CN111136804A - Intelligent stone cutting machine with double working platforms and walking beams - Google Patents
Intelligent stone cutting machine with double working platforms and walking beams Download PDFInfo
- Publication number
- CN111136804A CN111136804A CN202010061328.XA CN202010061328A CN111136804A CN 111136804 A CN111136804 A CN 111136804A CN 202010061328 A CN202010061328 A CN 202010061328A CN 111136804 A CN111136804 A CN 111136804A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
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Abstract
本发明公开了一种横梁行走的双工作台石材智能切割机，包括横梁和横梁驱动器，本发明通过在两个视觉架底部设置了右工作台和左工作台，在右工作台上放置待切割石材板，横梁通过横梁驱动器进入工作台切割区域时，通过摄像机进行摄像，将图像传送至外部电脑智能控制系统，对右工作台上放置的石材板进行自动分析，通过预存在电脑中所需的规格，设定出最佳切割路径及编码，并下达指令，使打码贴标机自动打码贴标，切割主机通过设定好的最佳切割路径进行切割，真空吸盘根据指令将切割下来的板移至指定位置，在对右工作台上的石材板进行加工的过程中，可由工人同步对左工作台进行卸板装板，达到卸板、装板与切割时间同步进行，提高工作效率的效果。
The invention discloses a double-worktable stone intelligent cutting machine with cross-beam walking, including cross-beam and cross-beam driver. In the present invention, a right worktable and a left worktable are arranged at the bottom of two vision frames, and a right worktable is placed on the right worktable to be cut. When the stone slab and the beam enter the cutting area of the worktable through the beam driver, the camera is used to record the image, and the image is transmitted to the external computer intelligent control system, and the stone slab placed on the right worktable is automatically analyzed. Specifications, set the best cutting path and code, and issue instructions to make the coding and labeling machine automatically code and label, the cutting host cuts through the set optimal cutting path, and the vacuum suction cup cuts the cut according to the instructions. The board is moved to the designated position. During the processing of the stone board on the right workbench, the workers can simultaneously unload and load the left workbench, so that the unloading, loading and cutting time can be synchronized, and the work efficiency can be improved. Effect.
Description
Technical Field
The invention relates to the relevant field of cutting machines, in particular to a beam-walking double-workbench intelligent stone cutting machine.
Background
Traditional marble cutter is by the cutting knife tackle, the platform is carried to the building stones, location baffle and frame are constituteed, marble cutter adopts iron to make to be fit for dry-cutting, wet-cut all kinds of stones, the building materials, ceramic tile, granite, marble, cement slab, red brick, resistant firebrick etc, marble cutter can carry out the cutting process of the different degree of depth to the building stones respectively, can be to being less than 1 square meter below the building stones processing, can change waste into valuables, practice thrift building stones resource greatly, also be favorable to the environmental protection, can carry out mechanical cutting processing to various types of building stones, machining efficiency is higher, effectively utilize small-size building stones in addition, make manufacturing cost lower.
However, the existing stone cutting machine usually places stones through a single fixed workbench, and after the stones are cut by the stone cutting machine, the stones need to be unloaded and reloaded.
Disclosure of Invention
Therefore, in order to solve the above disadvantages, the present invention provides a beam-traveling dual-table stone intelligent cutting machine.
The invention is realized by constructing the intelligent stone cutting machine with double working platforms and walking beams, the device comprises a cross beam, a cross beam driver, a longitudinal rail frame, a visual frame, a camera, a cutting host machine, a vacuum chuck, a coding and labeling machine, a right workbench and a left workbench, wherein the cross beam driver for driving the cross beam to slide is arranged at the left end of the cross beam, the bottom of the beam driver is in sliding fit with the longitudinal rail with guiding function, the bottom of the longitudinal rail is welded with a longitudinal rail frame with supporting function, the bottom of the visual frame and the longitudinal rail are fixedly installed through bolts, and the top of the vision frame is provided with a camera for shooting the stone plate, the middle part of the cutting main machine is in sliding fit with the cross beam, and two vacuum chucks which are symmetrically distributed are installed at the bottom of the cutting main machine, the coding and labeling machine is installed at the rear end of the cutting main machine, and the right workbench and the left workbench are placed at the bottom of the cross beam.
Preferably, the right workbench comprises a bottom frame, a bottom fixing plate, a middle frame, a lifting oil cylinder, a rotating central shaft, a gear wheel, a rotatable upper frame, rotating power, a rotating gear and a rotating supporting wheel, wherein four ends of the bottom frame are fixedly connected with the bottom fixing plate through bolts, the rear end of the bottom frame is in running fit with the middle frame through bolts, one end of the lifting oil cylinder is in running fit with the bottom frame, the other end of the lifting oil cylinder is in running fit with the middle frame, the bottom of the rotating central shaft is in running fit with the middle frame, the top of the rotating central shaft is fixedly connected with the gear wheel in an inserting mode, the top of the gear wheel is fixedly installed with the rotatable upper frame through bolts, the rotating power is fixedly installed on the left side of the middle frame, the top of the rotating power is fixedly provided with the rotating gear, the outer surface of the rotating gear, and the top of the intermediate frame is in sliding fit with the rotatable upper frame.
Preferably, the right workbench and the left workbench work independently, have the same size and shape and are distributed symmetrically.
Preferably, the number of the vision frames is two, and the positions of the two vision frames correspond to the right workbench and the left workbench.
Preferably, the bottom of the front end of the middle frame is provided with a concave-convex positioning block, and the inner surface of the concave-convex positioning block is attached to the top of the front end of the bottom frame.
Preferably, the angle of the rotation of the rotatable upper frame along the intermediate frame by the rotation central shaft is: 0-360 degrees.
Preferably, the number of the foot margin fixing plates is four, and the foot margin fixing plates are distributed in pairwise symmetry.
Preferably, the cutting main machine horizontally slides along the cross beam, and the cutting head arranged at the bottom of the cutting main machine rotates by plus or minus 180 degrees.
Preferably, the crossbeam is horizontally arranged, and the left end and the right end of the crossbeam are sleeved with the buffer blocks which are symmetrically distributed.
Preferably, the number of the longitudinal rails is two, and the longitudinal rails are symmetrically distributed at the bottom of the cross beam.
The invention has the following advantages: the invention provides a beam-walking double-workbench intelligent stone cutting machine through improvement, which has the following improvement compared with the same type of equipment:
the method has the advantages that: the invention relates to a beam-walking double-workbench intelligent stone cutting machine, which is characterized in that a right workbench 10 and a left workbench 11 are arranged at the bottom of two vision frames 5, a stone plate to be cut is placed on the right workbench 10, when a beam 1 enters a workbench cutting area through a beam driver 2, a camera 6 is used for shooting, an image is transmitted to an external computer intelligent control system, the stone plate placed on the right workbench 10 is automatically analyzed, an optimal cutting path and a code are set through specifications pre-stored in a computer, an instruction is given, a code-printing and labeling machine 9 automatically prints codes and labels, a cutting host 7 cuts the stone plate through the set optimal cutting path, a vacuum suction cup 8 moves the cut plate to a designated position according to the instruction, and a worker can synchronously unload and plate from the left workbench 11 in the process of processing the stone plate on the right workbench 10, the effects of synchronously unloading the plate, loading the plate and cutting time and improving the working efficiency are achieved.
The method has the advantages that: according to the intelligent stone cutting machine with the double work tables and the walking beams, the right work table 10 and the left work table 11 are arranged, the rotating power 108 rotates to drive the rotating gear 109 to rotate, the large gear 106 rotates to drive the rotatable upper frame 107 to rotate, and the effects that stone plates to be machined on the rotatable upper frame 107 can be rotated, and the cutting can be conveniently carried out in multiple angles are achieved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a rear view structural schematic of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic view of the beam driver configuration of the present invention;
FIG. 5 is a schematic structural view of the code printing and labeling machine of the present invention;
FIG. 6 is a schematic view of the right table structure of the present invention;
fig. 7 is a schematic view of the open structure of the right workbench according to the present invention.
Wherein: the device comprises a beam-1, a beam driver-2, a longitudinal rail-3, a longitudinal rail frame-4, a vision frame-5, a camera-6, a cutting host-7, a vacuum chuck-8, a coding and labeling machine-9, a right workbench-10, a left workbench-11, a bottom frame-101, a ground foot fixing plate-102, a middle frame-103, a concave-convex positioning block-1031, a lifting oil cylinder-104, a rotating central shaft-105, a large gear-106, a rotatable upper frame-107, a rotating power-108, a rotating gear-109 and a rotating support wheel-1010.
Detailed Description
The present invention will be described in detail below with reference to fig. 1 to 7, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1 to 5, the beam-traveling double-workbench intelligent stone cutting machine of the invention comprises a beam 1, a beam driver 2, a longitudinal rail 3, a longitudinal rail frame 4, a visual frame 5, a camera 6, a cutting host 7, a vacuum chuck 8, a coding and labeling machine 9, a right workbench 10 and a left workbench 11, wherein the beam driver 2 for driving the beam 1 to slide is arranged at the left end of the beam 1, so as to provide power for the beam 1 conveniently, the bottom of the beam driver 2 is in sliding fit with the longitudinal rail 3 with guiding function, so as to facilitate the beam 1 to slide back and forth, the longitudinal rail frame 4 for supporting function is welded at the bottom of the longitudinal rail 3, so as to support the longitudinal rail frame 4 and place the right workbench 10 and the left workbench 11, the bottom of the visual frame 5 is fixedly installed with the longitudinal rail 3 through bolts, so as to facilitate the installation of the camera 6 through the visual frame 5, and the camera 6 for shooting a stone slab is installed at the top of the visual frame 5, a stone material board for outside computer carries out the analysis and arranges right workstation 10 and left workstation 11 in, cutting host computer 7 middle part and 1 sliding fit of crossbeam, conveniently cutting host computer 7 carries out the horizontal slip along crossbeam 1, cutting host computer 7 can reciprocate simultaneously and go on, conveniently cut, and cutting host computer 7 bottom installs two symmetric distribution's vacuum chuck 8, conveniently remove the stone material board, beat sign indicating number labeller 9 and install in cutting host computer 7 rear end, conveniently beat mark the good stone material board of cutting, right side workstation 10 and left workstation 11 are placed in crossbeam 1 bottom, when making things convenient for a workstation to cut the stone material board, another workstation can unload the board dress board.
Referring to fig. 6 and 7, a right worktable 10 of the beam-traveling dual-worktable intelligent stone cutting machine of the present invention is composed of a bottom frame 101, a bottom anchor fixing plate 102, a middle frame 103, a lifting cylinder 104, a rotating central shaft 105, a large gear 106, a rotatable upper frame 107, a rotating power 108, a rotating gear 109 and a rotating support wheel 1010, four ends of the bottom frame 101 are fixedly connected with the bottom anchor fixing plate 102 through bolts to facilitate fixing, and the rear end of the bottom frame 101 is rotatably fitted with the middle frame 103 through bolts to facilitate rotation, one end of the lifting cylinder 104 is rotatably fitted with the bottom frame 101, the other end is rotatably fitted with the middle frame 103 to facilitate lifting the middle frame 103 upward, the bottom of the rotating central shaft 105 is rotatably fitted with the middle frame 103 to facilitate the rotating central shaft 105 to rotate along the middle frame 103, and the top of the rotating central shaft 105 is fixedly inserted with the large gear 106, the top of the bull gear 106 is fixedly mounted with the rotatable upper frame 107 through a bolt, the bull gear 106 is convenient to rotate to drive the rotatable upper frame 107 to rotate, the rotary power 108 is mounted and fixed on the left side of the middle frame 103 and can provide power, the top of the rotary power 108 is fixed with a rotary gear 109, the outer surface of the rotary gear 109 is meshed with the bull gear 106, the rotary gear 109 is convenient to rotate to drive the bull gear 106 to rotate, the bottom of the rotary supporting wheel 1010 is fixedly connected with the middle frame 103 through a bolt, the top of the middle frame 103 is in sliding fit with the rotatable upper frame 107, and the rotatable upper frame 107 is convenient to.
Example two:
according to the intelligent stone cutting machine with the double working tables and the walking beam, disclosed by the invention, the vision system is formed by the vision frame 5 and the camera 6, so that a stone plate to be cut can be conveniently shot, and the angle for rotating the upper frame 107 along the middle frame 103 through the rotating central shaft 105 is as follows: the cutting machine is characterized in that the cutting machine is convenient to rotate for adjusting the cutting angle by 0-360 degrees, a concave-convex positioning block 1031 is arranged at the bottom of the front end of the middle frame 103, the inner surface of the concave-convex positioning block 1031 is attached to the top of the front end of the bottom frame 101, the position of the middle frame 103 is convenient to specify, and the cutting machine 7 is arranged at the bottom and can rotate for plus or minus 180 degrees through a cutting head, so that multi-angle cutting is convenient to carry.
The invention provides a beam-walking double-workbench intelligent stone cutting machine through improvement, and the working principle is as follows;
firstly, the device is moved to a proper position to be fixed, the cutting host 7 is controlled through external full-computer intelligent control, the whole machine beam 1 can move (Y axis), the cutting host 7 can move (X axis) on the beam 1, the cutting host 7 can move up and down (Z axis), and the cutting head arranged at the bottom of the cutting host 7 can rotate plus or minus 180 degrees (C axis);
secondly, the right workbench 10 and the left workbench 11 are rotated by the rotating power 108 to drive the rotating gear 109 to rotate, so that the gearwheel 106 rotates to drive the rotatable upper frame 107 to rotate along the middle frame 103 through the rotating central shaft 105, the stone plates to be machined on the rotatable upper frame 107 can be conveniently rotated, and the cutting can be conveniently carried out through multi-angle adjustment;
thirdly, the beam 1 can freely walk between a right workbench 10 and a left workbench 11 on the longitudinal rail 3 and performs cutting work, when the beam 1 enters a cutting area of the workbench, a vision system consisting of a vision frame 5 and a camera 6 at the upper end of a cutting host 7 performs shooting on a stone plate to be cut, and transmits an image to an external computer intelligent control system, the computer automatically analyzes that the plate can be cut into a plurality of specifications pre-stored in the computer according to the characteristics of lines, patterns, defects and the like of the plate in the image, sets an optimal cutting path and codes and issues instructions, a code printing and labeling machine 9 automatically prints codes and labels according to the instructions, the cutting host 7 performs cutting according to the set optimal cutting path, and a vacuum chuck 8 moves the cut plate to a designated position according to the instructions;
fourthly, after the upper plate (to-be-cut stone plate) on the left workbench 11 finishes working, the beam 1 enters, a series of programs such as shooting analysis and the like are carried out on the to-be-cut stone plate on the left workbench 11, when the cutting process starts, the right workbench 10 can simultaneously carry out plate unloading (cut finished plate) and plate loading (to-be-cut stone plate) working, after the left workbench 11 finishes cutting, the beam 1 enters the cutting area of the right workbench 10, the right workbench 10 carries out cutting process, and the left workbench 11 carries out plate unloading (cut finished plate) and plate loading;
fifthly, if the cut plate blocks the cutting path in the cutting process, the computer commands the vacuum chuck 8 to suck up the plate and move away;
sixthly, because of the computer intelligent control system, according to the characteristics of the lines, patterns, defects and the like of the plate in the image, the plate can be automatically analyzed to be cut into a plurality of specifications which are pre-stored in a computer, the optimal pattern can be rearranged and combined, the waste plate with a plurality of lines and poor patterns becomes a new pattern after being rearranged and combined, and the effect of waste material utilization is achieved;
and seventhly, the code printing and labeling system performs code printing and labeling according to the codes of the new permutation and combination, workers can perform code printing according to the identification during unloading, and the upper plate and the lower plate are synchronously performed with the cutting time, so that the benefit can be improved by more than 50%.
The invention provides a beam-walking double-workbench intelligent stone cutting machine through improvement, a right workbench 10 and a left workbench 11 are arranged at the bottom of two vision frames 5, a stone plate to be cut is placed on the right workbench 10, when a beam 1 enters a workbench cutting area through a beam driver 2, a camera 6 is used for shooting, an image is transmitted to an external computer intelligent control system, the stone plate placed on the right workbench 10 is automatically analyzed, an optimal cutting path and a code are set through specifications pre-stored in a computer, and an instruction is given, so that a code-printing and labeling machine 9 automatically prints codes and labels, a cutting host 7 cuts the stone plate through the set optimal cutting path, a vacuum suction cup 8 moves the cut plate to a designated position according to the instruction, and the left workbench 11 can be synchronously unloaded by workers during the process of processing the stone plate on the right workbench 10, reach and unload the board, adorn the board and go on with the cutting time synchronization, improve work efficiency's effect, through having set up right workstation 10 and left workstation 11, rotated by rotary power 108 and drive rotary gear 109 and rotate, make gear wheel 106 rotate and drive rotatable upper frame 107 and rotate, reach and rotate the stone material board of processing instead of placing on rotatable upper frame 107, the multi-angle is adjusted the effect that conveniently cuts.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described, and the standard parts used in the present invention are all available on the market, the special-shaped parts can be customized according to the description and the accompanying drawings, the specific connection mode of each part adopts the conventional means of bolt and rivet, welding and the like mature in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described herein.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010061328.XA CN111136804A (en) | 2020-01-19 | 2020-01-19 | Intelligent stone cutting machine with double working platforms and walking beams |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010061328.XA CN111136804A (en) | 2020-01-19 | 2020-01-19 | Intelligent stone cutting machine with double working platforms and walking beams |
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| CN111136804A true CN111136804A (en) | 2020-05-12 |
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| CN202010061328.XA Pending CN111136804A (en) | 2020-01-19 | 2020-01-19 | Intelligent stone cutting machine with double working platforms and walking beams |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114750305A (en) * | 2022-03-31 | 2022-07-15 | 科达制造股份有限公司 | Intelligent numerical control bridge type cutting machine and control method |
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Application publication date: 20200512 |