CN111238176A - A centrifugal dehydration type underwater partial drying air chamber and drying process - Google Patents
A centrifugal dehydration type underwater partial drying air chamber and drying process Download PDFInfo
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- 230000018044 dehydration Effects 0.000 title claims abstract description 62
- 238000006297 dehydration reaction Methods 0.000 title claims abstract description 62
- 238000001035 drying Methods 0.000 title claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 239000012780 transparent material Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 abstract description 31
- 239000011261 inert gas Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/02—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in buildings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/08—Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Drying Of Solid Materials (AREA)
- Centrifugal Separators (AREA)
Abstract
本发明公开一种离心脱水式水下局部干燥气室,包括用于放置工件的底座、设置在所述底座上方的中心管道、脱水管道、外部涵管和驱动所述脱水管道转动的驱动机构,由于本发明设置了通入高压气体的中心管道和转动的脱水管道,通过压力气体实现中心气室作为离心排水中心,高速旋转的多孔脱水管道形成离心力将水分排出,外层旋转水流形成局部负压带走脱水层水分,最后还可以在中心气室内通入高温惰性气体对工件表面和中心气室进行干燥和保护,从而保证了水下气室的干燥和稳定。
The invention discloses a centrifugal dehydration type underwater partial drying air chamber, which comprises a base for placing workpieces, a central pipeline arranged above the base, a dehydration pipeline, an external culvert and a driving mechanism for driving the rotation of the dehydration pipeline. The present invention is provided with a central pipeline for introducing high-pressure gas and a rotating dehydration pipeline, the central air chamber is used as a centrifugal drainage center through the pressure gas, the high-speed rotating porous dehydration pipeline forms centrifugal force to discharge water, and the outer rotating water flow forms a local negative pressure belt The moisture in the dehydration layer can be removed, and finally, a high-temperature inert gas can be introduced into the central air chamber to dry and protect the workpiece surface and the central air chamber, thereby ensuring the drying and stability of the underwater air chamber.
Description
技术领域technical field
本发明涉及一种水下金属部件进行热加工的离心脱水式水下局部干燥气室及干燥工艺。The invention relates to a centrifugal dehydration type underwater partial drying air chamber for thermal processing of underwater metal parts and a drying process.
背景技术Background technique
随着我国在深海、核电等领域的大力发展,水下部件安装、检查、维修、更换等成为今后我们面临的主要问题。由于水环境杂质、压力、吸热、水分子分解等固有特点,对水下部件进行检查、焊接、热喷涂、切割等项工作时长期作为困扰此领域相关工作的难题和必须解决的技术瓶颈。近年来,水下局部干法的提出为解决此项为题提供了新的思路,其原理是在水下局部小范围内形成干燥的空气环境以便于进行焊接、切割等项操作,并保证质量。With the vigorous development of my country in the fields of deep sea and nuclear power, the installation, inspection, maintenance and replacement of underwater components will become the main problems we will face in the future. Due to the inherent characteristics of water environment impurities, pressure, heat absorption, decomposition of water molecules, etc., inspection, welding, thermal spraying, and cutting of underwater components have long been a difficult problem and a technical bottleneck that must be solved in this field. In recent years, the proposal of underwater local dry method provides a new idea for solving this problem. .
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种用于水下环境形成局部稳定的干燥气室及干燥工艺。The purpose of the present invention is to provide a drying air chamber and drying process for forming local stability in underwater environment.
为达到上述目的,本发明采用的技术方案是:一种离心脱水式水下局部干燥气室,包括用于放置工件的底座、设置在所述底座上方的中心管道、脱水管道、外部涵管和驱动所述脱水管道转动的驱动机构,所述中心管道的上部设置有高压气体入口,所述脱水管道的管壁设置有多个连通所述脱水管道内外两侧的排水孔,所述外部涵管上具有多个引导气体旋转的通道,所述脱水管道与所述中心管道同心并转动设置在所述中心管道与所述底座之间,所述外部涵管套设在所述中心管道和脱水管道外。In order to achieve the above purpose, the technical scheme adopted in the present invention is: a centrifugal dehydration type underwater partial drying air chamber, comprising a base for placing workpieces, a central pipe arranged above the base, a dewatering pipe, an external culvert and a drive. The driving mechanism for the rotation of the dehydration pipeline, the upper part of the central pipeline is provided with a high-pressure gas inlet, the pipe wall of the dehydration pipeline is provided with a plurality of drainage holes connecting the inner and outer sides of the dehydration pipeline, and the outer culvert has a A plurality of channels for guiding gas to rotate, the dehydration pipeline is concentric with the central pipeline and is rotatably arranged between the central pipeline and the base, and the outer culvert is sleeved outside the central pipeline and the dehydration pipeline.
优选地,底座上具有放置所述工件的支撑体,所述支撑体为圆锥台或圆柱台。Preferably, the base has a support body on which the workpiece is placed, and the support body is a truncated cone or a truncated cylinder.
进一步优选地,所述支撑体设置在所述底座表面的凹槽中。Further preferably, the support body is arranged in a groove on the surface of the base.
进一步优选地,所述凹槽的外周壁呈圆形且其内径与所述脱水管道的内径相互配合,所述脱水管道的下端设置在所述凹槽中。Further preferably, the outer peripheral wall of the groove is circular and the inner diameter of the groove is matched with the inner diameter of the dehydration pipe, and the lower end of the dehydration pipe is arranged in the groove.
优选地,所述驱动机构设置在所述中心管道的内侧或所述底座上。Preferably, the driving mechanism is arranged on the inner side of the central pipe or on the base.
优选地,所述外部涵管与所述中心管道之间具有间隙,所述脱水管道之间具有间隙。Preferably, there is a gap between the outer culvert and the central pipeline, and there is a gap between the dewatering pipelines.
优选地,所述脱水管道为透明材料制成的透明管道。Preferably, the dehydration pipe is a transparent pipe made of transparent material.
优选地,所述外部涵管内的通道在管道内壁沿轴线方向顺时针或逆时针旋转向下排布。Preferably, the channels in the outer culvert are arranged on the inner wall of the pipeline by rotating clockwise or counterclockwise in the axial direction.
一种上述的离心脱水式水下局部干燥气室的干燥工艺,包括以下步骤:A drying process of the above-mentioned centrifugal dehydration type underwater partial drying air chamber, comprising the following steps:
(1)将工件放置在所述底座上,并安装所述中心管道、所述脱水管道和所述外部涵管;(1) Place the workpiece on the base, and install the central pipeline, the dewatering pipeline and the external culvert;
(2)向所述中心管道的高压气体入口通入高于水压的压力气体,将中心管道和脱水管道内的液体排出,形成中心气室;(2) Introduce the pressure gas higher than the water pressure to the high-pressure gas inlet of the central pipeline, and discharge the liquid in the central pipeline and the dehydration pipeline to form a central gas chamber;
(3)驱动机构驱动所述脱水管道旋转,通过离心力将中心气室中的水分从所述脱水管道上的排水孔带出所述脱水管道;(3) The driving mechanism drives the dehydration pipeline to rotate, and the water in the central air chamber is brought out of the dehydration pipeline from the drainage holes on the dehydration pipeline through centrifugal force;
(4)加热通入所述中心管道的压力气体,从而干燥中心气室内空气。(4) Heating the pressurized gas introduced into the central pipeline, thereby drying the air in the central gas chamber.
优选地,外部涵管内通入压力气体在出口处围绕脱水层形成旋转水流。Preferably, pressurized gas is introduced into the outer culvert to form a rotating water flow around the dehydration layer at the outlet.
由于上述技术方案运用,本发明与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:
由于本发明设置了通入高压气体的中心管道和转动的脱水管道,通过压力气体实现中心气室作为离心排水中心,高速旋转的多孔脱水管道形成离心力将水分排出,外层旋转水流形成局部负压带走脱水层水分,最后还可以在中心气室内通入高温惰性气体对工件表面和中心气室进行干燥和保护,从而保证了水下气室的干燥和稳定。与现有技术相比,本发明具有适应性强、其实稳定、体积小、操作灵活、气室干燥度可控的优势。Because the present invention is provided with a central pipe for feeding high-pressure gas and a rotating dehydration pipe, the central air chamber is used as a centrifugal drainage center through the pressurized gas, the high-speed rotating porous dehydration pipe forms centrifugal force to discharge water, and the outer rotating water flow forms a local negative pressure The moisture in the dehydration layer is taken away, and finally, a high-temperature inert gas can be introduced into the central air chamber to dry and protect the workpiece surface and the central air chamber, thereby ensuring the drying and stability of the underwater air chamber. Compared with the prior art, the present invention has the advantages of strong adaptability, practical stability, small volume, flexible operation and controllable air chamber dryness.
附图说明Description of drawings
附图1为本发明的剖视示意图;
附图2为底座俯视示意图;Accompanying
附图3为外部涵管仰视示意图;
附图4为本发明的使用状态示意图。Figure 4 is a schematic diagram of the use state of the present invention.
以上附图中:1、底座;11、支撑体;12、凹槽;13、底座吸盘;2、工件;3、脱水管道;31、排水孔;4、中心管道;5、外部涵管;51、通道;6、中心气室。In the above drawings: 1, base; 11, support body; 12, groove; 13, base suction cup; 2, workpiece; 3, dehydration pipeline; 31, drainage hole; 4, central pipeline; 5, external culvert; 51, channel; 6. Central air chamber.
具体实施方式Detailed ways
下面结合附图所示的实施例对本发明作进一步描述:The present invention will be further described below in conjunction with the embodiments shown in the accompanying drawings:
参见附图1-4所示,一种离心脱水式水下局部干燥气室,包括用于放置工件2的底座1、设置在所述底座1上方的中心管道4、脱水管道3、外部涵管5和驱动所述脱水管道3转动的驱动机构(图中未表示),所述中心管道4的上部设置有高压气体入口,所述脱水管道3的管壁设置有多个连通所述脱水管道3内外两侧的排水孔31,外部涵管5上具有多个引导气体旋转的通道51,所述脱水管道3与所述中心管道4同心并转动设置在所述中心管道4与所述底座1之间,所述外部涵管5套设在所述中心管道4和脱水管道3外。Referring to Figures 1-4, a centrifugal dehydration type underwater partial drying air chamber includes a
具体的,先从中心管道4的高压气体入口通入足够克服水压的压力气体,将中心管道4和脱水管道3内的液体排出,然后通过驱动机构驱动脱水管道3高速转动,通过离心力将中心气室6中的水分从所述脱水管道3上的排水孔31带出所述脱水管道3,然后从高压气体入口通入高温的压力气体用于干燥工件2,最后从高压气体入口通入惰性的保护性气体,使得中心气室6内的环境适合焊接等工序。Specifically, the pressure gas sufficient to overcome the water pressure is introduced from the high-pressure gas inlet of the
在本实施例中,底座1上具有放置所述工件2的支撑体11,所述支撑体11为圆锥台,工件2放置在圆锥台的顶部。所述支撑体11设置在所述底座1表面的凹槽12中。所述凹槽12的外周壁呈圆形且其内径与所述脱水管道3的内径相互配合,所述脱水管道3的下端设置在所述凹槽12中。圆锥台状的支撑体11可以较快排出水分,而凹槽12能够方便脱水管道3的安装。此外,底座1的下部还设置有方便固定的底座吸盘13。In this embodiment, the
所述驱动机构设置在所述中心管道4的内侧或所述底座1上。所述外部涵管5与所述中心管道4之间具有间隙,外部涵管5与所述脱水管道3之间具有间隙。The driving mechanism is arranged on the inner side of the
所述脱水管道3为透明材料制成的透明管道。从而方便从外面观察脱水管道3中的工件2。The
此外,所述外部涵管5内的通道51在管道内壁沿轴线方向逆时针旋转向下排布,从外部涵管5的上端向通道51内通入压力气体后在气流沿着通道51螺旋从外部涵管5下端的出通道51的口处排出,并推定水流围绕脱水管道3形成旋转水流,旋转水流将从脱水管道3内出来的水分带走。In addition, the
本实施例的离心脱水式水下局部干燥气室的干燥工艺,包括以下步骤:The drying process of the centrifugal dehydration type underwater partial drying air chamber of the present embodiment includes the following steps:
(1)将工件2放置在所述底座1上,并安装所述中心管道4、所述脱水管道3和所述外部涵管5;(1) Place the
(2)向所述中心管道4的高压气体入口通入高于水压的压力气体,将中心管道4和脱水管道3内的液体排出,形成中心气室6;(2) Passing pressure gas higher than the water pressure into the high-pressure gas inlet of the
(3)驱动机构驱动所述脱水管道3旋转,通过离心力将中心气室6中的水分从所述脱水管道3上的排水孔31带出所述脱水管道3;(3) The drive mechanism drives the
(4)外部涵管5内通入压力气体在出口处围绕脱水层形成旋转水流。(4) The pressure gas introduced into the
(5)加热通入所述中心管道4的压力气体,从而干燥中心气室6内空气。(5) Heating the pressurized gas introduced into the
由于本实施例设置了通入高压气体的中心管道4和转动的脱水管道3,通过压力气体实现中心气室6作为离心排水中心,高速旋转的多孔脱水管道3形成离心力将水分排出,外层旋转水流形成局部负压带走脱水层水分,最后还可以在中心气室6内通入高温惰性气体对工件2表面和中心气室6进行干燥和保护,从而保证了水下气室的干燥和稳定。Since this embodiment is provided with a
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the art to understand the content of the present invention and implement them accordingly, and cannot limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention.
Claims (10)
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