The objective of the invention is to provide on the basis of existing technology a kind of preparation method than the more simple containing metal super-stable Y molecular sieves of prior art.
Method provided by the invention be with Y zeolite in ammonium ion exchange, add metal ion solution and also carry out hydrothermal calcine.
According to method provided by the invention, the concrete steps of preparation super-stable Y molecular sieves are as follows: is raw material with sodium oxide content greater than the Y zeolite of 10 (weight) %, according to molecular sieve: ammonium salt: metal-salt: titanium oxide: the weight ratio of mixed chlorinated rare earth=1: 0.2~2: 0.01~0.5: 0~0.2: 0~0.1, with molecular sieve, ammonium salt solution, metal salt solution, titanium oxide, mixed chlorinated rare earth mixes, at pH value is 3.8~10.8,20-90 ℃ was stirred 0.5-4 hour down, after filtration, the washing back is at 550~750 ℃, in 100% the steam atmosphere roasting 0.5-4 hour, wherein said metal-salt was selected from Al, Ba, Ca, Mg, Sr, Sn, Sb, Zn, one of the salt of metals such as Zr or the mixture of two or more metal-salt wherein.
Said ammonium salt can be selected from ammonium chloride, ammonium sulfate or ammonium nitrate, wherein preferred ammonium chloride.
The optimum ratio of said molecular sieve, ammonium salt, metal-salt, titanium oxide, mixed chlorinated rare earth is 1: 1.0~1.8: 0.1~0.3: 0~0.1: 0~0.07.
The pH value preferable range is 5.0~7.0, and general available ammoniacal liquor or hydrochloric acid are regulated.
Adopt ordinary method to carry out the molecular sieve of a friendship one roasting Hydrothermal Preparation, though its structure cell has certain contraction, more than 24.50 , crystallization reservation degree is below 87% basically; Adopt two of ordinary method to hand over the USY molecular sieve of two roasting Hydrothermal Preparation, though its lattice constant below 24.5 , crystallization reservation degree has only about 70%.And method provided by the invention is to NaO
2Content has been taked in ammonium ion exchange greater than the Y zeolite of 10 (weight) %, the technical measures that also exchange with molecular sieve with the metal ion of IIA, IIIA, IVA, VA, IIB, IVB family, only carry out hydrothermal calcine one time, just can reach conventional hydrothermal method two and hand over just accessible structure cell shrinkage amplitude of two roastings, lattice constant is less than 24.48 , and crystallization reservation degree is higher, can remain on more than 90%.Therefore, method provided by the invention has shortened operation, can increase the output of USY, reduces production costs.
The USY molecular sieve that the inventive method is prepared, as the catalyzer constituent element, not only have ultra-steady Y molecular sieve inherent high hydrothermal stability, but also can provide owing to introducing other catalytic performance that metal ion brings, to satisfy the needs of different oil or petrochemical process.As contain the USY of Mg, Ca, Sr, Ba, can be used as anti-vanadium catalyst constituent element in the catalytic cracking process; The USY that contains metal ions such as Mg, Ca, Zn, Al can be used as catalytic reforming and isomerization catalyst constituent element and uses; Introduce the USY of above-mentioned metal ion and rare earth element, can be applied to the alkylated reaction of benzene; Introduce the USY of Zn, in shortening, also have the effect of removing the impurity nitride; Introduce the USY of Zr, can be used in the reactions such as decomposition of hydrocarbons, isomerization, alkylation.
Following example will be described further USY molecular sieve preparation method provided by the invention.
In the example in the molecular sieve content of sodium oxide, aluminum oxide and silicon-dioxide measure by 3271 type fluorescence analysers, the lattice constant of molecular sieve and crystallization reservation degree are measured by SIEMENS D5005D X-ray diffractometer, wherein:
Used NaY molecular sieve is the catalyst plant production of Qilu Petrochemical company, sodium oxide content 14 (weight) %, and silica alumina ratio 4.9, degree of crystallinity is 93%.
Agents useful for same is the chemically pure reagent that the Beijing Chemical Plant produces, and wherein ammonia concn is 25~28 (weight) %.
Used mixed chlorinated rare earth (RECl
x) produce by Inner Mongol Baotou rare earth factory, content of rare earth is counted 46 (weight) %, wherein La with rare earth oxide
2O
3=24.5 (weight) %, Ce
2O=6.0 (weight) %, Pr
6O
3=6.0 (weight) %, Nd
2O
3=9.5 (weight) %.Use preceding through 800 ℃ of roastings 1 hour.
Example 1
Get 50 gram NaY molecular sieves, be dispersed in the ammonium chloride solution of 200 grams 30% (in weight ammonium chloride), behind the stirring and evenly mixing, the magnesium chloride hexahydrate solution that adds 60 grams 20% (in magnesium chloride weight), the pH value of regulating the gained slurries with ammoniacal liquor is 6.5, is warming up to 90 ℃, stirs 2 hours, filter, to there not being acid group, put into aging equipment with 20 times decationized Y sieve water washings, be warming up to 600 ℃, the water vapour of feeding 100%, after the roasting 2 hours, with 20 times of deoxidation deionised water, oven dry, obtain the USY molecular sieve, numbering A.
The chemical constitution and the structural parameter of gained molecular sieve see Table 1.
Comparative Examples 1
Get 50 gram NaY molecular sieves, be dispersed in the ammonium chloride solution of 200 grams 30% (in weight ammonium chloride), behind the stirring and evenly mixing, the pH value of regulating the gained slurries with ammoniacal liquor is 6.5, is warming up to 90 ℃, stirs exchange 2 hours, filter, to there not being acid group, put into aging equipment with 20 times decationized Y sieve water washings, be warming up to 600 ℃, the water vapour of feeding 100%, roasting 2 hours obtains the USY molecular sieve, numbering A '.
The chemical constitution and the structural parameter of gained molecular sieve see Table 1.
Example 2
Getting 60 gram NaY molecular sieves is dispersed in the ammonium chloride solution of 340 grams 30% (in weight ammonium chloride), behind the stirring and evenly mixing, the four water-calcium nitrate solution that adds 50 grams 25% (in nitrocalcite weight), the pH value of regulating the gained slurries with ammoniacal liquor is 6.0, be warming up to 85 ℃, stir exchange 2.5 hours, filter, to there not being acid group, put into aging equipment with 20 times decationized Y sieve water washings, be warming up to 640 ℃, the water vapour of feeding 100%, roasting is after 2 hours, with 20 times of deoxidation deionised water, oven dry obtains USY molecular sieve B.
The chemical constitution and the structural parameter of gained molecular sieve see Table 1.
Comparative Examples 2
Press the method preparation contrast molecular sieve for preparing molecular sieve B in the example 2, do not add ca nitrate soln when being ion-exchange, the molecular sieve that makes note is made B '.
The chemical constitution and the structural parameter of gained molecular sieve see Table 1.
Example 3
Get 50 gram NaY molecular sieves and be dispersed in the ammonium chloride solution of 200 grams 30% (in weight ammonium chloride), behind the stirring and evenly mixing, add the alum liquor of 50 grams 11.2% (in Tai-Ace S 150 weight), the pH value of regulating the gained slurries with ammoniacal liquor is 6.8, filter, with 20 times decationized Y sieve water washings to there not being acid group, put into aging equipment, be warming up to 700 ℃, feed 100% water vapour, roasting is after 1.5 hours, with 20 times of deoxidation deionised water, oven dry,, the molecular sieve numbering C that obtains.
The chemical constitution of gained molecular sieve and structural parameter the results are shown in Table 1.
Comparative Examples 3
Press the method preparation contrast molecular sieve for preparing molecular sieve C in the example 3, do not add alum liquor when ion-exchange, the molecular sieve that obtains is numbered C '.
The chemical constitution of gained molecular sieve and structural parameter the results are shown in Table 1.
Example 4
Getting 50 gram NaY molecular sieves is dispersed in the ammonium chloride solution of 150 grams 30% (in weight ammonium chloride), behind the stirring and evenly mixing, the zinc nitrate hexahydrate solution that adds 75 grams 30% (in zinc nitrate hexahydrate weight), the pH value of regulating the gained slurries with ammoniacal liquor is 5.2, be warming up to 80 ℃, stir exchange 2 hours, filter, with 20 times decationized Y sieve water washings to there not being acid group, put into aging equipment, be warming up to 620 ℃, feed 100% water vapour, roasting is after 2 hours, with 20 times of deoxidation deionised water, oven dry, the molecular sieve that obtains, numbering D.
Comparative Examples 4
Press the method preparation contrast molecular sieve for preparing molecular sieve D in the example 4, do not add zinc nitrate solution when ion-exchange, the molecular sieve that obtains is numbered D '.
The chemical constitution of gained molecular sieve and structural parameter the results are shown in Table 1.
Example 5
Getting 80 gram NaY molecular sieves is dispersed in the ammonium chloride solution of 360 grams 30% (in weight ammonium chloride), behind the stirring and evenly mixing, the two water zirconium nitrate solutions that add 40 grams 20% (in two water zirconium nitrate weight), the magnesium chloride hexahydrate solution of 40 grams 20% (in magnesium chloride weight), the pH value of regulating slurries with ammoniacal liquor is 6.5, is warming up to 85 ℃, stirs exchange 2.0 hours, filter, to there not being acid group, put into aging equipment with 20 times decationized Y sieve water washings, be warming up to 660 ℃, the water vapour of feeding 100%, after the roasting 2 hours, with 20 times of deoxidation deionised water, oven dry, obtain the USY molecular sieve, numbering E.
The chemical constitution and the structural parameter of this molecular sieve of gained see Table 1.
Comparative Examples 5
Press the method preparation contrast molecular sieve for preparing molecular sieve E in the example 5, just when ion-exchange, do not add two water zirconium nitrate solutions and magnesium chloride hexahydrate solution, the molecular sieve that obtains, numbering E '.
The chemical constitution and the structural parameter of gained molecular sieve see Table 1.
Example 6
Getting 65 gram NaY molecular sieves is dispersed in the ammonium chloride solution of 300 grams 30% (in weight ammonium chloride), behind the stirring and evenly mixing, the two water zirconium nitrate solutions that add 40 grams 20% (in two water zirconium nitrate weight), the re chloride that adds 15 grams 41.39% (mixed chlorinated rare earth weight meter), the pH value of regulating the gained slurries with ammoniacal liquor is 6.5, is warming up to 85 ℃, stirs exchange 2.0 hours, filter, to there not being acid group, put into aging equipment with 20 times decationized Y sieve water washings, be warming up to 680 ℃, the water vapour of feeding 100%, after the roasting 2.5 hours, with 20 times of deoxidation deionised water, oven dry, obtain the USY molecular sieve, numbering F.
The chemical constitution and the structural parameter of gained molecular sieve see Table 1.
Comparative Examples 6
Press the method preparation contrast molecular sieve for preparing molecular sieve F in the example 6, just do not add two water zirconium nitrate solution and re chlorides when ion-exchange, the molecular sieve that obtains is numbered F '.
The chemical constitution and the structural parameter of gained molecular sieve see Table 1.
Example 7
Getting 80 gram NaY molecular sieves is dispersed in the ammonium chloride solution of 360 grams 30% (in weight ammonium chloride), behind the stirring and evenly mixing, the two water zirconium nitrate solutions that add 25 grams 20% (in two water zirconium nitrate weight), the Adlerika of 30 grams 35% (in sal epsom weight), the mixed chlorinated rare earth solution that adds 10 grams, 41.39 heavy % (in mixed chlorinated rare earth weight), the pH value of regulating the gained slurries with ammoniacal liquor is 6.8, be warming up to 90 ℃, stir exchange 2.5 hours, filter, with 20 times decationized Y sieve water washings to there not being acid group, put into aging equipment, be warming up to 700 ℃, feed 100% water vapour, roasting is after 1.5 hours, with 20 times of deoxidation deionised water, oven dry obtains the USY molecular sieve, numbering G.
The chemical constitution of gained molecular sieve and structural parameter the results are shown in Table 1.
Comparative Examples 7
Press the method preparation contrast molecular sieve for preparing molecular sieve G in the example 7, do not add two water zirconium nitrate solutions, Adlerika and mixed chlorinated rare earth solution when ion-exchange, the molecular sieve that obtains is numbered G '.
The chemical constitution of gained molecular sieve and structural parameter the results are shown in Table 1.
Example 8
Getting 70 gram NaY molecular sieves is dispersed in the ammonium chloride solution of 310 grams 30% (in weight ammonium chloride), behind the stirring and evenly mixing, the titanium dioxide suspension liquid that adds 15 grams 30% (in titanium dioxide weight), the Adlerika of 40 grams 35% (in sal epsom weight), the mixed chlorinated rare earth solution that adds 10 grams 41.39% (in mixed chlorinated rare earth weight), the pH value of regulating the gained slurries with ammoniacal liquor is 6.0, be warming up to 90 ℃, stir exchange 2.0 hours, filter, with 20 times decationized Y sieve water washings to there not being acid group, put into aging equipment, be warming up to 680 ℃, feed 100% water vapour, roasting is after 2.5 hours, with 20 times of deoxidation deionised water, oven dry obtains the USY molecular sieve, numbering H.
The chemical constitution of gained molecular sieve and structural parameter the results are shown in Table 1.
Comparative Examples 8
Press the method preparation contrast molecular sieve for preparing molecular sieve H in the example 8, just do not add Adlerika, titanium dioxide suspension liquid and re chloride when ion-exchange, the molecular sieve that obtains is numbered H '.
The chemical constitution of gained molecular sieve and structural parameter the results are shown in Table 1.
Comparative Examples 9
Get the molecular sieve G ' of preparation in the Comparative Examples 7, replace the NaY molecular sieve, repeat the step of Comparative Examples 6, obtain two and hand over the molecular sieve of two roastings, be numbered G " with it.
The chemical constitution and the structural parameter of gained molecular sieve see Table 1.
As can be seen from Table 1, the USY molecular sieve that the present invention prepares is compared with adopting a molecular sieve of handing over a roasting hydrothermal method to make, bigger structure cell shrink grading is not only arranged, and crystallization reservation degree is higher; In addition as can be seen, though hydrothermal method routinely increases the contrast molecular sieve that the number of times of ion-exchange and hydrothermal calcine makes and also can reach bigger structure cell shrink grading, crystallization reservations degree is more much lower than the molecular sieve that the inventive method prepares.
The chemical constitution of table 1 molecular sieve and structural parameter
| Example number | The molecular sieve numbering | Chemical constitution, heavy % | Structural parameter |
| Na
2O
| Al
2O
3 | SiO
2 | Metal (in oxide compound) | Lattice constant | Crystallization reservation degree % |
| 1 | A | 2.0 | 20.5 | 74.9 | Mg,2.6 | 24.42 | 90.8 |
| 2 | B | 2.2 | 22.8 | 72.0 | Ca,3.0 | 24.45 | 90.0 |
| 3 | C | 2.3 | 24.5 | 73.2 | Al | 24.43 | 90.2 |
| 4 | D | 2.4 | 22.9 | 73.7 | Zn,1.0 | 24.48 | 90.4 |
| 5 | E | 2.3 | 21.5 | 72.6 | Zr,1.8 Mg,1.8 | 24.46 | 91.2 |
| 6 | F | 2.0 | 23.0 | 72.6 | Zr,1.3 RE,1.3 | 24.48 | 90.2 |
| 7 | G | 2.1 | 22.2 | 72.7 | Zr,1.1 Mg,0.9 RE,1.0 | 24.45 | 90.4 |
| 8 | H | 2.2 | 22.4 | 73.2 | Mg,0.7 Ti,0.7 RE,0.8 | 24.47 | 90.4 |
| Comparative Examples 1 | A’ | 2.8 | 23.6 | 74.6 | - | 24.54 | 84.7 |
| Comparative Examples 2 | B’ | 3.1 | 23.4 | 73.5 | - | 24.55 | 84.4 |
| Comparative Examples 3 | C’ | 2.9 | 24.1 | 73.0 | - | 24.51 | 84.8 |
| Comparative Examples 4 | D’ | 3.0 | 24.1 | 73.9 | - | 24.53 | 86.9 |
| Comparative Examples 5 | E’ | 3.1 | 24.4 | 73.5 | - | 24.52 | 80.8 |
| Comparative Examples 6 | F’ | 3.2 | 23.7 | 73.1 | - | 24.52 | 84.2 |
| Comparative Examples 7 | G’ | 3.0 | 23.5 | 73.5 | - | 24.51 | 85.6 |
| Comparative Examples 8 | H’ | 2.9 | 23.8 | 73.3 | - | 24.51 | 82.7 |
| Comparative Examples 9 | G” | 0.7 | 22.6 | 75.4 | - | 24.42 | 71.0 |