆润滑剂,所述微孔内吸附有所述润滑剂,在所述金属件的表面形成一层润滑膜。本发明能够有效提高金属件的表面润滑效果,能够减少锻造模具与锻造件的磨损,提高了锻造模具寿命,降低了生产成本。
The invention discloses a surface treatment method. The method includes the following steps: using an acid solution to corrode the surface of a metal piece to form micropores on the surface of the metal piece; drying the surface of the metal piece after the corrosion treatment; The surface of the metal part is coated with lubricant, the lubricant is adsorbed in the micropores, and a lubricating film is formed on the surface of the metal part. The invention can effectively improve the surface lubricating effect of the metal piece, can reduce the wear of the forging die and the forging piece, improve the life of the forging die, and reduce the production cost.
Description
技术领域technical field
本发明涉及表面处理技术领域,具体地涉及一种对用于锻造工艺中的金属件进行表面处理的方法。The invention relates to the technical field of surface treatment, in particular to a method for surface treatment of a metal piece used in a forging process.
背景技术Background technique
在锻造工艺中润滑剂的作用非常重要。其中润滑效果的好坏直接决定着锻造模具的使用寿命,锻件的变形量及外观质量等,最终决定着锻造成本。The role of lubricants in the forging process is very important. The quality of the lubrication effect directly determines the service life of the forging die, the deformation and appearance quality of the forging, and ultimately determines the forging cost.
目前,锻造工艺所采用的润滑方式是:使用喷涂方法、毛刷刷涂方法或者浸泡直接在工件或者模具表面覆盖一层油膜。传统的润滑方法使得润滑剂覆盖在表面的效果并不好;例如对于表面光洁度高的材料,如不锈钢、钛合金等,润滑剂很难覆盖在其表面;当表面形成有凸起区域时,润滑剂覆盖在凸起表面静置一段时间,润滑剂很容易脱落。At present, the lubrication method used in the forging process is to directly cover an oil film on the surface of the workpiece or mold by spraying, brushing or soaking. The traditional lubrication method makes the effect of covering the surface of the lubricant not good; for example, for materials with high surface finish, such as stainless steel, titanium alloy, etc., it is difficult for the lubricant to cover the surface; when there are raised areas on the surface, lubrication If the lubricant is covered on the raised surface and left for a period of time, the lubricant will easily come off.
针对上述任一技术问题,本发明提供一种新型的对用于锻造工艺中的金属件进行表面处理的方法。In view of any of the above technical problems, the present invention provides a novel method for surface treatment of metal parts used in a forging process.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是提供一种对用于锻造工艺中的金属件进行表面处理的方法,以解决现有技术中润滑剂难以附着在金属件的表面的问题。An object of the present invention is to provide a method for surface treatment of a metal piece used in a forging process, so as to solve the problem that the lubricant is difficult to adhere to the surface of the metal piece in the prior art.
根据本发明的一方面,提供一种对用于锻造工艺中的金属件进行表面处理的方法,所述方法包括以下步骤:According to an aspect of the present invention, there is provided a method for surface treatment of a metal piece used in a forging process, the method comprising the steps of:
采用酸溶液对金属件的表面腐蚀处理,在金属件的表面形成微孔;The acid solution is used to corrode the surface of the metal parts to form micropores on the surface of the metal parts;
对腐蚀处理后的金属件的表面进行烘干处理;Dry the surface of the metal parts after corrosion treatment;
对形成有所述微孔的金属件的表面涂覆润滑剂,所述微孔内吸附有所述润滑剂,在所述金属件的表面形成一层润滑膜。A lubricant is applied to the surface of the metal part formed with the micropores, the lubricant is adsorbed in the micropores, and a lubricating film is formed on the surface of the metal part.
可选地在对所述金属件的表面进行腐蚀处理之前还包括:Optionally, before the corrosion treatment is performed on the surface of the metal part, the method further includes:
对金属件的表面进行预处理;Pretreatment of the surface of metal parts;
对预处理后的金属件的表面进行清洗烘干处理。The surface of the pretreated metal parts is cleaned and dried.
可选地,采用酸溶液对金属件的表面腐蚀处理包括:将金属件的表面浸泡在所述酸溶液中,在金属件的表面形成形成直径尺寸为20nm-40μm,深度为20nm-40μm的所述微孔。Optionally, the surface corrosion treatment of the metal piece by using the acid solution includes: immersing the surface of the metal piece in the acid solution, forming on the surface of the metal piece a diameter of 20nm-40μm and a depth of 20nm-40μm. described micropores.
可选地,所述酸溶液包括草酸、硫酸、盐酸、磷酸、硝酸、硼酸、甲酸、氢氟酸、没食子酸中的一种或多种。Optionally, the acid solution includes one or more of oxalic acid, sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid, boric acid, formic acid, hydrofluoric acid, and gallic acid.
可选地,所述烘干处理的烘干温度范围为:75℃~85℃;烘干时间为15min~25min。Optionally, the drying temperature of the drying treatment ranges from 75°C to 85°C, and the drying time ranges from 15min to 25min.
可选地,所述酸溶液的温度范围为:40℃~80℃;浸泡时间范围为:1min-20min。Optionally, the temperature range of the acid solution is: 40°C to 80°C; the soaking time range is: 1min-20min.
可选地,所述酸溶液包括:草酸20g/L,硫酸50g/L。Optionally, the acid solution includes: 20 g/L of oxalic acid and 50 g/L of sulfuric acid.
可选地,所述酸溶液包括:草酸30g/L,磷酸200g/L。Optionally, the acid solution includes: 30 g/L of oxalic acid and 200 g/L of phosphoric acid.
可选地,所述酸溶液包括:硫酸50g/L,氢氟酸20g/L。Optionally, the acid solution includes: 50 g/L of sulfuric acid and 20 g/L of hydrofluoric acid.
本发明的有益效果:本发明对金属件的表面进行腐蚀处理形成微孔;当在所述表面涂抹润滑剂时,微孔能够吸附润滑剂,进而在金属件的表面形成一层润滑膜,有效提高表面的润滑效果;当应用到锻造模具和锻造件时,能够减少锻造模具与锻造件的磨损,提高了锻造模具寿命,降低了生产成本。Beneficial effects of the present invention: the present invention performs corrosion treatment on the surface of the metal parts to form micropores; when lubricant is applied to the surface, the micropores can absorb the lubricant, thereby forming a layer of lubricating film on the surface of the metal parts, effectively Improve the lubricating effect of the surface; when applied to forging dies and forging parts, it can reduce the wear of forging dies and forging parts, improve the life of forging dies, and reduce production costs.
通过以下参照附图对本发明的示例性实施例的详细描述,本发明的其它特征及其优点将会变得清楚。Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings.
附图说明Description of drawings
被结合在说明书中并构成说明书的一部分的附图示出了本发明的实施例,并且连同其说明一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention.
图1所示为本发明的金属件的表面处理方法的流程图。FIG. 1 is a flow chart of the surface treatment method of the metal part of the present invention.
图2所示为本发明的表面处理方法实施例的流程图。FIG. 2 shows a flow chart of an embodiment of the surface treatment method of the present invention.
具体实施方式Detailed ways
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and apparatus should be considered part of the specification.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be construed as illustrative only and not limiting. Accordingly, other instances of the exemplary embodiment may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.
根据本发明的一个实施例,一种对用于锻造工艺中的金属件进行表面处理的方法。所述方法包括以下步骤:According to one embodiment of the present invention, a method of surface treating a metal piece used in a forging process. The method includes the following steps:
S12:采用酸溶液对金属件的表面腐蚀处理,在金属件的表面形成微孔;S12: use acid solution to corrode the surface of the metal parts to form micropores on the surface of the metal parts;
其中所述金属件包括锻造工艺中的锻造模具和锻造件。例如可以根据锻造工艺中的工艺条件选择性的对金属件的表面进行腐蚀处理,进而在金属件的表面形成润滑膜,提高润滑性能。例如当锻造条件苛刻或者对锻造件的外观有严格要求时,可以对锻造模具和锻造件的表面均进行腐蚀处理,在锻造模具和锻造件的表面均形成微孔。Wherein the metal piece includes a forging die and a forging piece in the forging process. For example, the surface of the metal part can be selectively corroded according to the process conditions in the forging process, so as to form a lubricating film on the surface of the metal part to improve the lubricating performance. For example, when the forging conditions are harsh or the appearance of the forged parts is strictly required, the surfaces of the forging die and the forged parts can be subjected to corrosion treatment, and micropores are formed on the surfaces of the forging die and the forged parts.
所述微孔具有亲油的特征,在与润滑剂接触的瞬间将润滑剂吸收到微孔内,使金属件的表面形成一层润滑膜,以达到高效润滑的目的。The micropores have lipophilic characteristics, and the lubricant is absorbed into the micropores at the moment of contact with the lubricant, so that a layer of lubricating film is formed on the surface of the metal parts, so as to achieve the purpose of efficient lubrication.
例如可以将金属件的表面浸泡在所述酸溶液中,在金属件的表面形成形成直径尺寸为20nm-40μm,深度为20nm-40μm的所述微孔。For example, the surface of the metal part can be soaked in the acid solution, and the micropores with a diameter of 20 nm-40 μm and a depth of 20 nm-40 μm are formed on the surface of the metal part.
S13:对腐蚀处理后的金属件的表面进行清洗烘干处理;S13: cleaning and drying the surface of the metal part after the corrosion treatment;
其中所述清洗烘干处理具体为:采用清水反复对表面进行冲洗后进行烘干烘干温度范围为,烘干时间范围为:15min~25min。The cleaning and drying treatment is specifically as follows: the surface is repeatedly rinsed with clean water, and then the surface is dried and dried in a temperature range of 15 min to 25 min.
S14:对形成有所述微孔的金属件的表面涂覆润滑剂,所述微孔吸附有所述润滑剂,在所述金属件的表面形成一层润滑膜。S14: Apply a lubricant to the surface of the metal piece formed with the micropores, the micropores are adsorbed with the lubricant, and a lubricating film is formed on the surface of the metal piece.
例如当同时对锻造模具和锻造件的表面均进行表面处理,在锻造模具和锻造件的表面均形成一层润滑膜时,在对锻造件进行加工过程中,锻造模具的表面与锻造件的表面间的摩擦力减小,一方面减少了对锻造模具的磨损,提高了锻造模具的使用寿命;另一方面提高了锻造件经过加工形成的锻造产品的外观美感度。For example, when both the surfaces of the forging die and the forged part are surface treated at the same time, and a layer of lubricating film is formed on the surfaces of the forging die and the forged part, during the processing of the forged part, the surface of the forging die and the surface of the forged part The friction between them is reduced, on the one hand, the wear on the forging die is reduced, and the service life of the forging die is improved;
可选地,在采用采用酸溶液对金属件的表面腐蚀处理之前还包括:Optionally, before adopting the acid solution for the surface corrosion treatment of the metal parts, the method further includes:
S10:对金属件的表面进行预处理;S10: pretreating the surface of the metal part;
其中所述预处理具体为:用脱脂棉沾湿溶剂进行擦拭金属件的表面,去除油污后,再用干净的棉布擦拭几次,完成脱脂处理。The pretreatment is specifically as follows: wiping the surface of the metal parts with a absorbent cotton moistened with a solvent, and then wiping several times with a clean cotton cloth after removing the oil stains to complete the degreasing treatment.
S21:对预处理后的金属件的表面进行清洗烘干处理;S21: cleaning and drying the surface of the pretreated metal part;
其中所述清洗烘干处理具体为:采用清水反复对锻造模具的表面进行冲洗后进行烘干,其中烘干温度范围为:50℃~80℃。The cleaning and drying treatment is specifically as follows: the surface of the forging die is repeatedly washed with clean water and then dried, and the drying temperature ranges from 50°C to 80°C.
本例子提供的对用于锻造工艺中的金属件进行表面处理的方法,对表面进行初步处理,可以消除表面上的污垢和油脂;对表面进行腐蚀处理形成微孔,使表面获得一种亲油的表面微孔形貌,进而将润滑剂涂覆在表面上时形成一层润滑膜,有效提高表面的润滑效果。当应用到锻造工艺中,有效减少锻造模具与锻造件之间的磨损,提高锻造模具寿命,提高生产效率,缩短制程周期,降低生产成本。The method for surface treatment of metal parts used in the forging process provided in this example, the preliminary treatment of the surface can eliminate the dirt and grease on the surface; the surface is corroded to form micropores, so that the surface obtains a kind of lipophilic The surface microporous morphology is formed, and a layer of lubricating film is formed when the lubricant is coated on the surface, which effectively improves the lubricating effect of the surface. When applied to the forging process, it can effectively reduce the wear between the forging die and the forging parts, improve the life of the forging die, improve the production efficiency, shorten the process cycle and reduce the production cost.
例如在锻造工艺中,可以采用本发明的表面处理方法对锻造模具的表面,和/或锻造件的表面进行处理。For example, in the forging process, the surface treatment method of the present invention can be used to treat the surface of the forging die and/or the surface of the forged part.
具体地,对锻造模具的表面进行处理包括以下具体步骤:Specifically, processing the surface of the forging die includes the following specific steps:
S20:对锻造模具的表面进行预处理;S20: pretreating the surface of the forging die;
其中所述预处理具体为:用脱脂棉沾湿溶剂进行擦拭锻造模具的表面,去除油污后,再用干净的棉布擦拭几次,完成脱脂处理。The pretreatment is specifically as follows: wiping the surface of the forging die with a absorbent cotton moistened with a solvent, after removing the oil stains, wiping with a clean cotton cloth several times to complete the degreasing treatment.
S21:对预处理后的锻造模具的表面进行清洗烘干处理;S21: cleaning and drying the surface of the pretreated forging die;
其中所述清洗烘干处理具体为:采用清水反复对锻造模具的表面进行冲洗后进行烘干,其中烘干温度范围为:50℃~80℃。The cleaning and drying treatment is specifically as follows: the surface of the forging die is repeatedly washed with clean water and then dried, and the drying temperature ranges from 50°C to 80°C.
S22:采用酸溶液对锻造模具的表面腐蚀处理,在锻造模具的表面形成微孔;S22: adopt acid solution to corrode the surface of the forging die to form micropores on the surface of the forging die;
其中对锻造模具的表面进行腐蚀处理包括:将锻造模具上下模的分型面倒置悬挂浸入酸溶液中,使锻造模具的表面形成直径尺寸为20nm-40μm,深度为20nm-40μm的微孔。The corrosion treatment on the surface of the forging die includes: inverting the parting surfaces of the upper and lower dies of the forging die and immersing them in an acid solution, so that the surface of the forging die forms micropores with a diameter of 20 nm-40 μm and a depth of 20 nm-40 μm.
S23:对腐蚀处理后的锻造模具的表面进行清洗烘干处理;S23: cleaning and drying the surface of the forging die after the corrosion treatment;
其中所述清洗烘干处理具体为:采用清水反复对表面进行冲洗后进行烘干烘干温度范围为,烘干时间范围为:15min~25minThe cleaning and drying treatment is specifically as follows: the surface is repeatedly rinsed with clean water, and then the surface is dried and dried. The temperature range is: 15min~25min
S24:对形成有所述微孔的锻造模具的表面涂覆润滑剂,所述微孔内吸附有所述润滑剂,在所述锻造模具的表面形成一层润滑膜。S24: coating a lubricant on the surface of the forging die formed with the micropores, the lubricant is adsorbed in the micropores, and a layer of lubricating film is formed on the surface of the forging die.
将已经进行表面处理的锻造模具内放置锻造件进行锻造加工形成锻造产品,提高了锻造产品的外观美感度。The forged parts are placed in the surface-treated forging die for forging processing to form a forged product, which improves the appearance aesthetics of the forged product.
本例子通过酸溶液腐蚀方式对锻造模具的表面进行微观结构处理,使锻造模具的表面获得一种微孔结构,该微孔结构具有亲油的表面微孔特征,使得锻造模具的表面接触润滑剂的瞬间将润滑剂吸收到微孔内,在锻造模具的表面形成一层润滑膜;使得在锻造加工过程中,锻造模具形成的润滑膜能够长时间设置并存储在锻造模具的表面,提高锻造模具表面的润滑性。当锻造件与锻造模具结合时,能够降低锻造件与锻造模具之间的磨损,提高锻造模具的使用寿命。In this example, the surface of the forging die is treated by acid solution etching to obtain a microporous structure on the surface of the forging die. The microporous structure has lipophilic surface microporous characteristics, so that the surface of the forging die contacts the lubricant. The lubricant is absorbed into the micropores in an instant, and a layer of lubricating film is formed on the surface of the forging die; during the forging process, the lubricating film formed by the forging die can be set and stored on the surface of the forging die for a long time, improving the forging die. surface lubricity. When the forging piece is combined with the forging die, the wear between the forging piece and the forging die can be reduced, and the service life of the forging die can be improved.
可选地,所述锻造模具的材质可以选用:模具钢;例如可以冷锻模具材料或热锻模具材料,其中冷锻模具材料可以是:DC53,碳素工具钢,低合金冷作模具钢,高速钢等。Optionally, the material of the forging die can be selected from: die steel; for example, cold forging die material or hot forging die material can be used, wherein the cold forging die material can be: DC53, carbon tool steel, low alloy cold work die steel, High-speed steel, etc.
热锻模具材料可以是:DIVAR,3Cr2W8V,CG-2,GR等。Hot forging die material can be: DIVAR, 3Cr2W8V, CG-2, GR, etc.
具体地,对锻造件的表面进行处理包括以下具体步骤:Specifically, the treatment of the surface of the forging includes the following specific steps:
S30:对锻造件的表面进行预处理;S30: pretreating the surface of the forging;
其中所述预处理具体为:用脱脂棉沾湿溶剂进行擦拭锻造件的表面,去除油污后,再用干净的棉布擦拭几次,完成脱脂处理。The pretreatment is specifically as follows: wiping the surface of the forged part with a absorbent cotton moistened with a solvent, and then wiping with a clean cotton cloth several times to complete the degreasing treatment after removing the oil stain.
S31:对预处理后的锻造件的表面进行清洗烘干处理;S31: cleaning and drying the surface of the pretreated forged part;
其中所述清洗烘干处理具体为:采用清水反复对锻造件的表面进行冲洗后进行烘干,其中烘干温度范围为:50℃~80℃。The cleaning and drying treatment is specifically as follows: the surface of the forged part is repeatedly washed with clean water and then dried, and the drying temperature ranges from 50°C to 80°C.
S32:采用酸溶液对锻造件的表面腐蚀处理,在锻造件的表面形成微孔;S32: use acid solution to corrode the surface of the forging to form micropores on the surface of the forging;
其中锻造件的表面进行腐蚀处理包括:将锻造件浸泡在酸溶液中,锻造件的表面形成直径尺寸为20nm-40μm,深度为20nm-40μm的所述微孔。The etching treatment on the surface of the forging includes: immersing the forging in an acid solution to form the micropores with a diameter of 20 nm-40 μm and a depth of 20 nm-40 μm on the surface of the forging.
S33:对腐蚀处理后的锻造件的表面进行清洗烘干处理;S33: cleaning and drying the surface of the forged part after the corrosion treatment;
其中所述清洗烘干处理具体为:采用清水反复对表面进行冲洗后进行烘干烘干温度范围为,烘干时间范围为:15min~25min。The cleaning and drying treatment is specifically as follows: the surface is repeatedly rinsed with clean water, and then the surface is dried and dried in a temperature range of 15 min to 25 min.
S34:对形成有所述微孔的锻造件的表面涂覆润滑剂,所述微孔内吸附有所述润滑剂,在所述锻造件的表面形成一层润滑膜。S34: Apply a lubricant to the surface of the forged part formed with the micropores, the lubricant is adsorbed in the micropores, and a layer of lubricating film is formed on the surface of the forged part.
本例子通过酸溶液腐蚀方式对锻造件的表面进行微观结构处理,使锻造件的表面获得一种微孔结构,该微孔结构具有亲油的表面微孔特征,使得锻造件的表面接触润滑剂的瞬间将润滑剂吸收到微孔内,在锻造件的表面形成一层润滑膜,当锻造件与锻造模具结合时,能够降低锻造件与锻造模具之间的磨损,提高锻造模具的使用寿命。In this example, the surface of the forging is treated by acid solution etching to obtain a microporous structure on the surface of the forging. The lubricant is absorbed into the micropores in an instant, and a layer of lubricating film is formed on the surface of the forging. When the forging is combined with the forging die, the wear between the forging and the forging die can be reduced and the service life of the forging die can be improved.
可选地,锻造件的材质包括钢材,钛合金中的任一种。Optionally, the material of the forging includes any one of steel and titanium alloys.
在一个可选地实施例中,所述酸溶液对金属件的表面腐蚀处理包括:将金属件的表面浸泡在酸溶液中,金属件的表面形成直径尺寸为20nm-40μm,深度为20nm-40μm的所述微孔。本发明人发现:对金属件的表面进行处理获得一种尺寸在20nm-40μm的表面微孔形貌,该微孔具有亲油特点,能够将润滑剂吸附在微孔结构中并在表面形成一层润滑膜,而且润滑膜能够长时间储存,提高表面的润滑性能;当所述处理方式应用到锻造加工中,例如采用本发明的表面处理方式对锻造模具的表面和/或锻造件的表面进行处理时,能够减少锻造模具与锻造件之前的磨损,提高锻造模具的使用寿命,改善锻造件的外观;同时采用本发明的表面处理方法,使得涂覆在表面上的润滑剂不会轻易脱落,进而降低了工艺时间,降低了生产成本、改善产线环境。In an optional embodiment, the surface corrosion treatment of the metal piece by the acid solution includes: immersing the surface of the metal piece in the acid solution, the surface of the metal piece is formed with a diameter of 20 nm-40 μm and a depth of 20 nm-40 μm of the micropores. The inventors found that a surface microporous morphology with a size of 20 nm-40 μm is obtained by treating the surface of the metal part, and the micropores have lipophilic characteristics, which can adsorb lubricants in the microporous structure and form a surface on the surface. layer of lubricating film, and the lubricating film can be stored for a long time to improve the lubricating performance of the surface; when the treatment method is applied to the forging process, for example, the surface treatment method of the present invention is used on the surface of the forging die and/or the surface of the forging part. During the treatment, the wear before the forging die and the forging can be reduced, the service life of the forging die can be increased, and the appearance of the forging can be improved; at the same time, the surface treatment method of the present invention is adopted, so that the lubricant coated on the surface will not fall off easily, In turn, the process time is reduced, the production cost is reduced, and the production line environment is improved.
可选地,所述酸溶液包括草酸、硫酸、盐酸、磷酸、硝酸、硼酸、甲酸、氢氟酸、没食子酸中的一种或多种。Optionally, the acid solution includes one or more of oxalic acid, sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid, boric acid, formic acid, hydrofluoric acid, and gallic acid.
所述酸溶液中还包括去离子水,其中去离子水为除去了呈离子形式杂质后的纯水。The acid solution also includes deionized water, wherein the deionized water is pure water after removing impurities in the form of ions.
其中所述酸溶液具有腐蚀性,当金属件的表面被所述酸溶液腐蚀后能够形成微孔,所述微孔具有亲油特性,能够防止涂覆在金属件的表面上的润滑剂脱落。The acid solution is corrosive, and when the surface of the metal part is corroded by the acid solution, micropores can be formed, and the micropores have lipophilic properties, which can prevent the lubricant coated on the surface of the metal part from falling off.
本发明人发现:针对不同的材料,需要采用不同的配方配置所述溶液;即根据材料的不同,配置具有不同程度腐蚀性的所述酸溶液。The inventors of the present invention found that for different materials, different formulations should be used to prepare the solution; that is, the acid solution with different degrees of corrosiveness should be prepared according to different materials.
实施例1:Example 1:
本例子对锻造模具和锻造件的表面均进行表面处理,以提高锻造模具的使用寿命,降低锻造模具和锻造件之间的磨损。In this example, surface treatment is performed on the surfaces of the forging die and the forging part, so as to improve the service life of the forging die and reduce the wear between the forging die and the forging part.
例如本例子中对锻造模具的处理方式为:For example, the processing method for the forging die in this example is:
锻造模具的材料为DC53,针对DC53其酸溶液的配方为草酸20g/L,硫酸50g/L,其它组分为去离子水,将材料为DC53的锻造模具浸入草酸,硫酸和去离子水组成的溶液中,锻造模具的表面会形成纳米级的微孔。The material of the forging die is DC53, the formula of the acid solution for DC53 is 20g/L of oxalic acid, 50g/L of sulfuric acid, and the other components are deionized water. The forging die made of DC53 is immersed in oxalic acid, sulfuric acid and deionized water. In the solution, nano-scale pores are formed on the surface of the forging die.
将锻造模具进行预处理,然后对预处理后的锻造模具进行清洗干净后并烘干;The forging die is pretreated, and then the pretreated forging die is cleaned and dried;
将锻造模具上下模的分型面倒置悬挂浸入配制好的酸溶液中,其中浸泡时间为5min,酸溶液温度为80℃;The parting surfaces of the upper and lower dies of the forging die are suspended upside down and immersed in the prepared acid solution, wherein the immersion time is 5min, and the temperature of the acid solution is 80°C;
锻造模具浸泡完成之后并进行烘干;其中烘干温度为50℃,烘干时间为15min。After the forging die is soaked, it is dried; the drying temperature is 50° C., and the drying time is 15 minutes.
烘干完后锻造模具的表面获得直径尺寸为20nm-400nm,深度为20nm-400nm的微孔,并对形成微孔的表面涂抹润滑剂。After drying, the surface of the forging die has micropores with a diameter of 20nm-400nm and a depth of 20nm-400nm, and a lubricant is applied to the surface of the micropores.
本发明人发现采用此溶液配方对DC53进行表面处理时,在其表面能够形成分布均匀且结构一致的微孔,同时微孔的直径尺寸均为20nm-400nm范围内,深度均在20nm-400nm范围内;在腐蚀后的锻造模具的表面涂覆润滑剂,润滑剂能够长时间保存在锻造模具的表面上,提高锻造模具的表面润滑性能。The inventors found that when DC53 is surface-treated with this solution formulation, micropores with uniform distribution and consistent structure can be formed on the surface, and the diameters of the micropores are in the range of 20nm-400nm, and the depths are in the range of 20nm-400nm. Inside; the surface of the corroded forging die is coated with lubricant, the lubricant can be stored on the surface of the forging die for a long time, and the surface lubrication performance of the forging die is improved.
例如本例子对锻造件的处理方式为:For example, the processing method of the forging in this example is:
锻造件的材料为316L不锈钢,针对316L不锈钢其酸溶液的配方为草酸30g/L,磷酸200g/L,其它组分为去离子水;将材料为316L不锈钢的锻造件浸入草酸,磷酸和去离子水组成的溶液中,锻造件的表面会形成纳米级的微孔。The material of the forging is 316L stainless steel, and the acid solution formula for 316L stainless steel is 30g/L of oxalic acid, 200g/L of phosphoric acid, and other components are deionized water; the forgings made of 316L stainless steel are immersed in oxalic acid, phosphoric acid and deionized water. In the solution composed of water, nano-scale pores will be formed on the surface of the forging.
锻造件进行预处理,然后对预处理后的锻造件进行清洗干净后并烘干;The forgings are pretreated, and then the pretreated forgings are cleaned and dried;
将锻造件浸入配置好的酸溶液中,酸溶液温度为70℃,浸泡时间为10min;Immerse the forging in the prepared acid solution, the temperature of the acid solution is 70℃, and the immersion time is 10min;
锻造件浸泡完成之后并进行烘干;其中烘干温度为80℃,烘干时间为20min;After the forging is soaked, it is dried; the drying temperature is 80°C, and the drying time is 20min;
烘干完成之后后锻造件的表面获得直径尺寸为20nm-400nm,深度为20nm-400nm的纳米级微孔。After the drying is completed, the surface of the forged part obtains nano-scale micropores with a diameter of 20nm-400nm and a depth of 20nm-400nm.
将经过表面处理的锻造模具和经过表面处理的锻造件进行锻造加工形成的锻造产品外观美观度好。The forged product formed by forging the surface-treated forging die and the surface-treated forging has good appearance.
本发明人发现:锻造件的材质适宜采用冷锻造加工时,采用本发明所述的表面处理方法同时对锻造模具的表面和锻造件的表面进行表面处理,锻造模具的寿命提升20%,加工效率提高10%,锻造件经过锻造加工形成的锻造产品的外观效果改善较好。The inventors have found that: when the material of the forging is suitable for cold forging, the surface treatment of the surface of the forging die and the surface of the forging can be carried out simultaneously by using the surface treatment method of the present invention, the life of the forging die is increased by 20%, and the processing efficiency is increased by 20%. With an increase of 10%, the appearance effect of the forged product formed by the forging process of the forged part is better improved.
实施例2:Example 2:
本例子对锻造模具和锻造件的表面均进行表面处理,以提高锻造模具的使用寿命,降低锻造模具和锻造件之间的磨损。In this example, surface treatment is performed on the surfaces of the forging die and the forging part, so as to improve the service life of the forging die and reduce the wear between the forging die and the forging part.
例如本例子中对锻造模具的处理方式为:For example, the processing method for the forging die in this example is:
锻造模具的材料为DIVAR,针对DIVAR溶液的配方为草酸20g/L,硫酸50g/L,其它组分为去离子水,将材料为DIVAR的锻造模具浸入草酸,硫酸和去离子水组成的溶液中,锻造模具的表面会形成纳米级的微孔。The material of the forging die is DIVAR, the formula for the DIVAR solution is 20g/L of oxalic acid, 50g/L of sulfuric acid, and the other components are deionized water. The forging die made of DIVAR is immersed in a solution composed of oxalic acid, sulfuric acid and deionized water. , the surface of the forging die will form nano-scale pores.
将锻造模具进行预处理,然后对预处理后的锻造模具进行清洗干净后并烘干;The forging die is pretreated, and then the pretreated forging die is cleaned and dried;
将锻造模具上下模的分型面倒置悬挂浸入配制好的酸溶液中,其中浸泡时间为15min,酸溶液温度为65℃;The parting surfaces of the upper and lower dies of the forging die are suspended upside down and immersed in the prepared acid solution, wherein the immersion time is 15min, and the temperature of the acid solution is 65°C;
锻造模具浸泡完成之后并进行烘干;其中烘干温度为75℃,烘干时间为25min。After the forging die is soaked, it is dried; the drying temperature is 75° C., and the drying time is 25 minutes.
烘干完后锻造模具的表面获得直径尺寸为20nm-400nm,深度为20nm-400nm的微孔,并对形成微孔的表面涂抹润滑剂。After drying, the surface of the forging die has micropores with a diameter of 20nm-400nm and a depth of 20nm-400nm, and a lubricant is applied to the surface of the micropores.
本发明人发现:本发明人发现采用此溶液配方对DIVAR进行表面处理时,在其表面能够形成分布均匀且结构一致的微孔,同时微孔的直径尺寸均为20nm-400nm范围内,深度均在20nm-400nm范围内;在腐蚀后的表面涂覆润滑剂,润滑剂能够长时间保存在表面上,提高表面的润滑性能。The inventors found that when the DIVAR was surface-treated with this solution formulation, micropores with uniform distribution and consistent structure could be formed on the surface, and the diameters of the micropores were all in the range of 20nm-400nm, and the depths were uniform. In the range of 20nm-400nm; apply lubricant on the surface after corrosion, the lubricant can be stored on the surface for a long time, and the lubricating performance of the surface is improved.
例如本例子对锻造件的处理方式为:For example, the processing method of the forging in this example is:
锻造件的材料为TA2,针对TA2不锈钢溶液的配方为硫酸50g/L,氢氟酸20g/L,其它组分为去离子水;将材料为TA2的锻造件浸入磷酸,氢氟酸和去离子水组成的溶液中,锻造件的表面会形成纳米级的微孔。The material of the forgings is TA2, the formula for the TA2 stainless steel solution is sulfuric acid 50g/L, hydrofluoric acid 20g/L, and other components are deionized water; the forgings made of TA2 are immersed in phosphoric acid, hydrofluoric acid and deionized water. In the solution composed of water, nano-scale pores will be formed on the surface of the forging.
锻造件进行预处理,然后对预处理后的锻造件进行清洗干净后并烘干;The forgings are pretreated, and then the pretreated forgings are cleaned and dried;
将锻造件浸入配置好的酸溶液中,酸溶液温度为40℃,浸泡时间为20min;Immerse the forging in the prepared acid solution, the temperature of the acid solution is 40℃, and the soaking time is 20min;
锻造件浸泡完成之后并进行烘干;其中烘干温度为85℃,烘干时间为15min;After the forging is soaked, it is dried; the drying temperature is 85°C, and the drying time is 15min;
烘干完成之后后锻造件的表面获得直径尺寸为20nm-400nm,深度为20nm-400nm的纳米级微孔。After the drying is completed, the surface of the forged part obtains nano-scale micropores with a diameter of 20nm-400nm and a depth of 20nm-400nm.
本发明人发现:锻造件的材质适宜采用热锻造加工时,采用本发明所述的表面处理方法同时对锻造模具的表面和锻造件的表面进行表面处理,锻造模具的寿命提升20%,加工效率提高10%,锻造件经过锻造加工形成的锻造产品的外观很大程度上得到改善。The inventors found that: when the material of the forging is suitable for hot forging, the surface treatment of the surface of the forging die and the surface of the forging is carried out simultaneously by using the surface treatment method of the present invention, the life of the forging die is increased by 20%, and the processing efficiency is increased by 20%. With an increase of 10%, the appearance of the forged product formed by the forging process is greatly improved.
根据实施例1和实施例2,本发明所述的对用于锻造工艺中的金属件进行表面处理的方法适用于以任何工艺方式的锻造加工,因此本发明对用于锻造工艺中的金属件进行表面处理的方法适用范围广。According to Embodiment 1 and Embodiment 2, the method for surface treatment of a metal piece used in a forging process according to the present invention is applicable to forging processing in any technological manner, so the present invention is suitable for a metal piece used in a forging process. The method of surface treatment is applicable to a wide range.
实施例3:Example 3:
本例子只对锻造模具的表面进行表面处理。In this example, only the surface of the forging die is surface-treated.
例如本例子中对锻造模具的处理方式为:For example, the processing method for the forging die in this example is:
锻造模具的材料为DC53,针对DC53其酸溶液的配方为草酸30g/L,硫酸60g/L,其它组分为去离子水,将材料为DC53的锻造模具浸入草酸,硫酸和去离子水组成的溶液中,锻造模具的表面会形成纳米级的微孔。The material of the forging die is DC53. The formula of the acid solution for DC53 is oxalic acid 30g/L, sulfuric acid 60g/L, and other components are deionized water. The forging die made of DC53 is immersed in oxalic acid, sulfuric acid and deionized water. In the solution, nano-scale pores are formed on the surface of the forging die.
将锻造模具进行预处理,然后对预处理后的锻造模具进行清洗干净后并烘干;The forging die is pretreated, and then the pretreated forging die is cleaned and dried;
将锻造模具上下模的分型面倒置悬挂浸入配制好的酸溶液中,其中浸泡时间为15min,酸溶液温度为65℃;The parting surfaces of the upper and lower dies of the forging die are suspended upside down and immersed in the prepared acid solution, wherein the immersion time is 15min, and the temperature of the acid solution is 65°C;
锻造模具浸泡完成之后并进行烘干;其中烘干温度为80℃,烘干时间为20min。After the forging die is soaked, it is dried; the drying temperature is 80° C. and the drying time is 20 minutes.
烘干完后锻造模具的表面获得直径尺寸为20nm-400nm,深度为20nm-400nm的微孔,并对形成微孔的表面涂抹润滑剂。After drying, the surface of the forging die has micropores with a diameter of 20nm-400nm and a depth of 20nm-400nm, and a lubricant is applied to the surface of the micropores.
本发明人发现:锻造件的材质无论是适用于冷锻加工,热锻加工还是温锻加工时,当只对锻造模具的表面进行表面处理,也能够减少模具与锻造件之间的磨损,提高模具的使用寿命;同时在一定程度上也能够提高锻造产品的美观度。采用本发明所述的表面处理方法只对锻造模具的表面进行表面处理,锻造模具的寿命提升15%,加工效率提高10%,锻造件经过锻造加工形成的锻造产品的外观效果改善较好。The inventors of the present invention have found that, whether the material of the forging is suitable for cold forging, hot forging or warm forging, when only the surface of the forging die is surface-treated, the wear between the die and the forging can also be reduced, improving the efficiency of the forging. The service life of the mold; at the same time, it can also improve the aesthetics of the forged product to a certain extent. The surface treatment method of the present invention only performs surface treatment on the surface of the forging die, the life of the forging die is increased by 15%, the processing efficiency is increased by 10%, and the appearance effect of the forged product formed by the forging process is improved.
实施例4:Example 4:
本例子对锻造模具和锻造件的表面均进行表面处理,以提高锻造模具的使用寿命,降低锻造模具和锻造件之间的磨损。In this example, surface treatment is performed on the surfaces of the forging die and the forging part, so as to improve the service life of the forging die and reduce the wear between the forging die and the forging part.
例如本例子中对锻造模具的处理方式为:For example, the processing method for the forging die in this example is:
锻造模具的材料为碳素工具钢,针对碳素工具钢其酸溶液的配方为硝酸30g/L,氢氟酸100g/L,其它组分为去离子水,将材料为碳素工具钢的锻造模具浸入硝酸,氢氟酸和去离子水组成的溶液中,锻造模具的表面会形成微纳米级的微孔。The material of the forging die is carbon tool steel. For the carbon tool steel, the acid solution formula is 30g/L of nitric acid, 100g/L of hydrofluoric acid, and other components are deionized water. The material is forging of carbon tool steel. The mold is immersed in a solution of nitric acid, hydrofluoric acid and deionized water, and the surface of the forging mold will form micro- and nano-scale pores.
将锻造模具进行预处理,然后对预处理后的锻造模具进行清洗干净后并烘干;The forging die is pretreated, and then the pretreated forging die is cleaned and dried;
将锻造模具上下模的分型面倒置悬挂浸入配制好的酸溶液中,其中浸泡时间为15min,酸溶液温度为50℃;本例子可以根据溶液温度对浸泡时间进行调整,例如当溶液温度低时,可以延长浸泡时间,使得锻造模具的表面能够形成较好的微孔结构,提高表面的润滑性能。The parting surfaces of the upper and lower dies of the forging die are suspended upside down and immersed in the prepared acid solution. The immersion time is 15 minutes and the temperature of the acid solution is 50°C. In this example, the immersion time can be adjusted according to the solution temperature, for example, when the solution temperature is low , which can prolong the soaking time, so that the surface of the forging die can form a better microporous structure and improve the lubricating performance of the surface.
锻造模具浸泡完成之后并进行烘干;其中烘干温度为75℃,烘干时间为25min。After the forging die is soaked, it is dried; the drying temperature is 75° C., and the drying time is 25 minutes.
烘干完后锻造模具的表面获得直径尺寸为100nm-20μm,深度为100nm-20μm的微孔,并对形成微孔的表面涂抹润滑剂。After drying, the surface of the forging die obtains micropores with a diameter of 100 nm-20 μm and a depth of 100 nm-20 μm, and a lubricant is applied to the surface of the formed micropores.
例如本例子对锻造件的处理方式为:For example, the processing method of the forging in this example is:
锻造件的材料为45号钢,针对45号钢溶液的配方为盐酸50g/L,硼酸300g/L,其它组分为去离子水;将材料为45号钢的锻造件浸入盐酸,硼酸和去离子水组成的溶液中,锻造件的表面会形成微纳米级的微孔。The material of the forging is No. 45 steel, the formula for the solution of No. 45 steel is hydrochloric acid 50g/L, boric acid 300g/L, and other components are deionized water; the forgings made of No. 45 steel are immersed in hydrochloric acid, boric acid and deionized water. In the solution composed of ionized water, micro- and nano-scale pores will be formed on the surface of the forging.
锻造件进行预处理,然后对预处理后的锻造件进行清洗干净后并烘干;The forgings are pretreated, and then the pretreated forgings are cleaned and dried;
将锻造件浸入配置好的酸溶液中,酸溶液温度为80℃,浸泡时间为8min;Immerse the forging in the prepared acid solution, the temperature of the acid solution is 80℃, and the immersion time is 8min;
第三步:锻造件浸泡完成之后并进行烘干;其中烘干温度为80℃,烘干时间为20min;The third step: after the forging is soaked and dried; the drying temperature is 80°C, and the drying time is 20min;
烘干完成之后后锻造件的表面获得直径尺寸为100nm-20μm,深度为100nm-20μm的微纳米级微孔。After the drying is completed, the surface of the forged part obtains micro-nano-scale pores with a diameter of 100 nm-20 μm and a depth of 100 nm-20 μm.
本发明人发现:采用本发明所述的表面处理方法同时对锻造模具的表面和锻造件的表面进行表面处理,锻造模具的寿命提升25%,加工效率提高15%,锻造件经过锻造加工形成的锻造产品的外观很大程度上得到改善。The inventors found that: by using the surface treatment method of the present invention to simultaneously perform surface treatment on the surface of the forging die and the surface of the forging piece, the life of the forging die is increased by 25%, and the processing efficiency is increased by 15%. The appearance of forged products is largely improved.
实施例5:Example 5:
本例子对锻造模具和锻造件的表面均进行表面处理,以提高锻造模具的使用寿命,降低锻造模具和锻造件之间的磨损。In this example, surface treatment is performed on the surfaces of the forging die and the forging part, so as to improve the service life of the forging die and reduce the wear between the forging die and the forging part.
例如本例子中对锻造模具的处理方式为:For example, the processing method for the forging die in this example is:
锻造模具的材料为GR,针对GR其溶液的配方为硫酸50g/L,没食子酸100g/L,其它组分为去离子水,将材料为GR的锻造模具浸入硫酸,没食子酸和去离子水组成的溶液中,锻造模具的表面会形成纳米级的微孔。The material of the forging die is GR. For GR, the formula of its solution is sulfuric acid 50g/L, gallic acid 100g/L, and other components are deionized water. The forging die made of GR is immersed in sulfuric acid, gallic acid and deionized water. In the solution, nano-scale pores will be formed on the surface of the forging die.
将锻造模具进行预处理,然后对预处理后的锻造模具进行清洗干净后并烘干;The forging die is pretreated, and then the pretreated forging die is cleaned and dried;
将锻造模具上下模的分型面倒置悬挂浸入配制好的酸溶液中,其中浸泡时间为15min,酸溶液温度为55℃;The parting surfaces of the upper and lower dies of the forging die are suspended upside down and immersed in the prepared acid solution, wherein the immersion time is 15min, and the temperature of the acid solution is 55°C;
锻造模具浸泡完成之后并进行烘干;其中烘干温度为80℃,烘干时间为20min。After the forging die is soaked, it is dried; the drying temperature is 80° C. and the drying time is 20 minutes.
烘干完后锻造模具的表面获得直径尺寸为100nm-800nm,深度为100nm-800nm的微孔,并对形成微孔的表面涂抹润滑剂。After drying, the surface of the forging die has micropores with a diameter of 100nm-800nm and a depth of 100nm-800nm, and a lubricant is applied to the surface of the micropores.
例如本例子对锻造件的处理方式为:For example, the processing method of the forging in this example is:
锻造件的材料为铸铁材质,针对铸铁材质其酸溶液的配方为硫酸300g/L,其它组分为去离子水;将材料为铸铁材质的锻造件浸入硫酸和去离子水组成的溶液中,锻造件的表面会形成纳米级的微孔。The material of the forged parts is cast iron, the formula of the acid solution for the cast iron material is sulfuric acid 300g/L, and the other components are deionized water; the forged parts made of cast iron are immersed in the solution composed of sulfuric acid and deionized water, and the forging is carried out. The surface of the parts will form nano-scale pores.
锻造件进行预处理,然后对预处理后的锻造件进行清洗干净后并烘干;The forgings are pretreated, and then the pretreated forgings are cleaned and dried;
将锻造件浸入配置好的酸溶液中,酸溶液温度为40℃,浸泡时间为20min;Immerse the forging in the prepared acid solution, the temperature of the acid solution is 40℃, and the soaking time is 20min;
锻造件浸泡完成之后并进行烘干;其中烘干温度为85℃,烘干时间为15min;After the forging is soaked, it is dried; the drying temperature is 85°C, and the drying time is 15min;
烘干完成之后后锻造件的表面获得直径尺寸为100nm-500nm,深度为100nm-500nm的纳米级微孔。After the drying is completed, the surface of the forged part obtains nano-scale pores with a diameter of 100nm-500nm and a depth of 100nm-500nm.
本发明人发现:采用本发明所述的表面处理方法同时对锻造模具的表面和锻造件的表面进行表面处理,锻造模具的寿命提升25%,加工效率提高15%,锻造件经过锻造加工形成的锻造产品的外观很大程度上得到改善。The inventors found that: by using the surface treatment method of the present invention to simultaneously perform surface treatment on the surface of the forging die and the surface of the forging piece, the life of the forging die is increased by 25%, and the processing efficiency is increased by 15%. The appearance of forged products is largely improved.
实施例6:Example 6:
本例子对锻造模具和锻造件的表面均进行表面处理,以提高锻造模具的使用寿命,降低锻造模具和锻造件之间的磨损。In this example, surface treatment is performed on the surfaces of the forging die and the forging part, so as to improve the service life of the forging die and reduce the wear between the forging die and the forging part.
例如本例子中对锻造模具的处理方式为:For example, the processing method for the forging die in this example is:
锻造模具的材料为高速钢,针对高速钢其酸溶液的配方为硫酸500g/L,其它组分为去离子水,将材料为高速钢的锻造模具浸入硫酸和去离子水组成的溶液中,锻造模具的表面会形成纳米级的微孔。The material of the forging die is high-speed steel. The acid solution formula for the high-speed steel is sulfuric acid 500g/L, and the other components are deionized water. The forging die made of high-speed steel is immersed in a solution composed of sulfuric acid and deionized water. Nanoscale pores are formed on the surface of the mold.
将锻造模具进行预处理,然后对预处理后的锻造模具进行清洗干净后并烘干;The forging die is pretreated, and then the pretreated forging die is cleaned and dried;
将锻造模具上下模的分型面倒置悬挂浸入配制好的酸溶液中,其中浸泡时间为10min,酸溶液温度为60℃;The parting surfaces of the upper and lower dies of the forging die are suspended upside down and immersed in the prepared acid solution, wherein the immersion time is 10min, and the temperature of the acid solution is 60°C;
锻造模具浸泡完成之后并进行烘干;其中烘干温度为80℃,烘干时间为20min。After the forging die is soaked, it is dried; the drying temperature is 80° C. and the drying time is 20 minutes.
烘干完后锻造模具的表面获得直径尺寸为20nm-400nm,深度为20nm-400nm的微孔,并对形成微孔的表面涂抹润滑剂。After drying, the surface of the forging die has micropores with a diameter of 20nm-400nm and a depth of 20nm-400nm, and a lubricant is applied to the surface of the micropores.
例如本例子对锻造件的处理方式为:For example, the processing method of the forging in this example is:
锻造件的材料为316L不锈钢,针对316L不锈钢溶液的配方为磷酸300g/L,其它组分为去离子水;将材料为316L不锈钢的锻造件浸入磷酸和去离子水组成的溶液中,锻造件的表面会形成纳米级的微孔。The material of the forgings is 316L stainless steel, the formula for the 316L stainless steel solution is phosphoric acid 300g/L, and the other components are deionized water; the forgings made of 316L stainless steel are immersed in a solution composed of phosphoric acid and deionized water. Nanoscale pores are formed on the surface.
锻造件进行预处理,然后对预处理后的锻造件进行清洗干净后并烘干;The forgings are pretreated, and then the pretreated forgings are cleaned and dried;
将锻造件浸入配置好的酸溶液中,酸溶液温度为60℃,浸泡时间为15min;Immerse the forging in the prepared acid solution, the temperature of the acid solution is 60℃, and the immersion time is 15min;
锻造件浸泡完成之后并进行烘干;其中烘干温度为80℃,烘干时间为20min;After the forging is soaked, it is dried; the drying temperature is 80°C, and the drying time is 20min;
烘干完成之后后锻造件的表面获得直径尺寸为20nm-400nm,深度为20nm-400nm的纳米级微孔。After the drying is completed, the surface of the forged part obtains nano-scale micropores with a diameter of 20nm-400nm and a depth of 20nm-400nm.
本发明人发现:采用本发明所述的表面处理方法同时对锻造模具的表面和锻造件的表面进行表面处理,锻造模具的寿命提升25%,加工效率提高15%,锻造件经过锻造加工形成的锻造产品的外观很大程度上得到改善。The inventors found that: by using the surface treatment method of the present invention to simultaneously perform surface treatment on the surface of the forging die and the surface of the forging piece, the life of the forging die is increased by 25%, and the processing efficiency is increased by 15%. The appearance of forged products is largely improved.
虽然已经通过例子对本发明的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本发明的范围。本领域的技术人员应该理解,可在不脱离本发明的范围和精神的情况下,对以上实施例进行修改。本发明的范围由所附权利要求来限定。Although some specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are provided for illustration only and not for the purpose of limiting the scope of the present invention. Those skilled in the art will appreciate that modifications may be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the invention is defined by the appended claims.
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