CN111227277A - Production equipment and production process of fresh and crisp melon seeds - Google Patents
Production equipment and production process of fresh and crisp melon seeds Download PDFInfo
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- CN111227277A CN111227277A CN202010007386.4A CN202010007386A CN111227277A CN 111227277 A CN111227277 A CN 111227277A CN 202010007386 A CN202010007386 A CN 202010007386A CN 111227277 A CN111227277 A CN 111227277A
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- 241000353135 Psenopsis anomala Species 0.000 title claims abstract description 105
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 238000003756 stirring Methods 0.000 claims abstract description 149
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000005485 electric heating Methods 0.000 claims abstract description 8
- 238000005520 cutting process Methods 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 238000013019 agitation Methods 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 6
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- 230000004308 accommodation Effects 0.000 description 4
- 235000020238 sunflower seed Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
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- 235000013305 food Nutrition 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/083—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting with stirring, vibrating or grinding devices
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/10—Rotary roasters
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/12—Auxiliary devices for roasting machines
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Abstract
本发明公开了一种鲜脆瓜子的生产设备及其生产工艺,该生产设备采用上下翻转的滚筒式结构,且在滚筒的顶端和底端均设置有电加热装置和搅动机构,搅动机构的搅动叶也有长叶和短叶,可以对筒底的中心部位和边缘部位的瓜子进行有效翻动,使筒体的瓜子整体均匀、快速地随搅动轴流动;另外,滚筒每间隔一段时间就翻转一次,使得筒内的瓜子被扬起并回落至筒底,如此可以使筒内的瓜子均会被翻动和流动,再配合电热丝的烘烤,可以使瓜子更均匀充分受热,降低瓜子烘烤不足或烘烤过度的几率,显著提升瓜子成品的整体品质,获得的瓜子粒粒鲜脆可口;且上下翻滚与搅动配合的炒制方式,可以使瓜子更快速地被炒制好,缩短炒制时间。
The invention discloses a production equipment for fresh and crisp melon seeds and a production process thereof. The production equipment adopts a drum type structure that is turned up and down, and an electric heating device and a stirring mechanism are arranged at the top and bottom ends of the drum. The leaves also have long leaves and short leaves, which can effectively turn the seeds at the center and edge of the bottom of the cylinder, so that the seeds in the cylinder can flow evenly and quickly with the stirring shaft; The melon seeds in the cylinder are lifted up and dropped to the bottom of the cylinder, so that the melon seeds in the cylinder can be turned and flowed, and combined with the roasting of the electric heating wire, the melon seeds can be heated more evenly and fully, and the insufficient roasting of the melon seeds can be reduced. The probability of over-baking significantly improves the overall quality of the finished melon seeds, and the obtained melon seeds are crisp and delicious; and the frying method of rolling up and down and stirring can make the melon seeds fry more quickly and shorten the frying time.
Description
技术领域technical field
本发明涉及一种食品加工设备,更具体地说,它涉及一种鲜脆瓜子的生产设备及其生产工艺。The present invention relates to a kind of food processing equipment, more specifically, it relates to a kind of production equipment and production technology of fresh and crisp melon seeds.
背景技术Background technique
瓜子以其口感独特、营养价值高的优点而备受人们欢迎,目前市面上瓜子种类繁多,瓜子的口味也越来越多样,以向消费者提供更多种选择。尤其是炒制出的瓜子,更加受欢迎。目前,自动炒货机早已取代传统的人工炒制方式,成为普遍被使用的瓜子生产设备。Sunflower seeds are popular for their unique taste and high nutritional value. There are many kinds of sunflower seeds on the market, and the flavors of sunflower seeds are becoming more and more diverse, so as to provide consumers with more choices. Especially the fried melon seeds are more popular. At present, the automatic roasting machine has long replaced the traditional manual roasting method and has become a widely used melon seed production equipment.
瓜子能否被均匀烘烤炒制直接影响到瓜子的口感。受热均匀充分的瓜子口感鲜脆,而受热不够或烘烤过度的的瓜子都不会有鲜脆的口感。因此,能否将瓜子充分均匀地烘烤也是自动炒货机的重要性能指标。Whether the melon seeds can be evenly roasted and fried directly affects the taste of the melon seeds. The melon seeds that are heated evenly and fully have a crispy taste, while the melon seeds that are not heated enough or over-baked will not have a crispy texture. Therefore, whether the seeds can be fully and evenly roasted is also an important performance indicator of the automatic roasting machine.
专利号为CN201620177766.1的中国专利公开了一种本实用新型公开了一种自动炒瓜子机,通过在机体内部设置搅拌轴,并在机体内壁处设置加热管,一边搅动一边加热,可以使瓜子均为均匀地受热。The Chinese patent with the patent number of CN201620177766.1 discloses a kind of automatic frying melon seeds machine. By arranging a stirring shaft inside the body, and setting a heating pipe at the inner wall of the machine, heating while stirring, can make melon seeds are uniformly heated.
但是这种炒瓜子机,仅仅通过搅拌轴来搅动瓜子,只有靠近搅拌轴的瓜子才能被有效搅动,而远离搅拌轴的瓜子则不会被有效搅动,机内的瓜子不能大范围地均匀流动,通常需要很长的时间才能将瓜子炒制好,且完成炒制的瓜子中往往会有一定量的瓜子炒制不足或炒制过渡,产出的瓜子的整体品质尚有提升的空间。However, this kind of frying melon seeds machine only stirs the melon seeds through the stirring shaft. Only the melon seeds close to the stirring shaft can be effectively stirred, while the melon seeds far away from the stirring shaft cannot be effectively stirred. It usually takes a long time to fry the melon seeds well, and there is often a certain amount of melon seeds in the fried melon seeds that are under-frying or over-frying, and there is still room for improvement in the overall quality of the produced melon seeds.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种鲜脆瓜子的生产设备及其生产工艺,其能够提升瓜子的整体品质获得鲜脆口感且能够缩短炒制的时间。Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide a production equipment for fresh and crisp melon seeds and a production process thereof, which can improve the overall quality of the melon seeds to obtain a fresh and crisp taste and can shorten the frying time.
为实现上述目的,本发明提供了如下技术方案:For achieving the above object, the present invention provides the following technical solutions:
一种鲜脆瓜子的生产设备,包括底座,在底座上固定有一对竖直的支撑柱,在两支撑柱之间设置有滚筒,滚筒为密封结构,所述滚筒的两侧与支撑杆的上端转动连接,所述滚筒的侧部还设置有可开闭的仓盖,所述滚筒一侧的支撑柱的外侧安装固定有用于驱动滚筒上下翻转的翻转电机,所述滚筒的内部为上下对称式结构,包括中间段、顶端和底端,所述筒体的顶端和底端均为漏斗状结构,且在筒体的顶端内和底端内均设置有夹层结构,所述夹层结构内为容置腔,在顶端的容置腔和底端的容置腔内均设置有电热丝,所述电热丝弯曲盘绕地贴着滚筒的内壁并焊接在固定在滚筒的内壁上,所述滚筒的外层设置有隔热层,所述滚筒的顶端和底端还设置有上下对称的搅动机构,所述搅动机构包括搅动轴和驱动电机,所述驱动电机的壳体与滚筒连接固定,所述驱动电机的输出轴穿入滚筒内并与搅动轴同轴固定,所述搅动轴上沿其长度方向依次固定有搅动短叶和搅动长叶,所述搅动短叶距离驱动电机的距离小于搅动长叶距离驱动电机的距离,所述搅动长叶和搅动短叶均沿搅动轴的径向设置,且搅动长叶的长度大于搅动短叶的长度,所述搅动长叶和搅动短叶均为卷曲的形状且搅动长叶和搅动短叶的均向上翘起。A production equipment for fresh and crisp melon seeds comprises a base, a pair of vertical support columns are fixed on the base, a drum is arranged between the two support columns, the drum is a sealing structure, and the two sides of the drum are connected with the upper end of the support rod. Rotationally connected, the side of the drum is also provided with an openable and closable warehouse cover, the outer side of the support column on one side of the drum is fixed with a turning motor for driving the drum to turn up and down, and the interior of the drum is symmetrical. The structure includes a middle section, a top end and a bottom end. The top and bottom ends of the cylinder are both funnel-shaped structures, and a sandwich structure is provided in the top and bottom ends of the cylinder. There are electric heating wires in the accommodation cavity at the top end and the accommodation cavity at the bottom end. A thermal insulation layer is provided, and the top and bottom ends of the drum are also provided with a vertically symmetrical stirring mechanism. The stirring mechanism includes a stirring shaft and a driving motor. The casing of the driving motor is connected and fixed to the drum. The driving motor The output shaft penetrates into the drum and is coaxially fixed with the stirring shaft. The stirring shaft is fixed with a short stirring blade and a long stirring blade in turn along its length direction. The distance between the short stirring blade and the driving motor is less than the distance between the long stirring blades. The distance of the driving motor, the long stirring blade and the short stirring blade are arranged along the radial direction of the stirring shaft, and the length of the long stirring blade is greater than the length of the short stirring blade, and the long stirring blade and the short stirring blade are both curly shapes And both the long stirring leaves and the short stirring leaves are upturned.
作为优选方案:所述搅动轴上还同轴固定有螺旋输送叶,所述螺旋输送叶与驱动电机之间的距离大于所述搅动长叶与驱动电机之间的距离,所述搅动轴上还固定有长条形的推进臂,所述推进臂沿搅动轴的径向设置,所述推进臂与驱动电机之间的距离大于螺旋输送叶与驱动电机之间的距离,所述推进臂的顶面和底面上均设置有多组推挤板,所述推挤板的一端与推进臂连接固定,所述推挤板的另一端延伸至推进臂的后方,所述推挤板向搅动轴的外侧倾斜。As a preferred solution: a screw conveyor blade is also coaxially fixed on the stirring shaft, the distance between the screw conveyor blade and the driving motor is greater than the distance between the long stirring blade and the driving motor, and the stirring shaft is also An elongated propelling arm is fixed, the propelling arm is arranged along the radial direction of the stirring shaft, the distance between the propelling arm and the driving motor is greater than the distance between the screw conveyor blade and the driving motor, and the top of the propelling arm is A plurality of groups of pushing plates are arranged on both the surface and the bottom surface, one end of the pushing plates is connected and fixed with the pushing arms, the other end of the pushing plates extends to the rear of the pushing arms, and the pushing plates are directed towards the side of the stirring shaft. Outside sloping.
作为优选方案:所述推进臂的端部还设置有下压板,所述下压板的前部和后部均凸出于推进臂,所述下压板的前部为向上倾斜上翘部,所述下压板的后部为向下倾斜的下倾部。As a preferred solution: the end of the push arm is further provided with a lower pressing plate, the front and rear of the lower pressing plate are both protruding from the pushing arm, the front part of the lower pressing plate is an upwardly inclined and upturned part, the The rear part of the lower pressing plate is a downward sloped part.
作为优选方案:所述滚筒的顶端和顶端与滚筒的中间段之间的衔接部位为圆弧形。As a preferred solution: the top end of the drum and the connecting part between the top end and the middle section of the drum are arc-shaped.
作为优选方案:所述搅动轴上均固定有旋切叶,所述旋切叶与驱动电机之间的距离大于推进臂与驱动电机之间的距离,所述旋切叶包括沿搅动轴的径向设置的多个叶片。As a preferred solution: a rotary blade is fixed on the stirring shaft, the distance between the rotary blade and the driving motor is greater than the distance between the propulsion arm and the driving motor, and the rotary blade includes a diameter along the stirring shaft. Towards the set of multiple leaves.
作为优选方案:所述旋切叶的叶片为网格状叶片,其具有多个呈网格状排布的网孔。As a preferred solution: the blade of the rotary cutting blade is a grid-shaped blade, which has a plurality of mesh holes arranged in a grid-like shape.
作为优选方案:所述滚筒内的中部设置有环状的向内凸出的斜台,所述斜台的内侧边缘与滚筒的内壁密封连接,所述斜台的顶面和底面均为环形的锥面,使得斜台的内侧部位的厚度小于其外侧部位的厚度,所述旋切叶均位于斜台的内侧。As a preferred solution: an annular inwardly protruding inclined table is arranged in the middle of the drum, the inner edge of the inclined table is sealed with the inner wall of the drum, and the top and bottom surfaces of the inclined table are annular Conical surface, so that the thickness of the inner part of the inclined table is smaller than the thickness of the outer part, and the rotary cutting leaves are all located on the inner side of the inclined table.
作为优选方案:所述斜台的内部为中空结构,所述斜台的顶面和底面上沿其周向开设有多个弧形的开槽,并在各个开槽内设置有可活动的弧形的振动板,所述振动板的内侧面上安装固定有振子,所述振动板的边缘与开槽的边缘之间通过柔性的连接框连接。As a preferred solution: the inside of the inclined platform is a hollow structure, the top surface and the bottom surface of the inclined platform are provided with a plurality of arc-shaped slots along its circumferential direction, and a movable arc is arranged in each slot. A vibrating plate is shaped like a vibrating plate, a vibrator is installed and fixed on the inner side of the vibrating plate, and the edge of the vibrating plate and the edge of the slot are connected by a flexible connecting frame.
一种鲜脆瓜子的生产工艺,其特征是,包括以下步骤:A kind of production technology of fresh and crisp melon seeds, is characterized in that, comprises the following steps:
S1、将洗净晾干的适量生瓜子导入滚筒内,加入适量砂子,并关闭仓盖。S1. Introduce an appropriate amount of washed and dried raw melon seeds into the drum, add an appropriate amount of sand, and close the lid.
S2、开启生产设备,控制电热丝开始加热,将滚筒内顶壁和内底壁的温度加热至200℃,S2. Turn on the production equipment, control the heating wire to start heating, and heat the temperature of the inner top wall and inner bottom wall of the drum to 200°C,
S3、控制第二电机启动同时控制第三电机停止,第二电机转速为6转/min,持续转动2min,控制第一电机将滚筒向上翻转180°;S3, control the second motor to start and control the third motor to stop, the second motor rotates at a speed of 6 revolutions/min, and continues to rotate for 2 minutes, and controls the first motor to turn the drum upward by 180°;
S4、控制第三电机开始运行同时控制第二电机停止,第三电机以6转/min的转速持续转动2min,控制第一电机将滚筒向上翻转180°;S4, control the third motor to start running and control the second motor to stop, the third motor continues to rotate for 2min at a speed of 6 rev/min, and controls the first motor to turn the drum upward by 180°;
S5、循环重复S3和S4步骤10次,从而获得鲜脆瓜子;S5, repeat steps S3 and
S6、关闭生产设备,倒出炒熟的瓜子。S6. Turn off the production equipment, and pour out the fried melon seeds.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、该生产设备采用上下翻转的滚筒式结构,且在滚筒的顶端和底端均设置有电加热装置和搅动机构,搅动机构的搅动叶也有长叶和短叶,可以对筒底的中心部位和边缘部位的瓜子进行有效翻动,使筒体的瓜子整体均匀、快速地随搅动轴流动;另外,滚筒每间隔一段时间就翻转一次,使得筒内的瓜子被扬起并回落至筒底,如此可以使筒内的瓜子均会被翻动和流动,再配合电热丝的烘烤,可以使瓜子更均匀充分受热,降低瓜子烘烤不足或烘烤过度的几率,显著提升瓜子成品的整体品质,获得的瓜子粒粒鲜脆可口;且上下翻滚与搅动配合的炒制方式,可以使瓜子更快速地被炒制好,缩短炒制时间。1. The production equipment adopts an upside-down drum structure, and the top and bottom ends of the drum are provided with an electric heating device and a stirring mechanism. The stirring blades of the stirring mechanism also have long leaves and short leaves, which can be used for the central part of the bottom of the cylinder. It is effectively turned with the melon seeds at the edge, so that the whole melon seeds in the cylinder flow evenly and quickly with the stirring shaft; in addition, the drum is turned over every time interval, so that the melon seeds in the cylinder are raised and fall back to the bottom of the cylinder, so The melon seeds in the tube can be turned and flowed, and combined with the roasting of the electric heating wire, the melon seeds can be heated more evenly and fully, reducing the probability of under-roasting or over-roasting the melon seeds, and significantly improving the overall quality of the finished melon seeds. The melon seeds are crispy and delicious; and the frying method of rolling up and down and stirring can make the melon seeds fry more quickly and shorten the frying time.
2、由于搅动轴的特殊结构,瓜子在筒底被炒制时,会在筒底循环流动,使得瓜子更能充分均匀受热。2. Due to the special structure of the stirring shaft, when the melon seeds are fried at the bottom of the cylinder, they will circulate in the bottom of the cylinder, so that the melon seeds can be more fully and evenly heated.
3、瓜子被扬起回落的过程中被两次打散,因而能均匀洒落至筒底的各个部位,同样有利于炒制过程中均匀受热。3. The melon seeds are scattered twice in the process of being raised and dropped, so they can be evenly sprinkled to all parts of the bottom of the cylinder, which is also conducive to uniform heating during the frying process.
4、通过斜台结构将回落的瓜子汇集至打散机构处,并通过振动板使瓜子在空中互相撞击,可以进一步提升瓜子打散的均匀度,进一步促进瓜子的均匀炒制。4. The falling melon seeds are collected to the dispersing mechanism through the inclined table structure, and the melon seeds are collided with each other in the air through the vibrating plate, which can further improve the evenness of the melon seeds dispersing and further promote the even frying of the melon seeds.
附图说明Description of drawings
图1为鲜脆瓜子生产设备的外部结构示意图;Fig. 1 is the external structure schematic diagram of fresh and crisp melon seeds production equipment;
图2为鲜脆瓜子生产设备的内部结构示意图;Fig. 2 is the internal structure schematic diagram of fresh and crisp melon seeds production equipment;
图3为旋切叶片的结构示意图;Fig. 3 is the structural representation of rotary blade;
图4为推进臂的结构示意图;Figure 4 is a schematic structural diagram of a propulsion arm;
图5为斜台的俯视图;Fig. 5 is the top view of the inclined platform;
图6为斜台的内部结构示意图。Figure 6 is a schematic diagram of the internal structure of the inclined platform.
附图标记说明:1、底座;2、支撑柱;3、滚筒;301、筒体;302、容置腔;303、隔热层;4、仓盖;5、轴承;6、连接轴;7、齿轮换向器;8、第一电机;9、第二电机;10、第三电机;11、电热丝;12、搅动轴;13、搅动短叶;14、搅动长叶;15、螺旋输送叶;16、推进臂;17、推挤板;18、下压板;19、旋切叶;20、网孔;21、斜台;22、振动板;23、连接框;24、振子;25、穿线孔。Description of reference numerals: 1, base; 2, support column; 3, roller; 301, cylinder; 302, accommodating cavity; 303, heat insulation layer; 4, warehouse cover; 5, bearing; 6, connecting shaft; 7 , gear commutator; 8, first motor; 9, second motor; 10, third motor; 11, heating wire; 12, stirring shaft; 13, stirring short blade; 14, stirring long blade; 15, screw conveying Leaf; 16. Propulsion arm; 17. Pushing plate; 18. Lower pressing plate; 19. Rotary blade; 20. Mesh hole; 21. Inclined table; 22. Vibrating plate; 23. Connecting frame; 24. Vibrator; 25. needle.
具体实施方式Detailed ways
实施例一:Example 1:
参照图1,一种鲜脆瓜子的生产设备,包括底座1,在底座1上固定有一对竖直的支撑柱2,在两支撑柱2之间设置有滚筒3,滚筒3为密封结构,在支撑柱2的上端安装有轴承5,轴承5的外圈与支撑柱2相对固定,在滚筒3的两侧固定有横向的连接轴6,连接轴6穿过轴承5的内圈并与之相对固定,如此结构使得滚筒3可绕连接轴6自由转动。在滚筒3的侧部还设置有可开闭的仓盖4,用以向滚筒3内倒入生瓜子以及将滚筒3内的熟瓜子倒出。为便于将熟瓜子倒出,本实施例中将滚筒3上仓盖4所在的一侧设置为漏斗状。Referring to Fig. 1, a production equipment for fresh and crisp melon seeds comprises a
图2为该生产设置的初始状态示意图。如图2所示,在滚筒3一侧的支撑柱2的外侧安装固定有第一电机8,第一电机8的输出轴通过齿轮换向器7与连接轴6传动连接,第一电机8转动可以驱动连接轴6转动,从而带动滚筒3转动。Figure 2 is a schematic diagram of the initial state of the production setup. As shown in FIG. 2 , a
滚筒3的内部为上下对称式结构,包括中间段、顶端和底端。筒体301的顶端和底端均为漏斗状结构,且在筒体301的顶端内和底端内均设置有夹层结构,夹层结构内为容置腔302,在顶端的容置腔302和底端的容置腔302内均设置有电热丝11,电热丝11弯曲盘绕地贴着滚筒3的内壁并焊接在固定在滚筒3的内壁上,滚筒3的外层设置有隔热层303,以防止人员烫伤。在滚筒3的顶端和底端还设置有上下对称的第一搅动机构和第二搅动机构,第一搅动机构与第二搅动机构的结构相同,第一搅动机构和第二搅动机构均由电机驱动。以第一搅动机构为例:第一搅动机构包括搅动轴12和第二电机9,第二电机9的壳体与滚筒3的顶部连接固定,第二电机9的输出轴穿入滚筒3内并与搅动轴12同轴固定,且第二电机9的输出轴上套有密封垫,以免瓜子或杂质掉入输出轴与滚筒3之间的缝隙处,在搅动轴12上沿其长度方向依次固定有搅动短叶13和搅动长叶14,其中搅动短叶13距离第二电机9的距离小于搅动长叶14距离第二电机9的距离。搅动长叶14和搅动短叶13均沿搅动轴12的径向设置,且搅动长叶14的长度大于搅动短叶13的长度,搅动长叶14和搅动短叶13均为卷曲的形状且搅动长叶14和搅动短叶13的均向上翘起。同样的,第二搅动机构包括搅动轴12和第三电机10,不再赘述!The interior of the
该生产设备的工作原理为:翻动滚筒3至合适的角度,以便于打开仓盖4,随后打开仓盖4,将洗净晾干的生瓜子倒入滚筒3内,再关闭仓盖4,倒入滚筒3内的生瓜子的量应该使搅动长叶14和搅动短叶13均被瓜子覆盖。随后关闭仓盖4,启动该设备生产设备。该生产设备启动后,滚筒3顶端内和底端内的电热丝11同时通电开始发热,对滚筒3的的内顶壁和内底壁进行加热,同时第三电机10启动,从而带动第二搅动机构对瓜子进行搅动,一边搅动一边烘烤瓜子;一段时间后,第一电机8启动并带动滚筒3向上翻转180度,此时滚筒3的顶端和底端位置互换,第一搅动机构切换至滚筒3的下端,而第二搅动机构切换至滚筒3的上端,在此过程中滚筒3内的瓜子会被向上扬起,并再次回落至滚筒3的底部;随后,切换至滚筒3上端的第二搅动结构停止运动,与此同时切换至滚筒3下端的第一搅动机构由第二电机9驱动开始运行,搅动短叶13将筒底中心区域的瓜子进行搅动,且搅动长叶14将筒底边缘区域的瓜子进行搅动,通过搅动长叶14和搅动短叶13的配合可以将筒底的瓜子充分搅匀,且瓜子在被被搅动的过程中被筒底的电热丝11加热烘烤,如此能够使筒底的瓜子充分且均匀地受热;一段时间后,第一电机8再驱动滚筒3反向翻转180度,此时第一搅动机构和第二搅动机构再次互换位置,在此过程中滚筒3内的瓜子被向上扬起并回落至滚筒3底部,随后第一搅动机构停止运动同时第二搅动机构再次开始运行,再次由第二搅动机构对筒底的瓜子进行搅动;一段时间后,第一电机8再驱动滚筒3向上翻转180度……如此循环,不再赘述!The working principle of the production equipment is: turn the
该生产设备,通过上下翻转式的滚筒3结构,对滚筒3内的瓜子每间隔一端时间就进行翻转,且滚筒3顶端内和底端内均设置电加热区域,对滚筒3底部的瓜子进行充分、均匀地搅动,使得滚筒3底部的瓜子一般被烘烤一边被搅动,通过反复的搅动烘烤和多次翻转滚筒3,使得滚筒3内的瓜子都能与筒底的加热区域接触充分接触,避免有一些瓜子因烘烤不足而不够脆,而有一些瓜子因烘烤过度而被烤糊进而影响口感。该生产设备生产出的瓜子炒制均匀、口感鲜脆。The production equipment, through the structure of the upside-
参照图2,本实施例中,还在第一搅动机构和第二搅动机构的搅动轴12上均同轴固定有螺旋输送叶15,每组搅动机构上的螺旋输送叶15与该组搅动机构的驱动电机之间的距离大于该组搅动机构上的搅动长叶14与该组搅动机构的驱动电机之间的距离;另外,在每组搅动机构的搅动轴12上还固定有长条形的推进臂16,推进臂16沿搅动轴12的径向设置,且每组搅动机构上的推进臂16与该组搅动机构的驱动电机之间的距离大于该组搅动机构上的螺旋输送叶15与该组搅动机构的驱动电机之间的距离。参照图4,在推进臂16的顶面和底面上均设置有多组推挤板17,推挤板17的一端与推进臂16连接固定,推挤板17的另一端延伸至推进臂16的后方,推挤板17向搅动轴12的外侧倾斜。Referring to FIG. 2 , in this embodiment, screw
在搅动轴12运行的过程中:螺旋输送叶15将搅动轴12周围区域的瓜子向上输送,使筒底中心区域下方的瓜子能够从下往上翻动,从而在筒底中心区域的下方形成空隙;而搅动长叶14和搅动短叶13分别对筒底中心区域和边缘区域的瓜子进行搅动,使得有瓜子可以填充前述空隙;另外,由于推进臂16顶面和底面上的倾斜的推挤板17具有导向作用,在推进臂16随搅动轴12同步转动的过程中,推挤板17可以将瓜子向远离搅动轴12的方向倾斜,即能够将螺旋输送叶15向上输送的瓜子逐渐推挤至筒底的边缘部位,使这些瓜子能够被搅动短叶13和搅动长叶14搅动到,使得被螺旋输送叶15向上输送的瓜子最终又能从筒底的中心区域外侧以及筒底的边缘部位回落至筒底的下层,并顺着滚筒3底壁汇集至搅动轴12的下端区域,再次被螺旋输送叶15向上提升……如此循环!瓜子在筒底循环流动的方向如图2中的虚线箭头所示。通过螺旋输送叶15、推进臂16、搅动长叶14以及搅动短叶13的配合,可以在筒底形成瓜子的大循环流通,且瓜子整体会跟随着搅动轴12的转动方向运动,一边运动、一边循环再一边烘烤,使得筒底的瓜子能够更加充分、更加均匀地被炒制,进一步提升瓜子整体的鲜脆口感。During the operation of the stirring shaft 12: the
由于筒底的边缘部位远离搅动轴12,所以筒底边缘部位的瓜子回流至搅动轴12的下端区域会比较慢,因此尚有改进的空间。Since the edge of the drum bottom is far away from the stirring
如图4所示,本实施例中还在推进臂16的端部设置有下压板18,下压板18的前部和后部均凸出于推进臂16,下压板18的前部为向上倾斜上翘部,而下压板18的后部为向下倾斜的下倾部。在推进臂16随搅动轴12转动的过程中,下压板18的上翘部和下倾部就能对瓜子产生向下的分力,该分力对瓜子施加压力。上翘部将高于推进臂16的瓜子导向至推下压板18的下方,从而使下压板18压实瓜子,随后下倾部再对压实的瓜子施加向下的压力,使得筒底边缘部位的瓜子被挤压至下层,并最终顺着滚筒3的底壁回流至搅动轴12的下端区域。下压板18的加入,使得筒底边缘部位的瓜子能够被施加压力,从而可以提高边缘部位的瓜子回流的速度,使得瓜子的大循环流通更加均匀彻底。As shown in FIG. 4 , in this embodiment, a lower pressing
为了使筒底边缘部位的瓜子更顺利地被下压至边缘部位的下层,本实施例中将滚筒3的顶端和顶端与滚筒3的中间段之间的衔接部位设计为圆弧形。In order to make the melon seeds at the edge of the bottom of the drum be pressed down to the lower layer of the edge more smoothly, in this embodiment, the top of the
参照图1,本实施例中,还在第一搅动机构和第二搅动机构的搅动轴12上均固定有旋切叶19,每组搅动机构上的旋切叶19与该组搅动机构的驱动电机之间的距离大于该组搅动机构上的推进臂16与该组搅动机构的驱动电机之间的距离。参照图4,每组旋切叶19包括沿搅动轴12的径向设置的多个叶片。旋切叶19随搅动轴12同步转动,在第一电机8驱动滚筒3上下翻转的过程中,瓜子会被上扬并回落至筒底,瓜子在回落的过程中会与旋切叶19接触随后继续下落,旋切叶19可以将一起下落的瓜子打散,从而使瓜子均匀洒落在筒底,避免局部堆积太高,有利于后续的搅动炒制。本实施例中通过两组旋切叶19对下落的瓜子进行打散,可以起到更好的打散效果。Referring to FIG. 1 , in this embodiment,
参照图3,本实施例中的旋切叶19的叶片为网格状叶片,其具有多个呈网格状排布的网孔20。网孔20的尺寸足够大,使得瓜子可以穿过。下落的瓜子与旋切叶19接触后,一部分瓜子直接从网孔20分散地穿过并自由下落,而另一部分瓜子则被甩出并掉落至筒底的边缘部位。如此可以使瓜子更分散地回落。Referring to FIG. 3 , the blades of the
本实施例中,还在滚筒3内的中部设置有环状的向内凸出的斜台21,斜台21的内侧边缘与滚筒3的内壁密封连接,斜台21的顶面和底面均为环形的锥面,使得斜台21的内侧部位的厚度小于其外侧部位的厚度。两组旋切叶19均位于斜台21的内侧。当第一电机8驱动滚筒3上下翻转时,瓜子在回落的过程中,从滚筒3边缘回落的瓜子会落在斜台21的环形锥面上,并顺着锥面汇集至其内侧部位,随后掉落到旋切叶19上。通过设置斜台21可以将瓜子汇集至旋切叶19的上方,使瓜子集中于从旋切叶19的上方回落。从而使被扬起的瓜子均能经过旋切叶19,提升打散的效果。In this embodiment, an annular inwardly protruding inclined table 21 is also provided in the middle of the
参照图2、图4和图5,本实施例中斜台21的内部为中空结构,在斜台21的顶面和底面上沿其周向开设有多个弧形的开槽,并在各个开槽内设置有可活动的弧形的振动板22,在振动板22的内侧面上安装固定有振子24,振动板22的边缘与开槽的边缘之间设置有柔性的连接框23,并在滚筒3的侧壁上开设有与斜台21的内部连通的穿线孔25,以供振子24连接的线缆穿过。需要指出的是:在滚筒3两端的侧壁上同样开设有与容置腔302连通的穿线孔25(图中未示出),以供电热丝11连接的线缆穿过。本实施例中的连接框23为橡胶框,其与开槽的边缘可振动板22的边缘铆接。2 , 4 and 5 , in this embodiment, the interior of the inclined table 21 is a hollow structure, and a plurality of arc-shaped slots are opened on the top and bottom surfaces of the inclined table 21 along its circumferential direction, and each A movable arc-shaped
在滚筒3上下翻转的过程中,振子24启动,带动振动板22同步振动,当回落的瓜子掉落到斜台21上与振动板22接触时,振动板22将瓜子振起并抛向旋切叶19,使瓜子能够在旋切叶19上方互相碰撞,之后再被旋切叶19打散,可以起到更好的打散效果,使瓜子更加均匀地回落至滚筒3底部。When the
实施例二:Embodiment 2:
一种鲜脆瓜子的生产工艺,需要用到实施例一中的生产设备,该生产工艺包括以下步骤:A production process of fresh and crisp melon seeds needs to use the production equipment in
S1、将洗净晾干的适量生瓜子导入滚筒内,加入适量砂子,并关闭仓盖。S1. Introduce an appropriate amount of washed and dried raw melon seeds into the drum, add an appropriate amount of sand, and close the lid.
S2、开启生产设备,控制电热丝开始加热,将滚筒内顶壁和内底壁的温度加热至200℃,S2. Turn on the production equipment, control the heating wire to start heating, and heat the temperature of the inner top wall and inner bottom wall of the drum to 200°C,
S3、控制第二电机启动同时控制第三电机停止,第二电机转速为6转/min,持续转动2min,控制第一电机将滚筒向上翻转180°;S3, control the second motor to start and control the third motor to stop, the second motor rotates at a speed of 6 revolutions/min, and continues to rotate for 2 minutes, and controls the first motor to turn the drum upward by 180°;
S4、控制第三电机开始运行同时控制第二电机停止,第三电机以6转/min的转速持续转动2min,控制第一电机将滚筒向上翻转180°;S4, control the third motor to start running and control the second motor to stop, the third motor continues to rotate for 2min at a speed of 6 rev/min, and controls the first motor to turn the drum upward by 180°;
S5、循环重复S3和S4步骤10次,从而获得鲜脆瓜子;S5, repeat steps S3 and
S6、关闭生产设备,倒出炒熟的瓜子。S6. Turn off the production equipment, and pour out the fried melon seeds.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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| CN207733630U (en) * | 2017-12-01 | 2018-08-17 | 成都市新兴粮油有限公司 | Frying equipment |
| CN108523157A (en) * | 2018-03-15 | 2018-09-14 | 侯添有 | A kind of fruit cleaning sterilizing equipment decontaminating apparatus |
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2020
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| KR20110104666A (en) * | 2010-03-17 | 2011-09-23 | 주식회사 웰츄럴 | Peanut Stirring Machine |
| JP2016112315A (en) * | 2014-12-17 | 2016-06-23 | 株式会社ニチレイフーズ | Food stir-frying device, food stir-frying method, and manufacturing method of stir-fried food |
| CN106858669A (en) * | 2017-03-31 | 2017-06-20 | 王永强 | Seeds frying machine and stir-fry seed technique |
| CN107549844A (en) * | 2017-09-27 | 2018-01-09 | 成都灵感元素科技有限公司 | A kind of secondary filter formula dried food and nuts stir-frying machine |
| CN207733630U (en) * | 2017-12-01 | 2018-08-17 | 成都市新兴粮油有限公司 | Frying equipment |
| CN108523157A (en) * | 2018-03-15 | 2018-09-14 | 侯添有 | A kind of fruit cleaning sterilizing equipment decontaminating apparatus |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115553474A (en) * | 2022-10-27 | 2023-01-03 | 徐州企润食品有限公司 | Melon seed roasted seeds and nuts processing is with roast device |
| CN115553474B (en) * | 2022-10-27 | 2023-08-29 | 徐州企润食品有限公司 | Baking and frying device for melon seed roasted seeds and nuts processing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111227277B (en) | 2024-10-29 |
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Effective date of registration: 20250103 Address after: 350000, 2nd and 3rd floors of Building 1, No. 35 Changda Road, Tingjiang Town, Mawei District, Fuzhou City, Fujian Province (within the Free Trade Zone) Patentee after: Fujian Wengcaiji Food Co.,Ltd. Country or region after: China Address before: 350015 No.35, dada Road, Tingjiang Town, Mawei District, Fuzhou City, Fujian Province (in the pilot Free Trade Zone) Patentee before: Fuzhou Wengcaiji Food Co.,Ltd. Country or region before: China |