CN111076806A - Structural health monitoring device and method based on polyvinylidene fluoride (PVDF) piezoelectric film - Google Patents
Structural health monitoring device and method based on polyvinylidene fluoride (PVDF) piezoelectric film Download PDFInfo
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- G—PHYSICS
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- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H11/00—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties
- G01H11/06—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means
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Abstract
The embodiment of the invention provides a structural health monitoring device and a method based on a polyvinylidene fluoride (PVDF) piezoelectric film transducer, wherein the monitoring device comprises: the sensor comprises polyvinylidene fluoride (PVDF) piezoelectric film transducer groups (1) and (2) and a weak signal conditioning module (3), wherein the PVDF piezoelectric film transducer group (1) is used as a driver to excite a tested structure, the PVDF piezoelectric film transducer group (2) is used as a sensor, and the output response voltage reflects the mechanical impedance property of the tested structure. The invention can monitor the structural characteristics of the structure to be monitored, the used polymer piezoelectric film has high flexibility and can be suitable for various complex structure monitoring conditions, the mechanical impedance signal of the structure is measured in an active excitation sensing mode and is converted into a sweep frequency voltage signal through the piezoelectric transducer, the structural health state characteristic is obtained, and the invention has the advantages of high flexibility, strong adaptability, strong anti-interference capability and the like.
Description
Technical Field
The invention relates to the field of structural health monitoring, in particular to a structural health monitoring device and method based on a polyvinylidene fluoride (PVDF) piezoelectric film.
Technical Field
Mechanical devices and structures play a significant role in the national economic strut industry. Non-destructive monitoring of mechanical structures is an effective method for fault discovery and diagnosis. Nondestructive fault monitoring has attracted extensive attention in the field of fault diagnosis due to the advantages of light instruments, simplicity in operation, no damage to a measured structure and the like. The impedance method utilizes the electromechanical coupling of piezoelectric materials, obtains the mechanical impedance information of a measured object by measuring and analyzing the electrical impedance of the piezoelectric transducer, further obtains the structural damage information of the measured object by analysis, and has the characteristics of simple system, easy integration of sensing elements, easy acquisition of the global information of the measured object, use in a range from low frequency to high frequency and the like. The traditional piezoelectric impedance method adopts a mode of measuring structural impedance information by using a single piezoelectric patch, measured signals are coupled with impedance signals of a mechanical structure and capacitance signals of the piezoelectric patch, the mechanical impedance signals are easily submerged in the capacitance signals, and the impedance signals are difficult to decouple; in addition, in the conventional piezoelectric impedance method, a piezoelectric ceramic transducer is used as an excitation/sensing element, and piezoelectric ceramic itself is fragile and cannot be used in a mechanical structure with a complex shape, so that a new scheme is urgently needed to solve the technical problem.
Disclosure of Invention
In order to solve the problems of decoupling and extraction of weak mechanical impedance signals, the invention improves impedance method fault diagnosis from a mechanical layer by using a piezoelectric transducer group. The PVDF piezoelectric sensor adopted by the invention has good piezoelectric property, high mechanical strength and flexibility, good chemical corrosion resistance and high temperature resistance, and light weight, so that the PVDF piezoelectric sensor can work in a severe measurement environment, can be adhered to the surfaces of measured structures in various shapes, and does not influence the original mechanical structure. Aiming at the traditional structural impedance measurement method of the single piezoelectric sheet, signals measured by the framework of the improved multi-sheet piezoelectric sheet can be completely decoupled from the impedance characteristics of the system, and the response signals have no direct current bias, so that weak measurement signals can be directly amplified and analyzed.
In order to achieve the purpose, the technical scheme of the invention is as follows: a structural health monitoring device based on a polyvinylidene fluoride (PVDF) piezoelectric film transducer comprises a piezoelectric transducer group, a weak signal conditioning module and a data acquisition system; the weak signal conditioning module is arranged between the piezoelectric transducer group and the data acquisition system.
Furthermore, the piezoelectric transducer group adopts two or more than two polyvinylidene fluoride (PVDF) piezoelectric films.
After the weak signal conditioning module carries out lossless amplification on the analog signals output by the piezoelectric transducer, the piezoelectric transducer outputs excitation signals and response signals and outputs two paths of direct current signals through the two-path cross-correlation phase-locked amplification circuit, and the data acquisition system acquires the direct current signals and analyzes the direct current signals by using an impedance method to obtain the mechanical and mechanical properties of the measured structure.
Furthermore, two or more PVDF piezoelectric film sensors are adhered to the surface of the structure to be detected in parallel, one or more piezoelectric transducers are used as drivers to receive excitation signals, the other one or more piezoelectric transducers are used as sensors to output response signals, and the piezoelectric film group is decoupled and outputs structural impedance response signals.
Furthermore, the piezoelectric transducer group is adhered to the surface of the structure to be measured by using epoxy resin structural adhesive.
Furthermore, the weak signal conditioning module adopts an instrument amplifier to perform lossless amplification on the measured analog signal, and uses an analog circuit to realize cross-correlation phase-locked amplification of the excitation signal and the response signal, so that the noise in the measurement signal is fully suppressed, and the mechanical dynamics characteristics directly related to the excitation signal are extracted.
A monitoring method of a structural health monitoring device based on a polyvinylidene fluoride (PVDF) piezoelectric thin film transducer is as follows: obtaining the mechanical impedance of the measured structure according to the output signal of the weak signal conditioning module;
starting from a constitutive equation of the piezoelectric transducer, establishing a mechanical model for a piezoelectric-structure coupled system by using a method of assuming a mode, and establishing a finite element model for the system by using finite element simulation software to obtain a kinetic equation:
wherein M, C, K, K12,CpRespectively the mass, damping and rigidity of the system, the electromechanical coupling coefficient matrix of the system, the capacitance of the piezoelectric transducer, V0Is the excitation voltage, Q, Q1And Q2The system mechanical response matrix and the two-piece transducer response charge are respectively, omega is the excitation signal frequency, and i represents the imaginary part. In the case where the two PVDF transducers are of identical size and are attached together, the measured voltage signal is
The measured signal completely represents the dynamic response of the system, and the dynamic response signal has no direct current bias, so that the measurement signal can be directly amplified and analyzed;
when the tested structure changes, the output response signal also changes along with the frequency change curve of the excitation signal according to the formula (3);
and judging and analyzing the mechanical power characteristics of the tested structure according to the curve of the corresponding signal along with the change of the frequency.
Further, the weak signal conditioning module comprises an instrument amplifier and a double cross-correlation phase-locked amplification module.
Furthermore, the weak signal conditioning module uses an instrument amplifier to perform lossless amplification on the response signal, and the amplification factor is adjusted according to the sampling range of the sampling system.
Furthermore, the cross-correlation phase-locked amplification module realizes cross-correlation phase-locked amplification of the excitation signal and the response signal by using an analog circuit, and extracts mechanical dynamic characteristics directly related to the excitation signal.
Compared with the prior art, the invention has the following advantages: compared with the hard and fragile piezoelectric ceramics adopted by the structural fault diagnosis by the piezoelectric impedance method, the PVDF piezoelectric film adopted by the invention can be bent at will, meets the impedance fault diagnosis of structures with any shapes, and has wide applicability. Compared with the existing measuring method of a monolithic piezoelectric transducer plus a resistor, the measuring method couples strong capacitance information, and under the condition that a structural response signal is weak, the structural information is submerged in the capacitance signal; the invention utilizes the combination form of multiple piezoelectric films, can directly decouple and output the mechanical impedance signal of the measuring structure, and is convenient for subsequent signal analysis and processing, thereby having the advantages of strong anti-interference capability, obvious output signal characteristic and the like, and realizing the acquisition of the structural health state characteristic. In the application range, the selected PVDF film has excellent heat resistance, corrosion resistance and wear resistance, can be suitable for high-temperature environment and long-term outdoor use, has longer service life, has high flexibility, can be used for various surfaces with irregular structures such as bending and the like compared with the existing piezoelectric ceramic measuring method, is not easy to break, and has the characteristics of high flexibility, wide application range and the like.
Drawings
FIG. 1 is a block diagram of a design apparatus according to the present invention;
FIG. 2 is a schematic view of a dual piezoelectric transducer measurement;
FIG. 3 is a block diagram of a weak signal conditioning architecture;
FIG. 4 is a pre-amplifier circuit diagram;
FIG. 5 is a circuit diagram of a band pass filter;
FIG. 6 is a cross-correlation phase-locked amplification circuit diagram;
FIG. 7 is a circuit diagram of a low pass filter;
FIG. 8 is a graph of PVDF-based output response;
in the figure: 1. polyvinylidene fluoride (PVDF) piezoelectric film, 2 polyvinylidene fluoride (PVDF) piezoelectric film, 3 weak signal conditioning circuit.
Detailed Description
For the purposes of promoting an understanding and understanding of the invention, reference will now be made in detail to the present embodiments illustrated in the accompanying drawings.
Example 1: referring to fig. 1-8, a structural health monitoring device based on polyvinylidene fluoride (PVDF) piezoelectric thin film transducer comprises a dual piezoelectric transducer, a weak signal conditioning module (3) and a data acquisition system; the weak signal conditioning module (3) is arranged between the double piezoelectric transducers and the data acquisition system. The double piezoelectric transducer adopts two polyvinylidene fluoride (PVDF) piezoelectric films. After the weak signal conditioning module (3) amplifies analog signals output by the piezoelectric transducer (2) in a lossless manner, the piezoelectric transducer (1) outputs excitation signals and response signals and outputs two paths of direct current signals through the double cross-correlation phase-locked amplification circuit, and the data acquisition system acquires the direct current signals and analyzes the mechanical characteristics of the measured structure by using an impedance method. Two PVDF piezoelectric film sensors are adhered to the surface of a structure to be detected, one piezoelectric transducer (1) is used as a driver to receive an excitation signal, the other piezoelectric transducer (2) is used as a sensor, and the two piezoelectric transducers are used simultaneously to decouple and output a structural impedance response signal. The double piezoelectric transducers are adhered to the surface of the structure to be detected in parallel by using the epoxy resin structural adhesive. The weak signal conditioning module (3) adopts an instrument amplifier to perform lossless amplification on a measured analog signal, and uses an analog circuit to realize cross-correlation phase-locked amplification of an excitation signal and a response signal, so that noise in the measurement signal is fully suppressed, and mechanical dynamics directly related to the excitation signal are extracted. In the scheme, as shown in fig. 1, polyvinylidene fluoride (PVDF) piezoelectric films 1 and 2 are adhered to the surface of a structure to be tested, the PVDF piezoelectric film 1 applies excitation to the structure, an alternating excitation electric field is applied to a piezoelectric material due to the inverse piezoelectric effect, and the piezoelectric material is mechanically deformed along with the change of the electric field. When the excitation signal applied to the PVDF piezoelectric film 1 is a sweep frequency sinusoidal signal, the piezoelectric film 1 deforms along with the change of the excitation signal, the deformation degree of the piezoelectric film is in direct proportion to the voltage of the excitation signal, the piezoelectric film deforms to drive the structure to be detected to vibrate at the same frequency, and the vibration amplitude is in direct proportion to the deformation degree of the piezoelectric film.
The structure to be detected vibrates, the PVDF piezoelectric film 2 pasted on the structure to be detected senses the vibration of the structure to be detected, a voltage signal is output through a positive piezoelectric effect, and the output response voltage is in direct proportion to the vibration amplitude of the structure to be detected.
Starting from the constitutive equation of the piezoelectric transducer, a mechanical model is established for a piezoelectric-structure coupled system by using a method of assuming a mode, and meanwhile, a finite element model is established for the system by using finite element simulation software. Obtaining a kinetic equation:
wherein M, C, K, K12,CpRespectively the mass, damping and rigidity of the system, the electromechanical coupling coefficient matrix of the system, the capacitance of the piezoelectric transducer, V0Is the excitation voltage, Q, Q1And Q2The system mechanical response matrix and the two-piece transducer response charge are respectively, omega is the excitation signal frequency, and i represents the imaginary part. In the case where the two PVDF transducers are of identical size and are attached together, the measured voltage signal is
V (omega) completely represents the dynamic response of the system, the response signal has no direct current bias, and the direct amplification and analysis can be carried out under the condition of weak signal.
When the measured structure changes, according to the formula (3), namely M, C, K, K12,CpWhen the isoparametric parameters are changed, the V (omega) change curve is also changed correspondingly. Thus, the response voltage magnitude V (ω) may reflect the measured structure mechanical impedance characteristics.
The excitation signal is a sine sweep frequency alternating current signal, the amplitude of the excitation signal is unchanged, and the frequency changes along with the step length such as time.
Due to the extremely small electromechanical coupling coefficient of PVDF, the excitation force generated by the PVDF and the signal collected by the second piece of PVDF are estimated to be extremely weak. The weak signal detection module comprises an instrument amplifier and a cross-correlation phase-locked amplifying circuit, and the amplification factor of the instrument amplifier and the low-pass filtering parameter of the cross-correlation phase-locked amplifying circuit need to be adjusted according to actual conditions, so that the sampling precision and amplitude requirements of a sampling system are met.
As shown in FIG. 3Shown as a weak signal conditioning module block diagram, a response signal VpAfter lossless amplification by a pre-amplification circuit, respectively inputting the signals into a high-precision balance regulator AD630 to obtain Vp1、Vp2Excitation signal VsAfter 90 degrees phase shift, V is obtaineds2Wherein:
A. b is the signal amplitude, the excitation signal amplitude B is known, α, β are both signal phases, n (t) is the noise signal, and k is the amplification factor.
Vs1、Vs2The signals are respectively used as reference signals to be input into two high-precision balance regulators AD630, in a cross-correlation phase-locked amplifying circuit, the reference signals and response signals are subjected to multiplication operation, the frequency spectrum of the signals is shifted to a direct current position, and then the signals are subjected to low-pass filtering to obtain:
where m is the coefficient, Vo1、Vo2Input data acquisition system solving
As shown in FIG. 4, because the signal collected by the second PVDF is very weak, no DC bias is generated in the response signal, the response signal is directly amplified by using a high-precision instrument amplifier INA128, the voltage amplification factor is adjusted by changing the resistance value of the adjusting resistor, and the voltage amplification factor is adjusted according to the sampling precision and amplitude requirement of the actual circuit.
As shown in fig. 5, the amplified response signal is input from a terminal P5, and the filter circuit uses a TL082 dual operational amplifier to build a fourth-order active filter, so that the interference of the signal component input at a high frequency or a low frequency in the signal can be better removed.
As shown in fig. 6, the circuit diagram is an AD630 cross-correlation amplification module, and the other path has the same structure, a response signal is input through an SMA interface P1, a reference signal is input through an SMA interface P6, a signal passes through an AD630 demodulation circuit to transfer a same-frequency signal related to an excitation signal to a direct current, and an output signal is accessed to a low-pass filter to obtain direct current amplitude information.
As shown in FIG. 7, a low-pass filter is built by using a low-noise dual-operational amplifier TL082 for filtering out high-frequency signals in the output signal of the cross-correlation amplification circuit to obtain V containing the amplitude information of the detected response signalo1、Vo2。
As shown in fig. 8, the weak signal modulation system outputs two paths of signals Vo1、Vo2According to the formula (6), the curve V of the impedance information of the measured structure in the sweep frequency range with the frequency variation of the measured structure shown in FIG. 8 is obtainedoAnd (omega), analyzing the position and amplitude information of a peak point on the curve, and reflecting the mechanical dynamics characteristics of the measured structure.
When the shape and mass distribution of the measured structure are changed or the structure such as fine cracks appears in the measured structure, the mechanical dynamic characteristics of the measured structure are changed, and the relation curve of the impedance of the output structure and the frequency is also changed correspondingly. And applying a sweep frequency excitation signal to the measured structure again, acquiring information of response signals changing along with frequency, obtaining a curve of impedance information of the measured structure changing along with frequency in a sweep frequency range, analyzing the position and amplitude information of a peak point on the curve, and comparing the position and amplitude information with the curve under a normal condition, wherein due to the formula (3), the structure change of the measured structure can be analyzed, and the health monitoring of the measured structure is realized.
The structural vibration information of the structure to be measured is converted into the deformation of the PVDF piezoelectric film by the embodiment, and then is converted into an electric signal, so that the structural information is simply and conveniently acquired, the sensitivity is high, the practicability is high, the influence on the structure is small, and the monitoring condition is suitable for various complex and severe monitoring conditions.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
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| CN113866276A (en) * | 2020-06-30 | 2021-12-31 | 东南大学 | Device and method for looseness detection of glass curtain wall based on piezoelectric transducer |
| CN114076779A (en) * | 2020-08-14 | 2022-02-22 | 浙江蓝天环保高科技股份有限公司 | Alkali resistance test method of vinylidene fluoride polymer |
| CN115097306A (en) * | 2022-07-11 | 2022-09-23 | 电子科技大学 | Lithium battery health monitoring sensor array and preparation and test method thereof |
| CN115186345A (en) * | 2022-07-15 | 2022-10-14 | 东南大学 | A method for looseness detection of glass curtain wall based on transfer learning and piezoelectric impedance method |
| CN118969021A (en) * | 2024-08-23 | 2024-11-15 | 北京联远智维科技有限公司 | A structural online monitoring and evaluation system |
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| CN113866276A (en) * | 2020-06-30 | 2021-12-31 | 东南大学 | Device and method for looseness detection of glass curtain wall based on piezoelectric transducer |
| CN114076779A (en) * | 2020-08-14 | 2022-02-22 | 浙江蓝天环保高科技股份有限公司 | Alkali resistance test method of vinylidene fluoride polymer |
| CN115097306A (en) * | 2022-07-11 | 2022-09-23 | 电子科技大学 | Lithium battery health monitoring sensor array and preparation and test method thereof |
| CN115186345A (en) * | 2022-07-15 | 2022-10-14 | 东南大学 | A method for looseness detection of glass curtain wall based on transfer learning and piezoelectric impedance method |
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