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CN111219406B - Vacuum suction pad and vacuum adsorption device - Google Patents

Vacuum suction pad and vacuum adsorption device Download PDF

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Publication number
CN111219406B
CN111219406B CN202010165555.7A CN202010165555A CN111219406B CN 111219406 B CN111219406 B CN 111219406B CN 202010165555 A CN202010165555 A CN 202010165555A CN 111219406 B CN111219406 B CN 111219406B
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China
Prior art keywords
adsorption
vacuum chuck
vacuum suction
vacuum
suction cup
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CN202010165555.7A
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Chinese (zh)
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CN111219406A (en
Inventor
刘光照
刘成
车志全
谷孝东
曹葵康
徐一华
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Tztek Technology Co Ltd
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Tztek Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B47/00Suction cups for attaching purposes; Equivalent means using adhesives

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Hooks, Suction Cups, And Attachment By Adhesive Means (AREA)

Abstract

The invention provides a vacuum chuck pad and a vacuum adsorption device, wherein the vacuum chuck pad comprises a ventilation adsorption part, and the ventilation adsorption part is used for covering the surface of the vacuum chuck. According to the vacuum chuck pad disclosed by the invention, traceless adsorption can be realized, the use is convenient, and the cost is lower.

Description

Vacuum chuck pad and vacuum adsorption device
Technical Field
The invention relates to the field of adsorption tools, in particular to a vacuum chuck pad and a vacuum adsorption device.
Background
During handling of products (typically smooth products such as glass, photovoltaic wafers, etc., hereinafter referred to as adsorbates), vacuum suction is applied to the product, and vacuum suction cups of conventional silicone/rubber materials, etc., leave vacuum suction cup suction marks on the product, which can affect the yield of the product, and are unacceptable.
Disclosure of Invention
In view of the above, the present invention provides a vacuum chuck pad and a vacuum adsorption device, which can realize traceless adsorption, and is convenient to use and low in cost.
In order to solve the above technical problems, in one aspect, the present invention provides a vacuum chuck pad, comprising:
and the breathable adsorption part is used for covering the surface of the vacuum chuck.
Further, the vacuum chuck pad further comprises:
and a sleeve part formed in a cylindrical shape and having one end connected to an edge of the air-permeable adsorption part.
Further, the other end of the sleeve part is provided with a closing part, and an elastic rubber ring or an extractable rope is arranged in the closing part.
Further, a bonding layer is arranged on one side surface of the breathable adsorption part along the edge of the breathable adsorption part, and a release film is arranged on the bonding layer.
Further, the breathable adsorption part is formed with one or more through holes.
Further, the ventilation adsorption part is formed with a plurality of through holes, and the through holes are uniformly distributed on the ventilation adsorption part.
Further, at least the air-permeable suction portion of the vacuum chuck pad is formed of a fibrous material.
Further, the fiber material comprises one or more of non-woven fabric, fiber paper and knitted fabric.
Further, the breathable adsorption part includes:
A base layer;
the surface of the matrix layer is formed with a hydrophobic and oleophobic layer.
In another aspect, the present invention provides a vacuum adsorption apparatus comprising:
A vacuum chuck;
a vacuum chuck pad, the vacuum chuck pad being any one of the vacuum chuck pads described above.
The technical scheme of the invention has at least one of the following beneficial effects:
the vacuum chuck pad comprises a ventilation adsorption part, wherein the vacuum chuck adsorbs an adsorbate through the ventilation adsorption part, so that traceless adsorption can be realized;
Further, the vacuum chuck pad comprises a ventilation adsorption part and a sleeve part, so that the vacuum chuck pad is in tight contact with the chuck and is convenient to replace;
Further, the ventilation adsorption part is formed with one or more through holes, so that ventilation capacity can be increased, adsorption strength is increased, and the vacuum chuck pad can adsorb adsorbates more firmly.
Drawings
FIG. 1 is a schematic view of a vacuum chuck pad according to an embodiment of the invention;
FIG. 2 is a schematic view of the air permeable suction portion of the vacuum chuck pad of FIG. 1;
FIG. 3 is a schematic view showing a structure of a vacuum adsorption apparatus according to another embodiment of the present invention;
fig. 4 is a schematic diagram of the vacuum adsorption apparatus of fig. 3.
Reference numerals:
100. The vacuum chuck comprises a vacuum chuck pad, 110, a ventilation adsorption part 110, 120, a sleeve part, 130, a closing-in part, 200, a vacuum chuck, 300, a connector, 1000, a vacuum adsorption device and 2000, and an adsorbate.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which are obtained by a person skilled in the art based on the described embodiments of the invention, fall within the scope of protection of the invention.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Likewise, the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate a relative positional relationship, which changes accordingly when the absolute position of the object to be described changes.
The present inventors have found that, first, the reason why the vacuum chuck 200 leaves suction marks on the surface of the adsorbate 2000 is that when the vacuum chuck 200 adsorbs the adsorbate 2000, only the center of the vacuum chuck 200 and the edge of the vacuum chuck 200 are closely pressed against the adsorbate 2000 by the adsorption force, and the adsorption force is too concentrated in the middle of the chuck 200, so that the center suction marks and the edge suction marks of the vacuum chuck 200 are easily left on the adsorbate 2000.
Secondly, the current vacuum chuck 200 is made of silica gel/rubber, which is easy to adhere to dust and dirt, and is easy to bring the dirt to the adsorbate 2000, and in use, the material is easy to fall off, and has large friction with the adsorbate 2000, and is frequently subjected to the action of adsorption force and friction force, so that the risk of abrasion and falling off is increased, and the material is remained on the adsorbate, so that the frequent replacement of the vacuum chuck 200 is very wasteful.
Based on the above findings, the present inventors have proposed a vacuum chuck pad 100, which is used on a vacuum chuck 200, and can effectively overcome the above problems.
Next, a vacuum chuck pad 100 according to an embodiment of the present invention will be described first.
Fig. 1 shows an alternative embodiment of a vacuum chuck pad 100 according to the present invention.
As shown in fig. 1, the vacuum chuck pad 100 according to the present invention includes a gas-permeable suction part 110, and the gas-permeable suction part 110 is used to cover the surface of the vacuum chuck 200.
In other words, the vacuum chuck 200 adsorbs the adsorbate 2000 by the ventilation adsorption part 110, and the ventilation adsorption part 110 is in full-face contact with the adsorbate 2000, so that the adsorption force is distributed uniformly, thereby realizing traceless adsorption, avoiding the risk that the adsorption force of the vacuum chuck 200 is concentrated in the middle of the vacuum chuck 200, so that the adsorbate 2000 is locally stressed too much, and the adsorbate 2000 is easily broken.
Further, the vacuum chuck pad 100 further includes a sleeve portion 120, and the sleeve portion 120 is formed in a cylindrical shape and one end thereof is connected to an edge of the air-permeable suction portion 110.
For example, the sleeve portion 120 and the air-permeable absorbing portion 110 are integrally formed, and the air-permeable absorbing material is formed in a shape (circular shape, square shape, etc.) larger than the area of the vacuum chuck 200, wherein the portion for contacting the bottom surface of the vacuum chuck 200 is the air-permeable absorbing portion 110, and the portion for wrapping around the vacuum chuck 200 is the sleeve portion 120.
Further, the other end of the sleeve portion 120 is provided with a receiving portion 130, and an elastic rubber ring or an extractable rope is arranged in the receiving portion 130.
In other words, the other end of the sleeve is closed by an elastic rubber ring or a drawable string (e.g., cinched and knotted by a drawable string).
In use, the sleeve portion 120 wraps around the vacuum chuck 200, and the closing portion 130 can make the vacuum chuck pad 100 closely contact with the chuck and is not easily detached even in a non-operating state (i.e., a vacuumized state).
When the vacuum chuck pad 100 needs to be replaced, the take-up part 130 can be opened (the elastic rubber ring is pulled open or the drawable rope is loosened), the vacuum chuck pad 100 is taken away from the surface of the vacuum chuck 200, and then a new vacuum chuck pad 100 is replaced, so that convenient replacement can be realized, and the cost of the vacuum chuck pad 100 is lower, and the cost can be saved.
According to other embodiments of the present invention, a bonding layer is disposed on one side surface of the breathable adsorption portion 110 along the edge of the breathable adsorption portion 110, and a release film is disposed on the bonding layer.
That is, the edge of the breathable adsorption part 110 is provided with an adhesive layer with a release film, and in the use process, the release film is torn off to attach the adhesive layer to the vacuum chuck 200, and the breathable adsorption part 110 is tightly combined with the vacuum chuck 200 by the adhesive force of the adhesive layer. Thus, a simple and convenient structure can be realized.
According to some embodiments of the present invention, the breathable adsorption portion 110 is formed with one or more through holes.
As shown in fig. 2, the breathable adsorption portion 110A is formed with 1 through hole, and the breathable adsorption portion 110B is formed with a plurality of through holes (for example, 10 through holes).
The through holes can increase the ventilation amount, thereby increasing the adsorption strength, so that the vacuum chuck pad 100 can adsorb the adsorbate 2000 more firmly, and can meet the use requirements of some adsorbates 2000 (such as heavy adsorbates 2000) with higher adsorption strength requirements.
Further, the breathable adsorption portion 110 is formed with a plurality of through holes, and the plurality of through holes are uniformly distributed in the breathable adsorption portion 110.
That is, the breathable adsorption portion 110 is formed with a plurality of through holes uniformly distributed in the breathable adsorption portion 110. Therefore, in the use process, the adsorption force can be uniformly distributed, and the adsorption strength can be increased.
According to some embodiments of the invention, at least the gas permeable suction portion 110 of the vacuum chuck pad 100 is formed of a fibrous material.
That is, the air-permeable adsorbing portion 110 of the vacuum chuck pad 100 is formed of a fibrous material, or both the air-permeable adsorbing portion 110 and the sleeve portion 120 are formed of a fibrous material.
The fiber material gas permeability is better, can make adsorption affinity distribution even, the vacuum chuck pad 100 that uses this material can adsorb adsorbate 2000 well, and the fiber material compliance is good, can avoid leaving the suction mark on adsorbate surface, and the fiber material can handle into dustless material (e.g. dustless cloth etc.), be difficult to adhere dust, can avoid leaving the dust on adsorbate 2000, simultaneously, the frictional force of fiber material and adsorbate 2000 is less relatively, and fiber material itself is difficult to drop, fiber material and adsorbate 2000 contact can not drop, the risk of remaining material itself at adsorbate 2000 has been avoided.
Further, the fibrous material may include one or more of nonwoven fabric, fibrous paper, knitted fabric, and the like.
According to some embodiments of the present invention, the breathable adsorption portion 110 includes a base layer having a hydrophobic and oleophobic layer formed on a surface thereof.
That is, the breathable adsorption portion 110 includes a base layer having a hydrophobic and oleophobic layer formed on a surface thereof.
Because of the hydrophobic and oleophobic properties of the substrate layer (e.g., nanolayer, etc.), during use, moisture and oil do not remain on the surface, so that the breathable adsorption portion 110 is cleaner, the adsorbate 2000 is adsorbed by the substrate layer, the surface of the adsorbate 2000 is less prone to leaving suction marks, the dust-free adsorption effect is enhanced, and the breathable adsorption portion can be used in high-humidity and greasy dirt environment.
In addition, the embodiment of the invention also provides a vacuum adsorption device 1000, which comprises a vacuum chuck 200 and a vacuum chuck pad 100.
The vacuum chuck pad 100 is any one of the vacuum chuck pads 100 described above.
For example, as shown in fig. 3, the vacuum suction device 1000 includes a vacuum chuck 200, a vacuum chuck pad 100, and a joint 300, one end of the joint 300 is used to connect to a suction pipe, the other end of the joint 300 is connected to the vacuum chuck 200, and the surface of the vacuum chuck 200 wraps the vacuum chuck pad 100.
As shown in fig. 4, in the use process, the vacuum adsorption device 1000 adsorbs the adsorbate 2000 (e.g., glass product), thereby realizing dust-free adsorption, improving the yield of the adsorbate 2000, and saving the cost.
The test comparative experiment group (vacuum suction device 1000 with vacuum chuck pad 100 according to the present invention) and the reference group (vacuum suction device commonly used in a direct use production line, that is, without vacuum chuck pad 100), each adsorb and transfer 50 pieces of mobile phone cover glass, and the result is shown in table 1 by observing whether suction marks remain under steam condition.
TABLE 1
Group of Number of pieces with suction mark left in 50 pieces
Experimental group 0
Reference group 45
Experiments show that the vacuum adsorption device 1000 has obvious effect, can realize traceless adsorption, and can not leave suction marks on the surface of an adsorbate 2000.
While the foregoing is directed to the preferred embodiments of the present invention, it will be appreciated by those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the present invention.

Claims (5)

1.一种真空吸盘垫(100),用于真空吸盘(200),其特征在于,包括:1. A vacuum suction cup pad (100) for a vacuum suction cup (200), characterized by comprising: 透气吸附部(110),所述透气吸附部(110)用于覆盖在所述真空吸盘(200)表面;A breathable adsorption portion (110), the breathable adsorption portion (110) being used to cover the surface of the vacuum suction cup (200); 套筒部(120),所述套筒部(120)形成为筒状且其一端与所述透气吸附部(110)的边缘连接,所述套筒部(120)的另一端设有收口部(130),所述收口部(130)内设有弹性胶圈或可抽拉绳;A sleeve portion (120), wherein the sleeve portion (120) is formed in a cylindrical shape and one end of the sleeve portion (120) is connected to the edge of the breathable adsorption portion (110), and the other end of the sleeve portion (120) is provided with a closing portion (130), and an elastic rubber ring or a drawable rope is provided inside the closing portion (130); 所述透气吸附部(110)的一侧表面沿所述透气吸附部(110)的边缘设有粘结层,所述粘结层上设有离型膜,所述粘结层用于贴附真空吸盘(200),A bonding layer is provided on one side surface of the breathable adsorption portion (110) along the edge of the breathable adsorption portion (110), a release film is provided on the bonding layer, and the bonding layer is used to attach the vacuum suction cup (200). 至少所述透气吸附部(110)由纤维材料形成;At least the breathable adsorption portion (110) is formed of a fiber material; 所述透气吸附部(110)包括:The air permeable adsorption part (110) comprises: 基体层;Base layer; 所述基体层表面形成有疏水疏油层。A hydrophobic and oleophobic layer is formed on the surface of the base layer. 2.根据权利要求1所述的真空吸盘垫(100),其特征在于,所述透气吸附部(110)形成有一个或多个通孔。2. The vacuum suction cup pad (100) according to claim 1, characterized in that the air-permeable adsorption portion (110) is formed with one or more through holes. 3.根据权利要求2所述的真空吸盘垫(100),其特征在于,所述透气吸附部(110)形成有多个所述通孔,多个所述通孔在所述透气吸附部(110)均匀分布。3. The vacuum suction cup pad (100) according to claim 2 is characterized in that the air-permeable adsorption portion (110) is formed with a plurality of the through holes, and the plurality of the through holes are evenly distributed in the air-permeable adsorption portion (110). 4.根据权利要求1所述的真空吸盘垫(100),其特征在于,所述纤维材料包括无纺布、纤维纸、针织布中的一种或多种。4. The vacuum suction cup pad (100) according to claim 1 is characterized in that the fiber material includes one or more of non-woven fabrics, fiber paper, and knitted fabrics. 5.一种真空吸附装置(1000),其特征在于,包括:5. A vacuum adsorption device (1000), characterized by comprising: 真空吸盘(200);Vacuum suction cup (200); 真空吸盘垫(100),所述真空吸盘垫(100)为根据权利要求1至4任一项所述的真空吸盘垫(100)。A vacuum suction cup pad (100), wherein the vacuum suction cup pad (100) is the vacuum suction cup pad (100) according to any one of claims 1 to 4.
CN202010165555.7A 2020-03-11 2020-03-11 Vacuum suction pad and vacuum adsorption device Active CN111219406B (en)

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Publication number Priority date Publication date Assignee Title
CN115163644A (en) * 2022-06-24 2022-10-11 吉林大学 Bionic high-adsorbability sucker

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KR20170001946U (en) * 2015-11-25 2017-06-02 이을호 Detachable pad and structure using thereof
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CN211820344U (en) * 2020-03-11 2020-10-30 苏州天准科技股份有限公司 Vacuum chuck pad and vacuum adsorption device

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KR20170001946U (en) * 2015-11-25 2017-06-02 이을호 Detachable pad and structure using thereof
CN206033009U (en) * 2016-08-02 2017-03-22 芜湖东旭光电科技有限公司 Sucking disc and handling device
CN108953358A (en) * 2018-07-17 2018-12-07 东旭科技集团有限公司 Hand-held sucker
CN211820344U (en) * 2020-03-11 2020-10-30 苏州天准科技股份有限公司 Vacuum chuck pad and vacuum adsorption device

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