CN111101269A - 一种抗紫外咖啡碳包芯纱针织面料及其生产方法 - Google Patents
一种抗紫外咖啡碳包芯纱针织面料及其生产方法 Download PDFInfo
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- 239000004744 fabric Substances 0.000 title claims abstract description 113
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 229910052799 carbon Inorganic materials 0.000 title claims description 41
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- 229920000728 polyester Polymers 0.000 claims abstract description 37
- 229920000742 Cotton Polymers 0.000 claims abstract description 32
- 238000009940 knitting Methods 0.000 claims abstract description 26
- 238000009941 weaving Methods 0.000 claims abstract description 18
- 125000002091 cationic group Chemical group 0.000 claims abstract description 14
- 244000025254 Cannabis sativa Species 0.000 claims abstract description 10
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims abstract description 10
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims abstract description 10
- 235000009120 camo Nutrition 0.000 claims abstract description 10
- 235000005607 chanvre indien Nutrition 0.000 claims abstract description 10
- 239000011487 hemp Substances 0.000 claims abstract description 10
- 239000002131 composite material Substances 0.000 claims abstract description 4
- 239000010410 layer Substances 0.000 claims description 81
- 239000012792 core layer Substances 0.000 claims description 30
- 238000004513 sizing Methods 0.000 claims description 21
- 239000002002 slurry Substances 0.000 claims description 21
- 238000009987 spinning Methods 0.000 claims description 15
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 12
- 229920002472 Starch Polymers 0.000 claims description 12
- 238000007493 shaping process Methods 0.000 claims description 12
- 235000019698 starch Nutrition 0.000 claims description 12
- 239000008107 starch Substances 0.000 claims description 12
- 229920002334 Spandex Polymers 0.000 claims description 11
- 239000004759 spandex Substances 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 9
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- 229910019142 PO4 Inorganic materials 0.000 claims description 6
- 239000003513 alkali Substances 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000003599 detergent Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 239000010452 phosphate Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 102000004190 Enzymes Human genes 0.000 claims description 3
- 108090000790 Enzymes Proteins 0.000 claims description 3
- 229960000583 acetic acid Drugs 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 239000012362 glacial acetic acid Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000003472 neutralizing effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 3
- 238000007670 refining Methods 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- 239000004753 textile Substances 0.000 abstract description 3
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 229920006052 Chinlon® Polymers 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 phosphate ester Chemical class 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
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- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
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- D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
- D06M15/11—Starch or derivatives thereof
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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- D10B2101/00—Inorganic fibres
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- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
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Abstract
本发明公开了一种抗紫外咖啡碳包芯纱针织面料及其生产方法，属于纺织面料技术领域。该发明的抗紫外咖啡碳包芯纱针织面料的三层结构为抗紫外层、毛圈连接中层和抗菌内层，抗紫外层和抗菌内层分别编织贴合于毛圈连接中层的两侧，抗紫外层由咖啡碳包芯纱与真丝纱线采用纬编双面针织机织造加工而成，毛圈连接中层由阳离子聚酯纤维长丝与聚酯纤维长丝的复合丝构成，抗菌内层采用棉质纱线与汉麻抗菌纱线织造加工而成，本发明还公开了抗紫外咖啡碳包芯纱针织面料的生产方法。本发明的抗紫外咖啡碳包芯纱针织面料，尺寸稳定、质地蓬松厚实，手感柔软舒适，具有优良的抗紫外功能，本发明的生产方法简单且节能环保，能够实现产业化大规模的生产加工。
Description
技术领域
本发明属于纺织面料技术领域，涉及一种针织面料，尤其涉及一种抗紫外咖啡碳包芯纱针织面料及其生产方法。
背景技术
针织面料是指利用织针将纱线弯曲成圈并相互串套而形成的织物，针织面料与梭织面料的不同之处在于纱线在织物中的形态不同。针织分为纬编和经编，经编是用多根纱线同时沿布面的纵向（经向）顺序成圈，纬编用一根或多根纱线沿布面的横向（纬线）顺序成圈。针织面料广泛应用于服装面料及里料，家纺等产品中，受到广大消费者的喜爱，针织面料具有较好的弹性，吸湿透气，舒适保暖，是服装使用最广泛的面料，针织面料的原料主要是棉麻丝毛等天然纤维，也有锦纶，腈纶，涤纶等化学纤维针织物组织变化丰富，品种繁多，外观别具特点，过去多用于内衣，T恤等，而今，随着针织业的发展以及新型整理工艺的诞生，针织物的适用性能大为改观，几乎适用于服装的所有品类。现有的针织面料尺寸稳定性较差，在进行一定周期的使用后，利用针织面料加工制成的服装容易产生形变，现有针织面料在生产过程中常用包芯纱做为原料，常用的氨纶包芯纱具有优良的弹性及较好的弹性耐久性，但是现有的氨纶包芯纱以棉质纱线做为外层包覆纱，使得现有的针织面料在功能上不具有抗紫外功能，现有的针织面料抗菌性能较差，在穿着使用的过程中，容易引起细菌滋生繁殖，降低针织服装穿过的健康性和舒适性，现有的针织面料生产方法繁琐且织造效率较低，针织面料的生产成本较高，难以满足规模化生产的需要。
发明内容
本发明所要解决的技术问题是克服现有技术中所存在的上述不足，而提供一种抗紫外咖啡碳包芯纱针织面料及其生产方法，本发明的针织面料尺寸稳定、质地蓬松厚实，手感柔软舒适，具有优良的抗紫外功能，本发明针织面料的生产方法简单且节能环保，能够实现产业化大规模的生产加工。
为了解决上述技术问题，本发明所采用的技术方案是：
一种抗紫外咖啡碳包芯纱针织面料，它包含三层结构，抗紫外咖啡碳包芯纱针织面料的三层结构为抗紫外层、毛圈连接中层和抗菌内层，所述抗紫外层和抗菌内层分别编织贴合于毛圈连接中层的两侧，所述抗紫外层由咖啡碳包芯纱与真丝纱线采用纬编双面针织机织造加工而成，所述毛圈连接中层由阳离子聚酯纤维长丝与聚酯纤维长丝的复合丝构成，所述阳离子聚酯纤维长丝与聚酯纤维长丝之间通过低网络点连接，所述抗菌内层采用棉质纱线与汉麻抗菌纱线织造加工而成。
进一步地，所述抗紫外层的线圈长度为2.6mm，毛圈连接中层的线圈长度为2.4mm，抗菌内层的线圈长度为2.8mm，所述抗紫外咖啡碳包芯纱针织面料的单位面积重量为245克/平方米。
进一步地，所述抗紫外层织造所采用的纬编双面针织机型号为机号E24筒径34英寸。
进一步地，所述毛圈连接中层的阳离子聚酯纤维长丝和聚酯纤维长丝的细度为14tex-18tex，所述阳离子聚酯纤维长丝和聚酯纤维长丝的线密度为150D-200D。
进一步地，所述抗菌内层的棉质纱线采用JC40S棉纱，棉质纱线的线长为25cm-27cm/100G,所述抗菌内层的汉麻抗菌纱线的细度为20tex-22tex。
进一步地，所述抗紫外层的咖啡碳包芯纱包括芯层纱线和外层纱线，外层纱线紧致的包覆卷绕于芯层纱线外侧，所述芯层纱线为由弹性涤纶纤维及氨纶丝组成，弹性涤纶纤维与氨纶丝的质量百分比为35%:65%，所述外层纱线为咖啡碳纱线，咖啡碳纱线的细度为24tex-26tex。
进一步地，所述抗紫外层的咖啡碳包芯纱的生产方法包括如下步骤：首先，将弹性涤纶纤维与氨纶丝进行加捻卷曲制成芯层纱线，并将芯层纱线置于整经架上，经浆纱机和烘干机对芯层纱线进行上浆，被浆料包覆的芯层纱线再卷绕到经轴上，然后，将经轴上的芯层纱线经棉纺细纱机的包芯纱装置喂入前罗拉钳口，最后，将咖啡碳纱线经棉纺细纱机的喇叭口喂入后罗拉，而后经棉纺细纱机的中罗拉和前罗拉的牵伸作用将咖啡碳纱线输出到棉纺细纱机的前罗拉钳口处，咖啡碳纱线在棉纺细纱机的前罗拉钳口处对芯层纱线进行卷绕包覆。
进一步地，所述芯层纱线在利用浆纱机进行上浆的过程中，浆纱机内的上浆浆料为磷酸酯淀粉浆和高性能淀粉浆的组合浆料，所述组合浆料包含下述重量份的原料：磷酸酯淀粉浆25份-75份，高性能淀粉浆25份-75份，丙烯3份-5份，蜡片2份-4份。
一种抗紫外咖啡碳包芯纱针织面料的生产方法，依次包括如下步骤：
（1）利用双面针织大圆机将抗紫外咖啡碳包芯纱针织面料进行织造；
（2）将完成织造加工的针织面料坯布进行前处理去油加工，将坯布置于含2-5g/L净洗剂、4～5g/L的液碱、4～6g/L的双氧水、1.2-1.5g/L的双氧水稳定剂、0 .4～ 0 .6g/L的碱性匀染剂及0 .8～1.0g/L的精炼酶的处理液中，在120～130℃温度下处理25～30min；
（3）将完成前处理去油加工的针织面料坯布进行清洗加工，将完成步骤（2）工序的针织面料坯布置于含0.3-0.8g/L平滑柔软剂、3～5g/L的液碱和1.2～1.5g/L渗透剂的处理液中，在55℃～70℃温度下进行清洗15～25min，再将针织面料坯布置于含1.5-2.0g/L的净洗剂和2.0-3.0g/L的冰醋酸的处理液中，在40℃温度下中和处理8～10min；
（4）将完成清洗加工的针织面料坯布进行烘干加工，将完成步骤（3）工序的针织面料坯布通过烘干机进行烘干，烘干温度为120～125℃，机速为15～20m/ min；
（5）将完成烘干加工的针织面料坯布进行定型加工，将完成步骤（4）工序的针织面料坯布利用定型机进行定型加工，定型机中的轧液率在70%-90%、压辊压力在2Kpa-5KPa、烘箱温度在100℃-130℃、速度在15 m/min-35 m/min。
本发明与现有技术相比，具有以下优点和效果：本发明的抗紫外咖啡碳包芯纱针织面料，尺寸稳定、质地蓬松厚实，手感柔软舒适，具有优良的抗紫外功能，本发明的生产方法简单且节能环保，能够实现产业化大规模的生产加工，本发明抗紫外咖啡碳包芯纱针织面料的三层结构为抗紫外层、毛圈连接中层和抗菌内层，抗紫外层能够实现本发明针织面料的抗紫外功能，抗菌内层能够实现本发明针织面料的抗菌功能，毛圈连接中层能够有效稳定将抗紫外层和抗菌内层织造连接，使得本发明针织面料尺寸稳定，利用本发明针织面料生产加工的服装防变形性好。
通过咖啡碳包芯纱的芯层纱线由弹性涤纶纤维和氨纶丝组成，使能确保咖啡碳包芯纱的弹性和抗折抗皱性，利用咖啡碳包芯纱的外层纱线为咖啡碳纱线，使得咖啡碳包芯纱具有较好的抗紫外功能，利用抗紫外层由咖啡碳包芯纱与真丝纱线采用纬编双面针织机织造加工而成，使得本发明的针织面料手感柔软顺滑，质地较为细腻，通过毛圈连接中层的阳离子聚酯纤维长丝与聚酯纤维长丝之间通过低网络点连接，有效保证了毛圈连接中层的连接稳定强度，通过抗菌内层采用棉质纱线与汉麻抗菌纱线织造加工而成，抗菌内层与人体皮肤接触，利用棉质纱线使能确保本发明针织面料的柔软程度，汉麻抗菌纱线使能提高本发明针织面料的抗菌性能，确保皮肤干爽舒适。
具体实施方式
为了进一步描述本发明，下面进一步阐述一种抗紫外咖啡碳包芯纱针织面料及其生产方法的具体实施方式，以下实施例是对本发明的解释而本发明并不局限于以下实施例。
本发明的抗紫外咖啡碳包芯纱针织面料，它包含三层结构，抗紫外咖啡碳包芯纱针织面料的三层结构为抗紫外层、毛圈连接中层和抗菌内层，抗紫外层和抗菌内层分别编织贴合于毛圈连接中层的两侧，抗紫外层由咖啡碳包芯纱与真丝纱线采用纬编双面针织机织造加工而成，毛圈连接中层由阳离子聚酯纤维长丝与聚酯纤维长丝的复合丝构成，阳离子聚酯纤维长丝与聚酯纤维长丝之间通过低网络点连接，抗菌内层采用棉质纱线与汉麻抗菌纱线织造加工而成。
本发明的抗紫外层的线圈长度为2.6mm，毛圈连接中层的线圈长度为2.4mm，抗菌内层的线圈长度为2.8mm，抗紫外咖啡碳包芯纱针织面料的单位面积重量为245克/平方米。本发明的抗紫外层织造所采用的纬编双面针织机型号为机号E24筒径34英寸。本发明的毛圈连接中层的阳离子聚酯纤维长丝和聚酯纤维长丝的细度为14tex-18tex，阳离子聚酯纤维长丝和聚酯纤维长丝的线密度为150D-200D。本发明的抗菌内层的棉质纱线采用JC40S棉纱，棉质纱线的线长为25cm-27cm/100G,抗菌内层的汉麻抗菌纱线的细度为20tex-22tex。
本发明的抗紫外层的咖啡碳包芯纱包括芯层纱线和外层纱线，外层纱线紧致的包覆卷绕于芯层纱线外侧，芯层纱线为由弹性涤纶纤维及氨纶丝组成，弹性涤纶纤维与氨纶丝的质量百分比为35%:65%，外层纱线为咖啡碳纱线，咖啡碳纱线的细度为24tex-26tex。本发明的抗紫外层的咖啡碳包芯纱的生产方法包括如下步骤：首先，将弹性涤纶纤维与氨纶丝进行加捻卷曲制成芯层纱线，并将芯层纱线置于整经架上，经浆纱机和烘干机对芯层纱线进行上浆，被浆料包覆的芯层纱线再卷绕到经轴上，然后，将经轴上的芯层纱线经棉纺细纱机的包芯纱装置喂入前罗拉钳口，最后，将咖啡碳纱线经棉纺细纱机的喇叭口喂入后罗拉，而后经棉纺细纱机的中罗拉和前罗拉的牵伸作用将咖啡碳纱线输出到棉纺细纱机的前罗拉钳口处，咖啡碳纱线在棉纺细纱机的前罗拉钳口处对芯层纱线进行卷绕包覆。本发明的芯层纱线在利用浆纱机进行上浆的过程中，浆纱机内的上浆浆料为磷酸酯淀粉浆和高性能淀粉浆的组合浆料，组合浆料包含下述重量份的原料：磷酸酯淀粉浆25份-75份，高性能淀粉浆25份-75份，丙烯3份-5份，蜡片2份-4份。
本发明的一种抗紫外咖啡碳包芯纱针织面料的生产方法，依次包括如下步骤：
（1）利用双面针织大圆机将抗紫外咖啡碳包芯纱针织面料进行织造；
（2）将完成织造加工的针织面料坯布进行前处理去油加工，将坯布置于含2-5g/L净洗剂、4～5g/L的液碱、4～6g/L的双氧水、1.2-1.5g/L的双氧水稳定剂、0 .4～ 0 .6g/L的碱性匀染剂及0 .8～1.0g/L的精炼酶的处理液中，在120～130℃温度下处理25～30min；
（3）将完成前处理去油加工的针织面料坯布进行清洗加工，将完成步骤（2）工序的针织面料坯布置于含0.3-0.8g/L平滑柔软剂、3～5g/L的液碱和1.2～1.5g/L渗透剂的处理液中，在55℃～70℃温度下进行清洗15～25min，再将针织面料坯布置于含1.5-2.0g/L的净洗剂和2.0-3.0g/L的冰醋酸的处理液中，在40℃温度下中和处理8～10min；
（4）将完成清洗加工的针织面料坯布进行烘干加工，将完成步骤（3）工序的针织面料坯布通过烘干机进行烘干，烘干温度为120～125℃，机速为15～20m/ min；
（5）将完成烘干加工的针织面料坯布进行定型加工，将完成步骤（4）工序的针织面料坯布利用定型机进行定型加工，定型机中的轧液率在70%-90%、压辊压力在2Kpa-5KPa、烘箱温度在100℃-130℃、速度在15 m/min-35 m/min。
本说明书中所描述的以上内容仅仅是对本发明所作的举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，只要不偏离本发明说明书的内容或者超越本权利要求书所定义的范围，均应属于本发明的保护范围。
Claims (9)
1.一种抗紫外咖啡碳包芯纱针织面料，其特征在于：所述抗紫外咖啡碳包芯纱针织面料为三层结构，抗紫外咖啡碳包芯纱针织面料的三层结构为抗紫外层、毛圈连接中层和抗菌内层，所述抗紫外层和抗菌内层分别编织贴合于毛圈连接中层的两侧，所述抗紫外层由咖啡碳包芯纱与真丝纱线采用纬编双面针织机织造加工而成，所述毛圈连接中层由阳离子聚酯纤维长丝与聚酯纤维长丝的复合丝构成，所述阳离子聚酯纤维长丝与聚酯纤维长丝之间通过低网络点连接，所述抗菌内层采用棉质纱线与汉麻抗菌纱线织造加工而成。
2.根据权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料，其特征在于：所述抗紫外层的线圈长度为2.6mm，毛圈连接中层的线圈长度为2.4mm，抗菌内层的线圈长度为2.8mm，所述抗紫外咖啡碳包芯纱针织面料的单位面积重量为245克/平方米。
3.根据权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料，其特征在于：所述抗紫外层织造所采用的纬编双面针织机型号为机号E24筒径34英寸。
4.根据权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料，其特征在于：所述毛圈连接中层的阳离子聚酯纤维长丝和聚酯纤维长丝的细度为14tex-18tex，所述阳离子聚酯纤维长丝和聚酯纤维长丝的线密度为150D-200D。
5.根据权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料，其特征在于：所述抗菌内层的棉质纱线采用JC40S棉纱，棉质纱线的线长为25cm-27cm/100G,所述抗菌内层的汉麻抗菌纱线的细度为20tex-22tex。
6.根据权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料，其特征在于：所述抗紫外层的咖啡碳包芯纱包括芯层纱线和外层纱线，外层纱线紧致的包覆卷绕于芯层纱线外侧，所述芯层纱线为由弹性涤纶纤维及氨纶丝组成，弹性涤纶纤维与氨纶丝的质量百分比为35%:65%，所述外层纱线为咖啡碳纱线，咖啡碳纱线的细度为24tex-26tex。
7.根据权利要求6所述的一种抗紫外咖啡碳包芯纱针织面料，其特征在于：所述抗紫外层的咖啡碳包芯纱的生产方法包括如下步骤：首先，将弹性涤纶纤维与氨纶丝进行加捻卷曲制成芯层纱线，并将芯层纱线置于整经架上，经浆纱机和烘干机对芯层纱线进行上浆，被浆料包覆的芯层纱线再卷绕到经轴上，然后，将经轴上的芯层纱线经棉纺细纱机的包芯纱装置喂入前罗拉钳口，最后，将咖啡碳纱线经棉纺细纱机的喇叭口喂入后罗拉，而后经棉纺细纱机的中罗拉和前罗拉的牵伸作用将咖啡碳纱线输出到棉纺细纱机的前罗拉钳口处，咖啡碳纱线在棉纺细纱机的前罗拉钳口处对芯层纱线进行卷绕包覆。
8.根据权利要求7所述的一种抗紫外咖啡碳包芯纱针织面料，其特征在于：所述芯层纱线在利用浆纱机进行上浆的过程中，浆纱机内的上浆浆料为磷酸酯淀粉浆和高性能淀粉浆的组合浆料，所述组合浆料包含下述重量份的原料：磷酸酯淀粉浆25份-75份，高性能淀粉浆25份-75份，丙烯3份-5份，蜡片2份-4份。
9.一种如权利要求1所述的一种抗紫外咖啡碳包芯纱针织面料的生产方法，其特征在于：所述抗紫外咖啡碳包芯纱针织面料的生产方法依次包括如下步骤：
（1）利用双面针织大圆机将抗紫外咖啡碳包芯纱针织面料进行织造；
（2）将完成织造加工的针织面料坯布进行前处理去油加工，将坯布置于含2-5g/L净洗剂、4～5g/L的液碱、4～6g/L的双氧水、1.2-1.5g/L的双氧水稳定剂、0 .4～ 0 .6g/L的碱性匀染剂及0 .8～1.0g/L的精炼酶的处理液中，在120～130℃温度下处理25～30min；
（3）将完成前处理去油加工的针织面料坯布进行清洗加工，将完成步骤（2）工序的针织面料坯布置于含0.3-0.8g/L平滑柔软剂、3～5g/L的液碱和1.2～1.5g/L渗透剂的处理液中，在55℃～70℃温度下进行清洗15～25min，再将针织面料坯布置于含1.5-2.0g/L的净洗剂和2.0-3.0g/L的冰醋酸的处理液中，在40℃温度下中和处理8～10min；
（4）将完成清洗加工的针织面料坯布进行烘干加工，将完成步骤（3）工序的针织面料坯布通过烘干机进行烘干，烘干温度为120～125℃，机速为15～20m/ min；
（5）将完成烘干加工的针织面料坯布进行定型加工，将完成步骤（4）工序的针织面料坯布利用定型机进行定型加工，定型机中的轧液率在70%-90%、压辊压力在2Kpa-5KPa、烘箱温度在100℃-130℃、速度在15 m/min-35 m/min。
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| CN110216972A (zh) * | 2019-05-10 | 2019-09-10 | 国家能源投资集团有限责任公司 | 具有多层复合结构的热塑性芯材的生产方法和生产设备 |
| CN110295427A (zh) * | 2019-07-02 | 2019-10-01 | 江苏工程职业技术学院 | 一种浅咖云斑效果的智能调温色纺纱的生产方法 |
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