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CN111169328B - A fuel cell control method for passenger cars - Google Patents

A fuel cell control method for passenger cars Download PDF

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CN111169328B
CN111169328B CN201811331214.1A CN201811331214A CN111169328B CN 111169328 B CN111169328 B CN 111169328B CN 201811331214 A CN201811331214 A CN 201811331214A CN 111169328 B CN111169328 B CN 111169328B
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soc
fcu
threshold
vehicle
fuel cell
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CN111169328A (en
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云大笑
顾春豪
韦潘林
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Shanghai Shenlong Bus Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02T90/40Application of hydrogen technology to transportation, e.g. using fuel cells

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Abstract

The invention relates to a control method of a fuel cell for a passenger car, which comprises the following steps: 1) starting the vehicle; 2) receiving a stack starting command; 3) acquiring the SOC value of the current power battery, judging whether the SOC value is not greater than a threshold value a, if so, sending an FC ON command, and if not, stopping the power battery; 4) comparing the SOC value with a threshold value b, 41) when b is larger than SOC and smaller than or equal to a, sending a target power x by the vehicle-mounted VCU, and carrying out step 5); 42) when the SOC is less than or equal to b, the vehicle-mounted VCU sends out target power y, and the step 7) is carried out; 5) comparing the SOC value with a threshold value c, when a is larger than SOC and smaller than or equal to c, sending out target power z, and performing the step 6), otherwise, returning to the step 4); 6) when the SOC is larger than or equal to c, the FCU responds to shutdown; 7) and comparing with a threshold value d, when the SOC is larger than or equal to d, sending out target power x by the vehicle-mounted VCU, and performing the step 5), otherwise, returning to the step 42). Compared with the prior art, the invention has the advantages of safe operation, high safety performance, improved fuel utilization rate, quick energy charging and the like.

Description

一种客车用的燃料电池控制方法A fuel cell control method for passenger cars

技术领域technical field

本发明涉及机动车辆燃料电池控制领域,尤其是涉及一种客车用的燃料电池控制方法。The invention relates to the field of motor vehicle fuel cell control, in particular to a fuel cell control method for passenger vehicles.

背景技术Background technique

国家对于机动车辆排放标准的要求越来越高,客车行业使用的柴油内燃机排放的废弃污染更大,需要一种零排放、零污染更加低碳环保的可持续发展能源,来解决环境污染的问题。The country's requirements for motor vehicle emission standards are getting higher and higher. The diesel internal combustion engine used in the passenger car industry emits more waste pollution. It needs a zero-emission, zero-pollution, more low-carbon and environmentally friendly sustainable energy to solve the problem of environmental pollution. .

新能源车辆的发展随着国家一系列利好政策的引导,技术发展日趋成熟,动力电池能量密度的一再提高使车辆的续航里程不断提高,但纯电动车辆目前只能覆盖城市公交和短途旅游线路,对于长距离运输需求目前还是传统柴油车辆为主,市场存在空白。The development of new energy vehicles is guided by a series of favorable policies of the state, and the technology development is becoming more and more mature. The repeated improvement of the energy density of power batteries has continuously improved the cruising range of the vehicles. However, pure electric vehicles can only cover urban buses and short-distance travel routes at present. The demand for long-distance transportation is still dominated by traditional diesel vehicles, and there is a gap in the market.

自1966年通用汽车推出全球第一款燃料电池汽车以来,随着燃料电池技术快速提高、氢能源存储和加氢站建设得到改善、燃料电池综合成等各种有利于燃料电池汽车产业化发展的条件逐步具备,第三轮燃料电池汽车的开发高潮已经到来。包括丰田、本田、奔驰、通用、现代、福特、宝马等众多国际车厂的燃料电池车型将在2016-2018年密集上市,《中国制造2025》提出“节能与新能源汽车”作为重点发展领域,并为我国燃料电池汽车发展指明方向。燃料电池发动机的工作反应速率无法像内燃机和纯电动电机一样可以做到失效的功率响应,存在一定的滞后性,此时就需要一种控制策略来满足燃料电池发动机与动力电池的耦合以满足驱动电机的运行,达到车辆的平稳运行。Since General Motors launched the world's first fuel cell vehicle in 1966, with the rapid improvement of fuel cell technology, the improvement of hydrogen energy storage and hydrogen refueling station construction, and the integration of fuel cells, various factors conducive to the industrialization of fuel cell vehicles have developed. The conditions are gradually fulfilled, and the development climax of the third round of fuel cell vehicles has arrived. Fuel cell models from many international automakers, including Toyota, Honda, Mercedes-Benz, GM, Hyundai, Ford, BMW, etc., will be launched intensively in 2016-2018. "Made in China 2025" proposes "energy-saving and new energy vehicles" as a key development area. Point out the direction for the development of fuel cell vehicles in my country. The working reaction rate of the fuel cell engine cannot achieve the power response to failure like the internal combustion engine and pure electric motor, and there is a certain hysteresis. At this time, a control strategy is needed to meet the coupling between the fuel cell engine and the power battery to meet the driving force. The operation of the motor achieves the smooth operation of the vehicle.

发明内容SUMMARY OF THE INVENTION

本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种客车用的燃料电池控制方法。The purpose of the present invention is to provide a fuel cell control method for passenger cars in order to overcome the above-mentioned defects of the prior art.

本发明的目的可以通过以下技术方案来实现:The object of the present invention can be realized through the following technical solutions:

一种客车用的燃料电池控制方法,用以实现燃料电池与纯电动电池无中断并行耦合工作,包括以下步骤:A fuel cell control method for a passenger car is used to realize the uninterrupted parallel coupling operation of a fuel cell and a pure electric battery, comprising the following steps:

1)车辆启动,车载VCU开始上电并发出准备信号;1) When the vehicle starts, the on-board VCU starts to power on and sends a ready signal;

2)车载VCU接收到燃料电池电堆开关打开的启堆命令;2) The on-board VCU receives the stack start command that the fuel cell stack switch is turned on;

3)车载VCU获取当前动力电池的SOC值,并判断其是否不大于第一阈值a,若是,则发出FC ON命令,进行步骤4),若否,则使燃料电池处于停机状态;3) The vehicle-mounted VCU obtains the SOC value of the current power battery, and judges whether it is not greater than the first threshold a, if so, issue an FC ON command, and go to step 4), if not, make the fuel cell in a shutdown state;

4)车载FCU(燃料电池控制器)在自检后发出允许加载功率指令,并将SOC值与第二阈值b进行比较,具体为:4) The on-board FCU (fuel cell controller) issues a command to allow loading power after self-checking, and compares the SOC value with the second threshold b, specifically:

41)当b<SOC≤a时,车载VCU向FCU发出第一目标功率x,FCU响应后进行步骤5);41) When b<SOC≤a, the vehicle-mounted VCU sends the first target power x to the FCU, and the FCU responds and proceeds to step 5);

42)当SOC≤b时,车载VCU向FCU发出第二目标功率y,FCU响应后进行步骤7);42) When SOC≤b, the vehicle-mounted VCU sends the second target power y to the FCU, and the FCU responds and proceeds to step 7);

5)将SOC值与第三阈值c进行比较,当a<SOC≤c时,车载VCU向FCU发出第三目标功率z,FCU响应后进行步骤6),否则,返回步骤4);5) Compare the SOC value with the third threshold value c, when a<SOC≤c, the vehicle-mounted VCU sends the third target power z to the FCU, and the FCU responds to step 6), otherwise, return to step 4);

6)当SOC≥c时,车载VCU发出FC OFF命令,FCU响应关机,燃料电池处于停机状态;6) When SOC≥c, the vehicle-mounted VCU issues an FC OFF command, the FCU responds to shutdown, and the fuel cell is in a shutdown state;

7)将SOC值与第四阈值d进行比较,当SOC≥d时,则车载VCU向FCU发出第一目标功率x,FCU响应后进行步骤5),否则,返回步骤42)。7) Compare the SOC value with the fourth threshold d, when SOC≥d, the on-board VCU sends the first target power x to the FCU, and the FCU responds to step 5), otherwise, return to step 42).

所述的步骤4)中,若车载FCU自检是发现故障,则车载VCU收到FCU的故障报警信息后根据故障等级分级处理。In the step 4), if the on-board FCU self-check finds a fault, then the on-board VCU receives the fault alarm information of the FCU and processes it according to the level of the fault.

所述的第一阈值a、第二阈值b、第三阈值c和第四阈值d的大小关系为b<d<a<c。The magnitude relationship of the first threshold a, the second threshold b, the third threshold c, and the fourth threshold d is b<d<a<c.

所述的第一阈值a取值为86%,第二阈值b取值为60%,第三阈值c取值为90%,第四阈值d取值为65%。The first threshold value a is 86%, the second threshold b is 60%, the third threshold c is 90%, and the fourth threshold d is 65%.

所述的第一目标功率x、第二目标功率y和第三目标功率z的大小关系为z<x<y。The magnitude relationship between the first target power x, the second target power y, and the third target power z is z<x<y.

所述的第一目标功率x取值为10kW、第二目标功率y取值为30kW,第三目标功率z取值为3kW。The value of the first target power x is 10kW, the value of the second target power y is 30kW, and the value of the third target power z is 3kW.

所述的燃料电池电堆开关正面设有H2字样,并且设有防复位机构。The front of the fuel cell stack switch is provided with the word H 2 and an anti-reset mechanism.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1)操作安全:本发明采用常规翘板开关的尺寸,方便司机使用,并且开关正面采用醒目“H2”字样、使用带锁不复位防止误碰关闭;1) Operation safety: The present invention adopts the size of a conventional rocker switch, which is convenient for the driver to use, and the front of the switch adopts the striking " H2 " word, and the lock is not reset to prevent accidental closing;

2)安全性能高:先低压上电再高压上电,通过对氢气浓度检测完成后进行高压上电,有效保护整车安全性能;2) High safety performance: first low-voltage power-on and then high-voltage power-on, high-voltage power-on after the completion of the hydrogen concentration detection, effectively protects the safety performance of the vehicle;

3)提高燃料利用率:不同动力电池SOC值情况下,需求燃料电池系统输出相应功率,不造成燃料电池系统能量浪费;3) Improve the fuel utilization rate: in the case of different power battery SOC values, the fuel cell system is required to output corresponding power without causing energy waste of the fuel cell system;

4)快速充能:采用氢气作为能量源比常规动力电池充电时间更短,只需要十几分钟加满氢气就可再次行驶,大大提高了纯电动车辆的续航里程。4) Fast charging: The use of hydrogen as an energy source is shorter than the charging time of conventional power batteries. It only takes ten minutes to fill up with hydrogen to drive again, which greatly improves the cruising range of pure electric vehicles.

附图说明Description of drawings

图1为本发明的方法流程图。FIG. 1 is a flow chart of the method of the present invention.

图2为燃料电池电堆开关的结构示意图。FIG. 2 is a schematic structural diagram of a fuel cell stack switch.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

实施例Example

如图1所示,本发明提供一种客车用的燃料电池控制方法,对于燃料电池如何与纯电动电池并行耦合工作,使车辆能无动力中断的平顺行驶,在能量回收过程中不会造成燃料电池发动机过充等一系列故障。As shown in FIG. 1 , the present invention provides a fuel cell control method for a passenger car, how to couple the fuel cell and the pure electric battery to work in parallel, so that the vehicle can run smoothly without power interruption, and the energy recovery process will not cause fuel failure. A series of faults such as overcharging of the battery and engine.

本发明具体包括以下步骤:The present invention specifically includes the following steps:

1)车辆启动,车载VCU开始上电并发出准备信号;1) When the vehicle starts, the on-board VCU starts to power on and sends a ready signal;

2)车载VCU接收到燃料电池电堆开关打开的启堆命令;2) The on-board VCU receives the stack start command that the fuel cell stack switch is turned on;

3)车载VCU获取当前动力电池的SOC值,并判断其是否不大于第一阈值a(本例中取值86%),若是,则发出FC ON命令,进行步骤4),若否,则使燃料电池处于停机状态;3) The vehicle-mounted VCU obtains the SOC value of the current power battery, and judges whether it is not greater than the first threshold a (86% in this example), if so, issue the FC ON command and go to step 4), if not, make The fuel cell is in a shutdown state;

4)车载FCU在自检后发出允许加载功率指令,并将SOC值与第二阈值b(本例中取值60%)进行比较,具体为:4) After the self-check, the on-board FCU issues a command to allow loading of power, and compares the SOC value with the second threshold b (60% in this example), specifically:

41)当b<SOC≤a时,车载VCU向FCU发出第一目标功率10kW,FCU响应后进行步骤5);41) When b<SOC≤a, the on-board VCU sends a first target power of 10kW to the FCU, and the FCU responds and proceeds to step 5);

42)当SOC≤b时,车载VCU向FCU发出第二目标功率30kW,FCU响应后进行步骤7);42) When SOC≤b, the on-board VCU sends a second target power of 30kW to the FCU, and the FCU responds and proceeds to step 7);

5)将SOC值与第三阈值c(本例中取值90%)进行比较,当a<SOC≤c时,车载VCU向FCU发出第三目标功率3kW,FCU响应后进行步骤6),否则,返回步骤4);5) Compare the SOC value with the third threshold value c (90% in this example), when a<SOC≤c, the on-board VCU sends a third target power of 3kW to the FCU, and the FCU responds to step 6), otherwise , return to step 4);

6)当SOC≥c时,车载VCU发出FC OFF命令,FCU响应关机,燃料电池处于停机状态;6) When SOC≥c, the vehicle-mounted VCU issues an FC OFF command, the FCU responds to shutdown, and the fuel cell is in a shutdown state;

7)将SOC值与第四阈值d(本例中取值65%)进行比较,当SOC≥d时,则车载VCU向FCU发出第一目标功率10kW,FCU响应后进行步骤5),否则,返回步骤42)。7) Compare the SOC value with the fourth threshold d (value 65% in this example), when the SOC ≥ d, the on-board VCU sends the first target power 10kW to the FCU, and the FCU responds to step 5), otherwise, Return to step 42).

在整车低压上电完成后,整车控制器进行逻辑判断整车无任何故障后进行高压上电,此过程预计等待5秒车辆便可以正常行驶,因为增加燃料电池系统需要进行氢气浓度检测,需要在增加30秒检测时间来保证燃料电池发动机可正常运行。After the low-voltage power-on of the vehicle is completed, the vehicle controller will logically determine that the vehicle is free of any faults and then power on the high-voltage. This process is expected to wait 5 seconds before the vehicle can drive normally, because adding a fuel cell system requires hydrogen concentration detection. It is necessary to increase the detection time of 30 seconds to ensure the normal operation of the fuel cell engine.

氢气浓度传感器因为需要预热,完成氢气浓度检测时间约30秒,在此过程中车辆不可以进行高压上电,防止上电过程中会发生氢气泄漏导致爆炸等安全事故。通过控制策略使整车控制器在接收到燃料电池自检完成后再进行上高压流程。Because the hydrogen concentration sensor needs to be preheated, it takes about 30 seconds to complete the hydrogen concentration detection. During this process, the vehicle cannot be powered on at high voltage to prevent safety accidents such as hydrogen leakage and explosion during the power-on process. Through the control strategy, the vehicle controller can perform the high-voltage process after receiving the completion of the fuel cell self-test.

整车在35秒后便可以平顺行驶,因为燃料电池车辆配有相应电量的动力电池,通过大量的实验数据和分析方针得出在动力电池soc不同情况下,燃料电池输出不同功率的电量以满足车辆稳定行驶,增加车辆的续航里程。The whole vehicle can drive smoothly after 35 seconds, because the fuel cell vehicle is equipped with a power battery with corresponding power. Through a large number of experimental data and analysis guidelines, it is concluded that under different conditions of the power battery soc, the fuel cell outputs different powers to meet the requirements. The vehicle runs stably and increases the cruising range of the vehicle.

如图2所示,本发明中的燃料电池电堆启动开关,开关正面采用醒目“H2”字样、使用带锁不复位防止误碰关闭,在按下此开关后整车控制器接收到高电平便和燃料电池系统进行can通讯,执行燃料电池工作策略使燃料电池介入车辆运行。As shown in Fig. 2, the fuel cell stack start switch in the present invention adopts the conspicuous "H 2 " on the front of the switch, and uses a lock without reset to prevent accidental closing. After pressing this switch, the vehicle controller receives a high The level can communicate with the fuel cell system, and execute the fuel cell work strategy to make the fuel cell intervene in the vehicle operation.

本发明可有效保护燃料电池系统在启动到工作过程中整车安全性能的保障,同时降低燃料电池在工作过程中能量消耗率,通过司机主动驾驶行为来控制更具安全性。The invention can effectively protect the safety performance of the whole vehicle from the start to the working process of the fuel cell system, and at the same time reduce the energy consumption rate of the fuel cell during the working process, and it is safer to control the driver's active driving behavior.

Claims (1)

1.一种客车用的燃料电池控制方法,用以实现燃料电池与纯电动电池无中断并行耦合工作,其特征在于,包括以下步骤:1. A fuel cell control method for passenger car, in order to realize the uninterrupted parallel coupling work of fuel cell and pure electric battery, it is characterized in that, comprises the following steps: 1)车辆启动,车载VCU开始上电并发出准备信号;1) When the vehicle starts, the on-board VCU starts to power on and sends a ready signal; 2)车载VCU接收到燃料电池电堆开关打开的启堆命令;2) The on-board VCU receives the stack start command that the fuel cell stack switch is turned on; 3)车载VCU获取当前动力电池的SOC值,并判断其是否不大于第一阈值a,若是,则发出FC ON命令,进行步骤4),若否,则使燃料电池处于停机状态;3) The vehicle-mounted VCU obtains the SOC value of the current power battery, and judges whether it is not greater than the first threshold a, if so, issue an FC ON command, and go to step 4), if not, make the fuel cell in a shutdown state; 4)车载FCU在自检后发出允许加载功率指令,并将SOC值与第二阈值b进行比较,具体为:4) After the self-check, the on-board FCU issues a command to allow loading power, and compares the SOC value with the second threshold b, specifically: 41)当b<SOC≤a时,车载VCU向FCU发出第一目标功率x,FCU响应后进行步骤5);41) When b<SOC≤a, the vehicle-mounted VCU sends the first target power x to the FCU, and the FCU responds and proceeds to step 5); 42)当SOC≤b时,车载VCU向FCU发出第二目标功率y,FCU响应后进行步骤7);42) When SOC≤b, the vehicle-mounted VCU sends the second target power y to the FCU, and the FCU responds and proceeds to step 7); 若车载FCU自检是发现故障,则车载VCU收到FCU的故障报警信息后根据故障等级分级处理;If the on-board FCU self-inspection finds a fault, the on-board VCU receives the fault alarm information of the FCU and handles it according to the fault level; 5)将SOC值与第三阈值c进行比较,当a<SOC≤c时,车载VCU向FCU发出第三目标功率z,FCU响应后进行步骤6),否则,返回步骤4);5) Compare the SOC value with the third threshold value c, when a<SOC≤c, the vehicle-mounted VCU sends the third target power z to the FCU, and the FCU responds to step 6), otherwise, return to step 4); 6)当SOC≥c时,车载VCU发出FC OFF命令,FCU响应关机,燃料电池处于停机状态;6) When SOC≥c, the vehicle-mounted VCU issues an FC OFF command, the FCU responds to shutdown, and the fuel cell is in a shutdown state; 7)将SOC值与第四阈值d进行比较,当SOC≥d时,则车载VCU向FCU发出第一目标功率x,FCU响应后进行步骤5),否则,返回步骤42);7) Comparing the SOC value with the fourth threshold d, when SOC≥d, the vehicle-mounted VCU sends the first target power x to the FCU, and the FCU responds to step 5), otherwise, return to step 42); 所述的第一阈值a、第二阈值b、第三阈值c和第四阈值d的大小关系为b<d<a<c,所述的第一阈值a取值为86%,第二阈值b取值为60%,第三阈值c取值为90%,第四阈值d取值为65%;The relationship between the first threshold a, the second threshold b, the third threshold c and the fourth threshold d is b<d<a<c, the first threshold a is 86%, and the second threshold b is 60%, the third threshold c is 90%, and the fourth threshold d is 65%; 所述的第一目标功率x、第二目标功率y和第三目标功率z的大小关系为z<x<y,所述的第一目标功率x取值为10kW、第二目标功率y取值为30kW,第三目标功率z取值为3kW;The magnitude relationship between the first target power x, the second target power y and the third target power z is z<x<y, the value of the first target power x is 10kW, and the value of the second target power y is 10kW. is 30kW, and the third target power z is 3kW; 所述的燃料电池电堆开关正面设有H2字样,并且设有防复位机构。The front of the fuel cell stack switch is provided with the word H 2 and an anti-reset mechanism.
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