CN111229132A - An Improved Fine Powder Catalyst Metering and Dispensing Device - Google Patents
An Improved Fine Powder Catalyst Metering and Dispensing Device Download PDFInfo
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- CN111229132A CN111229132A CN202010112334.3A CN202010112334A CN111229132A CN 111229132 A CN111229132 A CN 111229132A CN 202010112334 A CN202010112334 A CN 202010112334A CN 111229132 A CN111229132 A CN 111229132A
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- 239000003054 catalyst Substances 0.000 title claims abstract description 50
- 230000008878 coupling Effects 0.000 claims abstract description 21
- 238000010168 coupling process Methods 0.000 claims abstract description 21
- 238000005859 coupling reaction Methods 0.000 claims abstract description 21
- 239000000843 powder Substances 0.000 claims abstract description 11
- 238000012856 packing Methods 0.000 claims abstract description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052802 copper Inorganic materials 0.000 claims abstract description 8
- 239000010949 copper Substances 0.000 claims abstract description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 12
- 238000005259 measurement Methods 0.000 abstract description 5
- 230000002708 enhancing effect Effects 0.000 abstract description 3
- 238000009826 distribution Methods 0.000 description 5
- 238000010008 shearing Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/0015—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor
- B01J8/002—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor with a moving instrument
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
- B01J4/007—Feed or outlet devices as such, e.g. feeding tubes provided with moving parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/02—Feed or outlet devices; Feed or outlet control devices for feeding measured, i.e. prescribed quantities of reagents
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
Description
技术领域technical field
本发明属于机械领域,涉及一种改进的细粉状催化剂计量配给装置,主要应用于催化剂精确计量供给的气体烯烃聚合反应中,还涉及一种关键件底部法兰便于制造的催化剂计量配给装置,更涉及一种对驱动轴同轴度误差适应性好的催化剂计量配给装置。The invention belongs to the field of machinery, and relates to an improved fine powder catalyst metering and distributing device, which is mainly used in the gas olefin polymerization reaction in which the catalyst is accurately metered and supplied, and also relates to a catalyst metering and distributing device whose bottom flange of a key part is easy to manufacture, It also relates to a catalyst metering and distributing device with good adaptability to the coaxiality error of the drive shaft.
背景技术Background technique
在涉及大量烯烃聚合反应的石油化工行业,能否长期稳定计量配给催化剂直接决定产品的质量和持续生产率。国内用于连续聚合反应的催化剂配给装置,已基本实现催化剂的计量供给,但装置关键件加工难度高、催化剂计量供给持续性差仍是两大技术性难题。In the petrochemical industry involving a large number of olefin polymerization reactions, the long-term stable metering of catalysts directly determines product quality and sustained productivity. The domestic catalyst distribution device for continuous polymerization has basically realized the metered supply of catalyst, but the high processing difficulty of key parts of the device and the poor continuity of catalyst metered supply are still two major technical problems.
200610064918.8专利,公开了一种催化剂配给装置,该装置结构紧凑、装拆方便并可实现催化剂的精确调节。但装置关键件底部法兰3要求加工精度高成为其推广使用的一大障碍。其结构如图1所示。The 200610064918.8 patent discloses a catalyst dispensing device, which has a compact structure, is easy to assemble and disassemble, and can realize precise adjustment of the catalyst. However, the high machining accuracy required for the
200780045808.X专利,公开了一种国内广泛使用的进口催化剂配给装置,其通过旋转的螺旋搅拌器203带动计量盘205旋转,实现催化剂的计量供给,螺旋搅拌器203由与其配合的驱动轴217传递扭矩。但装置螺旋搅拌器203、计量盘205两者的驱动方式存在缺陷。其结构如图2所示。The 200780045808.X patent discloses an imported catalyst distribution device widely used in China, which drives the
(1)搅拌器203同时传递扭矩和切向力给计量盘205,附加的切向力会导致驱动轴217同轴度误差不断增大。(1) The
(2)随着计量盘与非旋转组件接触面215和接触面503低摩擦材料层的磨损,搅拌器203传递扭矩增大;因轴向密封件227为弹性元件,因此同轴度误差引起的驱动轴217的角度倾斜会使驱动轴217装配的安全销承受多余的剪切力;不断增大的传递扭矩、多余的剪切力会使安全销过早过载剪断,使固体供给装置提前失去安全保护。(2) With the wear of the low-friction material layer of the contact surface 215 and the contact surface 503 of the metering disc and the non-rotating component, the torque transmitted by the
不断增大的同轴度误差引发的弹性元件盘根227磨损、安全销的过早剪断将直接降低装置的长期运转可靠性。The wear of the elastic element packing 227 and the premature shearing of the safety pin caused by the ever-increasing coaxiality error will directly reduce the long-term operation reliability of the device.
由此可见,降低催化剂计量配给装置关键件加工难度、提升装置长期运转可靠性是当前固体催化剂加料装置的两大发展趋势。为降低装置关键件底部法兰的加工难度并同时提升催化剂持续计量配给的能力,本发明提出了一种更适合国产化推广的改进的细粉状催化剂计量配给装置。It can be seen that reducing the processing difficulty of the key parts of the catalyst metering and dispensing device and improving the long-term operation reliability of the device are the two major development trends of the current solid catalyst feeding device. In order to reduce the processing difficulty of the bottom flange of the key parts of the device and at the same time improve the ability of continuous metering and distribution of the catalyst, the present invention proposes an improved metering and distribution device for fine powder catalyst which is more suitable for localization and promotion.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的难题。本发明提供一种改进的催化剂计量配给装置,其降低了关键件底部法兰的加工难度,通过改进螺旋搅拌器、计量盘的驱动结构以及改善传动轴的支撑提升了装置运转对驱动轴同轴度误差的适应性,由此增强了催化剂持续计量配给的能力。For the problems existing in the prior art. The invention provides an improved catalyst metering and distributing device, which reduces the processing difficulty of the bottom flange of key parts, improves the drive structure of the screw agitator, the metering disc and improves the support of the drive shaft, and improves the coaxiality of the device operation to the drive shaft. This improves the ability of the catalyst to continue metering.
为了达到上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种改进的细粉状催化剂计量配给装置,包括中部法兰1、底部法兰2、过滤装置3、螺旋搅拌器5、计量组件6、下料组件9、驱动轴12、轴支撑组件、驱动装置。An improved fine powder catalyst metering and distributing device, comprising a middle flange 1, a
所述的中部法兰1装置于底部法兰2的上部,是催化剂的中间过渡容器。The middle flange 1 is installed on the upper part of the
所述的底部法兰2为分体式结构,由吊耳201、法兰本体202、轴承固定板203、微调螺钉204、螺柱205、下支板206组合装配而成。具体结构为:所述吊耳201对称焊接于法兰本体202圆周表面;所述法兰本体202开有两个下料孔;所述轴承固定板203布置于底部法兰2中部,轴承固定板203与螺柱205实现孔轴配合;除轴承固定板203通过微调螺钉204保持合适的轴向位置外,其余各部分均焊为一体。The
所述的过滤装置3布置于中部法兰1上部。The
所述的螺旋搅拌器5由驱动轴12支撑并带动旋转,其底平面与耐磨盘604留有适当间隙;螺旋搅拌器5内部设有中心孔,其内孔上部与驱动轴12直接配合,其内孔下部为一段锥形孔。其下部圆周方向有2个用于存放驱动销7的销孔。对应地,与螺旋搅拌器5下部配合的计量盘603,其上部开有2个容纳驱动销7的凹槽6031。The
所述的计量组件6包括浮动盖板601、浮动盘602、计量盘603、耐磨盘604。并从上到下依次布置,除计量盘603外,其余组件均为非旋转组件。具体结构为:所述浮动盖板601与法兰本体202固定;浮动盘602下表面覆有非金属耐磨材料;浮动盖板601与浮动盘602之间设有弹簧自动补偿装置,可保证运转过程中浮动盘602与计量盘603紧密贴合;所述计量盘603由螺旋搅拌器5通过驱动销7带动旋转;所述耐磨盘604装置于法兰本体202底部,其上表面覆有非金属耐磨材料。The
所述的下料组件9由法兰本体202支撑,装设于法兰本体202下料孔处。The
所述的驱动轴12为两段阶梯轴,轴肩位于驱动轴中部,用于确定锥形导套8轴向位置。驱动轴12依次穿过螺旋搅拌器5内孔、法兰本体202中心孔、轴承13内孔,在末端通过联轴器14与减速机15输出轴连接,驱动轴12尾端设有存放安全销4的贯通销孔。The
所述的轴支撑组件包括铜套环10、盘根11、轴承13、联轴器14。其中:所述铜套环10、盘根11装设于法兰本体202中心孔,并与驱动轴12形成过盈配合;所述轴承13安放在轴承固定板203上,所述联轴器上半部分加工有用于存放安全销4的U形槽141。The shaft support assembly includes a
所述的驱动装置包括安全销4、驱动销7、减速机15、电机16。所述安全销4装配在驱动轴12末端的贯通销孔内,可起到过载保护作用;驱动销7与螺旋搅拌器5下部圆柱体的销孔配合;减速机15和驱动轴12通过联轴器14、安全销4实现扭矩传递。所述电机16与减速机15连接。The driving device includes a
进一步地,为在催化剂计量配给准确的同时降低底部法兰2的加工难度,所述底部法兰2各组成部件,法兰本体202由高精度机床保证加工精度,可保证其上下表面的平行度,以及下表面与下料组件9接触部分的局部粗糙度,其余组件按经济精度加工。装置试车前各部分简单装配,试车时根据运转需要调节底部法兰2各部分装配。所述轴承固定板203每个侧面各钻有两个螺纹孔,螺纹孔邻近竖直棱边布置;所述微调螺钉204与轴承固定板203侧壁的螺纹孔配合;所述螺柱205与轴承固定板203配合性质为间隙配合;通过调节微调螺钉204,可避免轴承13卡死,保证驱动轴12的回转精度。通过调节微调螺钉204确定组件合适位置后,再精确固定、焊为一体。Further, in order to reduce the processing difficulty of the
进一步地,为避免现有技术中安全销4因承受多余剪切力而过早折断,所述安全销4从贯通销孔的伸出部分在U形槽141的中部。Further, in order to prevent the
进一步地,为消除现有技术中驱动轴12相对于底部法兰2中心孔同轴度的原理误差。所述螺旋搅拌器5下部圆周体的销孔为对称销孔,对应地,与螺旋搅拌器5下部配合的计量盘603上部凹槽6031为对称式。此外,所述螺旋搅拌器5内部锥形孔与锥形导套8形成同轴度精度高的锥面配合。Further, in order to eliminate the principle error of the coaxiality of the
进一步地,为增强装置运转对同轴度误差的适应性。所述轴承13为调心轴承,可对驱动轴12的同轴度误差进行补偿;所述联轴器14为梅花形弹性联轴器,可补偿驱动轴12与减速机15输出轴的相对偏移。Further, in order to enhance the adaptability of the device operation to the coaxiality error. The
相比现有技术,本发明的有益效果在于:所述的催化剂计量配给装置结构紧凑,在实现细粉状催化剂精确计量的同时降低了关键件底部法兰的加工难度。此外,通过消除驱动轴同轴度原理误差和增强装置运转对同轴度误差的适应性,大大降低了驱动轴同轴度误差对于装置运转的影响。Compared with the prior art, the present invention has the beneficial effects that the catalyst metering and distributing device has a compact structure, which reduces the processing difficulty of the bottom flange of the key part while realizing the precise metering of the fine powder catalyst. In addition, by eliminating the principle error of the coaxiality of the drive shaft and enhancing the adaptability of the operation of the device to the coaxiality error, the influence of the coaxiality error of the drive shaft on the operation of the device is greatly reduced.
附图说明Description of drawings
图1为从200610064918.8专利复制的现有技术的催化剂计量配给装置局部剖视示意图;Fig. 1 is the partial cross-sectional schematic diagram of the catalyst metering and dispensing device of the prior art copied from the 200610064918.8 patent;
图2为从200780045808.X专利复制的现有技术的催化剂计量配给装置的剖面图;Figure 2 is a cross-sectional view of a prior art catalyst metering and dispensing device copied from the 200780045808.X patent;
图3为本发明结构总体局部剖视示意图;FIG. 3 is a schematic partial cross-sectional view of the overall structure of the present invention;
图4为计量部分放大剖面图;Figure 4 is an enlarged cross-sectional view of the metering part;
图5为分体式底部法兰结构示意图;Figure 5 is a schematic diagram of the split bottom flange structure;
图6为轴承固定板断面图;Figure 6 is a sectional view of the bearing fixing plate;
图7为剪切销与U形槽配合示意图;Figure 7 is a schematic diagram of the cooperation between the shear pin and the U-shaped groove;
图8(a)为计量盘的主视图;Figure 8(a) is a front view of the metering disc;
图8(b)为计量盘的俯视图;Figure 8(b) is a top view of the metering plate;
图中:1中部法兰;2底部法兰,201吊耳,202法兰本体,203轴承固定板,204微调螺钉,205螺柱,206下支板;3过滤装置;4安全销;5螺旋搅拌器;6计量组件,601浮动盖板,602浮动盘,603计量盘,6031凹槽,604耐磨盘;7驱动销;8锥形导套;9下料组件;10铜套环;11盘根;12驱动轴;13轴承;14联轴器,141 U形槽;15减速机;16电机。In the picture: 1 middle flange; 2 bottom flange, 201 lifting lugs, 202 flange body, 203 bearing fixing plate, 204 fine adjustment screw, 205 stud, 206 lower support plate; 3 filter device; 4 safety pin; 5 screw Agitator; 6 metering components, 601 floating cover plate, 602 floating disc, 603 metering disc, 6031 groove, 604 wear-resistant disc; 7 drive pins; 8 conical guide bushes; 9 blanking components; 10 copper collars; 11 Packing; 12 drive shafts; 13 bearings; 14 couplings, 141 U-slots; 15 reducers; 16 motors.
具体实施方式Detailed ways
为了进一步解释本发明的技术方案,下面结合附图来对本发明进行详细阐述。In order to further explain the technical solutions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings.
如图1所示,一种改进的细粉状催化剂计量配给装置主要由中部法兰1、底部法兰2、过滤装置3、螺旋搅拌器5、计量组件6、下料组件9、驱动轴12、轴支撑组件、驱动装置组成。As shown in Figure 1, an improved fine powder catalyst metering and distributing device is mainly composed of a middle flange 1, a
所述中部法兰1是催化剂的中间过渡容器,装置于底部法兰2的上部。The middle flange 1 is an intermediate transition vessel for the catalyst, and is installed on the upper part of the
所述底部法兰2为分体式结构,由吊耳201、法兰本体202、轴承固定板203、微调螺钉204、螺柱205、下支板206组合装配而成。具体结构为:所述吊耳201对称焊接于法兰本体202圆周表面;所述法兰本体202开有两个下料孔,当计量盘601上的计量孔与下料孔相对时,催化剂在重力作用下从计量孔掉落到下料组件9内。为保证催化剂计量准确,法兰本体202由高精度机床保证加工精度,由此保证其上下表面的平行度,以及下表面与下料组件接触部分的局部粗糙度,其余各组件按经济精度加工;所述轴承固定板203设置在底部法兰2中部,其侧壁钻有螺纹孔(4个侧壁共钻有8个螺纹孔),螺纹孔邻近竖直棱边布置;所述微调螺钉204与轴承固定板203侧壁的螺纹孔配合;所述螺柱205与轴承固定板203配合性质为间隙配合,以实现微调螺钉204可调节;除轴承固定板203通过微调螺钉204保持合适的轴向位置外,其余各部分均焊为一体,焊缝位置参见图5。The
所述的过滤装置3布置于中部法兰1上部,可防止大颗粒催化剂堵塞计量组件。The
具体地,过滤能力大于催化剂加料速率。Specifically, the filtration capacity is greater than the catalyst feed rate.
所述的螺旋搅拌器5由驱动轴12支撑并带动旋转,主要起松动催化剂作用。其底平面与耐磨盘604留有适当间隙;其内孔上部与驱动轴12直接配合;其内部中心孔下部为一段锥形孔,该锥形孔与锥形导套8形成锥面配合,利用锥面配合同轴度精度高的特点,可减小运转过程中驱动轴12的同轴度误差;其下部圆周方向设于存放驱动销7的2个对称销孔。驱动销7对称布置可消除装置运转时驱动轴12相对于底部法兰2中心孔同轴度的原理误差。The
所述的计量组件6包括浮动盖板601、浮动盘602、计量盘603、耐磨盘604。并从上到下依次布置,除计量盘603外,其余组件均为非旋转组件。其中:浮动盖板601与法兰本体202固定为一体;浮动盘602下表面覆有耐磨材料;浮动盖板601与浮动盘602之间设有弹簧自动补偿装置,可使运转过程中浮动盘602与计量盘603紧密贴合,避免催化剂强制加料现象;计量盘603由螺旋搅拌器5带动旋转,其上部对称开有2个容纳驱动销7的凹槽6031;耐磨盘604固定于法兰本体202底部,其与计量盘603下表面接触面覆有非金属耐磨材料。The
所述的下料组件9由法兰本体202支撑,装设于法兰本体202下料孔处。可带动催化剂连续进入反应容器。The blanking
所述的驱动轴12为两段阶梯轴,轴肩位于驱动轴中部,可确定锥形导套8的轴向位置。驱动轴12上部支撑有螺旋搅拌器,并依次穿过螺旋搅拌器5内孔、法兰本体202中心孔,在中部由轴承13支撑,在末端通过联轴器14与减速机15输出轴连接,驱动轴12尾端设有存放安全销4的贯通销孔。The
所述的轴支撑组件包括铜套环10、盘根11、轴承13、联轴器14。其中:铜套环10、盘根11装设于法兰本体202中心孔,并与驱动轴12形成过盈配合;轴承13为调心轴承,安放在轴承固定板203上,其调心性能可对驱动轴12同轴度误差进行补偿;联轴器14上半部分加工有用于存放安全销4的U形槽141。The shaft support assembly includes a
所述的驱动装置包括安全销4、驱动销7、减速机15、电机16。装配在驱动轴12末端贯通销孔内的安全销4起过载保护作用,其伸出部分位于U形槽141中部,以保证安全销4仅受纯扭矩,避免承受多余剪切力;驱动销7与螺旋搅拌器5下部圆柱体的销孔配合;减速机15和驱动轴12通过联轴器14、安全销4实现扭矩传递。The driving device includes a
具体地,通过调节微调螺钉204,可避免轴承13卡死,保证驱动轴12的回转精度。所述调心轴承13的内圈、球、保持架可相对外圈进行一定角度的旋转,具有自动调心能力,其调心能力可以对同轴度误差进行补偿。参见图5,因轴承固定板203与螺柱205实现的孔轴配合均为间隙配合,参见图6,因此可通过调节轴承固定板203侧壁的8个微调螺钉204,调节调心轴承13内外圈的相对倾斜程度,使内外圈相对倾斜程度在允许范围内,避免轴承卡死,以实现调心轴承13的自动调心功能,最终保证驱动轴12的回转精度。Specifically, by adjusting the
优选地,所述联轴器14为梅花形弹性联轴器,其通过凸爪与弹性元件之间的挤压传递动力,弹性元件产生的弹性变形可补偿连接两轴相对偏移,实现减振缓冲。因此该型联轴器可削弱减速机15输出轴与驱动轴12相对偏移对驱动轴12同轴度误差的影响。Preferably, the
可知,本发明完全具备细粉状催化剂精确计量配给能力。装置运转时,催化剂在重力作用下,经过滤装置3进入中部法兰1内,驱动装置带动螺旋搅拌器5旋转,使催化剂落到计量盘603上,在浮动盖板601和浮动盘602作用下,催化剂填满计量盘603的每个计量孔,随着螺旋搅拌器5带动计量盘603不断旋转,计量孔中的催化剂通过底部法兰2上的下料孔进入下料组件9,最后供给反应容器。It can be seen that the present invention is fully capable of accurately metering and distributing the fine powder catalyst. When the device is running, the catalyst enters the middle flange 1 through the
又知,底部法兰2采用分体式结构,用较低的零件精度、很少的装配劳动量,降低了底部法兰2的加工难度,达到了配给装置正常运转所需的装配精度。并可通过调节微调螺钉204,避免轴承13卡死,保证驱动轴12的回转精度。It is also known that the
再知,由于在梅花形弹性联轴器14的上半部分加工有U形槽141,安全销4设置在U形槽141的中部,且直接与U形槽141侧壁接触,使安全销4在传递扭矩的过程中不会因驱动轴12的同轴度误差承受多余的轴向力,避免了现有技术中安全销4存在的过载折断现象。通过改进螺旋搅拌器5和计量盘603之间的驱动结构,加之,锥形导套8与螺旋搅拌器5锥形孔形成的锥面配合具有同轴度精度高的特点,消除了现有技术中驱动轴12相对于底部法兰2中心孔同轴度的原理误差;通过采用调心轴承13和梅花形弹性联轴器14,改善了驱动轴12的支撑,提升了催化剂配给装置对驱动轴12同轴度误差的适应能力。从而,大大减弱驱动轴同轴度误差对装置运转的影响。Furthermore, since the
本发明在满足装置运转需求的情况下通过分体式加工降低了关键件底部法兰加工难度;通过改进螺旋搅拌器和计量盘的驱动结构,消除驱动轴相对于底部法兰中心孔的原理性误差;通过改变安全销的放置方式,避免安全销的过早剪断;轴支撑组件改善驱动轴支撑,提升装置对驱动轴同轴度误差的适应性。综合来看,本发明有利于增强催化剂计量配给的持续性。The invention reduces the difficulty of processing the bottom flange of key parts through split processing under the condition of meeting the operation requirements of the device; and eliminates the principle error of the driving shaft relative to the center hole of the bottom flange by improving the driving structure of the screw agitator and the metering plate ; By changing the placement method of the safety pin, the premature shearing of the safety pin is avoided; the shaft support assembly improves the support of the drive shaft, and the adaptability of the lifting device to the coaxiality error of the drive shaft. Taken together, the present invention is beneficial for enhancing the sustainability of catalyst dosing.
以上所述实施例仅表达本发明的实施方式,但并不能因此而理解为对本发明专利的范围的限制,应当指出,对于本领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些均属于本发明的保护范围。The above-mentioned embodiments only represent the embodiments of the present invention, but should not be construed as a limitation on the scope of the present invention. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, Several modifications and improvements can also be made, which all belong to the protection scope of the present invention.
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