CN111176247A - Intelligent integrated pump station and control method thereof - Google Patents
Intelligent integrated pump station and control method thereof Download PDFInfo
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- CN111176247A CN111176247A CN202010160267.2A CN202010160267A CN111176247A CN 111176247 A CN111176247 A CN 111176247A CN 202010160267 A CN202010160267 A CN 202010160267A CN 111176247 A CN111176247 A CN 111176247A
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- 238000000034 method Methods 0.000 title claims description 13
- 238000012545 processing Methods 0.000 claims abstract description 14
- 238000003745 diagnosis Methods 0.000 claims abstract description 12
- 238000006243 chemical reaction Methods 0.000 claims abstract description 10
- 238000007689 inspection Methods 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 238000007405 data analysis Methods 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims 1
- 238000007726 management method Methods 0.000 description 26
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000819 phase cycle Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses an intelligent integrated pump station, which comprises: the data acquisition and management module is used for acquiring and storing historical data and real-time data of the sensor module; the DP-ModBus signal conversion module is used for converting the signals acquired and stored by the data acquisition and management module into ModBus signals, and the converted data can be transmitted to the remote controller and the alarm processing module through the computer background control system; the remote controller is used for controlling the starting, stopping, resetting, parameter setting, alarm releasing, remote refreshing program and remote inspection diagnosis of the internal equipment of the intelligent integrated pump station; the invention can monitor each device in real time, realize the real-time monitoring and effective protection of key parameters of the device, and can also be used for data recording and data analysis of other parameters of the device, thereby preventing the occurrence of faults which can cause fatal damage to the device.
Description
Technical Field
The invention belongs to the technical field of intelligent integrated pump stations, and particularly relates to an intelligent integrated pump station and a control method thereof.
Background
The existing pump station has more equipment, so that the equipment in the pump station is required to be monitored, the equipment is prevented from being broken down, but a control system of the equipment still cannot monitor the equipment, cannot monitor the operation data of the equipment in real time, cannot analyze the operation historical data of the equipment, reduces the failure rate, and cannot reasonably dispose the equipment in the first time after the equipment is broken down.
Disclosure of Invention
The invention aims to provide an intelligent integrated pump station and a control method thereof, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent integrated pump station, comprising: the data acquisition and management module is used for acquiring and storing historical data and real-time data of the sensor module;
the DP-ModBus signal conversion module is used for converting the signals acquired and stored by the data acquisition and management module into ModBus signals, and the converted data can be transmitted to the remote controller and the alarm processing module through the computer background control system;
the remote controller is used for controlling the starting, stopping, resetting, parameter setting, alarm releasing, remote refreshing program and remote inspection diagnosis of the internal equipment of the intelligent integrated pump station;
and the ModBus-LAN signal conversion module is used for converting the DP-ModBus signal into an Internet signal and directly transmitting the Internet signal to the server background through the world Wide Web.
Preferably, the sensor module comprises a photoelectric liquid level monitor, a current sensor, an equipment condition detection module, an operation time detection module and a fault self-detection module.
Preferably, the data acquisition and management module is further configured to process and then sort the data to form a report and a trend graph.
Preferably, the alarm processing module comprises a hierarchical management module, a short message sending module, a power failure and fault alarm module and a night emergency prompt module, wherein the hierarchical management module is used for classifying alarm levels, the short message sending module is used for sending short messages to the mobile phone according to different alarm levels, the power failure and fault alarm module is used for generating an alarm when power failure or fault occurs, and the night emergency prompt module is used for generating alarm prompt after an emergency occurs at night.
Preferably, the data acquisition and management module is mainly used for preventing the occurrence of a fault which can cause fatal damage to equipment, realizing real-time monitoring and effective protection of the key parameters, and also can be used for carrying out data recording and data analysis on other parameters of the equipment.
Preferably, the DP-USB-Android transmission line is used for realizing direct communication between the data acquisition and management module and an INTscope APP on the mobile phone, and can check and analyze historical information and real-time information of the data acquisition and management module in real time for on-site diagnosis.
The invention also provides a control method of the intelligent integrated pump station, which comprises the following steps:
s1, mounting each sensor module on intelligent integrated pump station equipment respectively, and then acquiring and storing historical data and real-time data of the sensor modules by a data acquisition and management module;
s2, the data acquisition and management module processes and then arranges the data to form a report and a trend chart;
s3, checking and analyzing the history information and the real-time information of the data acquisition and management module in real time through an INTscope APP;
s4, the DP-ModBus signal conversion module converts the signals acquired and stored by the data acquisition and management module into ModBus signals, and the converted data can be transmitted to the remote controller and the alarm processing module through the computer background control system;
s5, the classification management module is used for classifying alarm levels, the short message sending module is used for sending short messages to the mobile phone according to different alarm levels, the power failure and fault alarm module is used for generating an alarm when power failure or fault occurs, and the night emergency prompt module is used for generating alarm prompt after an emergency occurs at night;
the remote controller is used for controlling the starting, stopping, resetting, parameter setting, alarm releasing, remote refreshing program and remote inspection diagnosis of the internal equipment of the intelligent integrated pump station.
Compared with the prior art, the invention has the beneficial effects that: according to the intelligent integrated pump station and the control method thereof, real-time monitoring can be performed on each device, real-time monitoring and effective protection on key parameters of the device are realized, and the intelligent integrated pump station can also be used for performing data recording and data analysis on other parameters of the device and preventing the occurrence of faults which can cause fatal damage to the device;
once equipment is in fault, the alarm processing module can give an alarm, and meanwhile, the remote controller is used for controlling the starting, stopping, resetting, parameter setting, alarm releasing, remote program refreshing and remote inspection diagnosis of the internal equipment of the intelligent integrated pump station.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the embodiment is as follows:
an intelligent integrated pump station, comprising: the data acquisition and management module is used for acquiring and storing historical data and real-time data of the sensor module;
the DP-ModBus signal conversion module is used for converting the signals acquired and stored by the data acquisition and management module into ModBus signals, and the converted data can be transmitted to the remote controller and the alarm processing module through the computer background control system;
the remote controller is used for controlling the starting, stopping, resetting, parameter setting, alarm releasing, remote refreshing program and remote inspection diagnosis of the internal equipment of the intelligent integrated pump station;
and the ModBus-LAN signal conversion module is used for converting the DP-ModBus signal into an Internet signal and directly transmitting the Internet signal to the server background through the world Wide Web.
Specifically, the sensor module comprises a photoelectric liquid level monitor, a current sensor, an equipment condition detection module, an operation time detection module and a fault self-detection module.
Specifically, the data acquisition and management module is further used for processing and then sorting the data to form a report and a trend graph.
Specifically, the alarm processing module comprises a grading management module, a short message sending module, a power failure and fault alarm module and a night emergency prompt module, wherein the grading management module is used for grading alarm levels, the short message sending module is used for sending short messages to the mobile phone according to different alarm levels, the power failure and fault alarm module is used for generating alarm when power failure or fault occurs, and the night emergency prompt module is used for giving an alarm prompt after an emergency occurs at night.
Specifically, the data acquisition and management module is mainly used for preventing the occurrence of a fault which can cause fatal damage to equipment, realizing real-time monitoring and effective protection of the key parameters, and also can be used for carrying out data recording and data analysis on other parameters of the equipment.
Specifically, the DP-USB-Android transmission line is used for realizing direct communication between the data acquisition and management module and an INTscope APP on the mobile phone, can check and analyze historical information and real-time information of the data acquisition and management module in real time, and is used for field diagnosis.
Specifically, the function list of the data collection and management module includes:
the existing functions are as follows: overheat protection of the motor; the temperature of the motor rises too fast; protecting a wrong phase sequence; phase loss; phase unbalance protection;
expandable functions: water leakage protection; monitoring current; and (6) measuring the temperature of the bearing.
The invention also provides a control method of the intelligent integrated pump station, which comprises the following steps:
s1, mounting each sensor module on intelligent integrated pump station equipment respectively, and then acquiring and storing historical data and real-time data of the sensor modules by a data acquisition and management module;
s2, the data acquisition and management module processes and then arranges the data to form a report and a trend chart;
s3, checking and analyzing the history information and the real-time information of the data acquisition and management module in real time through an INTscope APP;
s4, the DP-ModBus signal conversion module converts the signals acquired and stored by the data acquisition and management module into ModBus signals, and the converted data can be transmitted to the remote controller and the alarm processing module through the computer background control system;
s5, the classification management module is used for classifying alarm levels, the short message sending module is used for sending short messages to the mobile phone according to different alarm levels, the power failure and fault alarm module is used for generating an alarm when power failure or fault occurs, and the night emergency prompt module is used for generating alarm prompt after an emergency occurs at night;
the remote controller is used for controlling the starting, stopping, resetting, parameter setting, alarm releasing, remote refreshing program and remote inspection diagnosis of the internal equipment of the intelligent integrated pump station.
In summary, compared with the prior art, the invention can monitor each device in real time, realize real-time monitoring and effective protection of key parameters of the device, and can also be used for data recording and data analysis of other parameters of the device, so as to prevent the occurrence of a fault which can cause fatal damage to the device;
once equipment is in fault, the alarm processing module can give an alarm, and meanwhile, the remote controller is used for controlling the starting, stopping, resetting, parameter setting, alarm releasing, remote program refreshing and remote inspection diagnosis of the internal equipment of the intelligent integrated pump station.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides an intelligence integration pump station which characterized in that includes:
the data acquisition and management module is used for acquiring and storing historical data and real-time data of the sensor module;
the DP-ModBus signal conversion module is used for converting the signals acquired and stored by the data acquisition and management module into ModBus signals, and the converted data can be transmitted to the remote controller and the alarm processing module through the computer background control system;
the remote controller is used for controlling the starting, stopping, resetting, parameter setting, alarm releasing, remote refreshing program and remote inspection diagnosis of the internal equipment of the intelligent integrated pump station;
and the ModBus-LAN signal conversion module is used for converting the DP-ModBus signal into an Internet signal and directly transmitting the Internet signal to the server background through the world Wide Web.
2. The intelligent integrated pump station according to claim 1, wherein: the sensor module comprises a photoelectric liquid level monitor, a current sensor, an equipment condition detection module, an operation time detection module and a fault self-detection module.
3. The intelligent integrated pump station according to claim 1, wherein: the data acquisition and management module is also used for processing and then arranging the data to form a report and a trend chart.
4. The intelligent integrated pump station according to claim 1, wherein: the alarm processing module comprises a grading management module, a short message sending module, a power failure and fault alarm module and a night emergency prompt module, wherein the grading management module is used for grading alarm grades, the short message sending module is used for sending short messages to the mobile phone according to different alarm grades, the power failure and fault alarm module is used for generating alarm when power failure or fault occurs, and the night emergency prompt module is used for giving an alarm prompt after an emergency occurs at night.
5. The intelligent integrated pump station according to claim 1, wherein: the data acquisition and management module is mainly used for preventing the occurrence of a fault which can cause fatal damage to equipment, realizing real-time monitoring and effective protection of the key parameters, and also can be used for carrying out data recording and data analysis on other parameters of the equipment.
6. The intelligent integrated pump station according to claim 1, wherein: the DP-USB-Android transmission line is used for realizing direct communication between the data acquisition and management module and an INTscope APP on a mobile phone, can check and analyze historical information and real-time information of the data acquisition and management module in real time, and is used for field diagnosis.
7. A control method for the intelligent integrated pump station according to claim 1, characterized in that: the method specifically comprises the following steps:
s1, mounting each sensor module on intelligent integrated pump station equipment respectively, and then acquiring and storing historical data and real-time data of the sensor modules by a data acquisition and management module;
s2, the data acquisition and management module processes and then arranges the data to form a report and a trend chart;
s3, checking and analyzing the history information and the real-time information of the data acquisition and management module in real time through an INTscope APP;
s4, the DP-ModBus signal conversion module converts the signals acquired and stored by the data acquisition and management module into ModBus signals, and the converted data can be transmitted to the remote controller and the alarm processing module through the computer background control system;
s5, the classification management module is used for classifying alarm levels, the short message sending module is used for sending short messages to the mobile phone according to different alarm levels, the power failure and fault alarm module is used for generating an alarm when power failure or fault occurs, and the night emergency prompt module is used for generating alarm prompt after an emergency occurs at night;
the remote controller is used for controlling the starting, stopping, resetting, parameter setting, alarm releasing, remote refreshing program and remote inspection diagnosis of the internal equipment of the intelligent integrated pump station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010160267.2A CN111176247A (en) | 2020-03-10 | 2020-03-10 | Intelligent integrated pump station and control method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010160267.2A CN111176247A (en) | 2020-03-10 | 2020-03-10 | Intelligent integrated pump station and control method thereof |
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| CN111176247A true CN111176247A (en) | 2020-05-19 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204116932U (en) * | 2014-10-21 | 2015-01-21 | 内蒙古包钢钢联股份有限公司 | Expedition pump station control system |
| CN206282117U (en) * | 2016-11-16 | 2017-06-27 | 杭州利安玻璃钢有限公司 | A kind of prefabricated pumping plant of integral intelligent |
| CN107766950A (en) * | 2017-10-16 | 2018-03-06 | 合肥清原自控科技有限公司 | A kind of City Pumping Station remote information centralized management system |
| JP2019113013A (en) * | 2017-12-25 | 2019-07-11 | 株式会社荏原製作所 | Water supply apparatus |
| CN110195588A (en) * | 2019-05-15 | 2019-09-03 | 中铁工程装备集团隧道设备制造有限公司 | Integrating Construction Machinery with Information Technology system, engineering machinery, development machine and information-based method |
| CN110243496A (en) * | 2019-07-19 | 2019-09-17 | 中国电建集团昆明勘测设计研究院有限公司 | Monitoring device and monitoring method for water temperature change rule of deep and large reservoir |
-
2020
- 2020-03-10 CN CN202010160267.2A patent/CN111176247A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204116932U (en) * | 2014-10-21 | 2015-01-21 | 内蒙古包钢钢联股份有限公司 | Expedition pump station control system |
| CN206282117U (en) * | 2016-11-16 | 2017-06-27 | 杭州利安玻璃钢有限公司 | A kind of prefabricated pumping plant of integral intelligent |
| CN107766950A (en) * | 2017-10-16 | 2018-03-06 | 合肥清原自控科技有限公司 | A kind of City Pumping Station remote information centralized management system |
| JP2019113013A (en) * | 2017-12-25 | 2019-07-11 | 株式会社荏原製作所 | Water supply apparatus |
| CN110195588A (en) * | 2019-05-15 | 2019-09-03 | 中铁工程装备集团隧道设备制造有限公司 | Integrating Construction Machinery with Information Technology system, engineering machinery, development machine and information-based method |
| CN110243496A (en) * | 2019-07-19 | 2019-09-17 | 中国电建集团昆明勘测设计研究院有限公司 | Monitoring device and monitoring method for water temperature change rule of deep and large reservoir |
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Application publication date: 20200519 |
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