Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a construction structure and a construction method of an ultra-high-rise inner climbing tower crane, and solves the problems that the construction cost is increased due to the influence of the original structure caused by the existing reserved beam-slab structure and the circular transfer of steel beams is difficult.
The technical scheme for realizing the purpose is as follows:
the invention provides a construction structure of an ultra-high layer climbing tower crane, which is used for installing the tower crane in an elevator shaft; the construction structure includes:
at least two support frame bodies installed in the elevator shaft, wherein the support frame bodies are arranged at intervals along the elevator shaft;
the inner climbing frame is arranged on the support frame body, an accommodating space for the tower crane to penetrate through is formed inside the inner climbing frame, and the inner climbing frame is connected with the tower crane so as to support the tower crane in the elevator shaft;
the jacking device is arranged on an inner climbing frame and connected with the tower crane so as to jack the tower crane upwards after the tower crane is disconnected with the inner climbing frame;
the subassembly that drags that the support body that corresponds to be located the bottom set up, drag the unit mount in the edge that corresponds the floor, drag the support body that the subassembly is connected to be located the bottom support the support body with the elevartor shaft is relieved and is connected the back will support the support body follow drag out so that support the upwards turnover of support body in the elevartor shaft.
The internal climbing tower crane is installed in the elevator shaft, no structure reservation is needed for the elevator shaft, the construction cost can be reduced, the construction period can be shortened, and benefits are created for project construction. When the floor was under construction to one girder steel installation layer down, the jacking tower crane, the jacking is accomplished and is consolidated, utilizes to pull the subassembly and will support the support body and drag out the elevartor shaft, utilizes tower crane self to transport hoist and mount, and the construction is simple high-efficient.
The construction structure of the ultra-high-rise internal climbing tower crane is further improved in that the support frame body comprises a main beam transversely placed at a door opening of the elevator shaft and a pair of secondary beams vertically connected to the main beam, and the other ends of the secondary beams are fixedly connected with the inner wall of the elevator shaft;
and the pair of secondary beams are provided with corresponding inner climbing frames.
The construction structure of the ultra-high-rise internal climbing tower crane is further improved in that a drawknot rod is connected between the side part of the main beam and a wall body at the door opening of the elevator shaft in a drawknot manner.
The construction structure of the super high-rise internal climbing tower crane is further improved in that the end parts of the tie rods are hinged with the corresponding parts of the main beam and the wall body.
The construction structure of the ultra-high-rise tower crane is further improved in that the dragging assembly comprises a winch arranged at the edge of the corresponding floor slab and a steel wire rope wound on the winch, and the steel wire rope is connected with a support frame body positioned at the bottom.
The invention also provides a construction method of the ultra-high-rise inner-climbing tower crane, which is used for installing the inner-climbing tower crane in an elevator shaft, and the construction method comprises the following steps:
providing at least two support frame bodies, and installing the support frame bodies in the elevator shaft at intervals along the elevator shaft;
providing an inner climbing frame, installing the inner climbing frame on the support frame body, forming an accommodating space for a tower crane to penetrate through inside the inner climbing frame, and penetrating the tower crane into the inner climbing frame and connecting the tower crane with the inner climbing frame so as to support the tower crane in the elevator shaft;
providing a jacking device, installing the jacking device on an inner climbing frame, connecting the jacking device with the tower crane, and jacking the tower crane upwards after the tower crane is disconnected with the inner climbing frame through the jacking device; and
the dragging assembly is provided and corresponds to the support frame body arranged at the bottom, the dragging assembly is installed at the edge of the corresponding floor slab, and the dragging assembly is utilized to drag the support frame body out of the elevator shaft after the support frame body arranged at the bottom is disconnected with the elevator shaft so as to facilitate the upward turnover of the support frame body.
The construction method of the super high-rise internal climbing tower crane is further improved in that the method further comprises the following steps: lifting a tower crane upwards along with the upward construction of an elevator shaft, and removing the connection between the tower crane and the internal climbing frame when the tower crane is lifted;
the tower crane is jacked upwards by the jacking device, and after the tower crane is jacked in place, the tower crane is connected with the internal climbing frame positioned at the top;
disconnecting the support frame body at the bottom from the elevator shaft, and dragging the support frame body out of the elevator shaft by using the dragging assembly and moving the support frame body to the edge of the corresponding floor slab;
and hoisting the pulled support frame body to the top of the elevator shaft by using the tower crane and installing the support frame body in the elevator shaft to support and connect the tower crane.
The construction method of the tower crane climbing in the ultra-high layer is further improved in that at least two support frame bodies are provided, and the support frame bodies are installed in the elevator shaft at intervals along the elevator shaft, and the method comprises the following steps:
providing a primary beam and a pair of secondary beams; transversely placing the main beam at a door opening of the elevator shaft;
vertically connecting one end of each secondary beam to the main beam, and fixedly connecting the other end of each secondary beam to the inner wall of the elevator shaft;
and when the internal climbing frame is installed, the internal climbing frame is installed on the pair of secondary beams.
The construction method of the super high-rise internal climbing tower crane is further improved in that the method further comprises the following steps:
and providing a tie rod, and connecting one end of the tie rod with the main beam and connecting the other end of the tie rod with a wall body at the door opening of the elevator shaft.
The construction method of the tower crane climbed in the ultra-high layer is further improved in that the step of providing the dragging component comprises the following steps:
providing a winch, and installing the winch at the edge of the corresponding floor slab;
and providing a steel wire rope, winding the steel wire rope on the winch, and connecting the steel wire rope with a support frame body positioned at the bottom.
Detailed Description
The invention is further described with reference to the following figures and specific examples.
Referring to fig. 1, the invention provides a construction structure and a construction method of an ultra-high-rise inner climbing tower crane, except for an elevator shaft, no building structure is reserved for the installation of the tower crane, the building structure can be completely poured at one time, and the construction of a secondary structure can be directly carried out after pouring. In the tower crane climbing process, the transfer of the bottom bearing steel beam can be completed by using a winch and a tower crane, and the steel beam is lifted and transferred in a simple mode without the help of extra large-scale equipment. The invention avoids the phenomenon of secondary post-pouring of the structural concrete, improves the quality of the structure and saves project construction period and cost. The difficulty of upwards transporting of bottom girder steel has been solved, very big improvement climb the efficiency of climbing of tower crane in the superelevation. The construction structure and the construction method of the ultra-high-rise inner climbing tower crane of the invention are explained below with reference to the accompanying drawings.
Referring to fig. 1, a schematic structural diagram of a construction structure of the ultra-high-rise inner climbing tower crane of the invention is shown. The construction structure of the ultra-high-rise inner climbing tower crane of the invention is explained with reference to fig. 1.
As shown in fig. 1, the construction structure of the ultra-high-rise inner climbing tower crane of the present invention is used for installing a tower crane 10 in an elevator shaft 20; the construction structure comprises support frame bodies 31, an inner climbing frame 32, a jacking device 33 and a dragging assembly, wherein the support frame bodies 31 are arranged in the elevator hoistway 20, at least two support frame bodies 31 are arranged, and the support frame bodies 31 are arranged at intervals along the elevator hoistway 20; the inner climbing frame 32 is installed on the support frame body 31, an accommodating space for the tower crane 10 to penetrate is formed inside the inner climbing frame 32, and the inner climbing frame 32 is connected with the tower crane 10 to support the tower crane 10 in the elevator shaft 20; the jacking device 33 is arranged on an inner climbing frame 32, and the jacking device 33 is connected with the tower crane 10 so as to jack the tower crane 10 upwards after the tower crane 10 is disconnected with the inner climbing frame 32, thereby realizing the climbing of the tower crane 10; drag the subassembly and correspond the support body 31 setting that is located the bottom, should drag the subassembly and install at the edge of corresponding floor, should drag the subassembly and connect the support body 31 that is located the bottom, will support the support body 31 and drag out so that support the upwards turnover of support body 31 from the elevartor shaft 20 after this support body 31 and elevartor shaft 20 are relieved to be connected.
The construction structure realizes the installation of the tower crane by using the elevator shaft, the tower crane can climb upwards along with the upward construction of the elevator shaft, and the tower crane can meet the hoisting requirement of a construction operation layer. The elevator shaft is utilized to install the tower crane, any building structure does not need to be reserved, after the tower crane is jacked, secondary pouring of the structure is not needed, all building structures are poured and formed in one step in the construction process, next procedure is directly carried out, construction cost is reduced, and meanwhile the construction period is shortened. In the tower crane climbing process, the bottommost support frame body is lifted upwards by the dragging assembly and the tower crane and is installed at the top of an elevator shaft to support the upper part of the tower crane, so that efficient circulation application of steel beams is realized.
In one embodiment of the present invention, as shown in fig. 1 and 2, the support frame 31 includes a main beam 311 transversely resting at the door opening of the elevator shaft 20 and a pair of secondary beams 312 vertically connected to the main beam 311, and the other ends of the secondary beams 312 are fixedly connected to the inner wall of the elevator shaft 20; a pair of secondary beams 312 mount the corresponding inside climbing frame 32. The pair of secondary beams 312 are arranged at a certain interval, and the distance between the pair of secondary beams 312 is smaller than the width of the inner climbing frame 32 and larger than the width of a standard knot of the tower crane 10.
Preferably, embedments are provided at the inner walls of the elevator hoistway 20 to which the ends of the secondary beams 312 are correspondingly connected. As shown in fig. 5, the secondary beam 312 has a variable cross-section structure, the height of the end of the secondary beam 312 is smaller than the height of the middle of the secondary beam 312, as shown in fig. 6 and 7, the secondary beam 312 is a square beam, a connecting plate is arranged at the top of the secondary beam 312, the secondary beam is connected with the inner climbing frame 32 through the connecting plate, a grid frame is arranged at the bottom of the end of the secondary beam, and the secondary beam is fixedly connected with the main beam 311 through the grid frame.
Preferably, as shown in fig. 3 and 4, the main beam 311 is disposed on a floor at a door opening of the elevator shaft 20, and an embedded member is embedded at a corresponding position on the floor, and the embedded member is fixedly connected to a bottom of the main beam. A tie bar 313 is tied between the side of the main beam 311 and the wall at the door opening of the elevator shaft 20. The two ends of the tie bar 313 are hinged, one end of the tie bar 313 is hinged with the main beam 311, and the other end is hinged with the corresponding part on the wall. The main beam 311 and the wall body are fixedly connected with ear plates, and the end part of the drawknot rod 311 is rotatably connected with the ear plates through a pin shaft.
In one embodiment of the present invention, the dragging assembly includes a winch installed at the edge of the corresponding floor and a wire rope wound on the winch and connected to the support frame 31 at the bottom. After the tower crane 10 is lifted upwards, the support frame body 31 at the bottom is disconnected from the elevator shaft 20, then the steel wire ropes are connected with the main beams 311 and the secondary beams 312 of the support frame body 31, and the main beams 311 and the secondary beams 312 are dragged to the edge of the floor slab, so that the main beams 311 and the secondary beams 312 can be hoisted by the tower crane 10.
In an embodiment of the present invention, the support frame 31 of the construction structure of the present invention includes three support frames, which are an upper support frame, a middle support frame, and a bottom support frame, and the jacking device 33 is installed on the middle support frame 31. When the bottom support frame body is transported, the tower crane 10 is supported by the support frame bodies on the upper portion and the middle portion, so that the operation safety of the tower crane 10 is ensured.
Further, after the support frame body is pulled out of the elevator shaft 20, the support frame body is lifted to the top of the elevator shaft 20 through the tower crane to realize the upward turnover of the support frame body.
The construction flow of the construction structure of the present invention will be explained below.
After the elevator shaft 20 is constructed for a certain distance, the support frame bodies 31 are installed in the elevator shaft 20 at intervals along the elevator shaft 20, preferably three support frame bodies are adopted; an inner climbing frame 32 is installed on each support frame body 31, and then a standard knot of the tower crane is arranged in the inner climbing frame 32 in a penetrating manner and is fixedly connected with the inner climbing frame 32. After the tower crane is fixed, the hoisting function of the tower crane can be improved for construction operation. After this elevartor shaft 20 upwards construction one deck, installation jacking device, contact tower crane and the connection of interior climbing frame 32, utilize the ascending jacking tower crane of jacking device, the jacking height of this jacking device is the height of a floor better, the back is targeted in place in the jacking, support frame and tower crane fixed connection in climbing of support body department with the twice on upper portion, the tower crane has broken away from the support body department of bottom, demolish the support body of this bottom this moment, the utilization is dragged the subassembly and will be supported the edge that the support body dragged the floor, then it is fixed with the top and the installation of this support body hoist to transport the elevartor shaft to utilize the tower crane, the tower crane still supports through three support body this moment. Along with the ascending construction of elevartor shaft, this support body transports in step until the construction is accomplished.
The construction structure of the invention should be noted and controlled as follows:
1) selecting a proper tower crane type according to the site construction condition and the size of an elevator shaft opening;
2) in the selection process, the distance from the tower crane to the edge of the structure is mainly considered, the requirements of relevant specifications are required to be met, the lateral displacement of the tower crane is prevented from impacting the structure, and meanwhile, the selected tower crane is required to meet the vertical transportation requirement of construction in a construction site;
3) the design calculation of the ultrahigh internal climbing tower crane can meet the related stress requirement only by arranging one bottom bearing steel beam and one upper fixing steel beam. Can set up three girder steels in the actual installation to satisfy the tower crane process atress requirement that climbs, the bottom bears girder steel, the fixed girder steel in middle part, the fixed girder steel in upper portion promptly, and each girder steel specification model is the same. And (3) mounting each steel beam, and performing structure strengthening calculation and construction change by combining adverse factors such as tower crane hoisting weight and the like on the positions of the embedded parts. Meanwhile, the connection between the embedded part and the steel beam is firm and reliable, and the requirements of steel structure bolt connection and welding specifications are met;
4) when the tower crane bears the weight of the girder steel and derives the core section of thick bamboo, the installation of the auxiliary equipment of falling roof beam will be firm, and the hoist cable will be intact.
The construction structure of the super high-rise inner climbing tower crane has the beneficial effects that:
according to the invention, the installation of the super high-rise inner-climbing tower crane in the elevator shaft is improved, no building structure is required to be reserved, after the tower crane is jacked, secondary pouring of the structure is not required, all the building structures are poured and formed once in the construction process, and the next procedure is directly carried out.
According to the invention, the steel beams are transferred to the edges of the floors through the dragging assembly and then lifted upwards by the tower crane, so that the efficient cyclic application of the steel beams is realized.
The whole tower crane climbing and steel beam transferring can be completed in only 4 hours, and the method is fast and efficient.
The invention optimizes the tower crane installation and operates the tower crane supporting steel beam efficiently, quickly and safely.
The invention also provides a construction method of the tower crane climbing in the ultra-high layer, and the construction method of the tower crane climbing in the ultra-high layer is explained below.
The invention relates to a construction method of an ultra-high layer inner climbing tower crane, which is used for installing the inner climbing tower crane in an elevator shaft, and comprises the following steps:
as shown in fig. 1, at least two support frame bodies 31 are provided, and the support frame bodies 31 are installed in the elevator hoistway 20 at intervals along the elevator hoistway 20;
providing an inner climbing frame 32, installing the inner climbing frame 32 on the support frame body 31, forming an accommodating space for the tower crane 10 to penetrate through inside the inner climbing frame 32, and penetrating the tower crane 10 inside the inner climbing frame 32 and connecting with the inner climbing frame 32 so as to support the tower crane 10 in the elevator shaft 20;
providing a jacking device 33, installing the jacking device 33 on an inner climbing frame 32, connecting the jacking device 33 with the tower crane 10, and jacking the tower crane 10 upwards after the tower crane 10 is disconnected with the inner climbing frame 32 through the jacking device 33;
the support body that provides and pull the subassembly, will pull the subassembly and correspond the support body setting that is located the bottom to will pull the unit mount in the edge that corresponds the floor, utilize and pull the subassembly and will support the support body and drag out so that support the support body turnover that makes progress from the elevator shaft after being connected is relieved with the elevartor shaft at the support body that is located the bottom.
In one embodiment of the present invention, the method further comprises: lifting the tower crane upwards along with the upward construction of the elevator shaft, and removing the connection between the tower crane and the internal climbing frame when lifting the tower crane;
jacking the tower crane upwards by using the jacking device, and connecting the tower crane with the internal climbing frame positioned at the top after jacking in place;
the support frame body at the bottom is disconnected with the elevator shaft, and the support frame body is pulled out of the elevator shaft by using a dragging assembly and moves to the edge of the corresponding floor slab;
and hoisting the dragged support frame body to the top of the elevator shaft by using the tower crane and installing the support frame body in the elevator shaft to support and connect the tower crane.
In one embodiment of the present invention, the step of providing at least two support frames and installing the support frames in the elevator shaft at intervals along the elevator shaft comprises:
providing a primary beam and a pair of secondary beams; transversely placing the main beam at a door opening of the elevator shaft;
one end of each secondary beam is vertically connected to the main beam, and the other end of each secondary beam is fixedly connected with the inner wall of the elevator shaft;
when the internal climbing frame is installed, the internal climbing frame is installed on the pair of secondary beams.
In one embodiment of the present invention, the method further comprises:
and providing a tie rod, connecting one end of the tie rod with the main beam, and connecting the other end of the tie rod with a wall body at the door opening of the elevator shaft.
In one embodiment of the present invention, the step of providing a drag assembly comprises:
providing a winch, and installing the winch at the edge of the corresponding floor slab;
and providing a steel wire rope, winding the steel wire rope on the winch, and connecting the steel wire rope with the support frame body positioned at the bottom.
The following describes the installation procedure by taking an MC170C internal tower crane as an example.
a. According to the position and the size (2650mm multiplied by 2600mm) of an elevator shaft and the vertical transportation requirement on site, selecting and installing an MC170C inside-climbing tower crane;
b. reinforcing the node structure part on a corresponding climbing layer, and embedding a corresponding component, specifically, horizontally embedding the beam and vertically embedding the shear wall;
c. pouring the layer of beam plate concrete, after reaching a certain strength, hoisting the main beam to the tower crane installation part of the layer, and fixing the main beam on the corresponding embedded part;
d. pouring the layer of wall column concrete, after reaching a certain strength, installing the secondary beam on the embedded part of the corresponding node and the node of the main beam, and simultaneously connecting the main beam with the secondary beam;
e. mounting the inner climbing frame on the secondary beam;
f. the connection between each node is consolidated firmly, need not to reserve the installation of structure superelevation internal climbing tower crane and accomplish.
The process schematic diagram that the girder steel handling of bearing of internal climbing tower crane bottom changes to be the fixed girder steel in upper portion, its concrete step as follows:
the tower crane is converted from a normal fixed use state into an internal climbing jacking state to carry out internal climbing jacking, a middle fixed steel beam is converted into a lower bearing steel beam when jacking is finished, an upper fixed steel beam is converted into a middle fixed steel beam, and the tower crane is recovered to the normal fixed use state;
after the original lower part bearing steel beam frame is separated from the internal climbing tower crane, the original lower part bearing steel beam frame is disassembled one by using a hoist according to the sequence from top to bottom;
after disassembly, connecting a steel wire rope guide cable of a winch with the side ear plate of the steel beam, dragging the steel beam out of the core cylinder by combining a fixed pulley block which is temporarily installed, and dragging one end of the steel beam to the peripheral edge of the building structure;
and the tower crane hook is placed at the corresponding position of the steel beam conversion layer, the steel wire rope is hung on the steel beam ear plate, the whole steel beam is slowly dragged out by using the tower crane, and then the whole steel beam is hoisted to the specified position of the next tower crane fixed layer. The whole steel frame and steel beam structural steel is adopted for hoisting in sequence from bottom to top during hoisting;
and embedding corresponding embedded parts, and after the structure reaches a certain strength, mounting the steel beams in place one by using relative small hoisting equipment such as a hoist. Thereby completing the transferring and mounting of the steel beam.
The whole internal climbing tower crane steel beam transferring process is simple and efficient, easy to operate, less in input people, materials and machines, and a novel efficient steel beam transferring construction method.
While the present invention has been described in detail and with reference to the embodiments thereof as illustrated in the accompanying drawings, it will be apparent to one skilled in the art that various changes and modifications can be made therein. Therefore, certain details of the embodiments are not to be interpreted as limiting, and the scope of the invention is to be determined by the appended claims.