CN111215886A - Lamp head mounting device - Google Patents
Lamp head mounting device Download PDFInfo
- Publication number
- CN111215886A CN111215886A CN201911209546.7A CN201911209546A CN111215886A CN 111215886 A CN111215886 A CN 111215886A CN 201911209546 A CN201911209546 A CN 201911209546A CN 111215886 A CN111215886 A CN 111215886A
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- Prior art keywords
- head
- plate
- heat dissipation
- sliding
- dissipation base
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- 238000009434 installation Methods 0.000 claims abstract description 63
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000000741 silica gel Substances 0.000 claims abstract description 47
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000001125 extrusion Methods 0.000 claims abstract description 31
- 239000011265 semifinished product Substances 0.000 claims abstract description 6
- 230000017525 heat dissipation Effects 0.000 claims description 85
- 230000007246 mechanism Effects 0.000 claims description 62
- 238000001179 sorption measurement Methods 0.000 claims description 40
- 241000217776 Holocentridae Species 0.000 claims description 24
- 239000003292 glue Substances 0.000 claims description 12
- 229920001296 polysiloxane Polymers 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000013459 approach Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 238000003780 insertion Methods 0.000 description 13
- 230000037431 insertion Effects 0.000 description 13
- 238000012840 feeding operation Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
本发明涉及灯头安装装置，包括转动接料盘，转动接料盘的周向方向顺序设置有导热硅胶挤入装置，导热硅胶挤入装置用于将导热硅挤入在卡槽内，导热硅胶挤入装置的旁侧还设置有导入安装装置，导入安装装置用于将接线体与LED灯芯安装后的半成品导送卡置在卡槽内，导入安装装置的旁侧还设置有反光碗供料装置，反光碗供料装置的出料口设置有反光碗安装装置，反光碗安装装置用于将反光碗安装在卡槽所在的端面上，利用导热硅胶挤出装置将导热硅胶挤出至卡槽内，而后利用导入安装装置将接线体与LED灯芯的半成品卡置在卡槽内，利用反光碗供料装置实施对反光碗的供料，而后利用反光碗安装装置将反光碗安装在卡槽的端面上完成对LED的组装。
The invention relates to a lamp holder installation device, which comprises a rotating material receiving plate, and a thermally conductive silica gel extrusion device is sequentially arranged in the circumferential direction of the rotating material receiving plate. There is also an introduction and installation device on the side of the introduction device. The introduction and installation device is used to guide and clamp the semi-finished product after the wiring body and the LED wick are installed in the slot. The side of the introduction and installation device is also provided with a reflective bowl feeding device. , The discharge port of the reflective bowl feeding device is provided with a reflective bowl installation device, the reflective bowl installation device is used to install the reflective bowl on the end face where the card slot is located, and the thermal conductive silica gel extrusion device is used to extrude the thermal conductive silica gel into the card slot. Then use the introduction and installation device to clamp the semi-finished product of the wiring body and the LED wick in the card slot, use the reflective bowl feeding device to supply the reflective bowl, and then use the reflective bowl installation device to install the reflective bowl on the end face of the card slot. Complete the assembly of the LEDs.
Description
Technical Field
The invention relates to the technical field of LED lamp assembly, in particular to an LED lamp holder mounting device.
Background
The LED lamp head has the characteristics of low power consumption and is widely applied to the vehicle lamp, when the vehicle lamp is actually applied, the LED lamp is arranged on the heat dissipation lamp holder, the components such as the reflecting cup and the like are arranged on the heat dissipation lamp holder, the mounted LED lamp head semi-mounting structure is arranged in the lamp barrel, and the lens is arranged at the barrel mouth of the lamp barrel to enhance the light condensation capacity of the LED lamp head so as to illuminate an object or a road surface in front; the LED lamp cap structure is mainly installed in a manual mode, the installation efficiency of the manual mode is very low, and the LED lamp cap structure cannot adapt to the requirements of large-batch production.
Disclosure of Invention
The invention aims to provide an LED lamp cap mounting device which can realize automatic mounting of an LED lamp cap and improve mounting efficiency.
The technical scheme adopted by the invention is as follows.
The utility model provides a lamp holder installation device, heat dissipation base feedway's export is provided with first material rail, the draw-in groove face level of the heat dissipation base that the exit end of first material rail was derived, the exit end of first material rail is provided with rotates take-up (stock) pan, the circumference direction of rotating take-up (stock) pan is provided with the crowded device of entering of heat conduction silica gel in proper order, the crowded device of entering of heat conduction silica gel is used for crowding into the tank bottom at the draw-in groove with heat conduction silicon in, the crowded side of entering the device of heat conduction silica gel still is provided with leading-in installation device, leading-in installation device is used for putting the semi-manufactured goods guide card after wiring body and the installation of LED wick in the draw-in groove, the side of leading-in installation device still is provided with reflector feedway, reflector feedway's discharge gate is provided with reflector installation device, reflector installation.
The invention also has the following features:
the heat-conducting silica gel squeezing-in device comprises a self-heating silica gel barrel, the self-heating silica gel barrel is communicated with a glue squeezing-in head through a hose, the glue squeezing-in head is connected with a lifting mechanism, the lifting mechanism drives the glue squeezing-in head to form a plugging fit with a clamping groove of a heat dissipation base on a rotary material receiving disc, the glue squeezing-in head leads the heat-conducting silica gel into the clamping groove, and the squeezing-in head is arranged on the lifting mechanism in a floating mode.
The utility model discloses a heat dissipation base, including a heat dissipation base, self-heating silica gel barrel hose, extrusion head, silica gel guide pin, inclined plane, spring sheet, piston rod, drive actuating cylinder, self-heating silica gel barrel hose and the entry intercommunication of extrusion head, the below of extrusion head is provided with unsteady head, it is provided with the extrusion cavity to float overhead, the extrusion cavity supports with the draw-in groove tank bottom of heat dissipation base and supports and lean on, it is overhead to be provided with the silica gel guide pin to extrude, the syringe needle of silica gel guide pin supports with the draw-in groove tank bottom of heat dissipation base and supports and lean on and support and lean on, and support and lean on the clamp to the heat dissipation base with the lower extreme of extrusion head, the extrusion head is connected with the piston rod that drives.
Leading-in installation device includes first delivery track and second delivery track, the export of the entry of first delivery track and the vibration dish of the connection body links up, the export of the entry of second delivery track and the vibration dish of LED wick links up, first delivery track's export position is provided with propelling movement clamping mechanism, propelling movement clamping mechanism propelling movement connection body level just makes two binding clips of the connection body constitute the cooperation of pegging graft with the both sides of LED wick.
The bottom of the first conveying track is provided with a first opening, the wiring insertion pipe clamp is arranged in the first opening, the bottom of the first conveying track is further provided with a second opening, a horizontal top plate is arranged in the second opening and connected with a vertical driving mechanism, the vertical driving mechanism drives the horizontal top plate to be close to or far away from the second opening, the vertical driving mechanism is connected with a pushing clamping mechanism, and the pushing clamping mechanism drives a wiring body to form a splicing fit with two sides of an LED lamp wick.
The utility model discloses a LED lamp, including first track, second track, first slide, second track, propelling movement clamping mechanism, horizontal roof and first slide, second track's bottom is provided with the third opening, be provided with first slide in the third opening, the both sides of first slide are provided with the second slide, first slide and second slide cover to the third opening, first slide slides and sets up on the slip track, the slip track is perpendicular with second track, when propelling movement clamping mechanism drive wiring body is pegged graft with the LED wick, horizontal roof supports with the one end of first slide and leans on, the dull and stereotyped one side of the wiring body supports with the second slide and leans on.
The second sliding plate is arranged on the supporting plate in a sliding mode, a driving inclined surface is arranged at one end of the second sliding plate and matched with an inclined surface of a driving wedge block, the driving wedge block is connected with a piston rod of an adjusting cylinder, the piston rod of the adjusting cylinder is vertically arranged, a sliding rod is arranged on the sliding track, a reset spring is arranged on the sliding rod, the first sliding plate is arranged on the sliding rod in a sliding mode, and two ends of the reset spring are respectively abutted to the sliding track and the first sliding plate.
The pushing and clamping mechanism comprises a push plate connected with a support plate on one side of the horizontal top plate, the push plate is connected with a piston rod of a horizontal pushing cylinder, and the horizontal pushing cylinder is vertically arranged with the first conveying track.
The outlet position of the first conveying track is provided with a sucker, the sucker is connected with a lifting mechanism, the lifting mechanism drives the sucker to perform adsorption operation on the wiring body, the lifting mechanism is connected with a rotating mechanism, the rotating mechanism drives the sucker to be close to or far away from a clamping groove of the heat dissipation base, and the wiring body is clamped in the clamping groove of the heat dissipation base.
The reflector feeding device comprises a vibrating disc, a guide rail is arranged at the outlet of the vibrating disc, a striker plate is hinged to the lower portion of the outlet position of the guide rail, a hinge shaft of the striker plate is horizontal and provided with a torsion spring, the lower plate surface of the striker plate and the lower plate surface of the guide rail are abutted to and are abutted to the reflector, an adsorption head is arranged above the outlet of the guide rail, the adsorption head is used for adsorbing the reflector and is connected with a lifting unit, the lifting unit drives the adsorption head to be abutted to a heat dissipation base, and the reflector mounting device is arranged at the side of the adsorption head and is used for mounting the reflector and the heat dissipation base.
The lower part of the adsorption head is provided with a groove matched with the outer wall of the light reflecting bowl, the bottom of the groove is provided with an adsorption hole, and the adsorption hole is communicated with a suction pump through a hose.
The whole rectangle that is of adsorption head and length direction coincide with the export width direction of guide rail, the upper end and the lift cylinder of adsorption head are connected, the lift cylinder is vertical to be arranged, the lift cylinder constitutes the sliding fit of vertical direction with the adsorption head, be provided with the spring between the tailpiece of the piston rod of lift cylinder and the adsorption head.
The invention has the technical effects that: when the LED lamp cap is assembled, the heat dissipation base is LED out into the first material rail by the heat dissipation base feeding device, the notch of the clamping groove faces upwards and is horizontal, the heat conduction silica gel is extruded into the clamping groove by the heat conduction silica gel extrusion device, then the wiring body and the semi-finished product of the LED lamp wick are clamped in the clamping groove by the lead-in mounting device, the light reflection bowl feeding device is used for feeding the light reflection bowl, the light reflection bowl is mounted on the end face of the clamping groove by the light reflection bowl mounting device, and finally the wiring contact pin is inserted into the wiring contact pin by the wiring contact pin inserting device, so that the LED is assembled.
Drawings
FIGS. 1 and 2 are schematic views of two viewing angle structures of an LED lamp cap;
fig. 3 and 4 are schematic views of two viewing angle structures of a heat dissipation base in an LED lamp cap;
FIGS. 5 and 6 are schematic views of two kinds of view structures of the wiring body;
FIG. 7 is a schematic structural view of a feeding device of a heat dissipation base, a rotary receiving tray and a heat-conducting silica gel extruding device;
FIGS. 8 and 9 are schematic views of two viewing angle structures of the heat-conducting silica gel extruding device and the rotary receiving tray;
FIG. 10 is a schematic cross-sectional view of a thermally conductive silicone gel extrusion device and a rotating take-up pan;
FIG. 11 is a schematic view of the feeding device of the heat dissipation base and the rotary material receiving tray;
FIGS. 12 and 13 are schematic views of two views of the lead-in mounting device;
fig. 14 is a schematic structural view of the first conveying rail and the second conveying rail of the lead-in mounting device;
FIG. 15 is a schematic plan view of the lead-in mounting device;
FIGS. 16 and 17 are schematic diagrams showing two kinds of view structures of the reflector feeding device;
FIG. 18 is a schematic plan view of the reflector feeding device;
FIG. 19 is a schematic plan view of a reflector mounting apparatus;
FIGS. 20 and 21 are schematic views of the wire feeding device and the connecting pin inserting device from two different perspectives;
fig. 22 is a schematic plan view of the wire feeding device and the terminal pin inserting device.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for machining or human error, legibility and inconsistency;
the lamp holder mounting device of the present invention is explained in detail below with reference to the entire automatic assembly system of LED lamp holders:
the following describes specific features of the automatic assembly system of the LED lamp head in detail:
the utility model provides an automatic equipment system of LED lamp holder, the LED lamp holder contains heat dissipation base A, LED wick B, wiring body C and reflector E, heat dissipation base A's one end is extended and is provided with installation body a1, heat dissipation base A's the other end is provided with the fin, be provided with joint LED wick B's draw-in groove a3 on installation body a 1's a side, the symmetry is provided with two binding clips C1 on the wiring body C, two binding clips C1 constitute the tight cooperation of clamp with the connector lug of LED wick B both ends position department, wiring body C middle section position is provided with insulator C2, one side of heat dissipation base A is provided with opening a2, opening a2 runs through along heat dissipation base A's axial direction and arranges, two binding clips C1 extend along heat dissipation base A's terminal surface horizontal direction respectively has wiring intubate C3, wiring intubate C3 overhangs to opening a2 in, wiring intubate C3 constitutes grafting cooperation with wiring contact pin d1 respectively, the wiring contact pin D1 is connected with one end of a lead wire D2, the lead wire D2 penetrates through the protective wire tube D, the protective wire tube D is clamped in the opening a2, the reflector E is connected with the end face, provided with the clamping groove a3, of one side of the mounting body a1 through a screw, and the LED lamp wick B is exposed in the reflector E;
as shown in fig. 1 to 6, because the LED wick B has a large heat generation amount, the LED lamp head of the present invention includes a heat dissipation base a capable of effectively dissipating heat from the LED wick B, the LED wick is integrally formed in a rectangular structure and is processed by an LED chip mounter, then the LED wick is cut off by a cutting mechanism into LED wicks B having equal length, terminals at both ends of the LED wick B are electrically conducted by a wiring body C, two wiring clips C1 included on the wiring body C are capable of clamping electrical connection points at both ends of the LED wick B, so as to effectively solve the problem of processing inconvenience due to spot welding, the wiring body C is further capable of conveniently replacing the LED wick B, thereby reducing the maintenance cost of the LED lamp head, the wiring clips C1 are insulated by an insulator C2 at the middle section of the wiring body C, so as to conveniently realize the arrangement of the wiring insertion tubes C3, and facilitate the insertion of the wiring insertion pins d1 to be inserted into the wiring insertion tubes C3, in order to realize the electric intercommunication to LED wick B, through the improvement to LED wick B's electric communication mode, can effectively reduce the use cost of whole LED lamp holder, when LED lamp holder module appears damaging, it is also more convenient that single module is changed, and the cost is also cheaper, utilizes heat conduction silica gel can effectively realize fixed to the installation of wiring body C and LED wick B, avoids two above-mentioned wiring bodies C and LED wick B to drop from draw-in groove a 3.
As shown in fig. 7 to fig. 22, when each of the above components are actually installed, the automatic assembly system includes a heat dissipation base feeding device 10, an outlet of the heat dissipation base feeding device 10 is provided with a first material rail 11, a clamping groove a3 of a heat dissipation base a derived from an outlet end of the first material rail 11 is horizontal, an outlet end of the first material rail 11 is provided with a rotary receiving tray 12, a heat-conducting silica gel extruding device 20 is sequentially arranged in a circumferential direction of the rotary receiving tray 12, the heat-conducting silica gel extruding device 20 is used for extruding heat-conducting silica gel into a groove bottom of a clamping groove a3, a leading-in mounting device 30 is further arranged at a side of the heat-conducting silica gel extruding device 20, the leading-in mounting device 30 is used for placing a semi-finished product guiding card after installing a wiring body C and an LED lamp wick B into the clamping groove a3, a light-reflecting bowl feeding device 40 is further arranged at a side of the leading-in, a discharge port of the reflector feeding device 40 is provided with a reflector mounting device 50, the reflector mounting device 50 is used for mounting a reflector E on the end face where the clamping groove a3 is located, a wire feeding device 60 is further arranged beside the reflector mounting device 50, a discharge end of the wire feeding device 60 is provided with a wiring contact pin inserting device 70, and the wiring contact pin inserting device 70 is used for inserting a wiring contact pin d1 into a wiring insertion tube c 3;
referring to fig. 7 and 11, the heat dissipation base a is placed in the heat dissipation base feeding device 10, the heat dissipation base feeding device 10 is a vibration tray, the vibration tray is led out from the first material rail 11, a strip-shaped opening is arranged below the first material rail 11, so that the end surface of the heat dissipation base a is clamped in the strip-shaped opening, the length direction of the installation body a1 is perpendicular to the length direction of the first material rail 11, the installation body a1 is arranged along the length direction of the first material rail 11, so that the notch of the clamping groove a3 on the installation body a1 is upward and parallel to the groove bottom, the heat dissipation base a is guided into the material receiving notch 121 on the rotary material receiving tray 12, the tray surface of the rotary material receiving tray 12 is horizontal, the edge of the tray surface is equidistant, a plurality of material receiving notches 121 are arranged, one end of the material receiving notch 121 is open, the outlet of the first material rail 11 is aligned with one point opening of the material receiving notch 121, and the heat dissipation, so as to realize the material receiving operation of a single heat dissipation base A;
referring to fig. 7 to 10, a single heat dissipation base a rotates along with the rotation of the receiving tray 12 and rotates to the position of the heat-conducting silica gel extruding device 20, so as to perform the operation of extruding the heat-conducting silica gel into the bottom of the slot a3 of the heat dissipation base a, the heat dissipation base a coated with the heat-conducting silica gel rotates along with the rotation of the receiving tray 12 and rotates to the lower side of the guiding and installing device 30, the guiding and installing device 30 is used for guiding and clamping the semi-finished product after the wiring body C and the LED wick B are installed in the slot a3, so as to install the LED wick B and the wiring body C, then rotates along with the rotation of the receiving tray 12, the reflector feeding device 40 is used for feeding the reflector E, the reflector E is guided out by the reflector reflecting and installing device 50 and installed at the position of the slot a3 of the heat dissipation base a, so as to install the reflector E and the heat dissipation base a, the automatic assembling system has the advantages that the wires are fed by the wire feeding device 60, the discharge end of the wire feeding device 60 is connected with the wiring pin inserting device 70, the wiring pin inserting device 70 is used for clamping the wiring pin d1, the wiring pin d1 is inserted into the wiring insertion tube c3, and therefore the inserting operation of the wires is achieved, the installing efficiency of the LED lamp cap can be effectively improved, and the production cost is reduced.
As a preferred embodiment of the present invention, as shown in fig. 10, the heat-conducting silica gel extruding device 20 includes a self-heating silica gel cylinder 21, the self-heating silica gel cylinder 21 is communicated with a glue extruding head 23 through a hose, the glue extruding head 23 is connected with a lifting mechanism, the lifting mechanism drives the glue extruding head 23 to form an inserting fit with a clamping groove a3 of a heat dissipation base a on the rotary receiving tray 12, the glue extruding head 23 guides the heat-conducting silica gel into the clamping groove a3, and the extruding head 23 is arranged on the lifting mechanism in a floating manner;
the single heat dissipation base A rotates along with the rotating material receiving disc 12 and rotates to the position of the heat-conducting silica gel extruding device 20, the lifting mechanism is started, the linkage extruding head 23 and the clamping groove a3 of the heat dissipation base A form an inserting fit, the molten heat-conducting silica gel in the self-heating silica gel cylinder 21 is extruded to the extruding head 23 and covers the clamping groove a3 of the heat dissipation base A, and therefore coating operation of the heat-conducting silica gel is achieved.
Specifically, the self-heating silicone tube 21 hose is communicated with an inlet of an extruding head 23, a floating head 24 is arranged below the extruding head 23, an extruding chamber 241 is arranged on the floating head 24, the extruding chamber 241 abuts against the bottom of a clamping groove a3 of a heat dissipation base a, a silicone guide pin 25 is arranged on the extruding head 23, a needle of the silicone guide pin 25 abuts against the bottom of a clamping groove a3 of the heat dissipation base a, an inclined plane is arranged below the silicone guide pin 25, a spring sheet 242 is arranged on the floating head 24, the spring sheet 242 is connected with the lower end of the extruding head 23, the extruding head 23 is connected with a piston rod of a driving cylinder 26, the piston rod of the driving cylinder 26 is vertical, an extruding spring sheet 231 is arranged beside the extruding head 23, and the extruding spring sheet 231 abuts against one side of the heat dissipation base a and clamps the heat dissipation base a;
the driving cylinder 26 is started, and the floating head 24 is linked to descend, so that the floating head 24 is firstly abutted against the groove bottom of the clamping groove a3 of the heat dissipation base A, the elastic sheet 231 is compressed and extruded, the floating head 24 is avoided, the rigid extrusion problem is avoided, then the lower end of the silica gel guide pin 25 is abutted against the groove bottom of the clamping groove a3 of the heat dissipation base A, a high-pressure air source is started, high-pressure air is led into an air source hose on the extrusion head 23, heat-conducting silica gel is led out of the extrusion chamber 241, and the operation of leading the heat-conducting silica gel into the clamping groove a3 of the heat dissipation base A is realized;
as shown in fig. 10, the lower end of the silicone guide pin 25 is set to be an inclined plane, when the floating head 24 is not smoothly clamped into the heat dissipation base a, the floating head 24 is compressed, and the silicone guide pin 25 can effectively contact with the bottom of the slot a3, so as to ensure that silicone is smoothly squeezed into the slot a3, thereby achieving the purpose of fault tolerance.
Furthermore, the lead-in mounting device 30 includes a first conveying rail 31 and a second conveying rail 32, an inlet of the first conveying rail 31 is connected with an outlet of a vibration disk of the wiring body C, an inlet of the second conveying rail 32 is connected with an outlet of a vibration disk of the LED wick B, a push clamping mechanism is arranged at an outlet of the first conveying rail 31, the push clamping mechanism pushes the wiring body C horizontally and enables two wiring clamps C1 of the wiring body C to form a plugging fit with two sides of the LED wick B;
as shown in fig. 5 and fig. 6, two jointing clamps C1 of the jointing body C are provided with clamping openings, the clamping openings can effectively clamp two side plates of the LED wick B, and one side metal clamping plate of the jointing clamp C1 can effectively electrically contact with the jointing body of the LED wick B, so as to ensure effective electrical connection of the LED wick B, when the two unit parts are assembled, the jointing body C is put in a vibration disc, the jointing body C is LED out to the first conveying track 31 and to the outlet end position of the first conveying track 31, the LED wick B is also put in the vibration disc, and a vibration disc is LED out to the outlet position of the second conveying track 32, the jointing body C is pushed horizontally by a pushing and clamping mechanism, and the two jointing clamps C1 of the jointing body C and the two sides of the LED wick B form a splicing fit, so as to complete the installation of the jointing body C and the LED wick B, completing the clamping installation of the two components.
Specifically, a first opening 311 is formed in the bottom of the first conveying rail 31, the wiring insertion tube C3 is clamped in the first opening 311, a second opening 312 is further formed in the bottom of the first conveying rail 31, a horizontal top plate 313 is arranged in the second opening 312, the horizontal top plate 313 is connected with a vertical driving mechanism, the vertical driving mechanism drives the horizontal top plate 313 to be close to or far away from the second opening 312, the vertical driving mechanism is connected with a push clamping mechanism, and the push clamping mechanism drives the wiring body C to be in inserted fit with two sides of the LED lamp wick B;
as shown in fig. 5 and fig. 6, after the wire connecting body C is guided to the outlet end of the first conveying rail 31, the wire connecting insertion tube C3 of the wire connecting body C slides along the first opening 311 and into the second opening 312, and is connected by the horizontal top plate 313, and is connected by the pushing mechanism, so that the wire connecting body C and the two sides of the LED lamp core B form a plug fit, and thus the plug installation of the two components is completed, after the installation is completed, the wire connecting clamp C1 is pulled into the second opening 312 under the elastic clamping force of the wire connecting clamps C1 on the two sides of the wire connecting body C, and then the horizontal top plate 313 leads the installed wire connecting body C and the LED lamp core B out of the first conveying rail 31 under the restoring force of the vertical driving mechanism, and thus the installation and the leading out of the two components are completed.
Further, as shown in fig. 11 to 15, a third opening 321 is formed in the bottom of the second conveying rail 32, a first sliding plate 322 is disposed in the third opening 321, second sliding plates 323 are disposed on two sides of the first sliding plate 322, the first sliding plate 322 and the second sliding plate 323 cover the third opening 321, the first sliding plate 322 is slidably disposed on a sliding rail 324, the sliding rail 324 is perpendicular to the second conveying rail 32, when the wire connector C is driven by the pushing and clamping mechanism to be plugged into the LED lamp core B, the horizontal top plate 313 abuts against one end of the first sliding plate 322, and one side of a flat plate of the wire connector C abuts against the second sliding plate 323;
in order to perform effective horizontal pushing and installation of the wire connecting body C and the LED wick B, as shown in fig. 12 and 13, during the process of driving the wire connecting body C to move by the pushing and clamping mechanism, the horizontal top plate 313 abuts against one end of the first sliding plate 322, and the first sliding plate 322 is linked to slide horizontally, one side of the flat plate of the wire connecting body C is abutted against the second sliding plate 323, the second sliding plate 323 is linked to slide, thereby effectively avoiding the wiring body C, ensuring that the wiring clamps C1 at the two ends of the wiring body C are in clamping fit with the two sides of the LED lamp wick B so as to effectively install the wiring body C and the LED lamp wick B, under the clamping force of the wire holder c1, the LED lamp wick B is linked to reset and dragged to the outlet position of the first conveying track 31, under the action of the vibrating disk, the combination body of the wiring body C and the LED lamp core B is LED out from the outlet of the first conveying track 31.
More specifically, the second sliding plate 323 is slidably disposed on the supporting plate 325, one end of the second sliding plate 323 is provided with a driving inclined surface 3231, the driving inclined surface 3231 is matched with an inclined surface of a driving wedge 3232, the driving wedge 3232 is connected with a piston rod of an adjusting cylinder 3233, the piston rod of the adjusting cylinder 3233 is vertically arranged, the sliding rail 324 is provided with a sliding rod, the sliding rod is provided with a return spring, the first sliding plate 322 is slidably disposed on the sliding rod, and two ends of the return spring are respectively abutted against the sliding rail 324 and the first sliding plate 322;
when the inserting installation operation of the wire connecting body C and the LED lamp wick B is carried out, the adjusting cylinder 3233 is in a high position, so that the second sliding plate 323 is freely and slidably arranged on the supporting plate 325, when one side of a flat plate of the wire connecting body C abuts against the second sliding plate 323, the second sliding plate 323 is linked to slide to a contracted position, the installation of the wire connecting body C and the LED lamp wick B is completed, and after the pushing and clamping mechanism is reset, the LED lamp wick B is dragged to reset to an outlet position of the second conveying track 32 under the elastic pressing force of the wire connecting clamp C1;
after the LED lamp wick B and the wiring body C are reset, the vertical driving mechanism drives the horizontal top plate 313 to descend, the LED lamp wick B and the wiring body C are stopped at the outlet position of the first conveying track 31, and the semi-installation body is LED out under the action of the vibration force of the vibration disc;
after the semi-mounted body is LED out, the adjusting cylinder 3233 is started, so that the driving wedge block 3232 descends, and the second sliding plate 323 is reset, so that the next mounting operation of the LED lamp wick B and the wiring body C is facilitated.
Specifically, the pushing clamping mechanism comprises a pushing plate connected with a support plate on one side of the horizontal top plate 313, the pushing plate is connected with a piston rod of a horizontal pushing cylinder 314, and the horizontal pushing cylinder 314 is arranged perpendicular to the first conveying track 31.
As shown in fig. 15, in order to implement the installation of the half-installed body of the wiring body C and the LED wick B, a suction cup 33 is disposed at an outlet of the first conveying track 31, the suction cup 33 is connected to a lifting mechanism, the lifting mechanism drives the suction cup 33 to perform an adsorption operation on the wiring body C, the lifting mechanism is connected to a rotating mechanism, the rotating mechanism drives the suction cup 33 to approach or separate from a clamping groove a3 of the heat dissipation base a, and the wiring body C is clamped in a clamping groove a3 of the heat dissipation base a;
after the semi-installation body of the wiring body C and the LED lamp wick B is guided to the outlet position of the first conveying track 31, the lifting mechanism is started to descend the sucking disc 33, the semi-installation body of the wiring body C and the LED lamp wick B is adsorbed, then the rotating mechanism rotates, the sucking disc 33 is close to the clamping groove a3 of the heat dissipation base A, the semi-installation body is clamped in the clamping groove a3, and the installation operation of the wiring body C and the LED lamp wick B is achieved.
As shown in fig. 16 to 18, in order to supply the reflective rice E, the reflective bowl supply device 40 includes a vibration disk, a guide rail 41 is disposed at an outlet of the vibration disk, a baffle plate 42 is hinged below an outlet of the guide rail 41, a hinge shaft of the baffle plate 42 is horizontal and is provided with a torsion spring, a lower plate surface of the baffle plate 42 abuts against a lower plate surface of the guide rail 41 and is used for abutting against the reflective bowl E, an adsorption head 43 is disposed above the outlet of the guide rail 41, the adsorption head 43 is used for adsorbing the reflective bowl E and is connected with a lifting unit, the lifting unit drives the adsorption head 43 to abut against the heat dissipation base a, and the reflective bowl installation device 50 is disposed beside the adsorption head 43 and is used for installing the reflective bowl E and the heat dissipation base a;
deliver to reflector feedway 40 with vibration dish E in, in order to realize the feed operation to vibration dish E, after the heat dissipation base A that rotates on the take-up (stock) pan 12 rotates the lower position to guide rail 41, the striker plate 42 implements the bearing to single reflector E, then adsorption head 43 implements the absorption to guide rail 41's exit position reflector E, the vertical removal of elevating unit drive adsorption head 43 just overcomes the elasticity of torsional spring, support reflector E and the draw-in groove a3 on the heat dissipation base A and lean on, and then make the locating hole on the reflector E constitute the cooperation of pegging graft with the reference column at draw-in groove a3 notch edge, accomplish reflector E and heat dissipation base A's installation location.
In order to adsorb the light reflecting bowl E and prevent the light reflecting bowl E from falling off the adsorption head 43, a groove matched with the outer wall of the light reflecting bowl E is arranged below the adsorption head 43, an adsorption hole 431 is arranged at the bottom of the groove, and the adsorption hole 431 is communicated with a suction pump through a hose;
the suction mouth of suction pump passes through the hose and adsorbs the one end intercommunication of hole 431, and then realize the suction operation in the recess to adsorbing head 43, avoid reflector E to drop from the recess, support to draw-in groove a3 on reflector E and the heat dissipation base A to the realization, and then realize reflector E and heat dissipation base A's installation, when reflector E implements to supporting of heat dissipation base A, can also make supporting of reflector E and wiring body C's both sides binding clip C1 support, and then realize the clamping operation to binding clip C1, and then ensure the reliability of wiring body C and LED wick B's both ends position wiring point node, thereby ensure the reliability of LED lamp holder assembly.
In order to ensure reliable installation of the reflector E and the heat dissipation base a, the whole adsorption head 43 is rectangular, the length direction of the adsorption head is matched with the width direction of the outlet of the material guide rail 41, the upper end of the adsorption head 43 is connected with the lifting cylinder 44, the lifting cylinder 44 is vertically arranged, the lifting cylinder 44 and the adsorption head 43 form vertical sliding fit, and a spring 45 is arranged between the piston rod end of the lifting cylinder 44 and the adsorption head 43;
the lifting cylinder 44 is started to realize the clamping of the light reflecting bowl E, and the torsion springs of the striker plates 42 on the two sides of the adsorption head 43 are used for opening the striker plate 42, pushing the light reflecting bowl E to the clamping groove c3 of the heat dissipation base A to abut against the light reflecting bowl E and the heat dissipation base A, and further realizing the installation of the light reflecting bowl E and the heat dissipation base A.
In order to realize the installation of the reflector E and the heat dissipation base A, the reflector installation device 50 comprises automatic screw installation heads 51, the automatic screw installation heads 51 are vertically arranged and are arranged at two sides of a pressure head 52, a groove matched with the outer wall of the reflector E is formed in the pressure head 52, and the pressure head 52 vertically moves and extrudes the outer wall of the reflector E;
the automatic screw mounting head 51 is a mature automatic screw mounting machine in the prior art, and realizes the feeding of screws in a starting mode, and after the pressure head 52 supports the reflector E, the automatic screw mounting head 51 can be started, so that the reflector E and the heat dissipation base A are mounted, and the mounting automation of the two components is realized.
As shown in fig. 20 to fig. 22, in order to supply a single wire d2, the wire supply device 60 includes a supply slideway 61, a sliding groove 61 for passing the terminal pin d1 is provided on the supply slideway 61, the width of the sliding groove 61 matches the diameter of the terminal pin d1, the terminal pin plugging device 70 includes a holding head 71 provided at one end of the sliding groove 61, the holding head 71 is used for holding the terminal pin d1 for moving vertically and forming a plugging fit with the terminal pin c 3;
the lead d2 is placed in the lead feeding device 60, so that the two wiring pins d1 of the lead d2 are respectively clamped in the feeding slideway 61, thereby realizing the feeding operation of a single lead d2, until the two wiring pins d1 of the lead d2 are guided to the positions of the clamping head 71, the clamping operation of the wiring pin d1 is implemented by using the clamping head 71, and the vertical movement of the clamping head 71 is implemented, so that the wiring pin d1 is inserted into the wiring cannula c3, thereby realizing the wire plugging operation;
manually placing a plurality of wires in the feeding slideway 61 in advance, so that two wiring pins d1 of the wire d2 are placed in the feeding slideway 61 side by side, and then feeding operation of a single wire d2 is realized until the single wire d2 is guided to the position of the clamping head 71, so as to realize feeding operation of the wire d 2; the width of the feeding channel 61 is matched with the wiring inserting needle d1 of a single lead d2, so that the discharging operation of the lead inserting needle d1 is realized, the lead inserting needle d1 is used for tensioning the lead inserting needle d1 under the self weight, the clamping operation of the lead inserting needle d1 is realized, and the insertion operation of the lead inserting needle c3 is realized, so that the wiring operation of the lead is completed.
In order to clamp and fix the wiring pin d1, the clamping head 71 includes a clamping block 711, an arc-shaped slot is formed in the clamping block 711, the arc-shaped slot 711 is disposed at two sides of the clamping block 711, a clamping rod 712 is disposed beside the arc-shaped slot of the clamping block 711, and the clamping rod 712 is vertically disposed;
when the clamping rod 712 is close to the notch of the arc-shaped clamping groove 711, the approach of the connecting pin d1 is realized, and then the fixing of the connecting pin d1 is realized, so that the inserting and matching of the connecting pin d1 and the connecting insertion tube C3 are realized, and further the electric connection of the connecting body C is realized.
Specifically, to clamp and fix the wire insertion pin d1, the clamping rod 712 is disposed vertically and cylindrically, the lower end of the rod end of the clamping rod 712 is hinged to the clamping block 711 via a first link 713, the hinge shaft of the first link 713 is disposed vertically, the middle section of the first link 713 is hinged to one end of a second link 714, the other end slider 715 of the second link 714 is hinged, the hinge shafts at the two ends of the second link 714 are disposed vertically, and the power unit driving slider 715 slides horizontally along the sliding track 716.
More specifically, the clamping block 711 is provided with a supporting slide bar 7111 in a horizontally extending manner, one end of the supporting slide bar 7111 is in sliding fit with the sliding block 715, the supporting slide bar 7111 is sleeved with a supporting spring 7112, two ends of the supporting spring 7112 are respectively abutted against the sliding block 715 and the clamping block 711, the power unit comprises a power cylinder 717 arranged on the sliding track 716, the power cylinder 717 is connected with the sliding block 715, and the length direction of the power cylinder is parallel to the sliding track 716.
In order to realize the guiding and conveying of the protection line pipe D, clamping crawler belts 62 are arranged below the feeding slide way 61, the clamping crawler belts 62 are respectively arranged on two sides of the feeding slide way 61, the belt surfaces of the clamping crawler belts 62 are vertical, and a guiding and conveying channel for clamping the protection line pipe D is formed between the two belt surfaces;
the rotating grip crawler 62 further guides the protection wire D, thereby effectively guiding the protection wire D.
Specifically, the lower end of the clamping head 71 is connected with a piston rod of a lifting cylinder 72, and the piston rod of the lifting cylinder 72 is vertically arranged.
A lamp cap assembling method is introduced below, which comprises the following steps:
firstly, preparing materials, namely placing a radiating base A in a radiating base feeding device 10, and starting a vibrating disc of the radiating base feeding device 10 to lead the radiating base A out of an outlet end of a first rail 11 onto a rotary receiving disc 12;
secondly, placing the LED lamp wicks B in a vibration disc, and starting the vibration disc to lead out the single LED lamp wick B to the position of a second conveying track 32;
thirdly, placing the wiring bodies C in a vibration disc, and starting the vibration disc to lead out the single wiring body C to the outlet position of the first conveying track 31;
fourthly, starting the pushing and clamping mechanism to enable the wiring body C to move horizontally and enable two wiring frames C1 of the wiring body C to form inserting fit with two sides of the LED lamp wick B, so that the wiring body C and the LED lamp wick B are assembled for the first time;
fifthly, placing the light reflecting bowls E in a vibration disc, and starting the vibration disc to lead out the single light reflecting bowl E to the position of the material guide rail 41;
sixthly, starting the rotary receiving tray 12 to enable the heat dissipation base A in the receiving notch 121 on the rotary receiving tray 12 to rotate to a position right below the floating head 24 of the heat-conducting silica gel extruding device 20, starting the heat-conducting silica gel extruding device 20 to enable the floating head 24 to be clamped in the clamping groove a3 of the heat dissipation base A, and extruding the heat-conducting silica gel into the clamping groove a 3;
seventhly, continuing to start the rotary receiving disc 12 to enable the heat dissipation base A coated with the heat-conducting silica gel to rotate to the side of the lead-in mounting device 30, and starting the lead-in mounting device 30 to enable the wiring body C and the semi-mounting body of the LED lamp wick B to form clamping fit with the clamping groove a 3;
eighthly, continuously starting the rotary receiving disc 12 to enable the heat dissipation base A clamped with the wiring body C and the semi-installation body of the LED lamp core B to rotate to a position right below the reflector installation device 50, starting the reflector installation device 50 to enable the single reflector E to be abutted against the heat dissipation base A, and starting the automatic screw installation head 51 to install and fix the reflector E and the heat dissipation base A;
ninth, the lead feeding device 60 is started, the lead feeding device 60 is guided into the wiring pin inserting device 70, the wiring pin inserting device 70 is started, the wiring pin d1 is inserted into the wiring insertion tube a3, and the installation of the lead d2 and the wiring body C is completed;
and step ten, continuously starting to rotate the receiving tray 12, so that the installed heat dissipation base A is led out from the receiving notch 121.
Claims (10)
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| CN201911209546.7A CN111215886B (en) | 2019-12-01 | 2019-12-01 | Lamp head mounting device |
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| CN201911209546.7A CN111215886B (en) | 2019-12-01 | 2019-12-01 | Lamp head mounting device |
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| CN112361237A (en) * | 2020-10-21 | 2021-02-12 | 肖永生 | Automatic production system for LED lamp holder |
| WO2022083656A1 (en) * | 2020-10-21 | 2022-04-28 | 合肥市智慧桥信息科技有限公司 | Automatic production method for led lamp base |
| WO2022083614A1 (en) * | 2020-10-21 | 2022-04-28 | 合肥市智慧桥信息科技有限公司 | Automatic lamp tube mounting machine for intelligent led lamp holder |
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Denomination of invention: Lamp holder mounting device Effective date of registration: 20220507 Granted publication date: 20201201 Pledgee: Yuexi Anhui rural commercial bank Limited by Share Ltd. Pledgor: ANHUI LANRUI ELECTRONICS TECHNOLOGY Co.,Ltd. Registration number: Y2022980005257 |
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Granted publication date: 20201201 Pledgee: Yuexi Anhui rural commercial bank Limited by Share Ltd. Pledgor: ANHUI LANRUI ELECTRONICS TECHNOLOGY Co.,Ltd. Registration number: Y2022980005257 |