CN111226564A - A self-propelled liquid fertilizer quantitative spraying device - Google Patents
A self-propelled liquid fertilizer quantitative spraying device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及农作物施肥技术领域,特别是涉及一种自走式液体肥料定量喷施装置。The invention relates to the technical field of crop fertilization, in particular to a self-propelled liquid fertilizer quantitative spraying device.
背景技术Background technique
自古以来,中国作为一个人口大国,解决中国人的吃饭历来是个大问题。作为世界粮食作物主要产区,我国年产玉米、水稻和小麦总量分别约占全球产量的22%、28%和18%。为支撑如此巨量的粮食生产,就需要消耗大量的N、P、K等养分资源,但在实际肥料施用过程中,总存在肥料施用量与作物需求量不匹配问题的发生。养分施用量不足将显著影响作物产量,施用过量则不仅会造成养分资源的巨大浪费,还会由于面源污染对环境造成破坏。开发养分定量施用装备、提高养分利用效率是实现我国粮食生产节本增效、促进农业可持续发展的必经之路。Since ancient times, China, as a country with a large population, has always been a big problem to solve the problem of Chinese people's food. As the world's main food crop producing area, my country's annual output of corn, rice and wheat accounts for about 22%, 28% and 18% of the global output, respectively. In order to support such a huge amount of food production, it is necessary to consume a large amount of N, P, K and other nutrient resources, but in the actual fertilizer application process, there is always a problem that the amount of fertilizer applied does not match the demand of crops. Insufficient nutrient application will significantly affect crop yield, and excessive application will not only cause huge waste of nutrient resources, but also damage the environment due to non-point source pollution. The development of nutrient quantitative application equipment and the improvement of nutrient utilization efficiency are the only way to realize the cost saving and efficiency increase of food production in my country and promote the sustainable development of agriculture.
另外,随着我国经济建设的不断发展,人们对禽蛋肉奶的需求量不断提升,现在我国肉类和禽蛋总产量居世界第一位,奶类总产量居世界第三位,随之而来的就是养殖废弃物的处置问题。据统计,目前我国畜禽养殖粪污年产生量超过39亿吨,由于缺乏有效的技术管理和政策保障机制,约有40%畜禽粪污未得到有效处理和利用。畜禽粪污含有丰富的养分,与化肥相比,畜禽粪污的适时适量还田具有补充土壤营养元素的作用,不仅可保障农田可持续生产能力,还可改善农产品质量,畜禽粪污还田是一种一举多得的畜禽养殖废弃物资源化利用手段。In addition, with the continuous development of my country's economic construction, people's demand for poultry, eggs, meat and milk continues to increase. Now my country's total output of meat and eggs ranks first in the world, and the total output of milk ranks third in the world. Then comes the problem of disposal of aquaculture waste. According to statistics, the annual production of livestock and poultry manure in my country exceeds 3.9 billion tons. Due to the lack of effective technical management and policy guarantee mechanisms, about 40% of livestock and poultry manure has not been effectively treated and utilized. Livestock and poultry manure is rich in nutrients. Compared with chemical fertilizers, the timely and appropriate return of livestock and poultry manure can supplement soil nutrients, which can not only ensure the sustainable production capacity of farmland, but also improve the quality of agricultural products. Returning to fields is a means of resource utilization of livestock and poultry breeding waste.
一边是农田生产施用化肥且施用管理粗放,另一边则是大量畜禽养殖废弃物没有去处,无法消纳,开发出一种可实现畜禽养殖粪污精准还田、自动喷施的液体肥料施用装置对促进农业可持续发展具有重大意义。On the one hand, chemical fertilizers are used in farmland production and the application management is extensive. On the other hand, a large amount of livestock and poultry breeding waste has nowhere to go and cannot be absorbed. A liquid fertilizer application that can realize the precise return of livestock and poultry manure to the field and automatic spraying is developed. The device is of great significance to promoting the sustainable development of agriculture.
发明内容SUMMARY OF THE INVENTION
针对现有农田种植养分供需不匹配、畜禽粪污无出路的问题,本发明提供了一种自走式液体肥料定量喷施装置,该装置具有操作压力低、喷施范围广、能耗低、液体肥料定量准确等优点。Aiming at the problems of mismatch between supply and demand of nutrients in existing farmland, and no way out for livestock and poultry manure, the present invention provides a self-propelled liquid fertilizer quantitative spraying device, which has the advantages of low operating pressure, wide spraying range and low energy consumption. , liquid fertilizer quantitative and accurate advantages.
为实现上述目的,本发明提供了如下方案:本发明提供一种自走式液体肥料定量喷施装置,包括设置于底盘上的羊角旋转喷头、传动装置和前进装置,用于喷洒液体肥料的所述羊角旋转喷头通过加压泵与肥料池连接进料;所述传动装置包括飞轮片和摇臂,所述摇臂顶部安装的滚轮与所述飞轮片周向均布的凸凹结构相配合接触,所述前进装置包括棘爪和棘轮,所述棘爪的一端固定在所述摆臂上,另一端与所述棘轮的齿底相匹配,所述棘轮用于驱动钢缆滚筒转动,钢缆一端缠绕在所述钢缆滚筒上,另一端与远处固定物连接;所述底盘可移动。In order to achieve the above purpose, the present invention provides the following scheme: the present invention provides a self-propelled liquid fertilizer quantitative spraying device, including a horn rotating nozzle, a transmission device and a forwarding device arranged on the chassis, all of which are used for spraying liquid fertilizer. The horn rotating nozzle is connected to the fertilizer tank for feeding through a pressurized pump; the transmission device includes a flywheel and a rocker arm, and the roller mounted on the top of the rocker is in contact with the uniformly distributed convex-concave structure of the flywheel. The advancing device includes a pawl and a ratchet, one end of the pawl is fixed on the swing arm, and the other end is matched with the tooth bottom of the ratchet, the ratchet is used to drive the wire rope drum to rotate, and one end of the wire rope is wound around the On the steel cable drum, the other end is connected with a remote fixture; the chassis is movable.
优选的,所述羊角旋转喷头包括Y型旋转接头和喷施臂,所述喷施臂一端与Y型旋转接头连接,另一端连接有所述喷头,所述喷头的喷嘴与水平方向呈角度设置,且角度可调。Preferably, the horn rotating spray head includes a Y-shaped rotary joint and a spraying arm, one end of the spraying arm is connected with the Y-shaped rotary joint, and the other end is connected with the spray head, and the nozzle of the spray head is arranged at an angle to the horizontal direction , and the angle is adjustable.
优选的,所述传动装置还包括摇臂底座、拉力簧和回力簧,所述摇臂的底端通过转轴与所述摇臂底座转动连接,所述拉力簧的一端固定在所述摇臂上,另一端与所述棘爪相连接;所述摇臂底座的一侧设置有固定板,所述回力簧的一端与所述固定板固定,另一端与所述摇臂连接。Preferably, the transmission device further includes a rocker arm base, a tension spring and a return spring, the bottom end of the rocker arm is rotatably connected to the rocker arm base through a rotating shaft, and one end of the tension spring is fixed on the rocker arm , the other end is connected with the pawl; one side of the rocker arm base is provided with a fixing plate, one end of the return spring is fixed with the fixing plate, and the other end is connected with the rocker arm.
优选的,所述摇臂的顶端安装有滚轮轴,所述滚轮轴上固定有所述滚轮。Preferably, a roller shaft is installed on the top end of the rocker arm, and the roller is fixed on the roller shaft.
优选的,所述前进装置中还包括止回爪,所述棘轮下部设置有所述止回爪。Preferably, the advancing device further includes a non-return pawl, and the lower part of the ratchet wheel is provided with the non-return pawl.
优选的,所述底盘包括骨架、前轮和后轮,所述前轮和后轮分别通过轮轴安装在所述骨架的前后端。Preferably, the chassis includes a frame, a front wheel and a rear wheel, and the front wheel and the rear wheel are respectively mounted on the front and rear ends of the frame through axles.
优选的,所述前轮采用12寸的充气胎,所述后轮采用4寸轮胎。Preferably, the front wheel adopts a 12-inch pneumatic tire, and the rear wheel adopts a 4-inch tire.
优选的,所述羊角旋转喷头安装在所述骨架的中部。Preferably, the horn rotating nozzle is installed in the middle of the frame.
本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:
1、本发明中的自走式液体肥料定量喷施装置,作为一个有机整体,在肥料施用领域,特别是液体肥料的定量喷施方面,针对农作物对养分的需求,实现养分成分的精准供给,为本发明首次提出。1. The self-propelled liquid fertilizer quantitative spraying device in the present invention, as an organic whole, in the field of fertilizer application, especially the quantitative spraying of liquid fertilizer, realizes the precise supply of nutrients for the needs of crops for nutrients, It is proposed for the first time for the present invention.
2、本发明将液体肥料喷施过程中的压力进行利用,通过喷施的反作用力驱动该装置的前进。2. The present invention utilizes the pressure in the spraying process of liquid fertilizer, and drives the device forward through the reaction force of spraying.
3、本发明采用定量的方式对作物进行肥料施用,可精准满足作物对养分的需求。3. The present invention applies fertilizer to crops in a quantitative manner, which can precisely meet the nutrient requirements of crops.
4、本发明有效替换了农田中的化肥施用量,另外,还解决了畜禽养殖废弃物的出路问题。4. The present invention effectively replaces the amount of chemical fertilizer applied in farmland, and also solves the problem of way out of livestock and poultry breeding waste.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为自走式液体肥料定量喷施装置侧视图;Fig. 1 is the side view of self-propelled liquid fertilizer quantitative spraying device;
图2为自走式液体肥料定量喷施装置后视图;Fig. 2 is the rear view of self-propelled liquid fertilizer quantitative spraying device;
其中,1、喷施臂;2、羊角旋转接头;3、滚轮;4、飞轮片;5、摇臂;6、棘爪;7、拉力簧;8、回力簧;9、钢缆滚筒;10、棘轮;11、摇臂底座;12、骨架;13、充气胎;14、轮胎;15、棘爪隔套;16、棘轮隔套;17、滚筒轴承;18、轴承垫块;19、摇臂座隔套;20、摇臂隔套。Among them, 1. Spraying arm; 2. Claw rotary joint; 3. Roller; 4. Flywheel; 5. Rocker arm; 6. Pawl; 7. Tension spring; 8. Return spring; 9. Cable drum; 10 , ratchet; 11, rocker arm base; 12, skeleton; 13, pneumatic tire; 14, tire; 15, pawl spacer; 16, ratchet spacer; 17, roller bearing; 18, bearing pad; 19, rocker arm Seat spacer; 20. Rocker arm spacer.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
针对现有农田种植养分供需不匹配、畜禽粪污无出路的问题,本发明提供了一种自走式液体肥料定量喷施装置,该装置具有操作压力低、喷施范围广、耗电量低、液体肥料定量准确等优点。Aiming at the problems of mismatch between supply and demand of nutrients in existing farmland and no way out for livestock and poultry manure, the present invention provides a self-propelled liquid fertilizer quantitative spraying device, which has the advantages of low operating pressure, wide spraying range and power consumption. It has the advantages of low quantity and accurate quantification of liquid fertilizer.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1-2所示,本发明提供一种自走式液体肥料定量喷施装置,该装置由羊角旋转接头2、传动装置、前进装置和底盘组成。As shown in Figures 1-2, the present invention provides a self-propelled liquid fertilizer quantitative spraying device, which is composed of a claw rotary joint 2, a transmission device, a forward device and a chassis.
喷施臂1和羊角旋转接头2起到将畜禽粪污水溶液的压力转换为旋转力的作用,由可调喷头、喷施臂1、飞轮片4和进水装置组成。畜禽粪污经加压泵加压后由管道与羊角旋转接头2的进水装置连接,实现该装置的进水功能。喷施臂1端部连接有喷头,通过将喷头的喷嘴调节至合适角度(喷嘴与水平方向呈一定角度),液体肥料由喷嘴喷出,使羊角旋转接头2在水流喷射反作用力的驱动下旋转。羊角旋转接头2中部连接有飞轮片4,该飞轮片4与羊角旋转接头2同步旋转,飞轮片4设计为具有凹凸结构的特殊形状,当旋转到凸出位置时,传动装置中的摇臂5向前运动,当旋转到凹陷位置时,传动装置中的摇臂5向后运动。The spraying arm 1 and the horn rotary joint 2 play the role of converting the pressure of the livestock and poultry manure sewage solution into a rotating force, and are composed of an adjustable spray head, a spraying arm 1, a flywheel 4 and a water inlet device. After being pressurized by the pressurizing pump, the livestock and poultry manure is connected by the pipeline to the water inlet device of the horn rotary joint 2 to realize the water inlet function of the device. The end of the spraying arm 1 is connected with a spray head. By adjusting the nozzle of the spray head to a suitable angle (the nozzle is at a certain angle with the horizontal direction), the liquid fertilizer is sprayed from the nozzle, so that the horn rotary joint 2 is driven by the water jet reaction force. . A flywheel 4 is connected to the middle of the claw rotary joint 2. The flywheel 4 rotates synchronously with the claw rotary joint 2. The flywheel 4 is designed to have a special shape with a concave-convex structure. When rotated to the protruding position, the
其中,羊角旋转接头2分为固定部分和转动部分,固定部分与骨架12相连。The horn rotary joint 2 is divided into a fixed part and a rotating part, and the fixed part is connected with the frame 12 .
传动装置起到将羊角旋转接头2能量输出传送至前进装置的作用,由飞轮片4、滚轮3/滚轮3轴、摇臂5、棘爪6、拉力簧7、回力簧8和摇臂底座11组成。摇臂5在羊角旋转喷头2驱动下不断前后运动,摇臂5向前运动时推动棘爪6向前运动,当喷施臂1飞轮片4旋转至凹陷位置时,摇臂5在回力簧8的牵引下向后运动。同时,为了给棘爪6限位,棘爪6与摇臂5之间使用拉力簧7连接。摇臂底座11用来固定传动装置中各部件。The transmission device plays the role of transmitting the energy output of the claw rotary joint 2 to the forward device. composition. The
特别的,摇臂5上端设置有滚轮3轴,滚轮3轴上固定有滚轮3。该滚轮3与羊角旋转接头2飞轮片4一起作用,可实现羊角旋转接头2旋转转换为摇臂5前后运动的功能。In particular, the upper end of the
前进装置起到牵引自走式液体肥料定量喷施装置向前运动的作用,由棘轮10、钢缆滚筒9、止回爪和钢缆组成。在实际实施使用时,钢缆与远处固定物连接,棘轮10在传动装置中棘爪6的推动下旋转,带动钢缆滚筒9旋转,钢缆长度减小,钢缆牵引自走式液体肥料定量喷施装置不断前进。由于该装置具有一定自重并且在农田中运动阻力较大,钢缆处于紧绷状态,为了防止传动装置中棘爪6向后运动时钢缆滚筒9在钢缆拉力下的反向旋转,在棘轮10下部设置有止回爪。The forward device plays the role of pulling the self-propelled liquid fertilizer quantitative spray device to move forward, and is composed of a ratchet wheel 10, a steel cable drum 9, a non-return claw and a steel cable. In actual use, the steel cable is connected to the remote fixture, the ratchet 10 rotates under the push of the pawl 6 in the transmission device, and drives the cable drum 9 to rotate, the length of the steel cable is reduced, and the steel cable pulls the self-propelled liquid fertilizer The quantitative spraying device keeps advancing. Since the device has a certain self-weight and has a large resistance to movement in the farmland, the wire rope is in a tight state. 10 The lower part is provided with a non-return claw.
底盘起到固定自走式液体肥料定量喷施装置各部件以及向前运动的作用,由骨架12和前后轮组成。特别的,为保证自走式液体肥料定量喷施装置重心稳定,所述羊角旋转接头2中转动部分与骨架12中部相连,传动装置与前进装置分别根据羊角旋转接头2在合适位置布置。底盘中前轮为12寸的充气胎13,后轮为4寸轮胎14。The chassis plays the role of fixing the components of the self-propelled liquid fertilizer quantitative spraying device and moving forward, and is composed of a frame 12 and front and rear wheels. In particular, in order to ensure the stable center of gravity of the self-propelled liquid fertilizer quantitative spraying device, the rotating part of the horn rotary joint 2 is connected to the middle of the frame 12, and the transmission device and the forwarding device are respectively arranged according to the horn rotary joint 2 at appropriate positions. In the chassis, the front wheels are 12-inch
本发明的喷施装置具有喷施范围广、液体肥料定量准确、操作压力低、能效比高的优点。另外,通过改变羊角旋转接头2上喷施臂1长度、喷头角度和加压泵出口压力即可实现喷施量和喷施面积的动态调节。The spraying device of the invention has the advantages of wide spraying range, accurate quantitative liquid fertilizer, low operating pressure and high energy efficiency ratio. In addition, by changing the length of the spraying arm 1 on the horn rotary joint 2, the angle of the spraying head and the outlet pressure of the pressurizing pump, the dynamic adjustment of the spraying amount and the spraying area can be realized.
畜禽粪污经加压泵加压后,由管道输送至羊角旋转接头2的进水装置。加压泵流量和扬程根据需要进行选择。粪污在压力的作用下沿管道向上运动,由喷施管端部的可调喷头喷出,为了保证喷施管覆盖范围内喷施均匀,两根喷施管长度分别为2050mm和1550mm,臂展长度为3500mm,喷施管端部距离地面高度为1300mm,旋转一周为其喷施覆盖面积。After being pressurized by the pressurizing pump, the livestock and poultry manure is transported to the water inlet device of the horn rotary joint 2 by the pipeline. The flow and head of the booster pump can be selected according to the needs. The manure moves upward along the pipeline under the action of pressure, and is sprayed by the adjustable nozzle at the end of the spray pipe. In order to ensure uniform spraying within the coverage area of the spray pipe, the lengths of the two spray pipes are The extension length is 3500mm, the height of the end of the spraying pipe is 1300mm from the ground, and the spray coverage area is covered by one rotation.
羊角旋转接头2旋转带动前进装置中的钢缆滚筒9转动,从而拉动自走式液体肥料定量喷施装置的前进,并具有一定的前进速度;在自走式液体肥料定量喷施装置逐渐前进的过程中,实现液体肥料沿田地的喷施。The claw rotary joint 2 rotates to drive the steel cable drum 9 in the advancing device to rotate, thereby pulling the self-propelled liquid fertilizer quantitative spraying device forward, and has a certain forward speed; when the self-propelled liquid fertilizer quantitative spraying device gradually advances In the process, the spraying of liquid fertilizer along the field is realized.
实施例一Example 1
本实施例所用畜禽粪污为猪场干湿分离物中的液体,经污水处理工艺流程处理后储存于水池内。加压泵类型采用潜污泵,设置于水池内,由管道输送至羊角旋转接头2。施用农田为猪场周边农户农田,实施季节为冬小麦种植前,经本自走式液体肥料定量喷施系统喷施。The livestock and poultry manure used in this embodiment is the liquid in the dry and wet separation of the pig farm, which is stored in the pool after being processed by the sewage treatment process. The type of booster pump adopts a submersible sewage pump, which is set in the pool and transported to the horn rotary joint 2 by the pipeline. The application farmland is the farmland of the farmers around the pig farm, and the implementation season is before the winter wheat planting, which is sprayed by the self-propelled liquid fertilizer quantitative spraying system.
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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