CN111237175A - A miniature piezoelectric pump - Google Patents
A miniature piezoelectric pump Download PDFInfo
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- CN111237175A CN111237175A CN202010176560.8A CN202010176560A CN111237175A CN 111237175 A CN111237175 A CN 111237175A CN 202010176560 A CN202010176560 A CN 202010176560A CN 111237175 A CN111237175 A CN 111237175A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/04—Pumps having electric drive
- F04B43/043—Micropumps
- F04B43/046—Micropumps with piezoelectric drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/028—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms with in- or outlet valve arranged in the plate-like flexible member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/06—Venting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
- F04B53/102—Disc valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
- F04B53/1087—Valve seats
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
- F04B53/162—Adaptations of cylinders
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
本发明涉及流体输送领域,具体涉及一种微型压电泵。一种微型压电泵,包括压电振子和阀部,压电振子和阀部之间形成泵腔,在压电振子的作用下,流体通过阀部单向流通至泵腔内,所泵腔内的流体通过阀部单向流通至泵外,泵腔内设置有扰动件,扰动件上开有通孔,扰动件在压电振子的作用下振动,扰动件配合泵腔内壁挤压并排出气泡。通过在泵腔设置扰动件,扰动件在压电振子的带动下产生振动,扰动件的振动和压电振子的振动之间存在相位差,由于相位差的存在,扰动件会与压电振子相向运动,从而形成一种挤压效果,解决了现有技术中的微型压电泵存在排出气泡能力差,气泡聚集后不易排出,可靠性和稳定性降低的技术问题。
The invention relates to the field of fluid transportation, in particular to a micro piezoelectric pump. A miniature piezoelectric pump, comprising a piezoelectric vibrator and a valve part, a pump cavity is formed between the piezoelectric vibrator and the valve part, and under the action of the piezoelectric vibrator, the fluid flows into the pump cavity through the valve part in one direction, and the pump cavity is The fluid in the pump flows to the outside of the pump through the valve part in one direction. The pump cavity is provided with a perturbation piece, and the perturbation piece has a through hole. The perturbation piece vibrates under the action of the piezoelectric vibrator, and the perturbation piece cooperates with the inner wall of the pump cavity to squeeze and discharge. bubble. By arranging a perturbation member in the pump cavity, the perturbation member vibrates under the driving of the piezoelectric vibrator, and there is a phase difference between the vibration of the perturbation member and the vibration of the piezoelectric vibrator. Due to the existence of the phase difference, the perturbation member will face the piezoelectric vibrator. movement, thereby forming a squeezing effect, which solves the technical problems of the micro piezoelectric pump in the prior art that the ability to discharge air bubbles is poor, the air bubbles are not easy to be discharged after gathering, and the reliability and stability are reduced.
Description
技术领域technical field
本发明涉及流体输送领域,具体涉及一种微型压电泵。The invention relates to the field of fluid transportation, in particular to a micro piezoelectric pump.
背景技术Background technique
压电泵是利用压电陶瓷的逆压电效应,以压电振子为驱动器的一种新型流体装置,在生物医疗、家用电器、便携式检测设备等领域广泛应用。随着应用的不断拓展,压电泵需要进一步的微型化,而随着压电泵进一步微型,压电泵对气泡敏感的问题更加突出,如果泵腔内滞留积累气泡,泵的输出性能会急剧下降,甚至会形成气塞现象从而使泵失去工作能力。Piezoelectric pump is a new type of fluid device that utilizes the inverse piezoelectric effect of piezoelectric ceramics and uses piezoelectric vibrators as drivers. It is widely used in biomedical, household appliances, portable testing equipment and other fields. With the continuous expansion of applications, the piezoelectric pump needs to be further miniaturized, and as the piezoelectric pump is further miniaturized, the problem of the piezoelectric pump being sensitive to air bubbles becomes more prominent. If air bubbles accumulate in the pump cavity, the output performance of the pump will be sharp. If it falls, it will even form a gas lock phenomenon that will make the pump lose its ability to work.
如申请号为CN02117352.4的中国专利公开了一种高频阀压电泵及其泵腔设计方法,并具体公开了:高频阀压电泵包括有泵体、压电振子固定器、固定在泵体腔内的压电振子、吸入阀和吐出阀,在泵腔内壁上采用了为减少泵腔中流体传递时间、减小可压缩体积的非直线形曲线形状的泵体,吸入阀和吐出阀中采用了“山”字型阀片,将吸入阀片和吐出阀片采用通用技术分别固定在吸入阀和吐出阀所在位置的阀体上、形成“山”字型吸入阀和吐出阀。上述申请通过优化泵腔内壁形状、阀体结构等方法来改善压电泵的输出性能,但是对排气泡能力的提升不大,气泡聚集后不易排出,影响微型压电泵的可靠性和稳定性。For example, the Chinese patent with the application number of CN02117352.4 discloses a high-frequency valve piezoelectric pump and a pump cavity design method thereof, and specifically discloses: the high-frequency valve piezoelectric pump includes a pump body, a piezoelectric vibrator holder, a fixed The piezoelectric vibrator, suction valve and discharge valve in the pump body cavity are used on the inner wall of the pump cavity to reduce the fluid transfer time in the pump cavity and reduce the compressible volume. Non-linear curve shape pump body, suction valve and discharge valve The valve adopts a "mountain"-shaped valve piece, and the suction valve piece and the discharge valve piece are fixed on the valve body where the suction valve and the discharge valve are located respectively by common technology, forming a "mountain"-shaped suction valve and discharge valve. The above application improves the output performance of the piezoelectric pump by optimizing the shape of the inner wall of the pump cavity, the structure of the valve body, etc., but the improvement of the ability to discharge air bubbles is not large, and the air bubbles are not easily discharged after gathering, which affects the reliability and stability of the micro piezoelectric pump. sex.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术中的微型压电泵存在排出气泡能力差,气泡聚集后不易排出,可靠性和稳定性降低的技术问题,本发明提出一种微型压电泵,解决了上述技术问题。本发明的技术方案如下:In order to solve the technical problems of the micro piezoelectric pump in the prior art that the ability to discharge air bubbles is poor, the air bubbles are not easily discharged after accumulation, and the reliability and stability are reduced, the present invention proposes a micro piezoelectric pump, which solves the above technical problems. The technical scheme of the present invention is as follows:
一种微型压电泵,包括压电振子和阀部,所述压电振子和所述阀部之间形成泵腔,在所述压电振子的作用下,流体通过所述阀部单向流通至所述泵腔内,所述泵腔内的流体通过所述阀部单向流通至泵外,所述泵腔内设置有扰动件,所述扰动件上开有通孔,所述扰动件在所述压电振子的作用下振动,所述扰动件配合泵腔内壁挤压并排出气泡。A miniature piezoelectric pump, comprising a piezoelectric vibrator and a valve portion, a pump cavity is formed between the piezoelectric vibrator and the valve portion, and under the action of the piezoelectric vibrator, fluid flows through the valve portion in one direction into the pump cavity, the fluid in the pump cavity flows to the outside of the pump through the valve part in one direction, a perturbation member is arranged in the pump cavity, a through hole is opened on the perturbation member, and the perturbation member is Vibrating under the action of the piezoelectric vibrator, the perturbation member cooperates with the inner wall of the pump cavity to squeeze and discharge air bubbles.
通过在泵腔设置扰动件,扰动件在压电振子的带动下产生振动,扰动件的振动和压电振子的振动之间存在相位差,由于相位差的存在,扰动件会与压电振子相向运动,从而形成一种挤压效果:当压电振子朝向阀部运动时,扰动件远离阀部运动,二者相互靠近,扰动件会由四周开始逐渐贴紧压电振子,将二者之间的气泡挤出,气泡经由扰动件上的通孔流出。如此,会将扰动件和压电振子间的气泡基本排出;当压电振子远离阀部运动时,扰动件朝向阀部运动,同样会由四周开始逐渐贴紧阀部,驱赶二者之间的气泡向扰动件上的通孔流动,接下来压电振子朝向阀部运动会将气泡通过阀部的出流口排出。如此,可将扰动板和阀部间的气泡基本排出,避免了气泡在泵腔四周的死区范围内滞留聚集。By arranging a perturbation member in the pump cavity, the perturbation member vibrates under the drive of the piezoelectric vibrator, and there is a phase difference between the vibration of the perturbation member and the vibration of the piezoelectric vibrator. Due to the existence of the phase difference, the perturbation member will face the piezoelectric vibrator. movement, thus forming a squeezing effect: when the piezoelectric vibrator moves towards the valve, the disturbing member moves away from the valve, and the two move closer to each other. The bubbles are extruded, and the bubbles flow out through the through holes on the perturbation piece. In this way, the air bubbles between the perturbation element and the piezoelectric vibrator will be basically discharged; when the piezoelectric vibrator moves away from the valve part, the perturbation element moves towards the valve part, and it will also gradually stick to the valve part from the surrounding, to drive out the air between the two. The air bubbles flow to the through holes on the perturbation element, and then the piezoelectric vibrator moves toward the valve part to discharge the air bubbles through the outflow port of the valve part. In this way, the air bubbles between the disturbing plate and the valve portion can be basically discharged, and the retention and accumulation of air bubbles in the dead zone around the pump chamber can be avoided.
根据本发明的一个实施例,所述阀部包括:阀片,所述阀片包括阀片本体,所述阀片本体上开有两个安装孔,两个安装孔内悬设有两个阀体,所述阀体可相对于其所在的安装孔往复运动;压板,所述压板为两个,每个所述压板上开有大过流孔和小过流孔,两个所述压板反向压紧在所述阀片的两侧,每个所述安装孔分别与两侧的大过流孔和小过流孔对应连通,所述阀体的直径小于所述大过流孔的孔径且大于所述小过流孔的孔径。According to an embodiment of the present invention, the valve part includes: a valve plate, the valve plate includes a valve plate body, the valve plate body is provided with two installation holes, and two valves are suspended in the two installation holes The valve body can reciprocate relative to the installation hole where it is located; the pressure plate, there are two pressure plates, each of the pressure plates is provided with a large flow hole and a small flow hole, and the two pressure plates are opposite to each other. Pressed on both sides of the valve plate, each of the mounting holes is in communication with the large flow hole and the small flow hole on both sides respectively, and the diameter of the valve body is smaller than the diameter of the large flow hole. and larger than the diameter of the small flow hole.
根据本发明的一个实施例,所述阀体包括接触区和保持区,所述保持区位于所述接触区的内周,所述保持区具有至少一个凸起,凸起对应的背面呈凹陷状,两个阀体分别设置在两个安装孔中。According to an embodiment of the present invention, the valve body includes a contact area and a holding area, the holding area is located on the inner circumference of the contact area, the holding area has at least one protrusion, and the back surface corresponding to the protrusion is concave , the two valve bodies are respectively arranged in the two mounting holes.
根据本发明的一个实施例,所述保持区具有一个第一凸起,所述第一凸起自所述保持区的中心点向所述保持区的边缘延伸;或者,所述保持区具有至少一个第二凸起和至少一个第三凸起,所述第二凸起和所述第三凸起的凸起方向相反,所述第二凸起和所述第三凸起沿周向或径向交替排布。According to an embodiment of the present invention, the holding area has a first protrusion, and the first protrusion extends from a center point of the holding area to an edge of the holding area; or, the holding area has at least one protrusion. A second protrusion and at least one third protrusion, the protrusion directions of the second protrusion and the third protrusion are opposite, and the second protrusion and the third protrusion are along the circumferential direction or the diameter Alternately arranged.
根据本发明的一个实施例,所述扰动件层叠设置在所述压电振子和所述阀部之间,所述扰动件上的通孔与相邻压板上的大小过流孔相对设置。According to an embodiment of the present invention, the perturbation member is disposed between the piezoelectric vibrator and the valve portion in layers, and the through holes on the perturbation member are arranged opposite to large and small flow holes on the adjacent platen.
根据本发明的一个实施例,所述通孔呈两端直径不同的轮带状,所述通孔的直径较大端对应大过流孔,所述通孔的直径较小端对应小过流孔。According to an embodiment of the present invention, the through hole is in the shape of a belt with different diameters at both ends, a larger diameter end of the through hole corresponds to a large flow hole, and a smaller diameter end of the through hole corresponds to a small flow hole hole.
根据本发明的一个实施例,所述泵腔的内壁上形成有凹槽。According to an embodiment of the present invention, grooves are formed on the inner wall of the pump chamber.
根据本发明的一个实施例,所述压电振子的靠近所述阀部的面上设置有第一凹槽和/或所述阀部的靠近所述压电振子的面上设置有第二凹槽。According to an embodiment of the present invention, a first groove is provided on the surface of the piezoelectric vibrator close to the valve portion and/or a second groove is provided on the surface of the valve portion close to the piezoelectric vibrator groove.
根据本发明的一个实施例,所述第二凹槽设置在靠近压电振子的所述压板上的大过流孔和小过流孔之间,所述第一凹槽与所述第二凹槽相对设置。According to an embodiment of the present invention, the second groove is disposed between a large flow hole and a small flow hole on the pressure plate close to the piezoelectric vibrator, and the first groove is connected to the second groove. Slots are set relative to each other.
根据本发明的一个实施例,所述压电振子包括层叠设置的压电元件和基板,所述基板靠近所述阀部设置,所述扰动件为刚度比基板小的薄板。According to an embodiment of the present invention, the piezoelectric vibrator includes a stacked piezoelectric element and a substrate, the substrate is disposed close to the valve portion, and the perturbation member is a thin plate with a lower stiffness than the substrate.
基于上述技术方案,本发明所能实现的技术效果为:Based on the above technical solutions, the technical effects that the present invention can achieve are:
1.本发明的微型压电泵,通过在泵腔设置扰动件,扰动件在压电振子的带动下产生振动,扰动件的振动和压电振子的振动之间存在相位差,由于相位差的存在,扰动件会与压电振子相向运动,从而形成一种挤压效果:当压电振子朝向阀部运动时,扰动件远离阀部运动,二者相互靠近,扰动件会由四周开始逐渐贴紧压电振子,将二者之间的气泡挤出,气泡经由扰动件上的通孔流出。如此,会迫使扰动件和压电振子间的气泡流向扰动件通孔处,极大地有利于气泡排出泵外;当压电振子远离阀部运动时,扰动件朝向阀部运动,同样会由四周开始逐渐贴紧阀部,驱赶二者之间的气泡向扰动件上的通孔流动,接下来压电振子朝向阀部运动会将气泡通过阀部的出流口排出。如此,可将扰动板和阀部间的气泡排出,避免了气泡在泵腔四周的死区范围内滞留聚集;通过扰动件的振动会交替着将扰动件两侧腔体的气泡排出,极大的增加了微型压电泵的排气泡能力,减少了泵腔内的气泡数量。扰动件的往复振动起到搅拌的作用,会破碎较大气泡也会阻碍气泡的融合长大,进一步增强了微型压电泵的排气泡能力;1. The miniature piezoelectric pump of the present invention, by setting the perturbation member in the pump cavity, the perturbation member generates vibration under the driving of the piezoelectric vibrator, and there is a phase difference between the vibration of the perturbation member and the vibration of the piezoelectric vibrator, due to the phase difference. Existing, the perturbation member will move towards the piezoelectric vibrator, thus forming a squeezing effect: when the piezoelectric vibrator moves towards the valve, the perturbation member moves away from the valve, and the two are close to each other, and the perturbation member will gradually stick to the surrounding. Squeeze the vibrator to squeeze out the air bubbles between them, and the air bubbles flow out through the through holes on the perturbation element. In this way, the air bubbles between the perturbation element and the piezoelectric vibrator will be forced to flow to the through hole of the perturbation element, which is greatly beneficial for the air bubbles to be discharged from the pump; when the piezoelectric vibrator moves away from the valve part, the perturbation element moves toward the valve part, which will also be moved from the surrounding It starts to stick to the valve part gradually, and drives the air bubbles between the two to flow to the through hole on the perturbation element, and then the piezoelectric vibrator moves toward the valve part to discharge the air bubbles through the outflow port of the valve part. In this way, the air bubbles between the perturbation plate and the valve can be discharged, avoiding the accumulation of bubbles in the dead zone around the pump cavity; the vibration of the perturbation member will alternately discharge the bubbles in the chambers on both sides of the perturbation member. It increases the bubble discharge ability of the micro piezoelectric pump and reduces the number of bubbles in the pump chamber. The reciprocating vibration of the perturbation member plays a role of stirring, which will break the larger bubbles and hinder the fusion and growth of the bubbles, which further enhances the bubble discharge ability of the micro piezoelectric pump;
2.本发明的微型压电泵,扰动件选用刚度比基板更小的薄板,这样在扰动件在随压电振子振动的过程中可与泵腔两侧的壁面更紧密的贴合,可排出泵腔四周死区内的气泡;泵腔的壁面上设置凹槽,配合扰动件工作可帮助排出气泡;2. In the miniature piezoelectric pump of the present invention, the perturbation member is a thin plate with a lower rigidity than the base plate, so that the perturbation member can be more closely fitted with the walls on both sides of the pump cavity during the vibration of the piezoelectric vibrator, and can be discharged. Air bubbles in the dead zone around the pump chamber; grooves are set on the wall surface of the pump chamber, which can help to discharge air bubbles by working with the perturbation element;
3.本发明的微型压电泵,通过设置阀片包括阀片本体,阀片本体上安装有两个阀体,两个阀体可呈中心对称地安装在阀片本体上的两个安装孔中,也可为非中心对称的安装形式。通过两个阀体的保持区设置凸起且凸起的背面呈凹陷状,相较于阀体为平面结构,本申请的阀片的质量不变,刚度增大,在开启和关闭时,不会因流体的冲击发生变形。此外,合理设置保持区的凸起结构,可设置保持区具有一个第一凸起,或者设置凸起方向相反的第二凸起和第三凸起,第二凸起和第三凸起可周向或径向交替排布,通过上述设置可以起到增大阀片刚度、防止变形的作用;通过阀片配合两侧的压板,压板上开有大过流孔和小过流孔,两个压板反向安装,阀片上的两个阀体配合压板上的大小过流孔,可形成单向进流阀和单向出流阀,控制流体的单向流动。3. The micro piezoelectric pump of the present invention includes a valve plate body by setting a valve plate, and two valve bodies are installed on the valve plate body, and the two valve bodies can be installed in two mounting holes on the valve plate body in a centrally symmetrical manner. It can also be installed in a non-centrally symmetrical form. The holding areas of the two valve bodies are provided with protrusions and the backs of the protrusions are concave. Compared with the flat structure of the valve body, the quality of the valve plate of the present application is unchanged, and the rigidity is increased. Deformation due to impact of fluid. In addition, the bulge structure of the holding area can be reasonably arranged, the holding area can be set to have a first bulge, or the second bulge and the third bulge with opposite bulge directions can be arranged, and the second bulge and the third bulge can be circumferential Alternately arranged in the radial direction or the radial direction, the above setting can increase the rigidity of the valve plate and prevent deformation; the valve plate is matched with the pressure plates on both sides, and the pressure plate is provided with a large flow hole and a small flow hole. The pressure plate is installed in reverse, and the two valve bodies on the valve plate cooperate with the large and small flow holes on the pressure plate to form a one-way inflow valve and a one-way outflow valve to control the one-way flow of the fluid.
附图说明Description of drawings
图1为本发明的实施例一的微型压电泵的结构示意图;1 is a schematic structural diagram of a micro piezoelectric pump according to Embodiment 1 of the present invention;
图2为微型压电泵的爆炸图;Figure 2 is an exploded view of the micro piezoelectric pump;
图3为微型压电泵的剖面图;3 is a cross-sectional view of a micro piezoelectric pump;
图4为基板的结构示意图;4 is a schematic structural diagram of a substrate;
图5为阀部的结构示意图;Fig. 5 is the structural schematic diagram of valve part;
图6为阀片的结构示意图;Figure 6 is a schematic structural diagram of a valve plate;
图7为阀片的保持区的第一种结构示意图;Fig. 7 is the first structural schematic diagram of the holding area of the valve sheet;
图8为阀片的保持区的另一替换结构示意图;Fig. 8 is another alternative structural schematic diagram of the holding area of the valve plate;
图9为阀片的保持区的另一替换结构示意图;Fig. 9 is another alternative structural schematic diagram of the holding area of the valve plate;
图10-11为微型压电泵的工作状态图;Figure 10-11 is the working state diagram of the micro piezoelectric pump;
图12为本发明的实施例二的微型压电泵的爆炸图;12 is an exploded view of the micro piezoelectric pump according to the second embodiment of the present invention;
图13为本发明的实施例三的微型压电泵的爆炸图;13 is an exploded view of the micro piezoelectric pump according to the third embodiment of the present invention;
图14为本发明的实施例四的微型压电泵的阀部的剖面图;14 is a cross-sectional view of the valve portion of the micro piezoelectric pump according to the fourth embodiment of the present invention;
图中:1-压电振子;11-压电元件;12-基板;121-固定板;122-传振板;1221-第一凹槽;123-隔板;2-阀部;21-阀片;211-阀片本体;2111-安装孔;212-阀体;2121-保持区;21211-第一凸起;21212-第二凸起;21213-第三凸起;2122-接触区;213-连接部;2131-第一悬臂;2132-第二悬臂;22-压板;221-大过流孔;222-小过流孔;223-第二凹槽;224-预紧件;3-泵腔;4-扰动件;41-通孔;5-底座;51-过流孔;6-气泡。In the figure: 1-piezoelectric vibrator; 11-piezoelectric element; 12-substrate; 121-fixing plate; 122-vibration transmission plate; 1221-first groove; 123-partition plate; 2-valve part; 21-valve 211-valve body; 2111-installation hole; 212-valve body; 2121-holding area; 21211-first protrusion; 21212-second protrusion; 21213-third protrusion; 2122-contact area; 213 -connecting part; 2131-first cantilever; 2132-second cantilever; 22-pressing plate; 221-large flow hole; 222-small flow hole; 223-second groove; 224-preload; 3-pump Cavity; 4-disturbing part; 41-through hole; 5-base; 51-flow hole; 6-bubble.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for the convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized description. In all examples shown and discussed herein, any specific value should be construed as illustrative only and not as limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that the orientations indicated by orientation words such as "front, rear, top, bottom, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and these orientation words do not indicate or imply the indicated device or element unless otherwise stated. It must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be construed as a limitation on the protection scope of the present invention; the orientation words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms, such as "on", "over", "on the surface", "above", etc., may be used herein to describe what is shown in the figures. The spatial positional relationship of one device or feature shown to other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or features would then be oriented "below" or "over" the other devices or features under other devices or constructions". Thus, the exemplary term "above" can encompass both an orientation of "above" and "below." The device may also be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In addition, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood to limit the scope of protection of the present invention.
实施例一Example 1
如图1-11所示,本实施例提供了一种微型压电泵,包括压电振子1和阀部2,压电振子1和阀部2层叠设置,且两者之间形成有泵腔3,阀部2上形成有进流阀结构和出流阀结构,外部流体可经进流阀结构单向流通至泵腔3内,泵腔3内的流体再经出流阀结构单向流通至泵外,形成流体的输送。As shown in FIG. 1-11 , this embodiment provides a micro piezoelectric pump, including a piezoelectric vibrator 1 and a valve part 2 , the piezoelectric vibrator 1 and the valve part 2 are arranged in layers, and a pump cavity is formed between them 3. An inflow valve structure and an outflow valve structure are formed on the valve part 2. The external fluid can flow into the
压电振子1包括层叠设置的压电元件11和基板12,基板12靠近阀部2设置,基板12与阀部2之间形成泵腔3,进一步地,基板12可设置成多层结构,基板12包括层叠设置的固定板121和传振板122,压电元件11固定在固定板121上,传振板122靠近阀部2设置,传振板122与阀部2之间形成泵腔3。优选地,基板12还包括隔板123,隔板123为具有贯通孔的环状结构,隔板123位于传振板122和阀部2之间,以隔开传振板122和阀部2形成泵腔3。The piezoelectric vibrator 1 includes a stacked
阀部2包括阀片21和两个压板22,两个压板22分别压紧在阀片21的上下两侧。阀片21包括阀片本体211和阀体212,阀片本体211上开有两个安装孔2111,阀体212为两个,两个阀体212设置在两个安装孔2111中。The valve part 2 includes a
具体地,安装孔2111为通孔,两个安装孔2111对称设置在阀片本体211上。优选地,安装孔2111呈圆形。两个阀体212的结构相同,以一个阀体212为例,阀体212可划分为保持区2121和接触区2122,接触区2122呈环状,保持区2121位于接触区2122的内周,保持区2121上具有至少一个凸起,凸起对应的背面呈凹陷状。如图7所示,保持区2121上设置有1个第一凸起21211,第一凸起21211自保持区2121的中心点向边缘延伸,优选地,阀体212呈对称结构。Specifically, the mounting
作为保持区2121上的凸起结构的另一替换技术方案,如图8所示,保持区2121上设置有至少一个第二凸起21212和至少一个第三凸起21213,第二凸起21212和第三凸起21213的形状相同但凸起方向相反,第二凸起21212和第三凸起21213沿周向交替排布。优选地,第二凸起21212和第三凸起21213均呈长条状,第二凸起21212和第三凸起21213均自保持区2121的中心点沿径向延伸,第二凸起21212和第三凸起21213沿周向交替排布。As another alternative technical solution for the protrusion structure on the
作为保持区2121上的凸起结构的另一替换技术方案,如图9所示,保持区2121上设置有至少一个第二凸起21212和至少一个第三凸起21213,第二凸起21212和第三凸起21213的形状相同但凸起方向相反,第二凸起21212和第三凸起21213沿径向交替排布。优选地,第二凸起21212和第三凸起21213均呈环状,相邻的第二凸起21212和第三凸起21213相接,第二凸起21212和第三凸起21213沿径向交替排布。As another alternative technical solution for the protrusion structure on the
阀体212通过至少一根悬臂与安装孔2111连接,悬置在安装孔2111内。优选地,阀体212通过连接部213悬接在安装孔2111内,连接部213呈圆环状,连接部213的内周延伸出至少两个第一悬臂2131与阀体212的外周相接,连接部213的外周延伸出至少两个第二悬臂2132与安装孔2111连接。优选地,第一悬臂2131和第二悬臂2132均径向延伸且沿周向均匀分布,第一悬臂2131和第二悬臂2132在径向上错开设置。通过第一悬臂2131和第二悬臂2132的设置,可减轻阀片21的质量。本实施例中第一悬臂2131和第二悬臂2132均为3个。通过连接部213的设置,阀体212可相对于其所在的安装孔2111做往复运动,具体地,阀体212可相对于安装孔2111上下平移运动,打开或关闭流体通道,起到控制流体单向流通的目的。The
两个压板22分别压紧在阀片21的上下两侧。两个压板22的结构相同,以一个压板22的结构为例,压板22上开有大过流孔221和小过流孔222,当压板22压紧在阀片21上时,其上的大过流孔221和小过流孔222可分别与阀片21的两个安装孔2111相通。优选地,当压板22压紧在阀片21上时,压板22上的大过流孔221和小过流孔222可分别与阀片21的两个安装孔2111同轴连通。The two
具体地,两个压板22反向压紧在阀片21的上下两侧,上侧的压板22靠近压电振子1设置,即上方的压板22的大过流孔221、一个安装孔2111和下方压板22的小过流孔222对应连通,上方的压板22的小过流孔222、另一个安装孔2111和下方压板22的大过流孔221对应连通,上方的压板22的大过流孔221、一个安装孔2111内的阀体212和下方压板22的小过流孔222共同形成进流阀结构;上方的压板22的小过流孔222、另一个安装孔2111内的阀体212和下方压板22的大过流孔221共同形成出流阀结构。优选地,对应连通的大过流孔221、安装孔2111和小过流孔222为同轴连通。进一步优选地,阀体212的外径大于小过流孔222的孔径并小于大过流孔221的孔径。当两个压板22压紧在阀片21的两侧时,阀体212的接触区2122与小过流孔222所在的压板22的板面相贴,阀体212的保持区2121上的凸起可凸向大过流孔221一侧,也可凸向小过流孔222一侧。优选地,阀体212的保持区2121上的凸起至少部分延伸到小过流孔222内。优选地,小过流孔222的孔径等于延伸到小过流孔222内的凸起的最大外径。Specifically, the two
为了帮助排出泵腔3内的气泡6,泵腔3内设置有扰动件4,扰动件4上开有通孔41,不会对泵腔3内流体的流动造成阻碍。具体地,扰动件4层叠设置在压电振子1和阀部2之间,扰动件4的外端被固定,通孔41位于阀部2的压板22的大过流孔221和小过流孔222之上,以方便流体在泵腔3内的流动。优选地,通孔41呈轮带状,通孔41的两端直径不同,通孔41的直径较大端对应相邻压板22上的大过流孔221,通孔41的直径较小端对应相邻压板22上的小过流孔222;进一步优选地,通孔41的直径较大端的直径与大过流孔221的孔径相同,通孔41的直径较小端的直径与小过流孔222的孔径相同。优选地,扰动件4呈板状,扰动件4可选用刚度比基板12小的薄板;进一步优选地,扰动件4可为刚度较小的柔性膜。如此,扰动板4在随压电振子1振动的过程中可与泵腔3两侧的壁面更紧密的贴合,可排出泵腔四周死区内的气泡。In order to help discharge the air bubbles 6 in the
阀部2的远离压电振子1的一侧还设置有底座5,底座5与阀的另一个压板2连接,底座5上设置有两个过流孔51,当底座5与阀部2连接后,两个过流孔51与相连接的压板22上的大过流孔221和小过流孔222分别连通。优选地,两个过流孔51与对应连通的大过流孔221或小过流孔222之间为同轴连通。优选地,过流孔51的孔径等于大过流孔221的孔径。The side of the valve part 2 away from the piezoelectric vibrator 1 is also provided with a
基于上述结构,本实施例的微型压电泵的工作原理为:Based on the above structure, the working principle of the micro piezoelectric pump of this embodiment is:
在微型压电泵工作过程中,扰动件4在压电振子1的驱动下会随压电振子1发生振动,但是扰动件4的振动会与压电振子1的振动存在一定的相位差,由于相位差的存在扰动件4会与压电振子1相向运动,从而形成一种挤压效果。当在适当的频率驱动下相位差达到180°时,挤压效果最好。During the working process of the micro piezoelectric pump, the
如图10所示,当压电振子1向下运动时,扰动件4向上运动,二者相互靠近,扰动件4会由四周开始逐渐贴紧基板12,将二者之间的气泡6挤出,气泡6经过通孔41,再通过出流阀结构流出泵腔3。如此,会将扰动件4和基板12间的气泡6完全排除,避免了气泡6在泵腔3四周的死区范围内滞留聚集。As shown in FIG. 10 , when the piezoelectric vibrator 1 moves downward, the disturbing
如图11所示,当压电振子1向上运动时,扰动件4向下运动靠近压板22,同样会由四周开始逐渐贴紧压板22,驱赶二者之间的气泡6向中间的通孔41流动。接下来压电振子1向下运动会将中间的气泡6通过出流阀结构排出。如此,会将扰动件4和压板22间的气泡完全排出,避免了气泡6在泵腔3四周的死区范围内滞留聚集。As shown in FIG. 11 , when the piezoelectric vibrator 1 moves upward, the perturbing
通过扰动件4的振动会交替着将扰动件4两侧腔体内的气泡排出,极大的增加了微型压电泵的排气泡能力,减少了泵腔3内的气泡6数量。扰动件4的往复振动起到搅拌的作用,会破碎较大气泡6也会阻碍气泡6的融合长大,进一步增强了微型压电泵的排气泡能力。The vibration of the
实施例二Embodiment 2
如图12所示,本实施例与实施例一基本相同,区别仅在于,泵腔3的内壁上形成有凹槽。本实施例中,凹槽设置在压电振子1上,具体地,基板12的传振板122的与泵腔3内流体接触的面上形成有第一凹槽1221,通过第一凹槽1221配合扰动件4可增强气泡的排出能力。优选地,第一凹槽1221设置在传振板122的正中部。As shown in FIG. 12 , this embodiment is basically the same as the first embodiment, the only difference is that a groove is formed on the inner wall of the
实施例三
如图13所示,本实施例与实施例一基本相同,区别仅在于,泵腔3的内壁上形成有凹槽。本实施例中,凹槽设置在阀部2上,具体地,靠近压电振子1的压板22的与泵腔3内流体接触的面上形成有第二凹槽223,通过第二凹槽223配合扰动件4可增强气泡的排出能力。优选地,第二凹槽223设置在大过流孔221和小过流孔222之间。As shown in FIG. 13 , this embodiment is basically the same as the first embodiment, the only difference is that a groove is formed on the inner wall of the
除此之外,第一凹槽1221和第二凹槽223可同时设置。优选地,第一凹槽1221和第二凹槽223相对设置。Besides, the
实施例四
如图14所示,本实施例与实施例一基本相同,区别仅在于,本实施例的压板22上设置有预紧件223,以对阀体212提供预紧力。具体地,预紧件223呈环形,预紧件223设置在压板22的靠近阀体212的面上,且绕小过流孔222的端口设置。预紧件223为两个,靠近两个小过流孔222设置,分别为两个阀体212提供预紧力。阀体212的接触区2122与预紧件223接触。As shown in FIG. 14 , the present embodiment is basically the same as the first embodiment, the only difference is that a
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明的宗旨的前提下做出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, it can also be done without departing from the purpose of the present invention. various changes.
Claims (10)
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| CN119244491A (en) * | 2024-09-30 | 2025-01-03 | 汉得利(常州)电子股份有限公司 | A micro piezoelectric pump |
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