Disclosure of Invention
The invention provides a laser lighting module and a small-size laser lighting module, and aims to solve the problems of low utilization rate of a light source, poor use safety, large size of a lighting lamp, high installation difficulty and low use convenience in the prior art.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a laser lighting module comprises a laser source unit, a wavelength conversion unit, a reflection unit, and a base for mounting the laser source unit, the wavelength conversion unit and the reflection unit, the laser source unit is positioned at one side of the reflection unit, the reflection unit is a hemispherical light reflecting bowl with an opening at the top, the hemispherical reflector is made of glass, the inner surface of the hemispherical reflector is plated with a reflecting film, one side of the hemispherical reflector is provided with a notch which penetrates through the top and the bottom of the hemispherical reflector, the wavelength conversion unit is positioned at the center of the hemisphere reflecting bowl, the laser beam emitted by the laser source unit passes through the notch and then is projected onto the wavelength conversion unit and excites fluorescence, one part of the fluorescence is directly emitted from the opening of the hemisphere reflecting bowl, and the other part of the fluorescence is emitted from the opening after being reflected by the hemisphere reflecting bowl; the base includes base and top cap, laser source unit, wavelength conversion unit and reflection unit are located between base and the top cap, just be equipped with on the top cap and lead to the light mouth, lead to the light mouth with the trompil at reflection unit top corresponds.
Further, the laser source unit, the wavelength conversion unit and the reflection unit are installed on the base, and the cap is covered above the laser source unit, the wavelength conversion unit and the reflection unit.
Further, the laser source unit includes laser source, focusing lens and the speculum that arranges in proper order along the light path, focusing lens with the reflection unit sets up side by side, focusing lens's cross section is the rectangle, wherein the long limit with the adjacent limit of reflection unit is parallel.
Further, laser source, focusing lens and speculum install in proper order in on the base, be equipped with a recess on the base, be equipped with in the recess one with the light source mounting of recess adaptation, the bottom of light source mounting be equipped with the spacing hole of laser source adaptation, and the top be equipped with the logical light portion of spacing hole intercommunication, the laser source is located in the spacing hole, the laser beam that the laser source sent is followed it throws on focusing lens to lead to after the emergence in the light portion.
Further, still including being located the focus lens mounting of laser source top, be equipped with a logical groove that runs through top and bottom in the focus lens mounting, it is the draw-in groove with focus lens looks adaptation to lead to groove one side near the bottom, focus lens is fixed in the draw-in groove.
Furthermore, the focusing lens fixing device further comprises a reflector fixing piece, wherein the reflector fixing piece is positioned at the top of the focusing lens fixing piece, and the reflector corresponds to the through groove.
Further, focus lens mounting with be equipped with first elastic gasket between the laser source, be equipped with in the first elastic gasket with the logical unthreaded hole that the laser beam corresponds, focus lens mounting with first elastic gasket threaded connection.
Furthermore, a second elastic gasket is arranged between the reflector fixing piece and the focusing lens fixing piece, a light through hole corresponding to the through groove is formed in the second elastic gasket, and the reflector fixing piece is connected with the second elastic gasket through a screw.
Further, the wavelength conversion unit is a fluorescent powder sheet, a fluorescent powder sheet fixing part is arranged on the base, a mounting groove corresponding to the fluorescent powder sheet is formed in the fluorescent powder sheet fixing part, and the fluorescent powder sheet is limited in the mounting groove.
Furthermore, the wavelength conversion unit comprises a fluorescent powder sheet and an LED chip positioned below the fluorescent powder sheet, the fluorescent powder sheet and the LED chip are packaged into a whole, and a fixing piece for fixing the wavelength conversion unit is arranged on the base.
The invention provides a laser lighting module, which comprises a laser source unit, a wavelength conversion unit, a reflection unit and a base used for installing the laser source unit, the wavelength conversion unit and the reflection unit, the laser source unit is positioned at one side of the reflection unit, the reflection unit is a hemispherical light reflecting bowl with an opening at the top, the hemispherical reflector is made of glass, the inner surface of the hemispherical reflector is plated with a reflecting film, one side of the hemispherical reflector is provided with a notch which penetrates through the top and the bottom of the hemispherical reflector, the wavelength conversion unit is positioned at the center of the hemisphere reflecting bowl, the laser beam emitted by the laser source unit passes through the notch and then is projected onto the wavelength conversion unit and excites fluorescence, one part of the fluorescence is directly emitted from the opening of the hemisphere reflecting bowl, and the other part of the fluorescence is emitted from the opening after being reflected by the hemisphere reflecting bowl; the base includes base and top cap, laser source unit, wavelength conversion unit and reflection unit are located between base and the top cap, just be equipped with on the top cap and lead to the light mouth, lead to the light mouth with the trompil at reflection unit top corresponds. Locate the one side of reflection unit with laser source unit, both closely arrange, have reduced lighting module's encapsulation volume, between laser source unit, wavelength conversion unit and reflection unit encapsulation base and the top cap, the volume of whole module is fairly little. Through setting up the hemisphere reflector that has the trompil as the reflection element to locate its centre of sphere department with wavelength conversion unit, when the laser beam of laser source unit outgoing throws to the excitation on the wavelength conversion unit and goes out fluorescence, make partly fluorescence directly go out from the trompil department of hemisphere reflector, another part fluorescence is through after the reflection of hemisphere reflector is followed the trompil department and is gone out, not only can avoid fluorescence to follow the edge of reflection element along non-appointed direction outgoing, strengthened central luminance moreover, improved the utilization ratio of security and light source. The small-size laser lighting module provided by the invention is simple in structure, small in size, convenient to install and high in using convenience.
Detailed Description
The invention is described in detail below with reference to the attached drawing figures:
as shown in fig. 1 to 3, the present invention provides a laser lighting module, which includes a laser source unit 10, a wavelength conversion unit 20, a reflection unit 30, and a base 40 for mounting the laser source unit 10, the wavelength conversion unit 20, and the reflection unit 30, wherein the laser source unit 10 is located at one side of the reflection unit 30, the reflection unit 30 is a hemispherical light-reflecting bowl with an opening 310 at the top, the hemispherical light-reflecting bowl is made of glass, a reflection film is plated on the inner surface of the hemispherical light-reflecting bowl, a notch 320 is formed on one side of the hemispherical light-reflecting bowl and penetrates through the top and the bottom of the hemispherical light-reflecting bowl, the wavelength conversion unit 20 is located at the center of the hemispherical light-reflecting bowl, a laser beam emitted from the laser source unit 10 passes through the notch 320 and then is projected onto the wavelength conversion unit 20 to excite fluorescence, and a part of the fluorescence is directly emitted from the opening, the other part of the fluorescence is reflected by the hemispherical light reflecting bowl and then exits from the opening 310; the base 40 includes a base 410 and a top cover 420, the laser source unit 10, the wavelength conversion unit 20 and the reflection unit 30 are located between the base 410 and the top cover 420, and the top cover 420 is provided with a light through port 421, the light through port 421 corresponds to the opening 310 at the top of the reflection unit 30. Specifically, the laser source unit 10 is disposed at one side of the reflection unit 30, the laser source unit 10, the wavelength conversion unit 20, and the reflection unit 30 are closely disposed, so that the packaging volume of the lighting module is reduced, the laser source unit 10, the wavelength conversion unit 20, and the reflection unit 30 are mounted on the base 410, and are packaged and protected by the top cover 420, the whole module has a relatively small volume, the length, the width, and the height are respectively 3cm, 2.4cm, and 2.7cm, and is convenient to mount and high in convenience to use, by providing the hemispherical light reflecting bowl with the opening 310 as the reflection unit 30, and disposing the wavelength conversion unit 20 at the center of the sphere, when a laser beam emitted from the laser source unit 10 is projected onto the wavelength conversion unit 20 to excite fluorescence, a part of the fluorescence is directly emitted from the opening 310 of the hemispherical light reflecting bowl, and the other part of the fluorescence is emitted from the opening 310 after being reflected by the hemispherical light reflecting bowl, and the central brightness is enhanced, and the safety and the utilization rate of the light source are improved. The hemispherical reflector is made of glass, the smoothness of the optical surface of the hemispherical reflector made of plastic or other materials cannot meet the required requirements, so that the reflected light cannot return to the wavelength conversion unit 20, the optical surface of the hemispherical reflector made of glass is smooth and can meet the requirements, and the glass can be quartz, sapphire or other components. In this embodiment, the laser source unit 10 and the wavelength conversion unit 20 are respectively disposed at the inner side and the outer side of the reflection unit 30, however, since the hemispherical light-reflecting bowl made of glass is inconvenient to be punched, the notch 320 is formed by cutting, so that the laser beam can be conveniently projected onto the wavelength conversion unit 20 through the notch 320. It should be noted that, because the reflection unit 30 is a hemispherical light-reflecting bowl, a part of the fluorescence excited by the wavelength conversion unit 20 directly exits from the opening 310, another part of the fluorescence is reflected by the reflection unit 30 and still projected onto the wavelength conversion unit 20 for re-excitation, and a part of the re-excited light directly exits from the opening 310, and another part of the fluorescence is reflected by the reflection unit 30 for multiple times and excited by the wavelength conversion unit 20 for multiple times, and finally all the light rays exit from the opening 310.
Preferably, the laser source unit 10, the wavelength conversion unit 20, and the reflection unit 30 are mounted on the base 410, and the top cover 420 covers the laser source unit 10, the wavelength conversion unit 20, and the reflection unit 30. Specifically, the wavelength conversion unit 20 and the reflection unit 30 are sequentially mounted on the base 410 from bottom to top, and the laser source unit 10 is mounted on one side of the wavelength conversion unit 20 and the reflection unit 30, and in order to further reduce the volume of the illumination module, in this embodiment, the central axis of the laser source unit 10 is parallel to the central axis of the reflection unit 30, after the laser source unit 10, the wavelength conversion unit 20, and the reflection unit 30 are mounted, a top cover is disposed above the laser source unit 10, the wavelength conversion unit 20, and the reflection unit 30, and during mounting, the light through port 421 on the top cover 420 corresponds to the opening 310 on the top of the reflection unit 30, and it should be noted that, in order to enable light to exit smoothly, the size of the light through port 421 on the top cover 420 is slightly larger than the opening 310 on the top of the reflection unit 30.
Referring to fig. 3, the laser source unit 10 includes a laser source 110, a focusing lens 120 and a reflector 130 sequentially arranged along an optical path, a laser beam emitted by the laser source 110 sequentially passes through the focusing lens 120 and the reflector 130, then passes through the notch 320 and is projected onto the wavelength conversion unit 20, the focusing lens 120 and the reflector unit 30 are arranged side by side, a cross section of the focusing lens 120 is rectangular, and a long side of the cross section is parallel to an adjacent side of the reflector unit 30. Specifically, the laser source 110 usually adopts a semiconductor laser, i.e., a laser diode, and the emitted light spot is an elliptical light spot, the elliptical light spot is projected onto the focusing lens 120 after passing through the collimating lens, and the long axis of the elliptical light spot corresponds to the long edge of the upper surface of the focusing lens 120, so that the laser light spot is prevented from leaking out of the edge of the focusing lens 120. In addition, focusing lens 120 and reflection unit 30 place side by side, set focusing lens 120 to the cross-section for rectangular structure, and the long limit with reflection unit 30's neighbouring limit is parallel to reduce focusing lens 120's the volume that occupies, make whole lighting module smaller and more exquisite, improved the convenient degree of use greatly.
Preferably, the laser source 110, the focusing lens 120 and the reflecting mirror 130 are sequentially mounted on the base 410, as shown in fig. 4, a groove 411 is formed in the base 410, a light source fixing member 50 adapted to the groove 411 is disposed in the groove 411, as shown in fig. 5a to 5b, a limiting hole 510 adapted to the laser source 110 is disposed at the bottom of the light source fixing member 50, a light-passing portion 520 communicated with the limiting hole 510 is disposed at the top of the light source fixing member 50, the laser source 110 is located in the limiting hole 510, and a laser beam emitted by the laser source 110 is emitted from the light-passing portion 520 and then is projected onto the focusing lens 120. Specifically, the shape of the light source fixing member 50 is adapted to the shape of the groove 411, and the laser source 110 is limited in the groove 411 by the light source fixing member 50, in this embodiment, the light passing portion 520 has a rectangular shape corresponding to the laser beam, and may have other shapes as long as the laser beam is not shielded.
As shown in fig. 7, the lighting module further includes a focusing lens holder 60 located above the laser source 110, a through slot 610 penetrating through the top and the bottom is disposed in the focusing lens holder 60, a slot 611 adapted to the focusing lens 120 is disposed on a side of the through slot 610 close to the bottom, and the focusing lens 120 is fixed in the slot 611. Specifically, the length of the slot 611 is greater than the length of the through slot 610, the focusing lens 120 is clamped in the slot 611, and the laser beam emitted by the laser source 110 is focused by the focusing lens 120, passes out of the through slot 610, and is projected onto the reflector 130.
Referring to fig. 1, the lighting module further includes a reflector fixing member 70, the reflector fixing member 70 is located on the top of the focusing lens fixing member 60, and the position of the reflector 130 corresponds to the position of the through slot 610. Specifically, in this embodiment, the mirror holder 70 has a plate-like structure, the mirror 130 is bonded to the mirror holder 70, the top of the focusing lens holder 60 has an inclined structure, and the mirror holder 70 is disposed on the inclined structure.
Referring to fig. 6, a first elastic pad 80 is disposed between the focusing lens fixing member 60 and the laser source 110, a light passing hole 810 corresponding to the laser beam is disposed in the first elastic pad 80, and the focusing lens fixing member 60 is in threaded connection with the first elastic pad 80. Specifically, in the present embodiment, the focusing lens fixing member 60 is connected to the first elastic pad 80 by at least two screws (of course, the number of the screws may be more than two), and the heights and the inclinations of the focusing lens 120 and the reflecting mirror 130 are adjusted by controlling the tightness of the screws, so that the laser spot is focused on the central position of the wavelength conversion unit 20.
Preferably, a second elastic gasket (not shown in the figure) is disposed between the reflector fixing member 70 and the focusing lens fixing member 60, a light passing hole corresponding to the through groove 610 is disposed in the second elastic gasket, and the reflector fixing member 70 is in threaded connection with the second elastic gasket. In this embodiment, the reflector fixing member 70 is connected to the second elastic pad by two screws (of course, the number of the screws may be two or more), and the height and the inclination degree of the reflector 130 are adjusted by controlling the tightness of the screws, so that the laser spot is focused on the center of the wavelength conversion unit 20.
As shown in fig. 1 and 8, the wavelength conversion unit 20 is a phosphor sheet 210, a phosphor sheet fixing member 90 is disposed on the base 410, an installation groove 910 corresponding to the phosphor sheet 210 is disposed in the phosphor sheet fixing member 90, and the phosphor sheet 210 is limited in the installation groove 910. Specifically, the position of the mounting groove 910 corresponds to the center of the hemispherical reflector, and the phosphor plate 210 is fixed at the center of the hemispherical reflector by the phosphor plate fixing member 90 without moving relative to each other.
As shown in fig. 9, the wavelength conversion unit 20 includes a phosphor sheet 210 and an LED chip 220 located below the phosphor sheet, the phosphor sheet 210 and the LED chip 220 are packaged together, and a fixing member (not shown) for fixing the wavelength conversion unit 20 is disposed on the base 410. Specifically, the LED chip 220 is disposed below the phosphor sheet 210, and the LED chip 220 and the laser double-sided excitation phosphor sheet 210 can greatly improve the central brightness of the illumination light spot, and can selectively turn on or off the laser source 110 to form a far-distance illumination light field and a near-distance illumination light field according to the requirement.
Preferably, the central angle of the notch 320 corresponding to the circumferential direction is 10 to 30 °. The notch 320 cannot be too large so as to avoid waste caused by emitting a lot of fluorescence excited by the wavelength conversion unit 20 directly from the notch, in this embodiment, the central angle of the notch 320 in the circumferential direction is not greater than 30 °, the integral 30/360 is 1/12, and is not greater than 10%, and the waste light is within an acceptable range. Of course, a filter may be disposed in the notch 320, and the filter transmits laser light to reflect white light, so as to further reduce light waste.
Preferably, the reflective film has a reflectance of more than 90%. Therefore, the total reflectivity of the hemispherical light reflecting bowl can reach 90% (1-1/12) > 80%, and the utilization rate of laser is high. Preferably, the reflective film includes a metal film and an oxide protective layer, the metal film may be silver or other high reflective metal, and since the metal film is easily oxidized, the oxide protective layer is disposed outside the metal film, and the oxide may be silicon oxide or other oxide capable of protecting the metal film. Preferably, the reflective film may also be a dielectric film, and the dielectric film is not easily oxidized, so that a protective film is not required to be disposed on the outer layer, however, the reflectivity of the dielectric film is lower than that of the metal film, and therefore, in this embodiment, the metal film is better than the dielectric film.
The invention provides a laser lighting module, which comprises a laser source unit 10, a wavelength conversion unit 20, a reflection unit 30 and a base 40 for installing the laser source unit 10, the wavelength conversion unit 20 and the reflection unit 30, the laser source unit 10 is located at one side of the reflection unit 30, the reflection unit 30 is a hemispherical light-reflecting bowl having an opening 310 at the top, the hemispherical reflector is made of glass, the inner surface of the hemispherical reflector is plated with a reflecting film, one side of the hemispherical reflector is provided with a notch 320 which penetrates through the top and the bottom of the hemispherical reflector, the wavelength conversion unit 20 is located at the center of the hemispherical light reflecting bowl, the laser beam emitted from the laser source unit 10 passes through the notch 320 and then is projected onto the wavelength conversion unit 20 and excites fluorescence, a part of the fluorescence is directly emitted from the opening 310 of the hemispherical light reflecting bowl, and the other part of the fluorescence is emitted from the opening 310 after being reflected by the hemispherical light reflecting bowl; the base 40 includes a base 410 and a top cover 420, the laser source unit 10, the wavelength conversion unit 20 and the reflection unit 30 are located between the base 410 and the top cover 420, and the top cover 420 is provided with a light through port 421, the light through port 421 corresponds to the opening 310 at the top of the reflection unit 30. Locate laser source unit 10 in the one side of reflection unit 30, both closely arrange, have reduced lighting module's encapsulation volume, between laser source unit 10, wavelength conversion unit 20 and reflection unit 30 encapsulation base 410 and top cap 420, the volume of whole module is fairly little, and simple to operate, and it is high to use the convenient degree. By arranging the hemispherical light reflecting bowl with the opening 310 as the reflecting unit 30 and arranging the wavelength conversion unit 20 at the center of the sphere, when the laser beam emitted from the laser source unit 10 is projected onto the wavelength conversion unit 20 to excite the fluorescence, a part of the fluorescence is directly emitted from the opening 310 of the hemispherical light reflecting bowl, and the other part of the fluorescence is emitted from the opening 310 after being reflected by the hemispherical light reflecting bowl, so that the fluorescence can be prevented from being emitted from the edge of the reflecting unit 30 along a non-specified direction, the central brightness is enhanced, and the safety and the utilization rate of the light source are improved. The hemispherical reflector is made of glass, the smoothness of the optical surface of the hemispherical reflector made of plastic or other materials cannot meet the required requirements, so that the reflected light cannot return to the wavelength conversion unit 20, the optical surface of the hemispherical reflector made of glass is smooth and can meet the requirements, and the glass can be quartz, sapphire or other components.
Although the embodiments of the present invention have been described in the specification, these embodiments are merely provided as a hint, and should not limit the scope of the present invention. Various omissions, substitutions, and changes may be made without departing from the spirit of the invention and are intended to be within the scope of the invention.