CN111236535A - Reinforced concrete composite column and construction method thereof - Google Patents
Reinforced concrete composite column and construction method thereof Download PDFInfo
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- E—FIXED CONSTRUCTIONS
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- E04C3/00—Structural elongated elements designed for load-supporting
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Abstract
Description
【技术领域】【Technical field】
本发明涉及土木工程领域,具体涉及一种钢筋混凝土组合柱及其施工方法。The invention relates to the field of civil engineering, in particular to a reinforced concrete composite column and a construction method thereof.
【背景技术】【Background technique】
目前应用于混凝土组合柱中的预制管材有PVC管、纤维增强复合材料管、钢管、或是以上两者结合的复合管。这些预制管可以起到三个作用:一是充当浇筑混凝土时的模板;二是对其内部核心混凝土提供约束作用;三是,为组合混凝土柱提供抗弯和抗剪强度。然而钢管混凝土组合柱容易受到腐蚀,PVC或纤维增强复合材料虽然耐腐蚀,但暴露在热环境(火灾)中以及之后其力学性能会下降,且由PVC或纤维增强复合材料制作的管壁薄使得它们的横向刚度不够,在浇筑混凝土成型过程中特别是在柱脚位置截面容易发生变形而导致实际截面尺寸大于设计尺寸。The prefabricated pipes currently used in concrete composite columns include PVC pipes, fiber reinforced composite pipes, steel pipes, or composite pipes combining the above two. These prefabricated tubes can serve three functions: one is to act as a formwork for pouring concrete; the other is to provide restraint to the core concrete inside; the third is to provide flexural and shear strength for the composite concrete column. However, CFST composite columns are susceptible to corrosion. Although PVC or fiber-reinforced composite materials are corrosion-resistant, their mechanical properties will decline after exposure to thermal environments (fire), and the thin walls of pipes made of PVC or fiber-reinforced composite materials make Their lateral stiffness is not enough, and the section is prone to deformation during the concrete pouring process, especially at the column foot position, resulting in the actual section size being larger than the design size.
【发明内容】[Content of the invention]
本发明要解决的技术问题之一,在于提供一种钢筋混凝土组合柱,其内部核心混凝土呈三向受压状态,从而提高了混凝土柱的承载性能和延性性能,其抗震性能也显著增强,同时包裹的改进型混凝土帆布能够提高组合柱的耐高温性。One of the technical problems to be solved by the present invention is to provide a reinforced concrete composite column, the inner core concrete of which is in a three-way compression state, thereby improving the bearing performance and ductility performance of the concrete column, and its seismic performance is also significantly enhanced. The wrapped modified concrete canvas can improve the high temperature resistance of the composite column.
本发明是这样实现上述问题之一的:The present invention realizes one of the above problems in this way:
一种钢筋混凝土组合柱,包括混凝土帆布层、纤维增强材料布层及PVC管,所述混凝土帆布层缠绕在纤维增强材料布层外部,所述PVC管外部套设在纤维增强材料布层内部,所述PVC管内部浇筑有混凝土柱芯,所述混凝土柱芯内埋设有复数纵向受力筋以及横向箍筋。A reinforced concrete composite column comprises a concrete canvas layer, a fiber reinforced material cloth layer and a PVC pipe, the concrete canvas layer is wound on the outside of the fiber reinforced material cloth layer, and the outside of the PVC pipe is sleeved inside the fiber reinforced material cloth layer, A concrete column core is poured inside the PVC pipe, and a plurality of longitudinal reinforcement bars and transverse stirrups are embedded in the concrete column core.
进一步地,所述混凝土帆布层包括帆布、水泥粉以及短纤维;所述帆布为三维织物布,所述水泥粉和短纤维均匀分布在在所述帆布的三维结构内。Further, the concrete canvas layer includes canvas, cement powder and short fibers; the canvas is a three-dimensional fabric cloth, and the cement powder and short fibers are uniformly distributed in the three-dimensional structure of the canvas.
进一步地,所述短纤维为钢纤维、玄武岩纤维、碳纤维或玻璃纤维。Further, the short fibers are steel fibers, basalt fibers, carbon fibers or glass fibers.
进一步地,所述短纤维的重量为水泥粉重量的2%-3%。Further, the weight of the short fibers is 2%-3% of the weight of the cement powder.
进一步地,所述纤维增强材料布层的材质为玻璃纤维布、玄武岩纤维布或者碳纤维布。Further, the material of the fiber reinforced material cloth layer is glass fiber cloth, basalt fiber cloth or carbon fiber cloth.
进一步地,所述纤维增强材料布层是由单向纤维布或双向纤维布制作而成。Further, the fiber reinforced material cloth layer is made of unidirectional fiber cloth or bidirectional fiber cloth.
进一步地,所述纵向受力筋为钢筋、玻璃纤维筋、玄武岩纤维筋或者碳纤维筋。Further, the longitudinal reinforcement bars are steel bars, glass fiber bars, basalt fiber bars or carbon fiber bars.
本发明要解决的技术问题之二,在于提供一种钢筋混凝土组合柱的施工方法,其制备的产品内部核心混凝土呈三向受压状态,从而提高了混凝土柱的承载性能和延性性能,其抗震性能也显著增强,同时包裹的改进型混凝土帆布能够提高组合柱的耐高温性。The second technical problem to be solved by the present invention is to provide a construction method for a reinforced concrete composite column. The core concrete of the prepared product is in a state of three-way compression, thereby improving the bearing performance and ductility performance of the concrete column, and its seismic resistance The performance is also significantly enhanced, while the wrapped modified concrete canvas can improve the high temperature resistance of the composite column.
本发明是这样实现上述问题之二的:The present invention achieves the second problem above:
一种钢筋混凝土组合柱的施工方法,按以下步骤进行:A construction method of a reinforced concrete composite column is carried out according to the following steps:
(1)预制组合柱的复合材料管:在PVC管的外侧缠绕包裹1-3层纤维增强材料布,然后在纤维增强材料布外侧继续包裹1-3层混凝土帆布;(1) Composite material pipe of prefabricated composite column: wrap 1-3 layers of fiber reinforced material cloth on the outside of the PVC pipe, and then continue to wrap 1-3 layers of concrete canvas on the outside of the fiber reinforced material cloth;
(2)配筋:布置一定数量的纵向受力钢筋,然后设置多根横向箍筋同时圈住多根纵向受力钢筋,置于PVC管内;(2) Reinforcement: Arrange a certain number of longitudinally stressed steel bars, and then set up multiple transverse stirrups to encircle multiple longitudinally stressed steel bars and place them in the PVC pipe;
(3)浇筑:往PVC管内浇筑混凝土,即得钢筋混凝土组合柱。(3) Pouring: pour concrete into the PVC pipe to obtain a reinforced concrete composite column.
进一步地,所述混凝土帆布包括帆布、水泥粉以及短纤维;Further, the concrete canvas includes canvas, cement powder and short fibers;
所述帆布为三维织物布,所述水泥粉和短纤维均匀分布在在所述帆布的三维结构内;The canvas is a three-dimensional fabric cloth, and the cement powder and short fibers are evenly distributed in the three-dimensional structure of the canvas;
所述短纤维为钢纤维、玄武岩纤维、碳纤维或玻璃纤维;The short fibers are steel fibers, basalt fibers, carbon fibers or glass fibers;
所述短纤维的重量为水泥粉重量的2%-3%。The weight of the short fibers is 2%-3% of the weight of the cement powder.
进一步地,所述纤维增强材料布的材质为玻璃纤维布、玄武岩纤维布或者碳纤维布;所述纤维增强材料布是由单向纤维布或双向纤维布制作而成;Further, the fiber reinforcement cloth is made of glass fiber cloth, basalt fiber cloth or carbon fiber cloth; the fiber reinforcement cloth is made of unidirectional fiber cloth or bidirectional fiber cloth;
所述纵向受力筋为钢筋、玻璃纤维筋、玄武岩纤维筋或者碳纤维筋。The longitudinal reinforcement bars are steel bars, glass fiber bars, basalt fiber bars or carbon fiber bars.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
该组合柱以改进的混凝土帆布(CC)、纤维增强材料布(FRP)及PVC管制作成的CC-FRP-PVC复合材料管作为混凝土浇筑的模板,由于CC-FRP-PVC复合材料管使内部核心混凝土呈三向受压状态而提高管内混凝土强度,从而提高了混凝土柱的承载性能和延性性能,其抗震性能也显著增强。即PVC管可作为浇筑内部核心混凝土的模板,外包的纤维增强材料布可以对内部核心混凝土及PVC管提供环向约束强度,而掺有短纤维增强材料的改进型混凝土帆布管在纤维增强材料布管的外侧可以为内部PVC及纤维布管提供足够的刚度,同时还能使内部的PVC及纤维布管抵抗高温作用。此外,通过掺入短纤维增强材料改进现有的混凝土帆布,以提高混凝土帆布的耐久性和延性性能,进而提高本发明组合柱的耐久性,从而使得本发明组合柱在高温、海洋、潮湿和盐碱地等恶劣环境下具有很好的适应性。The composite column is made of improved concrete canvas (CC), fiber reinforced material cloth (FRP) and PVC pipe as a formwork for concrete pouring. Because the CC-FRP-PVC composite pipe makes the inner core The concrete is in a three-way compression state to improve the strength of the concrete in the tube, thereby improving the bearing performance and ductility of the concrete column, and its seismic performance is also significantly enhanced. That is, the PVC pipe can be used as a formwork for pouring the inner core concrete, and the outer fiber reinforced material cloth can provide hoop restraint strength to the inner core concrete and the PVC pipe, and the improved concrete canvas pipe mixed with short fiber reinforced material can be used in the fiber reinforced material cloth. The outer side of the pipe can provide sufficient rigidity for the inner PVC and fiber cloth pipes, and at the same time can make the inner PVC and fiber cloth pipes resist high temperature. In addition, the existing concrete canvas is improved by incorporating short fiber reinforced materials, so as to improve the durability and ductility of the concrete canvas, thereby improving the durability of the composite column of the present invention, so that the composite column of the present invention can withstand high temperature, sea, humidity and other conditions. It has good adaptability in harsh environments such as saline-alkali land.
【附图说明】【Description of drawings】
下面参照附图结合实施例对本发明作进一步的说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
图1为本发明一种钢筋混凝土组合柱的结构示意图。FIG. 1 is a schematic structural diagram of a reinforced concrete composite column of the present invention.
【具体实施方式】【Detailed ways】
参阅图1,本发明涉及一种钢筋混凝土组合柱,包括混凝土帆布层1、纤维增强材料布层2及PVC管3,所述混凝土帆布层1缠绕在纤维增强材料布层2外部,所述PVC管3外部套设在纤维增强材料布层2内部,所述PVC管3内部浇筑有混凝土柱芯4,所述混凝土柱芯4内埋设有复数纵向受力筋5以及横向箍筋6。Referring to FIG. 1, the present invention relates to a reinforced concrete composite column, comprising a concrete canvas layer 1, a fiber reinforced
所述混凝土帆布层1包括帆布、水泥粉以及短纤维;所述帆布为三维织物布,所述水泥粉和短纤维均匀分布在在所述帆布的三维结构内。The concrete canvas layer 1 includes canvas, cement powder and short fibers; the canvas is a three-dimensional fabric cloth, and the cement powder and short fibers are uniformly distributed in the three-dimensional structure of the canvas.
所述短纤维为钢纤维、玄武岩纤维、碳纤维或玻璃纤维。The short fibers are steel fibers, basalt fibers, carbon fibers or glass fibers.
所述短纤维的重量为水泥粉重量的2%-3%。The weight of the short fibers is 2%-3% of the weight of the cement powder.
所述纤维增强材料布层2的材质为玻璃纤维布、玄武岩纤维布或者碳纤维布。The fiber reinforced
所述纤维增强材料布层2是由单向纤维布或双向纤维布制作而成。The fiber reinforced
所述纵向受力筋5为钢筋、玻璃纤维筋、玄武岩纤维筋或者碳纤维筋。The longitudinal reinforcement bars 5 are steel bars, glass fiber bars, basalt fiber bars or carbon fiber bars.
本发明还涉及上述一种钢筋混凝土组合柱的施工方法,按以下步骤进行:The present invention also relates to a construction method of the above-mentioned reinforced concrete composite column, which is carried out according to the following steps:
(1)预制组合柱的复合材料管:在PVC管3的外侧缠绕包裹1-3层纤维增强材料布层2,然后在纤维增强材料布层2外侧继续包裹1-3层混凝土帆布层1;(1) Composite material pipe of prefabricated composite column: wrap 1-3 layers of fiber reinforced
(2)配筋:布置一定数量的纵向受力钢筋5,然后设置多根横向箍筋6同时圈住多根纵向受力钢筋5,置于PVC管3内;(2) Reinforcement: Arrange a certain number of longitudinally stressed steel bars 5, and then set multiple transverse stirrups 6 to encircle multiple longitudinally stressed steel bars 5 at the same time, and place them in the
(3)浇筑:往PVC管3内浇筑混凝土,即得钢筋混凝土组合柱。(3) Pouring: pour concrete into the
以下结合具体实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with specific embodiments.
实施例Example
一种钢筋混凝土组合柱,按以下步骤进行施工制备:A reinforced concrete composite column is constructed and prepared according to the following steps:
(1)预制CC-FRP-PVC复合材料管:首先根据设计要求选取PVC管的尺寸;随后对PVC管的外表面进行清洗干净后刷上环氧树脂胶,缠绕第一层纤维增强材料布(FRP),继续在第一层纤维增强材料布表面刷环氧树脂胶,缠绕第二层纤维增强材料布,重复前面的操作继续缠绕纤维增强材料布,纤维增强材料布的层数根据设计而定(一般1-3层),其缠绕高度和PVC管的高度一致;最后,等待纤维增强材料布上的环氧树脂胶形成强度后,将第一层灌满水泥粉和短纤维的混凝土帆布(CC)包裹在纤维增强材料布的表面,然后喷水使其硬化,然后再重复第一层的操作形成第二层的混凝土帆布,混凝土帆布的层数根据设计而定(一般1-3层),其缠绕高度和PVC管的高度一致最终制成CC-FRP-PVC复合材料管;(1) Prefabricated CC-FRP-PVC composite material pipe: first select the size of the PVC pipe according to the design requirements; then clean the outer surface of the PVC pipe, apply epoxy resin glue, and wrap the first layer of fiber reinforced material cloth ( FRP), continue to brush epoxy resin glue on the surface of the first layer of fiber reinforced material cloth, wind the second layer of fiber reinforced material cloth, repeat the previous operation to continue winding the fiber reinforced material cloth, the number of layers of fiber reinforced material cloth depends on the design (generally 1-3 layers), the winding height is the same as the height of the PVC pipe; finally, after waiting for the epoxy resin glue on the fiber reinforced material cloth to form strength, the first layer is filled with cement powder and short fiber concrete canvas ( CC) wrapped on the surface of the fiber reinforced material cloth, then sprayed with water to harden it, and then repeated the operation of the first layer to form the second layer of concrete canvas, the number of layers of the concrete canvas depends on the design (generally 1-3 layers) , the winding height is the same as the height of the PVC pipe, and finally the CC-FRP-PVC composite pipe is made;
(2)配筋:根据设计要求布置一定数量的纵向受力钢筋,然后设置多根箍筋同时圈住多根纵向受力钢筋,以形成钢筋笼,将该钢筋笼置于PVC管内部;(2) Reinforcement: Arrange a certain number of longitudinally stressed steel bars according to the design requirements, and then set up multiple stirrups to encircle multiple longitudinally stressed steel bars at the same time to form a steel reinforcement cage, which is placed inside the PVC pipe;
(3)浇筑:往PVC管内浇筑混凝土,将步骤(2)的钢筋笼埋设在混凝土内。(3) Pouring: pouring concrete into the PVC pipe, and burying the reinforcement cage of step (2) in the concrete.
本发明钢筋混凝土组合柱与已有技术相比,具有以下优点:(1)基于CC-FRP-PVC复合材料管对内部核心混凝土的约束作用,相同竖向荷载作用下可以减少截面尺寸,较好地解决钢筋混凝土结构自重大、承载力低的缺点;(2)很好地提高钢筋混凝土柱的延性性能,保证柱在强震作用下仍能正常使用;(3)CC-FRP-PVC复合材料管中材料的相互配合,混凝土帆布可解决FRP管或PVC管钢筋混凝土柱耐火性差和横向刚度低的缺点,同时由于FRP和PVC管对内部核心混凝土的保护作用,也解决了传统钢筋混凝土结构耐久性差的缺点,在沿海、腐蚀地区的桥梁、建筑以及地下桩等领域具有广阔的应用前景和发展空间。Compared with the prior art, the reinforced concrete composite column of the present invention has the following advantages: (1) based on the restraining effect of the CC-FRP-PVC composite material pipe on the inner core concrete, the section size can be reduced under the same vertical load, and the It can effectively solve the shortcomings of reinforced concrete structure with heavy self-weight and low bearing capacity; (2) It can improve the ductility performance of reinforced concrete columns and ensure that the columns can still be used normally under the action of strong earthquakes; (3) CC-FRP-PVC composite material The mutual cooperation of the materials in the pipe, the concrete canvas can solve the shortcomings of the poor fire resistance and low lateral stiffness of the reinforced concrete column of the FRP pipe or the PVC pipe. Due to the disadvantage of poor performance, it has broad application prospects and development space in the fields of bridges, buildings and underground piles in coastal and corrosive areas.
虽然以上描述了本发明的具体实施方式,但是熟悉本技术领域的技术人员应当理解,我们所描述的具体的实施例只是说明性的,而不是用于对本发明的范围的限定,熟悉本领域的技术人员在依照本发明的精神所作的等效的修饰以及变化,都应当涵盖在本发明的权利要求所保护的范围内。Although the specific embodiments of the present invention have been described above, those skilled in the art should understand that the specific embodiments we describe are only illustrative, rather than used to limit the scope of the present invention. Equivalent modifications and changes made by a skilled person in accordance with the spirit of the present invention should be included within the scope of protection of the claims of the present invention.
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| CN113073582A (en) * | 2021-04-19 | 2021-07-06 | 中铁二院工程集团有限责任公司 | Construction method of side slope dangerous rock falling stone blocking structure |
| CN113898373A (en) * | 2021-10-19 | 2022-01-07 | 辽宁工业大学 | FRP-PVC membrane shell filled with self-compacting coal gangue concrete fireproof combined coal pillar and reinforcing method |
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| CN111794499A (en) * | 2020-07-22 | 2020-10-20 | 栗发玲 | Concrete column mould with fiber cloth reinforcement layer and using method thereof |
| CN111997264A (en) * | 2020-09-08 | 2020-11-27 | 河南城建学院 | Freeze-thaw-resistant fiber composite recycled concrete column and preparation method thereof |
| CN112922329A (en) * | 2021-03-04 | 2021-06-08 | 桂林理工大学 | Intelligent ECC template and connection method between templates |
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| CN113898373A (en) * | 2021-10-19 | 2022-01-07 | 辽宁工业大学 | FRP-PVC membrane shell filled with self-compacting coal gangue concrete fireproof combined coal pillar and reinforcing method |
| CN113898373B (en) * | 2021-10-19 | 2023-10-13 | 辽宁工业大学 | FRP-PVC film shell internally filled with self-compaction gangue concrete fireproof combined coal column and reinforcing method |
| CN114457790A (en) * | 2022-03-16 | 2022-05-10 | 中冶建筑研究总院(深圳)有限公司 | Cast-in-place pile forming device and method suitable for karst area |
| CN114457790B (en) * | 2022-03-16 | 2023-11-03 | 中冶建筑研究总院(深圳)有限公司 | Pile forming device and pile forming method for cast-in-place piles in karst areas |
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