CN111153161A - Safe spike sequencing and conveying mechanism - Google Patents
Safe spike sequencing and conveying mechanism Download PDFInfo
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- CN111153161A CN111153161A CN202010158122.9A CN202010158122A CN111153161A CN 111153161 A CN111153161 A CN 111153161A CN 202010158122 A CN202010158122 A CN 202010158122A CN 111153161 A CN111153161 A CN 111153161A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 75
- 238000012163 sequencing technique Methods 0.000 title description 24
- 239000000463 material Substances 0.000 claims abstract description 143
- 241001079814 Symphyotrichum pilosum Species 0.000 claims abstract description 51
- 235000004224 Typha angustifolia Nutrition 0.000 claims abstract description 51
- 238000012546 transfer Methods 0.000 claims abstract description 44
- 238000003860 storage Methods 0.000 claims abstract description 27
- 238000012216 screening Methods 0.000 claims abstract description 16
- 230000000284 resting effect Effects 0.000 claims abstract description 4
- 238000010408 sweeping Methods 0.000 claims description 33
- 230000009194 climbing Effects 0.000 claims description 24
- 230000007704 transition Effects 0.000 claims description 3
- 241001417527 Pempheridae Species 0.000 claims 1
- 238000010276 construction Methods 0.000 description 34
- 238000005553 drilling Methods 0.000 description 30
- 238000009434 installation Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
本发明公开了一种安全道钉排序输送机构，包括储料斗、转送装置、理料轨道和输料装置，安全道钉从储料斗流出经转送装置流入理料轨道中，理料轨道通过直震器驱动振动送料，理料轨道包括斜底板和两侧板，斜底板的中部上开设有供钉杆落入的钉杆槽，斜底板上位于钉杆槽的两侧分别设有与钉杆槽相通的落杆槽，落杆槽设有导向角，落杆槽供搁在斜底板上的钉杆在经过时掉落，导向角则将钉杆导入到钉杆槽中，理料轨道的末端设有挡板和筛选口，筛选口供指示帽挂在斜底板上的安全道钉通过并经导正轨道导正后输入到输料装置中排序，位于斜底板较低一侧的侧板上设有滑出口，被挡板挡住的安全道钉从滑出口滑出，并经返料装置返送回储料斗或转送装置中。
The invention discloses a safety spike sorting and conveying mechanism, comprising a storage hopper, a transfer device, a material sorting track and a feeding device, wherein the safety spikes flow out from the storage hopper and flow into the material sorting track via the transfer device, and the material sorting track is driven by a straight vibrator to vibrate and feed materials, and the material sorting track comprises an inclined bottom plate and two side plates, a nail rod groove for the nail rod to fall into is provided on the middle part of the inclined bottom plate, and rod drop grooves communicated with the nail rod groove are respectively provided on both sides of the nail rod groove on the inclined bottom plate, and the rod drop grooves are provided with guide angles, and the rod drop grooves are provided for the nail rods resting on the inclined bottom plate to fall when passing through, and the guide angle guides the nail rods into the nail rod grooves, a baffle plate and a screening port are provided at the end of the material sorting track, and the screening port is provided for the safety spikes with indicator caps hanging on the inclined bottom plate to pass through and are input into the feeding device for sorting after being corrected by the guide track, and a sliding port is provided on the side plate located on the lower side of the inclined bottom plate, and the safety spikes blocked by the baffle plate slide out from the sliding port and are returned to the storage hopper or the transfer device through the material returning device.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to a safety spike sequencing and conveying mechanism.
[ background of the invention ]
At present, on some roads, especially on expressways, safety spikes are installed at intervals along white lines of lanes as driving safety indication, as shown in fig. 13 and 14, the road safety spikes generally include two parts, namely an indication cap 1A and a spike rod 1B, wherein the indication cap is used for exposing the ground as indication, and the spike rod is nailed into the ground as fixation, and the road safety spikes are generally installed and constructed in a manner of manually measuring distance, drilling holes in the ground and then nailing the safety spikes tightly on the roads, about 10 kilometers at present on expressways in china, and various provinces, urban roads, counties, townships, etc., and with the development of economy, the roads are also continuously and largely increased, and the safety spikes are installed in a manner of manual construction, so that a large amount of manpower and material resources are required, the construction efficiency is low, and the construction time of the roads is long. Based on the situation, facility equipment and a construction method applied to full-automatic construction of the safety spikes are researched, and the invention is matched with the research on automatic sequencing, conveying and feeding of the safety spikes.
[ summary of the invention ]
The invention aims to provide a safe spike sorting and conveying mechanism which is simple in structure and capable of automatically sorting and sorting safe spikes with high efficiency.
In order to solve the technical problem, the invention provides a safety spike sequencing and conveying mechanism, which is characterized in that: the material arranging track comprises an inclined bottom plate and side plates positioned at two sides of the inclined bottom plate, the inclined bottom plate inclines from one side plate to the other side plate and the three parts form a material arranging channel for the safety spikes to move, a nail rod groove for the nail rod to fall into so that an indicating cap is hung on the inclined bottom plate to move is formed in the middle of the inclined bottom plate, the nail rod groove is used for the nail rod to move along the feeding direction of the material arranging track, rod falling grooves communicated with the nail rod groove are respectively arranged at two sides of the nail rod groove on the inclined bottom plate, the automatic material sorting device is characterized in that a rod falling groove is used for enabling a nail rod placed on an inclined bottom plate to fall off from the inclined bottom plate when passing through the rod falling groove, a guide angle capable of guiding the nail rod in the rod falling groove into the nail rod groove is arranged on the front side wall of the rod falling groove in the moving direction of a safety spike, a baffle is arranged at the tail end of a material sorting track, a screening opening only allowing a safety spike hung on the inclined bottom plate to pass through is formed between the baffle and the material sorting track, a guide track used for guiding the safety spike screened out from the screening opening to be input into the material conveying device in an inclined state is arranged between the screening opening and the material conveying device, the material conveying device is used for supplying the safety spike outwards, a sliding outlet is formed in a side plate on the lower side of the inclined bottom plate, the sliding opening is close to the baffle and allows the safety spike blocked by the baffle in the material sorting track to slide out, and a material storage spike falling from the material sorting track without flowing out of the screening opening is received below the material sorting track and returned to the storage bin Or a return device in the transfer device.
The safety spike sequencing and conveying mechanism is characterized in that: the nail rod groove is large in upper portion and small in lower portion, the nail rod only falls into the lower portion, and the side-placed indicating cap is prevented from falling into the nail rod groove.
The safety spike sequencing and conveying mechanism is characterized in that: the two side walls forming the nail rod groove are in smooth transition with the top surface of the inclined bottom plate.
The safety spike sequencing and conveying mechanism is characterized in that: the rod falling grooves on the two sides of the nail rod groove are arranged in a staggered mode.
The safety spike sequencing and conveying mechanism is characterized in that: the width d of the bottom of the material arranging channel is larger than the side length a of the indicating cap and smaller than the outer diameter b of the indicating cap.
The safety spike sequencing and conveying mechanism is characterized in that: the material returning device is arranged below the sliding port and used for returning the safety spike after the safety spike sliding out of the sliding port is received.
The safety spike sequencing and conveying mechanism is characterized in that: the feed back device includes the climbing support of tilt up and down, be equipped with the climbing motor of climbing conveyer belt and drive climbing conveyer belt motion on the climbing support, follow the spaced striker plate that is provided with a plurality of ability prevention safety spikes from last down landing on the climbing conveyer belt along climbing direction, the lower extreme of climbing conveyer belt is located the export below and can catches the safety spike of roll-off mouth roll-off, and the upper end stretches into in storage hopper or transfer device.
The safety spike sequencing and conveying mechanism is characterized in that: the material conveying device comprises a conveying rail, one end of the conveying rail is located below the discharge port, the other end of the conveying rail is located above the starting end of the material arranging rail, a straight vibrator used for driving the conveying rail to vibrate and enabling the safety spikes in the conveying rail to move towards the material arranging rail is arranged below the conveying rail, a material sweeping device used for enabling the safety spikes accumulated on the upper layer to fall back and forth is arranged on the conveying rail, and a through hole for enabling the safety spikes on the lower layer to flow into the material arranging rail after passing through is reserved between the conveying rail and the material sweeping device.
The safety spike sequencing and conveying mechanism is characterized in that: the sweeping device comprises a sweeping wheel with a plurality of fan blades and a sweeping motor for driving the sweeping wheel to rotate, wherein the sweeping wheel spans on the transfer track and is used for a safety spike below the sweeping wheel to pass through.
The safety spike sequencing and conveying mechanism is characterized in that: the feeding device includes the conveyer belt, the conveyer belt includes belt, belt pulley and belt motor, the belt is installed on the belt pulley, belt motor and belt pulley direct or indirect connection and drive pulley rotate, the belt has two and the interval sets up and passes through wherein for the nail pole, and safe spike hangs and removes along with the belt on two belts, two be equipped with between the belt and block the limiting plate that thereby safe spike on the restriction belt continues to remove from the place ahead of direction of motion, feeding device still includes the inductor that can detect the position of the reflective surface on the safe spike to and can make the reflective surface adjust the rotary device who sets for the position to the certain angle of back rotation on holding up safe spike on the belt, inductor and rotary device and control system electric connection.
Compared with the prior art, the invention has the following advantages:
1. when the material is managed, the inclined bottom plate and the two side plates are adopted to enclose a material management channel for the safety spike to move in, the middle part of the inclined bottom plate is provided with a spike rod groove for the spike rod to fall, so that the indication cap is hung on the inclined bottom plate to move forwards along the feeding direction, and the material management rail vibrates the safety spike to move through the vibration of the straight vibrator, so that the inclined bottom plate is convenient to slide downwards along the inclined bottom plate under the self gravity when the safety spike vibrates to move, the spike rod placed on the inclined bottom plate falls into the spike rod groove, and the primary material management is realized; after primary material sorting, the safety spike without the spike rod falling into the spike rod groove continuously moves forwards in a vibration mode, the two sides of the spike rod groove on the inclined bottom plate are respectively provided with a drop rod groove communicated with the spike rod groove, the front side wall of the drop rod groove in the moving direction of the safety spike is provided with a guide angle in the inclined moving direction, when the spike rod placed on the inclined bottom plate passes through the drop rod groove, the spike rod falls into the drop rod groove from the inclined bottom plate, if an indicating cap is also placed on the inclined bottom plate, the spike rod slides out of the spike rod groove along the guide angle during vibration forward movement, and the indicating cap overturns towards the inclined bottom plate and is finally hung on the inclined bottom plate, so that secondary material sorting is completed; when the safety spike is placed on the inclined bottom plate in a state that the spike rod faces upwards, the safety spike is blocked by the baffle when moving to the baffle and slides out of the sliding-out opening in the vibration process of the material arranging rail, and returns to the storage hopper or the transfer device after being received by the material returning device to flow into the material arranging rail again for material arrangement; the nail rods fall into the nail rod grooves, the safety spikes of which the indicating caps are hung on the inclined bottom plate pass through the screening openings and flow through the guide rails, the safety spikes in the inclined state are guided by the guide rails and then input into the material conveying device, and the safety spikes are sorted in the material conveying device and then fed.
2. When the material sorting device sorts materials, the storage hopper is driven to vibrate by the straight vibrator below the storage hopper and the safety spikes in the storage hopper flow out of the discharge port to the transfer rail, the straight vibrator below the transfer rail drives the transfer rail to vibrate and enables the safety spikes in the transfer rail to move towards one end of the material sorting rail, when the safety spikes in the transfer rail are stacked up and down, the safety spikes stacked on the upper layer are swept back and fall by the material sweeping device when passing through the material sweeping device, the safety spikes on the lower layer below the material sweeping device flow into the material sorting rail after passing through the through port, the accumulation of the safety spikes is avoided from falling into the material sorting rail, and the material sorting efficiency of the material sorting rail is improved.
3. The nail rod groove of the invention has large upper part and small lower part, and the lower part is only used for the nail rod to fall in, thereby preventing the side-placed indicating cap from falling in. The nail rod of the safe spike positioned at the starting end of the material arranging rail is placed on the inclined bottom plate and close to the edge of the nail rod groove, and when the spike rod vibrates to move forwards on the material arranging rail, the nail rod easily and quickly falls into the nail rod groove in the vibration process, so that the initial material arranging efficiency is improved. In addition, when the safety spike falling into the spike rod groove on one side of the indicating cap moves forwards in a vibration mode, when the safety spike passes through the spike rod groove, under the self weight of the safety spike, the spike rod falls into the spike rod groove from the inclined bottom plate, under the guiding action of the guide angle, the safety spike overturns, the upper end of the indicating cap overturns downwards, the lower end of the indicating cap upwards tilts until the indicating cap overturns on the inclined bottom plate, the spike rod slides out of the spike rod groove along the guide angle from the spike rod groove, the situation that the safety spike falling into the spike rod groove from the side of the indicating cap cannot be sorted and blocked is avoided, and the material sorting efficiency is improved.
4. The falling rod grooves on the two sides of the spike rod groove are arranged in a staggered mode, so that the safety spike in the material arranging channel can move forwards in a smooth vibration mode.
5. The invention is also provided with an inductor and a rotating device, because the reflecting surfaces on the safety spikes are not all arranged on each side surface of the indicating cap, whether the reflecting surfaces of the safety spikes on the conveying belt are positioned on the set direction is detected by the inductor, if not, the rotating device drives the safety spikes to rotate for a certain angle to adjust the reflecting surfaces to the set direction, thereby avoiding the safety spikes arranged on the road surface from losing the reflecting effect in the corresponding direction and being ineffective.
[ description of the drawings ]
The following detailed description of embodiments of the invention is provided in conjunction with the appended drawings, in which:
FIG. 1 is a schematic structural view of a safety spike sequencing and conveying mechanism according to the present invention;
FIG. 2 is a schematic structural diagram of a material arranging rail;
FIG. 3 is a schematic end view of the material arranging rail;
FIG. 4 is a schematic view of the safety spike indicating the cap being stuck in the spike rod slot as it moves to the drop rod slot;
FIG. 5 is a schematic structural diagram of a safety spike indicating that a cap and a spike rod are respectively rested on an inclined bottom plate in a material arranging channel;
FIG. 6 is a schematic view of the feeding device;
FIG. 7 is a schematic view of the structure of the rotating device;
FIG. 8 is a schematic structural view of a fully automatic safety spike construction vehicle to which the sequencing conveyor mechanism of the present invention is applied;
FIG. 9 is a schematic view of the sequencing conveyor of the present invention mounted in the rear car;
FIG. 10 is a schematic view of the combination of the drilling mechanism, the staple removing mechanism and the hammering mechanism;
FIG. 11 is a rear schematic view of the combined structure of the drilling mechanism, the staple removing mechanism and the hammering mechanism;
FIG. 12 is a schematic view of the structure of the outrigger and the components mounted thereon;
FIG. 13 is a reference schematic view of a safety spike;
fig. 14 is a bottom reference schematic of the safety spike.
[ detailed description ] embodiments
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1 to 12, a full-automatic safety spike construction vehicle applying the sorting and conveying mechanism of the invention comprises a vehicle body 1 capable of being driven and moved and a control system, wherein a camera 2 for shooting the position of a lane indicating line on a road surface is arranged on the vehicle body 1, the vehicle body 1 is also provided with a sorting and conveying mechanism 3, a drilling mechanism, a spike taking mechanism and a hammering mechanism, the camera 2, the sorting and conveying mechanism 3, the drilling mechanism, the spike taking mechanism and the hammering mechanism are respectively and electrically connected with the control system in a cable connection mode, the drilling mechanism is used for drilling on the road surface along the lane indicating line, the sorting and conveying mechanism 3 is used for sorting and orderly supplying safety spikes 10, the spike taking mechanism is used for grabbing the safety spikes 10 from the sorting and conveying mechanism 3 and inserting a spike rod 1B on the safety spikes 10 into a drilled hole, the hammering mechanism is used for hammering the indicating cap 1A of the safety spike 10 to stably fix the safety spike 10 on the road surface. Through the combination of the vehicle body 1, the camera 2, the sequencing conveying mechanism 3, the drilling mechanism, the nail taking mechanism and the hammering mechanism with the control system, during construction, the camera 2 shoots the road surface to detect the position of a lane indicating line, so that the position of the road surface on which the safety spikes 10 are arranged is calculated, then the drilling mechanism is controlled to move to the position for drilling, then the nail taking mechanism is controlled to automatically grab the safety spikes 10 sequenced by the sequencing conveying mechanism 3, the safety spikes 10 are inserted into the road surface to enable the spike rod 1B to be inserted into the drilled holes, and then the hammering mechanism is controlled to hammer the indicating cap 1A of the safety spikes 10 downwards to stably fix the safety spikes 10 on the road surface; after having installed the safe spike 10 of a position, drive automobile body 1 forward along the lane instruction line again and remove next construction position, shoot the mounted position of confirming safe spike 10 again in this position, then drill hole, get the nail and put the nail, the fixed safe spike 10's of accomplishing this position of hammering installation, it is continuous to drive forward along the lane instruction line and remove this full-automatic safe spike construction car and construct, thereby completion safe spike 10's installation one by one, the efficiency of construction is high, construction cycle is short, save a large amount of manpower and material resources.
When the driving vehicle body 1 moves forwards along the lane indication line, the track of the lane indication line can be detected through camera shooting, then the automatic driving movement of the vehicle body 1 is controlled through the control system, full-automatic driving and safety spike 10 construction are achieved, the efficiency in a large number of construction processes is improved, and the moving distance is stable, so that the installation distance between the safety spikes 10 is stable. Of course, a forward driving movement by the driver from distance to distance is also possible.
Drilling mechanism includes vertical drilling equipment 4, it gets device 5 including pressing from both sides to get the nail mechanism, hammering mechanism includes hammering device 6, be equipped with on automobile body 1 and be used for driving vertical drilling equipment 4 respectively, press from both sides to get device 5 and hammering device 6 and remove the position mobile device 7 that is used for installing the top on the road surface of safe spike 10 from automobile body 1.
The automobile body 1 includes locomotive 11 and back carriage 12, sequencing conveying mechanism 3, drilling mechanism, get nail mechanism and hammering mechanism and install in back carriage 12, the side of back carriage 12 is equipped with the side door mouth 13 and can closes the side door body 14 of side door mouth 13, be equipped with in the back carriage 12 and be used for driving the automatic door body switching device who opens or close of the side door body 14, door body switching device and control system electric connection, position mobile device 7 is used for driving vertical drilling equipment 4 respectively, presss from both sides and gets device 5 and hammering device 6 and stretch out back carriage 12 and lean on to the road surface from the side door mouth 13 of opening.
The side door body 14 is a sliding door connected to the rear compartment 12 in a sliding manner, and the door body opening and closing device can be driven by an air cylinder or a motor in combination with a gear and a rack.
Adopt back carriage 12 to bear sequencing conveying mechanism 3, drilling mechanism, get nail mechanism and hammering mechanism, in construction, open gate 13 through the self-moving side door body 14, under the drive of position mobile device 7, vertical drilling equipment 4, press from both sides and get device 5 and hammering device 6 and stretch out back carriage 12 and lean on to the road surface to be under construction from gate 13, then also can carry out work in rainy day, avoid hindering the construction progress because of weather effect, can also avoid sequencing conveying mechanism 3 simultaneously, drilling mechanism, get nail mechanism and hammering mechanism and shine the rain, improve its life.
As shown in fig. 2 to 5, the position moving device 7 includes a transverse guide rod 71 disposed along the front-rear direction of the vehicle body, the transverse guide rod 71 is slidably connected with three frames 72, each frame 72 is slidably connected with a longitudinal guide rod 73, an extension frame 74 located at one side of the side door opening 13 is fixed on the longitudinal guide rod 73 corresponding to each frame 72, the transverse guide rod 71 and the longitudinal guide rod 73 are respectively provided with spur racks 75 along the axial directions of the transverse guide rod and the longitudinal guide rod, each frame 72 is provided with two sets of gears 76 respectively engaged with the spur racks 75 in the longitudinal and transverse directions, and gear motors 77 respectively driving the two sets of gears 76 to rotate correspondingly, the gear 76 and the gear motor 77 corresponding to the spur rack 75 on the transverse guide rod 71 are used for driving the frame 72 to slide on the transverse guide rod 71 along the front-rear direction of the vehicle body, the gear 76 and the gear motor 77 corresponding to the spur rack 75 on the longitudinal guide rod 73 are used for driving the extension frame 74 to extend from or retract into, each of the extending frames 74 is connected with a lifting seat 78 and an adjusting seat 79 in an up-and-down sliding manner, the extending frames 74 are connected with a screw rod 710 in a rotating manner, the screw rod 710 is in threaded connection with the adjusting seat 79, a screw rod motor 712 for driving the screw rod 710 to rotate is further arranged on each of the extending frames 74, a lifting cylinder 713 for driving the lifting seat 78 to move up and down is fixed on each of the adjusting seats 79, and the three lifting seats 78 are respectively used for installing the vertical drilling device 4, the clamping device 5 and the hammering device 6, so that three-axis movement of the vertical drilling device 4, the clamping device 5 and the hammering device 6 is respectively realized; and in the process of moving up and down, the lifting seat 78 is driven to move up and down by the lifting cylinder 713, thereby realizing the rapid lifting of the vertical drilling device 4, the clamping device 5 and the hammering device 6, driving the screw rod 710 to rotate by the screw rod motor 712 to drive the adjusting seat 79 and the lifting seat 78 to lift, realizing the fine adjustment of the vertical drilling device 4, the clamping device 5 and the hammering device 6 up and down, when the construction is started, the positions of the vertical drilling device 4, the clamping device 5 and the hammering device 6 are finely adjusted up and down according to the conditions, so that the vertical drilling device 4, the clamping device 5 and the hammering device 6 can be located at the processing position when rapidly descending under the driving of the lifting cylinder 713, only need control during the construction lift cylinder 713 drive vertical drilling equipment 4, press from both sides and get device 5 and hammering device 6 and go up and down can normally be under construction to the quick construction of different road surface circumstances is carried out in the adaptation.
As shown in fig. 3, the vertical drilling device 4 includes a drill 41, a spindle 42, and a spindle driving device for driving the spindle 42 to feed and rotate, the spindle driving device may refer to a vertical drilling machine, the gripping device 5 includes a gripping jaw 51 and a gripping jaw cylinder 52 for driving the gripping jaw 51 to open or grip, and the hammering device 6 includes an impact hammer 61 and an impact cylinder 62 for driving the impact hammer 61 to impact downward.
As shown in fig. 6 to 12, the sorting and conveying mechanism 3 includes a storage hopper 31, a material arranging rail 32 and a material conveying device 33, wherein a discharge port 311 for the safety spike 10 therein to flow out is disposed on the storage hopper 31, a transfer device 34 capable of receiving the safety spike 10 flowing out from the discharge port 311 and feeding the safety spike into the material arranging rail 32 is disposed between the storage hopper 31 and the material arranging rail 32, and a vertical vibration device 35 for driving the storage hopper 31 and the material arranging rail 32 to vibrate and move the safety spike 10 therein respectively in the storage hopper 31 and the material arranging rail 32; the material arranging track 32 comprises an inclined bottom plate 321 and side plates 322 positioned at two sides of the inclined bottom plate 321, the inclined bottom plate 321 inclines from one side plate 322 to the other side plate 322, the inclined bottom plate 320, the one side plate 322 and the other side plate define a material arranging channel 320 for the safety spike 10 to move in, a nail rod groove 323 for the nail rod 1B to fall in is arranged in the middle of the inclined bottom plate 321, so that the indication cap 1A is hung on the inclined bottom plate 321 to move, the nail rod groove 323 is used for the nail rod 1B falling in the nail rod groove to move along the feeding direction of the material arranging track 32, rod falling grooves 324 communicated with the nail rod groove 323 are respectively arranged at two sides of the nail rod groove 323 on the inclined bottom plate 321, the rod falling grooves 324 are used for the nail rod 1B resting on the inclined bottom plate 321 to fall from the inclined bottom plate 321 when passing through the rod falling grooves 324, guide angles 325 capable of guiding the nail rod 1B in the rod falling grooves 324 into the nail rod groove 323 are arranged at the front side of the safety spike 10 in, the tail end of the material arranging rail 32 is provided with a baffle 326, a screening opening 327 through which only the safety spike 10 with the indicating cap 1A hung on the inclined bottom plate 321 passes is arranged between the baffle 326 and the material arranging rail 32, a guiding rail 328 for guiding the safety spike 10 screened out from the screening opening 327 in an inclined state and inputting the safety spike into the material conveying device 33 is arranged between the screening opening 327 and the material conveying device 33, the material conveying device 33 is used for supplying the safety spike 10 to the spike taking mechanism in order, a sliding outlet 329 is arranged on a side plate 322 positioned on the lower side of the inclined bottom plate 321, the sliding outlet 329 is close to the baffle 326 and is used for sliding out the safety spike 10 blocked by the baffle 326 in the material arranging rail 32, a material returning device 36 for receiving the safety spike 10 which falls from the material arranging rail 32 without flowing out of the screening opening 327 and returning the safety spike 10 to the material returning device 34 is arranged below the material arranging rail 32, of course, the material returning device 36 can also return the safety spike 10 to the storage hopper 31.
When material arranging is carried out, a material arranging channel 320 for the safety spike 10 to move in is defined by the inclined bottom plate 321 and the two side plates 322, a spike rod groove 323 is formed in the middle of the inclined bottom plate 321, so that a spike rod 1B can fall in, the indicating cap 1A is hung on the inclined bottom plate 321 to move forwards along the feeding direction, the safety spike 10 can vibrate and move along the straightening vibration device 35 due to the material arranging track 32, the inclined bottom plate 321 facilitates the safety spike 10 to slide downwards along the inclined bottom plate 321 under the self gravity when vibrating and moving, the spike rod 1B placed on the inclined bottom plate 321 can fall in the spike rod groove 323, and primary material arranging is realized; after the material is sorted for the first time, the safety spike 10 which is not dropped into the spike rod groove 323 by the spike rod 1B continues to vibrate and move forward, the falling rod grooves 324 which are communicated with the spike rod groove 323 are respectively arranged on the two sides of the spike rod groove 323 on the inclined bottom plate 321, the front side wall of the falling rod groove 324 in the moving direction of the safety spike 10 is provided with a guide angle 325 in the inclined moving direction, when the spike rod 1B which is placed on the inclined bottom plate 321 passes through the falling rod groove 324, the spike rod 1B drops into the falling rod groove 324 from the inclined bottom plate 321, if the indication cap 1A is also placed on the inclined bottom plate 321, the spike rod 1B slides out of the spike rod groove 323 along the guide angle 325 during the vibration and moves forward, and the indication cap 1A overturns towards the inclined bottom plate 321 and finally hangs on the inclined bottom plate 321, and the secondary material sorting is completed; when the safety spike 10 is placed on the inclined bottom plate 321 in a state that the spike rod 1B faces upwards, the safety spike 10 is stopped by the baffle 326 when moving to the baffle 326, slides out from the sliding-out port 329 in the vibration process of the material arranging track 32, returns to the storage hopper 31 or the transfer device 34 after being received by the material returning device 36, and flows to the material arranging track 32 again for material arrangement; the safety spikes 10 with the spike rods 1B falling into the spike rod grooves 323 and the indication caps 1A hung on the inclined bottom plate 321 pass through the screening opening 327 and flow through the guide rail 328, the inclined safety spikes 10 are guided by the guide rail 328 and then input into the material conveying device 33, and the materials are sorted and fed in the material conveying device 33, so that the structure is simple, the automatic material sorting and feeding of the safety spikes 10 are realized, and the material sorting efficiency is high.
The nail rod groove 323 is large at the upper part and small at the lower part, and only the nail rod 1B falls into the lower part, so that the side-placed indicating cap 1A is prevented from falling into the lower part. As shown in FIG. 10, in the safety spike 10 of the type located at the beginning end of the material arranging rail 32, the spike rod 1B is placed on the inclined bottom plate 321 near the edge of the spike rod groove 323, and when the spike rod moves forwards under vibration on the material arranging rail 32, the spike rod 1B easily and quickly falls into the spike rod groove 323 during the vibration process, so that the material arranging efficiency is improved. In addition, as shown in fig. 9, when the safety spike 10 falling into the spike rod groove 323 on the side of the indication cap 1A moves forward by vibration, when passing through the drop rod groove 324, under the self-weight of the safety spike 10, the spike rod 1B falls into the drop rod groove 324 from the inclined bottom plate 321, and under the guiding action of the guide angle 325, the safety spike 10 turns over, the upper end of the indication cap 1A turns downwards, and the lower end turns upwards, until the indication cap 1A falls on the inclined bottom plate 321, and the spike rod 1B slides out of the drop rod groove 324 to the spike rod groove 323 along the guide angle 325, so that the safety spike 10 falling into the spike rod groove 323 on the side of the indication cap 1A cannot be sorted and jammed, and the sorting efficiency is improved.
The two side walls forming the nail rod groove 323 and the top surface of the inclined bottom plate 321 are in smooth transition, so that the indication cap 1A falling into the nail rod groove 323 from the side can be turned and tilted.
The falling rod grooves 324 at the two sides of the spike rod groove 323 are arranged in a staggered manner, so that the safety spike 10 in the material arranging channel 320 can move forwards in a smooth vibration manner.
The width d of the bottom of the material arranging channel 320 is larger than the side length a of the indicating cap 1A and smaller than the outer diameter b of the indicating cap 1A, so that the position of the safety spike 10 is limited and guided conveniently, and the material arranging efficiency of the material arranging rail 32 is improved.
The material returning device 36 is arranged below the slide outlet 329 and used for receiving the safety spike 10 slid out from the slide outlet 329 and returning the safety spike 10.
Returning charge device 36 includes the climbing support 361 of tilting from top to bottom, be equipped with climbing conveyer belt 362 and the climbing motor 363 of drive climbing conveyer belt 362 motion on the climbing support 361, climbing conveyer belt 362 goes up along climbing direction spaced being provided with a plurality of can prevent safe spike 10 from last striker plate 364 down the landing on climbing conveyer belt 362, the lower extreme of climbing conveyer belt 362 is located export 329 below and can catches the safe spike 10 of export 329 roll-off, and the upper end stretches into in transfer device 34, can also stretch into in the storage hopper 31 of course.
Of course, when the material rail 32 drops the safety spike 10 which cannot be managed, besides sliding out from the sliding-out port 329, the width of the spike rod groove 323 can be set to enable the indication cap 1A which can be placed laterally to drop, a dropping groove for enabling the safety spike 10 to drop out of the material management rail 32 laterally is formed at the dropping rod groove 324, and the safety spike 10 which is placed on the inclined bottom plate 321 with the indication cap 1A laterally dropping into the spike rod groove 323 and the spike rod 1B resting thereon drops from the dropping rod groove 324 when moving to the dropping rod groove 324; correspondingly, the material returning device 36 is arranged below the slide outlet 329 and the drop rod groove 324 and is used for receiving the safety spike 10 which slides out of the slide outlet 329 and the drop rod groove 324 and returning the safety spike 10 (not shown).
As shown in fig. 11, the feeding device 33 comprises a conveyor belt, the conveyor belt comprises a belt 331, a belt pulley 332 and a belt motor 333, the belt 331 is mounted on the pulley 332, the belt motor 333 is directly or indirectly connected with the pulley 332 and drives the pulley 332 to rotate, two belts 331 are arranged at intervals for the nail rod 1B to pass through, the safety spike 10 is hung on the two belts 331 and moves along with the belts, a limiting plate 334 which can block the safety spike 10 from the front of the moving direction so as to limit the safety spike 10 on the belts 331 to move continuously is arranged between the two belts 331, the feeding device 33 further comprises a sensor 335 capable of detecting the position of the reflective surface 1C on the safety spike 10, and a rotating device 336 capable of supporting the safety spike 10 on the belt 331 and rotating a certain angle to adjust the reflective surface 1C to a set orientation, wherein the sensor 335 and the rotating device 336 are electrically connected with the control system.
Because the reflective surfaces 1C of the safety spikes 10 are not all on the side surfaces of the indicating cap 1A, whether the reflective surfaces 1C of the safety spikes 10 on the conveyor belt are in the set position is detected by the sensor 335, and if not, the rotating device 336 drives the safety spikes 10 to rotate by a certain angle to adjust the reflective surfaces 1C to the set position, so that the safety spikes 10 mounted on the road surface are prevented from losing the reflective effect in the corresponding direction and cannot play a role.
As shown in fig. 12, the rotating device 336 includes a supporting member 3361 for supporting the safety spike 10 on the belt 331 to rotate, a lifting cylinder 3362 for driving the supporting member 3361 to move up and down, and a rotating cylinder 3363 for driving the supporting member 3361 to rotate, and the lifting cylinder 3362 drives the supporting member 3361 to lift the safety spike 10 from the belt 331 first, and the rotating cylinder 3363 drives the supporting member 3361 to rotate together with the safety spike 10.
The transfer device 34 includes a transfer rail 341, one end of the transfer rail 341 is located below the discharge port 311, the other end of the transfer rail 341 is located above the starting end of the material arranging rail 32, a vertical vibration device 35 for driving the transfer rail 341 to vibrate and enabling the safety spikes 10 in the transfer rail 341 to move toward the material arranging rail 32 is located below the transfer rail 341, a material sweeping device 342 for sweeping the safety spikes 10 accumulated on the upper layer back and forth is arranged on the transfer rail 341, and a through hole 343 through which the safety spikes 10 on the lower layer flow toward the material arranging rail 32 is left between the transfer rail 341 and the material sweeping device 342. The transfer track 341 is driven by the vertical vibration device 35 to vibrate for feeding, and the accumulated safety spikes 10 are swept back and fall back by the sweeping device 342, so that the safety spikes 10 are prevented from being accumulated up and down and flowing to the material arranging track 32, and the material arranging efficiency of the safety spikes 10 in the material arranging track 32 is improved.
The sweeping device 342 includes a sweeping wheel 3421 having a plurality of blades 3422, and a sweeping motor 3423 for driving the sweeping wheel 3421 to rotate, the sweeping wheel 3421 straddles the transfer track 341 and is used for passing the safety spike 10 located therebelow, and the sweeping motor 3423 drives the sweeping wheel 3421 to rotate back to move back the safety spike 10 hit by the sweeping wheel 3421.
A construction method for carrying out safety spikes by applying the full-automatic safety spike construction vehicle comprises the following steps:
A. driving the full-automatic safe spike construction vehicle to a construction road with a lane indication line drawn;
B. shooting a lane indicating line on a road surface through the camera 2, feeding the lane indicating line back to the control system to determine the position of the lane indicating line, and calculating the installation position of the safety spike 10;
C. under the drive of the position moving device 7, the vertical drilling device 4 moves to the position above the road surface of the safety spike installation position, holes are drilled in the road surface, and after the holes are drilled, the vertical drilling device 4 is moved away; the clamping device 5 moves to the sequencing conveying mechanism 3 to grab the safety spikes 10 sequenced by the sequencing conveying mechanism 3 and moves above the installation position, the safety spikes 10 are pressed down to enable the spike rod 1B to be inserted into the drilled hole downwards, and then the clamping device 5 loosens the safety spikes 10 and moves away; the hammering device 6 moves to the upper part of the safety spike 10 and hammers the indicating cap 1A downwards to stably fix the safety spike 10 on the road surface;
D. the control system controls the full-automatic safe spike construction vehicle to move forward along the lane indication line for a distance to stop according to the detected lane indication line, wherein the distance is the distance between two adjacent safe spikes 10, the steps B to C are repeated, and the safe spikes 10 are installed at the stopping position;
E. and D, repeating the step D, moving the full-automatic safety spike construction vehicle forward step by step along the lane indication line, and installing the safety spikes 10 at the parking positions one by one until the construction is finished.
In step C, during the sorting of the sorting and conveying mechanism 3, the straight vibrator 35 below the storage hopper 31 drives the storage hopper 31 to vibrate and make the safety spikes 10 therein flow out from the discharge port 311 onto the transfer track 341, the straight vibrator 35 below the transfer track 341 drives the transfer track 341 to vibrate and make the safety spikes 10 in the transfer track 341 move toward one end of the material arranging track 32, when the safety spikes 10 in the transfer track 341 are stacked up and down, the material sweeping device 342 returns and drops the safety spikes 10 stacked on the upper layer when passing through the material sweeping device 342, the safety spikes 10 on the lower layer below the material sweeping device 342 flow into the material arranging track 32 after passing through the passage port 343, the straight vibrator 35 below the material arranging track 32 drives the material arranging track 32 to vibrate and make the safety spikes 10 in the material arranging track 32 move toward one end of the screening port 327 in a vibrating manner, and the safety spikes 10 falling into the material arranging track 32, the spike rod 1B of part of the safety spike 10 directly falls into the spike rod groove 323, and when the part of the safety spike 10 vibrates and moves forwards on the inclined bottom plate 321, the spike rod 1B slides downwards along the inclined bottom plate 321 under the self gravity and enables the spike rod 1B placed on the inclined bottom plate 321 to fall into the spike rod groove 323, so that primary material sorting is realized; after the material is primarily sorted, the safety spike 10 which is not dropped into the spike rod groove 323 by the spike rod 1B continues to vibrate and move forwards, when the spike rod 1B is placed on the inclined bottom plate 321 on one side of the spike rod groove 323 and the indication cap 1A is placed on the inclined bottom plate 321 on the other side of the spike rod groove 323, as the safety spike 10 vibrates and moves forwards on the material sorting track 32, when passing through the spike rod groove 324, the spike rod 1B drops into the spike rod groove 324 from the inclined bottom plate 321 and slides out of the spike rod groove 324 into the spike rod groove 323 under the guiding action of the guide angle 325, so that the indication cap 1A is hung on the inclined bottom plate 321 to slide forwards, and the secondary material sorting is realized; the spike rods 1B fall into the spike rod grooves 323 to indicate that the safety spike 10 hung on the inclined bottom plate 321 of the cap 1A passes through the screening opening 327 and flows through the guiding track 328, the inclined safety spike 10 is guided by the guiding track 328 and then input into the conveyor belt, the conveyor belt supports the safety spike 10 to move and sequence, the sensor 335 detects the light reflecting surface 1C of the safety spike 10 passing through the position, and when the position error of the light reflecting surface 1C is detected, the rotary device 336 rotates the safety spike 10 by a certain angle to enable the light reflecting surface 1C to face the set position; when the safety spike 10 is in an inverted state with the spike rod 1B facing upwards on the inclined bottom plate 321, the safety spike is stopped by the baffle 326 when moving to the baffle 326, slides out of the slide-out opening 329 in the vibration process of the material arranging track 32, is stopped by the material returning device 36, and returns to the storage hopper 31 or the transfer device 34 to flow into the material arranging track 32 again for arranging materials.
The construction method of the safety spike is simple in process, the installation position of the safety spike 10 can be automatically obtained, automatic drilling is carried out, the safety spike 10 is automatically inserted into the drilled hole, the safety spike 10 is automatically hammered to stably fix the safety spike on the road surface, after the safety spike 10 is installed, the track of a lane indicating line is detected through camera shooting, then the vehicle body 1 is controlled to automatically move to the next construction position along the lane indicating line to install the safety spike through a control system, the full-automatic safety spike construction vehicle is continuously driven and moved forwards along the lane indicating line to carry out construction, the safety spike 10 is installed one by one, the construction efficiency is high, the construction period is short, a large amount of manpower and material resources are saved, and the moving distance is stable, so that the installation distance between the safety spikes 10 is stable.
Claims (10)
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| CN202010158122.9A CN111153161B (en) | 2020-03-09 | 2020-03-09 | A safety spike sorting and conveying mechanism |
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| CN202010158122.9A CN111153161B (en) | 2020-03-09 | 2020-03-09 | A safety spike sorting and conveying mechanism |
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| CN111153161B CN111153161B (en) | 2025-02-28 |
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| CN113562435A (en) * | 2021-09-24 | 2021-10-29 | 四川大学 | High-efficient collator of medicinal bottle plug |
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| CN117566403A (en) * | 2023-10-08 | 2024-02-20 | 滁州爱沃富光电科技有限公司 | A multifunctional automatic arranging device for ferrule tubes |
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