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CN111086105A - A multi-station continuous production system for wall panels - Google Patents

A multi-station continuous production system for wall panels Download PDF

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Publication number
CN111086105A
CN111086105A CN201911391357.6A CN201911391357A CN111086105A CN 111086105 A CN111086105 A CN 111086105A CN 201911391357 A CN201911391357 A CN 201911391357A CN 111086105 A CN111086105 A CN 111086105A
Authority
CN
China
Prior art keywords
area
stirring
guide rail
bottom plate
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911391357.6A
Other languages
Chinese (zh)
Inventor
沈雷
金健
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tibet Zangjian Technology Co ltd
Original Assignee
Tibet Zangjian Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tibet Zangjian Technology Co ltd filed Critical Tibet Zangjian Technology Co ltd
Priority to CN201911391357.6A priority Critical patent/CN111086105A/en
Publication of CN111086105A publication Critical patent/CN111086105A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0002—Auxiliary parts or elements of the mould
    • B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0032—Moulding tables or similar mainly horizontal moulding surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806—Details; Accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806—Details; Accessories
    • B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10—Mixing in containers not actuated to effect the mixing
    • B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
    • B28C7/162—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure
    • B28C7/163—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure using a pump

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention relates to a multi-station continuous production system for wallboards, which is characterized in that: comprises a mould building area, a concrete pouring area and a standing forming area; the mould building area, the concrete pouring area and the standing forming area are connected through guide rails to form a rectangular structure, base plates are arranged on the guide rails in all the areas, and the base plates are matched with the guide rails through movable pulleys; the driving motor drives the die to move along the guide rail, continuous production is realized at different stations, and the production efficiency is improved; the inner core layer supporting plate arranged on the bottom plate can support the light-weight inner core layer; the limiting modules on the outer sides of the first side plate and the second side plate can be adjusted in the horizontal direction, the same bottom plate can be used for producing a plurality of models, the universality of the die is enhanced, and the die is provided with a boltless mounting structure with high erection efficiency; through the rectangular structure that the guide rail concatenation formed, can realize long-time the shaping of standing still and not influence the independent operation of all the other stations in the shaping district that stews, improved production efficiency.

Description

Wallboard multi-station continuous production system
Technical Field
The invention relates to the technical field of wallboard production, in particular to a multi-station continuous production system for wallboards.
Background
As construction technology continues to improve and develop, prefabricated wall panels are beginning to be widely used. When the prefabricated wall panel is produced, the die is used as important production equipment, so that the quality of the prefabricated wall panel is ensured easily. At present, when the existing wallboard die is used for wallboard production, the mode adopted for positioning the wallboard die is mainly electrical equipment such as a bolt or an air cylinder, the positioning of the wallboard die is very troublesome, and a large amount of time is consumed for positioning and fixing the die; in addition, the wallboard needs to be subjected to standing forming in continuous production, and the production stations are occupied on continuous production line stations during standing forming, so that the production efficiency is low.
Disclosure of Invention
The invention aims to provide a wallboard multi-station continuous production system, which can solve the problems of low continuous production efficiency and time and labor waste in template dismantling and assembling in general wallboard production.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a wallboard multistation continuous production system which innovation point lies in: comprises a mould building area, a concrete pouring area and a standing forming area; the mould building area, the concrete pouring area and the standing forming area are connected through guide rails to form a rectangular structure, base plates are arranged on the guide rails in all the areas, and the base plates are matched with the guide rails through movable pulleys;
a first side plate, a second side plate, an inner core layer supporting plate and a limiting module are arranged on a bottom plate of the mold building area; the first side plate and the second side plate are sequentially connected end to form a rectangular structure and are arranged on the bottom plate; the inner core layer supporting plate is arranged on the upper surface of the bottom plate and is of a rectangular structure, supporting legs are vertically arranged at four end corners of the inner core layer supporting plate, the bottom ends of the supporting legs are arranged on the upper surface of the bottom plate, and an inner core layer is arranged on the inner core layer supporting plate; limiting modules are arranged at the two ends of the outer side of the first side plate and the two ends of the outer side of the second side plate, and are used for limiting and pressing the first side plate and the second side plate; the limiting module comprises a limiting base plate, a limiting eccentric column and a handle; the handle is arranged on the limiting eccentric column to drive the limiting eccentric column to rotate, and two ends of the limiting eccentric column are provided with eccentric rotating shafts; grooves for accommodating the limiting eccentric columns are formed in the bottom plate and located on the outer sides of the first side plate and the second side plate, and a plurality of supporting grooves for supporting the rotating shafts are formed in the two side edges of each groove at equal intervals along the extending direction of the corresponding groove; the limiting eccentric column is arranged in the groove, and the rotating shaft on the limiting eccentric column is arranged in the supporting groove; the handle drives the limiting eccentric column to rotate in the groove; the limiting cushion plate is arranged between the limiting eccentric column and the first side plate or the second side plate, so that the limiting eccentric column is pressed against the limiting cushion block to be pressed on the first side plate or the second side plate;
the concrete pouring area is a mould formed by a mould building area and is moved to the concrete pouring area through the guide rail for pouring; a pouring module for pouring a mold formed in the mold erection area is arranged on one side edge of the guide rail in the concrete pouring area; the pouring module comprises a stirring module and a pumping module; the stirring module comprises a stirring box body, a stirring motor and a stirring paddle; the stirring box body is of a cuboid structure, a box cover is arranged on the stirring box body, and a material adding port is formed in the box cover; the stirring motor is at least provided with an inclined stirring motor and a vertical stirring motor; the vertical stirring motor and the inclined stirring motor are both arranged on the box cover, the output end of the vertical stirring motor penetrates through the box cover and extends into the stirring box body, and a first stirring shaft is arranged on the output end of the vertical stirring motor along the vertical direction; the output end of the oblique stirring motor is provided with a second stirring shaft along the axial direction of the output end of the oblique stirring motor; the included angle between the second stirring shaft and the horizontal direction is more than 45 degrees and less than 60 degrees; the first stirring shaft and the second stirring shaft are respectively provided with a stirring paddle vertical to the first stirring shaft and the second stirring shaft, and the stirring paddles are arranged on the first stirring shaft and the second stirring shaft in a staggered manner; the pumping module comprises an isolation pump, a pumping motor and a pumping pipe; the isolation pump is arranged on the sub-box cover, the input end of the isolation pump extends into the stirring box body through a pumping pipe, and the output end of the isolation pump is connected above the bottom plate of the concrete pouring area through the pumping pipe; the output end of the pumping motor is connected to the isolation pump to drive the isolation pump to act; pumping the mortar in the stirring box into a mold of a concrete pouring area;
the standing forming area comprises a lifting cylinder and a side jacking cylinder; the extension direction of the guide rail of the standing molding area is vertical to the extension directions of the guide rails of the mold building area and the concrete pouring area; the lifting cylinder and the side top cylinder are arranged at the joint of the guide rail of the standing molding area and the guide rail of the concrete pouring area; the top end of the lifting cylinder is provided with a support, the end part of the support is provided with a guide wheel, and the lifting cylinder jacks up a bottom plate to be separated from a guide rail of a concrete pouring area; the side jacking cylinder is arranged on one side of the lifting cylinder, and the output end of the side jacking cylinder jacks the lifted bottom plate to enter the guide rail of the standing forming area.
Further, a transverse driving motor, a longitudinal driving motor, a transverse moving pulley and a longitudinal moving pulley are arranged on the lower surface of the bottom plate, and the length of the longitudinal moving pulley in the vertical direction is smaller than that of the transverse moving pulley; the transverse driving motor drives the transverse moving pulley, and the longitudinal driving motor drives the longitudinal moving pulley; the transverse moving pulleys or the longitudinal moving pulleys on the lower surface of the bottom plate are connected through a transmission shaft, and a rotating shaft is nested on the transmission shaft and is connected to the lower surface of the bottom plate through a bearing seat; the output of the transverse driving motor and the output of the longitudinal driving motor are connected with the transmission shaft through the synchronous belt, and the transmission shaft is driven to rotate so as to respectively drive the transverse moving pulley or the longitudinal moving to move along the extending direction of the guide rail.
Furthermore, the inner surface of the first side plate is of a plane structure, and the section of the inner surface of the second side plate is of a convex or concave trapezoidal structure, so that the side edge of the poured wallboard forms a self-centering guide groove or a self-centering guide strip.
Furthermore, a pumping pipe connected with the output end of the isolation pump is provided with an electromagnetic valve; the stirring tank is characterized in that an isolation plate is arranged in the stirring tank body, and the stirring tank body is divided into a stirring area and a liquid storage area by the isolation plate.
Furthermore, a bottom plate limiting baffle is arranged at the end part of the guide rail of the concrete pouring area.
Furthermore, the other end of the standing forming area is provided with a return guide rail, and the return guide rail and a guide rail forming rectangular structure of the mold building area, the concrete pouring area and the standing forming area are arranged; and (3) removing the template after the bottom plate of the standing forming area is subjected to standing forming, and transferring the template to a mold building area through a return guide rail.
The invention has the advantages that:
1) according to the invention, the driving motor drives the die to move along the guide rail, so that continuous production is realized at different stations, and the production efficiency is improved; the inner core layer supporting plate arranged on the bottom plate can support the lightweight inner core layer, and the lightweight inner core layer can be directly poured on the inner side of the concrete layer when the inner core layer is poured; the limiting modules on the outer sides of the first side plate and the second side plate can be adjusted in the horizontal direction, the position of the limiting modules can be adjusted and the first side plate and the second side plate can be tightly pressed according to the size of production specifications, and the same bottom plate can be used for producing a plurality of models, so that the mold is multipurpose, the universality of the mold is enhanced, and the bolt-free mounting structure is erected on the mold, so that the erecting efficiency is high; through the rectangular structure that the guide rail concatenation formed, can realize long-time the shaping of standing still and not influence the independent operation of all the other stations in the shaping district that stews, improved production efficiency.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic top view of a multi-station continuous wallboard production system of the present invention.
Fig. 2 is a schematic side view of a part of the structure of the multi-station continuous production system for wallboard according to the present invention.
Detailed Description
The following examples are presented to enable one of ordinary skill in the art to more fully understand the present invention and are not intended to limit the scope of the embodiments described herein.
A multi-station continuous production system for wall boards as shown in fig. 1 and fig. 2 comprises a mold building area 1, a concrete pouring area 2 and a standing forming area 3; the mould is set up and is connect through guide rail 4 between district 1, the concrete is watered district 2 and the shaping district 3 that stews and be the rectangle structure, lies in each district on the guide rail 4 and all is provided with bottom plate 5, and passes through the movable pulley cooperation between bottom plate 5 and the guide rail 4.
A first side plate 11, a second side plate 12, an inner core layer supporting plate 13 and a limiting module 14 are arranged on a bottom plate of the mold erection area 1; the first side plate 11 and the second side plate 12 are sequentially connected end to end and are arranged on the bottom plate 5 in a rectangular structure; the inner core layer supporting plate 13 is arranged on the upper surface of the bottom plate 5, the inner core layer supporting plate 13 is of a rectangular structure, supporting legs are vertically arranged at four end corners of the inner core layer supporting plate 13, the bottom ends of the supporting legs are arranged on the upper surface of the bottom plate 5, and an inner core layer is arranged on the inner core layer supporting plate 13; limiting modules 14 are arranged at the two ends of the outer side of the first side plate 11 and the two ends of the outer side of the second side plate 12, and are used for limiting and pressing the first side plate 11 and the second side plate 12; the limiting module 14 comprises a limiting cushion plate 141, a limiting eccentric column 142 and a handle 143; the handle 142 is arranged on the limiting eccentric column 142 to drive the limiting eccentric column 142 to rotate, and two ends of the limiting eccentric column 142 are provided with eccentric rotating shafts; the bottom plate 5 is provided with a groove for accommodating the limiting eccentric column 142 at the outer side of the first side plate 11 and the second side plate 12, and two side edges of the groove are provided with a plurality of supporting grooves for supporting the rotating shaft at equal intervals along the extending direction of the groove; the limiting eccentric column 142 is arranged in the groove, and a rotating shaft on the limiting eccentric column 142 is arranged in the supporting groove; the handle drives the limiting eccentric column to rotate in the groove; the limiting cushion plate is arranged between the limiting eccentric column 142 and the first side plate 11 or the second side plate 12, and the limiting eccentric column is pressed against the limiting cushion block 142 and pressed on the first side plate 11 or the second side plate 12.
The concrete pouring area 2 is a mould formed by a mould building area and is moved to the concrete pouring area 2 through the guide rail 4 for pouring; a pouring module for pouring a mold formed in the mold erection area is arranged on one side edge of the guide rail in the concrete pouring area 2; the pouring module comprises a stirring module 21 and a pumping module 22; the stirring module 21 comprises a stirring box body 211, a stirring motor 212 and a stirring paddle 213; the stirring box body 211 is of a cuboid structure, a box cover is arranged on the stirring box body 211, and a material adding port 214 is arranged on the box cover; the stirring motor 212 at least has an inclined stirring motor and a vertical stirring motor; the vertical stirring motor and the inclined stirring motor are both arranged on the box cover, the output end of the vertical stirring motor penetrates through the box cover and extends into the stirring box body 211, and a first stirring shaft is arranged on the output end of the vertical stirring motor along the vertical direction; the output end of the oblique stirring motor is provided with a second stirring shaft along the axial direction of the output end of the oblique stirring motor; the included angle between the second stirring shaft and the horizontal direction is more than 45 degrees and less than 60 degrees; the first stirring shaft and the second stirring shaft are respectively provided with a stirring paddle vertical to the first stirring shaft and the second stirring shaft, and the stirring paddles are arranged on the first stirring shaft and the second stirring shaft in a staggered manner; the pumping module 22 comprises an isolation pump 221, a pumping motor 222 and a pumping pipe 223; the isolation pump 221 is arranged on the sub-tank cover, the input end of the isolation pump 221 extends into the stirring tank body 211 through a pumping pipe, and the output end of the isolation pump 221 is connected above the bottom plate 5 of the concrete pouring area 2 through a pumping pipe 223; the pumping motor 222 is arranged on the box cover, and the output end of the pumping motor 222 is connected to the isolation pump 221 to drive the isolation pump 221 to act; the mortar in the stirring tank 211 is pumped into the mold of the concrete casting area.
The standing forming area 3 comprises a lifting cylinder 31 and a side top cylinder 32; the guide rail extension direction of the standing forming area 3 is vertical to the guide rail extension directions of the mold building area 1 and the concrete pouring area 2; the lifting cylinder 31 and the side top cylinder 32 are arranged at the joint of the guide rail 4 of the standing molding area 3 and the guide rail 4 of the concrete pouring area 2; the top end of the lifting cylinder 31 is provided with a support, the end part of the support is provided with a guide wheel 311, and the lifting cylinder 31 jacks up the bottom plate 5 to be separated from the guide rail of the concrete pouring area; the side top cylinder 32 is arranged at one side of the lifting cylinder 31 and the output end of the side top cylinder 32 is against the lifted bottom plate 5 into the guide rail 4 of the static forming area 3.
A transverse driving motor 51 and a longitudinal driving motor 52, a transverse moving pulley and a longitudinal moving pulley are arranged on the lower surface of the bottom plate 5, and the length of the longitudinal moving pulley in the vertical direction is smaller than that of the transverse moving pulley; the transverse driving motor drives the transverse moving pulley, and the longitudinal driving motor drives the longitudinal moving pulley; the transverse moving pulleys or the longitudinal moving pulleys on the lower surface of the bottom plate 5 are connected through a transmission shaft, and a rotating shaft is nested on the transmission shaft and is connected to the lower surface of the bottom plate 5 through a bearing seat; the output of the transverse driving motor and the output of the longitudinal driving motor are connected with the transmission shaft through the synchronous belt, and the transmission shaft is driven to rotate so as to respectively drive the transverse moving pulley or the longitudinal moving to move along the extending direction of the guide rail.
The inner surface of the first side plate 11 is of a plane structure, and the section of the inner surface of the second side plate 12 is of a convex or concave trapezoidal structure, so that the side edge of the poured wallboard forms a self-centering guide groove or a self-centering guide strip.
An electromagnetic valve is arranged on a pumping pipe 223 connected with the output end of the isolation pump 221; be provided with an division board in the agitator tank body 211, be stirring district and stock solution district with agitator tank body partition on the division board.
The end part of the guide rail of the concrete pouring area 2 is provided with a bottom plate limiting baffle.
The other end of the standing forming area 3 is provided with a return guide rail 6, and the return guide rail 6 and the guide rails of the mold building area 1, the concrete pouring area 2 and the standing forming area 3 form a rectangular structure; and (3) removing the template after the bottom plate of the standing forming area 3 finishes standing forming 3, and transferring the bottom plate to the mold building area 1 through a return guide rail 6.
The working principle of the invention is as follows: in the invention, firstly, a mould of the wallboard is erected in a mould erection area, and an inner core layer is placed; then, driving the bottom plate to drive the mold to a concrete pouring area through a motor to finish pouring, transferring the wallboard subjected to concrete pouring to a standing forming area through a lifting cylinder and a side top cylinder to finish forming of a product, and dismantling the mold; and finally, conveying the bottom plate to a mold building area again through a return guide rail to build the mold again.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1.一种墙板多工位连续生产系统，其特征在于：包括模具搭设区、砼浇区和静置成型区；所述模具搭设区、砼浇区和静置成型区之间通过导轨连接呈矩形结构，所述导轨上位于各区均设置有底板，且底板与导轨之间通过移动滑轮配合；1. a multi-station continuous production system for wall panel, it is characterized in that: comprise mould erection area, concrete pouring area and static forming area; Between described mould erecting area, concrete pouring area and static forming area, be connected by guide rail It has a rectangular structure, and the guide rail is provided with a bottom plate in each area, and the bottom plate and the guide rail are matched by a moving pulley; 所述模具搭设区的底板上设置第一侧板、第二侧板和内芯层支撑板和限位模块；所述第一侧板与第二侧板依次首尾相连呈矩形结构设置在底板上；所述内芯层支撑板设置在底板的上表面上，且内芯层支撑板呈矩形结构，内芯层支撑板四个端角处均垂直设置有撑脚，且撑脚的底端置于底板的上表面上，所述内芯层支撑板上设置有内芯层；所述第一侧板的外侧两端与第二侧板的外侧两端均设置有限位模块，将第一侧板和第二侧板的限位压紧；所述限位模块包括限位垫板、限位偏心柱和手柄；所述手柄设置在限位偏心柱上驱动限位偏心柱转动，所述限位偏心柱的两端设置有偏心的回转轴；所述底板上位于第一侧板和第二侧板的外侧设置有容纳限位偏心柱的凹槽，该凹槽的两侧边沿着凹槽的延伸方向等间距设置有若干支撑回转轴的支撑槽；所述限位偏心柱置于凹槽内，限位偏心柱上的回转轴置于支撑槽内；所述手柄驱动限位偏心柱在凹槽内转动；所述限位垫板设置在限位偏心柱的与第一侧板或第二侧板之间，实现限位偏心柱顶住限位垫块压紧在第一侧板或第二侧板上；A first side plate, a second side plate, an inner core layer support plate and a limit module are arranged on the bottom plate of the mold erection area; the first side plate and the second side plate are connected end to end in sequence and are arranged on the bottom plate in a rectangular structure The inner core layer supporting plate is arranged on the upper surface of the bottom plate, and the inner core layer supporting plate has a rectangular structure, and the four end corners of the inner core layer supporting plate are vertically arranged with supporting feet, and the bottom ends of the supporting feet are arranged On the upper surface of the bottom plate, the inner core layer support plate is provided with an inner core layer; the outer ends of the first side plate and the outer ends of the second side plate are provided with limit modules, and the first side The limit pressing of the plate and the second side plate; the limit module includes a limit pad, a limit eccentric column and a handle; the handle is arranged on the limit eccentric column to drive the limit eccentric column to rotate, and the limit The two ends of the position eccentric column are provided with eccentric rotating shafts; the bottom plate is provided with a groove for accommodating the position limit eccentric column on the outer sides of the first side plate and the second side plate, and the two sides of the groove are along the groove. A number of support grooves for supporting the rotary shaft are arranged at equal intervals in the extending direction; the limit eccentric column is placed in the groove, and the rotary shaft on the limit eccentric column is placed in the support groove; the handle drives the limit eccentric column in the rotate in the groove; the limit pad is arranged between the limit eccentric column and the first side plate or the second side plate, so that the limit eccentric column is pressed against the limit pad and pressed against the first side plate or the second side plate. second side panel; 所述砼浇区为模具搭设区形成的模具通过导轨移动至砼浇区进行浇筑；所述砼浇区上位于导轨的一侧边设置有对模具搭设区形成的模具进行浇筑的浇筑模块；所述浇筑模块包括搅拌模块和泵送模块；所述搅拌模块包括搅拌箱体、搅拌电机和搅拌桨；所述搅拌箱体呈长方体结构，所述搅拌箱体上设置有箱盖且箱盖上设置有物料添加口；所述搅拌电机至少具有一斜搅拌电机和一竖直搅拌电机；所述竖直搅拌电机与斜搅拌电机均设置在箱盖上，所述竖直搅拌电机的输出端穿过箱盖伸入搅拌箱体内且竖直搅拌电机的输出端上沿着竖直方向设置有第一搅拌轴；所述斜搅拌电机的输出端沿着斜搅拌电机输出端的轴线方向设置有第二搅拌轴；所述第二搅拌轴与水平方向的夹角大于45°且小于60°；所述第一搅拌轴与所述第二搅拌轴上均设置有垂直于各自的搅拌桨，所述搅拌桨在第一搅拌轴和第二搅拌轴上均交错设置；所述泵送模块包括隔离泵、泵送电机和泵送管；所述隔离泵设置子箱盖上，所述隔离泵的输入端通过泵送管延伸至搅拌箱体内，所述隔离泵的输出端通过泵送管连接在砼浇区的底板上方；所述泵送电机设置在箱盖上，所述泵送电机的输出端连接在隔离泵上驱动隔离泵动作；将搅拌箱内的砂浆泵送至砼浇区的模具内；The concrete pouring area is that the mould formed by the mould erecting area is moved to the concrete pouring area through the guide rail for pouring; the concrete pouring area is located on one side of the guide rail and is provided with a pouring module for pouring the mould formed in the mould setting area; The pouring module includes a stirring module and a pumping module; the stirring module includes a stirring box, a stirring motor and a stirring paddle; the stirring box has a cuboid structure, and the stirring box is provided with a box cover and the box cover is provided with There is a material addition port; the stirring motor has at least one inclined stirring motor and one vertical stirring motor; the vertical stirring motor and the inclined stirring motor are both arranged on the box cover, and the output end of the vertical stirring motor passes through The box cover extends into the stirring box, and the output end of the vertical stirring motor is provided with a first stirring shaft along the vertical direction; the output end of the oblique stirring motor is provided with a second stirring shaft along the axis direction of the output end of the oblique stirring motor shaft; the included angle between the second stirring shaft and the horizontal direction is greater than 45° and less than 60°; the first stirring shaft and the second stirring shaft are both provided with a stirring paddle that is perpendicular to each other, and the stirring paddle is The first stirring shaft and the second stirring shaft are arranged in a staggered manner; the pumping module includes an isolation pump, a pumping motor and a pumping pipe; the isolation pump is arranged on the sub-box cover, and the input end of the isolation pump passes through The pumping pipe extends into the stirring box, and the output end of the isolation pump is connected above the bottom plate of the concrete pouring area through the pumping pipe; the pumping motor is arranged on the box cover, and the output end of the pumping motor is connected to the The isolation pump is driven by the isolation pump; the mortar in the mixing box is pumped to the mold in the concrete pouring area; 所述静置成型区包括抬升缸和侧顶缸；所述静置成型区的导轨延伸方向垂直于模具搭设区和砼浇区的导轨延伸方向；所述抬升缸和侧顶缸设置在静置成型区的导轨于砼浇区的导轨衔接处；所述抬升缸的顶端设置有支架且支架的端部设置有导向轮，抬升缸顶起底板脱离砼浇区的导轨；所述侧顶缸设置在抬升缸的一侧且侧顶缸的输出端顶住抬升的底板进入静置成型区的导轨上。The static forming area includes a lifting cylinder and a side top cylinder; the extension direction of the guide rail of the static forming area is perpendicular to the extending direction of the guide rail of the mold setting area and the concrete pouring area; the lifting cylinder and the side top cylinder are arranged in the static forming area. The guide rail of the forming area is connected to the guide rail of the concrete pouring area; the top of the lifting cylinder is provided with a bracket and the end of the bracket is provided with a guide wheel, and the lifting cylinder lifts the bottom plate to separate from the guide rail of the concrete pouring area; the side top cylinder is provided with On one side of the lifting cylinder and the output end of the side lifting cylinder bears the raised bottom plate and enters the guide rail of the static forming area. 2.根据权利要求1所述的一种墙板多工位连续生产系统，其特征在于：所述底板的下表面上设置有横向驱动电机和纵向驱动电机以及横向移动滑轮和纵向移动滑轮，且纵向移动滑轮的竖直方向的长度小于横向移动滑轮的长度；所述横向驱动电机驱动横向移动滑轮，所述纵向驱动电机驱动纵向移动滑轮；所述底板下表面上的横向移动滑轮或纵向移动滑轮之间通过一传动轴连接，且传动轴上嵌套有一回转轴并通过轴承座连接在底板的下表面上；横向驱动电机及纵向驱动电机的输出通过同步带与传动轴相连，带动传动轴转动从而分别带动横向移动滑轮或纵向移动沿着导轨的延伸方向运动。2. A multi-station continuous production system for wall panels according to claim 1, characterized in that: the lower surface of the bottom plate is provided with a transverse driving motor, a longitudinal driving motor, a transverse moving pulley and a longitudinal moving pulley, and The vertical length of the longitudinal moving pulley is smaller than the length of the lateral moving pulley; the lateral driving motor drives the lateral moving pulley, and the longitudinal driving motor drives the longitudinal moving pulley; the lateral moving pulley or the longitudinal moving pulley on the lower surface of the bottom plate They are connected by a transmission shaft, and a rotary shaft is nested on the transmission shaft and is connected to the lower surface of the bottom plate through the bearing seat; the outputs of the transverse drive motor and the longitudinal drive motor are connected with the transmission shaft through the synchronous belt, which drives the transmission shaft to rotate. Thus, the lateral moving pulley or the longitudinal moving pulley are respectively driven to move along the extending direction of the guide rail. 3.根据权利要求1所述的一种墙板多工位连续生产系统，其特征在于：所述第一侧板的内表面呈平面结构，所述第二侧板内表面的截面呈外凸或内凹的梯形结构，使得浇筑的墙板侧边形成自对中导向槽或自对中导向条。3 . The multi-station continuous production system for wall panels according to claim 1 , wherein the inner surface of the first side plate is in a plane structure, and the cross-section of the inner surface of the second side plate is outwardly convex. 4 . Or the concave trapezoidal structure, so that the side of the poured wall panel forms a self-centering guide groove or a self-centering guide strip. 4.根据权利要求1所述的一种墙板多工位连续生产系统，其特征在于：所述隔离泵上输出端连接的泵送管上设置有电磁阀；所述搅拌箱体的内设置有一隔离板，所述隔离板上将搅拌箱体分隔呈搅拌区和储液区。4. The multi-station continuous production system for wall panels according to claim 1, wherein a solenoid valve is provided on the pumping pipe connected to the output end of the isolation pump; There is an isolation plate, and the isolation plate divides the stirring box into a stirring area and a liquid storage area. 5.根据权利要求1所述的一种墙板多工位连续生产系统，其特征在于：所述砼浇区的导轨端部设置有底板限位挡板。5 . The multi-station continuous production system for wall panels according to claim 1 , wherein the end of the guide rail in the concrete pouring area is provided with a bottom plate limiting baffle. 6 . 6.根据权利要求1所述的一种墙板多工位连续生产系统，其特征在于：所述静置成型区的另一端布置有回程导轨，所述回程导轨与模具搭设区、砼浇区和静置成型区的导轨成型矩形结构；静置成型区的底板在完成静置成型后拆除模板，并通过回程导轨转移至模具搭设区。6 . The multi-station continuous production system for wall panels according to claim 1 , wherein a return guide rail is arranged at the other end of the static forming area, and the return guide rail is connected to the mold erection area and the concrete pouring area. 7 . And the guide rail of the static forming area forms a rectangular structure; the bottom plate of the static forming area removes the template after the static forming, and transfers it to the mold setting area through the return guide rail.
CN201911391357.6A 2019-12-30 2019-12-30 A multi-station continuous production system for wall panels Pending CN111086105A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4290991A (en) * 1978-12-05 1981-09-22 A-Betong, Ab Method of manufacturing concrete sleeper blocks and a matrix array for carrying out the method
JP2977804B1 (en) * 1998-06-05 1999-11-15 徳弘 梅沢 Low noise filling and molding equipment for secondary concrete products
WO2003104562A1 (en) * 2002-06-01 2003-12-18 RWP Gesellschaft für Baustellenautomatisierung mbH Precast concrete part and method
US20090145079A1 (en) * 2005-12-16 2009-06-11 Velez Y Cortazar Carlos Garcia Integral, industrialised modular dwelling system
CN103660024A (en) * 2013-11-20 2014-03-26 山东乾元泽孚科技有限公司 Integrated production line for non-autoclaved self-thermal-insulation wallboard
CN212445742U (en) * 2019-12-30 2021-02-02 西藏藏建实业有限公司 Wallboard multi-station continuous production system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4290991A (en) * 1978-12-05 1981-09-22 A-Betong, Ab Method of manufacturing concrete sleeper blocks and a matrix array for carrying out the method
JP2977804B1 (en) * 1998-06-05 1999-11-15 徳弘 梅沢 Low noise filling and molding equipment for secondary concrete products
WO2003104562A1 (en) * 2002-06-01 2003-12-18 RWP Gesellschaft für Baustellenautomatisierung mbH Precast concrete part and method
US20090145079A1 (en) * 2005-12-16 2009-06-11 Velez Y Cortazar Carlos Garcia Integral, industrialised modular dwelling system
CN103660024A (en) * 2013-11-20 2014-03-26 山东乾元泽孚科技有限公司 Integrated production line for non-autoclaved self-thermal-insulation wallboard
CN212445742U (en) * 2019-12-30 2021-02-02 西藏藏建实业有限公司 Wallboard multi-station continuous production system

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