CN1110583C - Process for treating waste liquid in surface treatment of aluminum materials - Google Patents
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Abstract
本发明涉及表面处理铝材,其中用碱或酸溶液处理所述材料产生的含铝废液被中和且含水氢氧化铝凝胶的淤浆被分离;还提供了一种废液处理方法,包括在9.0或以上高pH分离所述淤浆,使用回收的低硫酸根浓度的淤浆并将未回收的铝再循环到含铝废液中。本发明可高效低成本地处理多种在表面处理铝材中产生的含铝废液,特别是老化的阳极氧化液,湿气产生的废液和洗净水产生的废液。The present invention relates to the surface treatment of aluminum materials, wherein the aluminum-containing waste liquid produced by treating the material with alkali or acid solution is neutralized and the slurry containing aqueous aluminum hydroxide gel is separated; a waste liquid treatment method is also provided, This includes separating the slurry at a high pH of 9.0 or above, using recovered low sulfate concentration slurry and recycling unrecovered aluminum to aluminum-containing waste liquor. The invention can efficiently and cost-effectively treat various aluminum-containing waste liquids produced in the surface treatment of aluminum materials, especially aged anodic oxidation liquid, waste liquid produced by moisture and waste liquid produced by washing water.
Description
本发明涉及用碱溶液或用所述碱溶液和酸溶液表面处理包括铝及其合金的铝材;更具体地说,涉及在所述用碱或酸溶液处理过程中产生的含铝废液的处理方法。The present invention relates to the surface treatment of aluminum materials including aluminum and its alloys with alkali solution or with said alkali solution and acid solution; Approach.
包括铝及其合金的铝材用作轮船、汽车和机械以及建材,如窗框、电器制品和办公室消费品。在这些应用之中,铝材经过表面处理,如用碱液浸蚀和用酸液阳极氧化,目的是清洁表面或提供耐蚀性或美术图案。Aluminum including aluminum and its alloys are used in ships, automobiles and machinery as well as construction materials such as window frames, electrical appliances and office consumer products. In these applications, aluminum is subjected to surface treatments, such as lye etching and acid anodizing, to clean the surface or to provide corrosion resistance or artistic graphics.
不过,在上述表面处理的过程中,明显存在处理液有效成分消耗和由处理液中铝材产生的铝的积累问题。当消耗和积累超过一定限度时,处理液便成为所谓老 化的浸蚀液或老化的阳极氧化液,必须更新。这种老化液成为含大量铝的废液。However, in the above surface treatment process, there are obvious problems of consumption of active ingredients in the treatment solution and accumulation of aluminum produced by the aluminum material in the treatment solution. When the consumption and accumulation exceed a certain limit, the treatment solution becomes the so-called aging etching solution or aging anodizing solution, which must be renewed. This aging solution becomes a waste solution containing a large amount of aluminum.
此外,在采用浸蚀和阳极氧化的上述表面处理中,废液以湿气连同气体(如处理过程中产生的氢气)形式漏泄,并吸收在排放系统中或作为处理废料漏掉。这就是所谓“湿气产生的废液”。表面处理后的铝材要用水洗涤,这便产生了由洗净水产生的大量的废液。这些由湿气和洗净水得到的废液也含有铝并构成了含铝废液。In addition, in the above-mentioned surface treatment using etching and anodizing, the waste liquid leaks in the form of moisture together with gases such as hydrogen generated during the treatment, and is absorbed in the discharge system or escaped as treatment waste. This is the so-called "waste from moisture". The surface-treated aluminum is washed with water, which generates a large amount of waste liquid from the washing water. These waste liquids obtained from moisture and wash water also contain aluminum and constitute aluminum-containing waste liquids.
在表面处理铝材产生的大量含铝废液通常被收集并中和到pH5-9,尽可能分离由此形成的含水氢氧化铝凝胶的淤浆,所得中性透明液以废液形式排掉。由于没有经济的方法可用于这种重复使用,淤浆便以废液排掉,造成巨大浪费。A large amount of aluminum-containing waste liquid produced in the surface treatment of aluminum materials is usually collected and neutralized to a pH of 5-9, and the resulting aqueous aluminum hydroxide gel slurry is separated as much as possible, and the resulting neutral transparent liquid is discharged in the form of waste liquid Lose. Since no economical method is available for such reuse, the slurry is disposed of as waste, creating a huge waste.
近年来,正在做出努力以最大限度地降低上述淤浆的产生,并最大限度地回收和利用有价值物质,如含铝废液中存在的钠和铝,适当的例子是所谓再生和利用铝材的浸蚀中的老化液:该老化液定期或连续排出,晶体氢氧化铝〔a Al(OH)3,水铝氧〕作为晶种加入,老化液中的铝酸钠被水解,一部分铝作为工业上有价值晶体氢氧化铝沉淀出,而铝的硅酸钠废液作为再生液再循环到重复使用钠的浸蚀步骤中。In recent years, efforts are being made to minimize the generation of the aforementioned slurries and to maximize the recovery and utilization of valuable substances such as sodium and aluminum present in aluminium-containing waste liquids, a suitable example being the so-called regeneration and utilization of aluminum Aging solution in the corrosion of materials: the aging solution is discharged regularly or continuously, and crystal aluminum hydroxide [a Al(OH) 3 , hydrated aluminum oxide] is added as a crystal seed, and the sodium aluminate in the aging solution is hydrolyzed, and a part of the aluminum Aluminum hydroxide precipitates out as industrially valuable crystalline crystals, while the spent sodium silicate liquor of the aluminum is recycled as regeneration liquor to the etching step where the sodium is reused.
不过,迄今还没有经济地利用其它含铝废液的方法可以采用,因其铝浓度低或存在杂质。所讨论的废液仍要一起中和,便带来了处置淤浆的问题,因此正在进行重新使用淤浆的研究。However, no other economical use of aluminum-containing waste liquor has been available so far because of its low aluminum concentration or the presence of impurities. The waste liquid in question is still to be neutralized together, posing a problem of disposal of the slurry, and therefore research into reuse of the slurry is underway.
这类研究的一个典型例子是例如日本Kokai Tokkyo Koho No.Sho52-43,184(1977)和Hei4-323,386(1992)公开的方法:淤浆溶于低铝浓度的氢氧化钠溶液或铝酸钠溶液(具体地说,是水解老化的浸蚀液后的上述再生的铝酸钠溶液),提高铝浓度,分出不溶物以除去碱性组分如铁、镁、镍和硅,并将纯化的溶液与老化的浸蚀液合并水解,以回收工业上有用的晶体氢氧化铝和碱金属。从淤浆的化学性和设备的有效利用率的角度看上述列举的方法被认为是经济和易实施的。A typical example of this type of research is, for example, the method disclosed by Japan Kokai Tokkyo Koho No.Sho52-43,184 (1977) and Hei4-323,386 (1992): slurry is dissolved in sodium hydroxide solution or sodium aluminate solution ( Specifically, it is the above-mentioned regenerated sodium aluminate solution after hydrolyzing the aging etching solution), increasing the aluminum concentration, separating insolubles to remove alkaline components such as iron, magnesium, nickel and silicon, and using the purified solution Combined hydrolysis with aged etching solution to recover industrially useful crystalline aluminum hydroxide and alkali metals. The methods listed above are considered to be economical and easy to implement from the standpoint of slurry chemistry and equipment availability.
不过,针对现今正常实施的废液处理产生的淤浆的这种方法的偿试性应用,造成的问题涉及淤浆的溶解性和在淤浆中存在大量的硫酸根,因此很难将这种方法投入实验应用。However, the tentative application of this method to the slurry produced by the waste liquid treatment normally practiced today has caused problems related to the solubility of the slurry and the presence of a large amount of sulfate in the slurry, so it is difficult to use this method. The method was put into experimental application.
一般来说,对于水解含铝废液中的铝酸钠,废液中铝要以超饱和态存在。为了以经济上可行的分解速率沉淀出30-50%溶解铝,在通常用于浸蚀的浓度为70-150克/升NaOH溶液中,Al/NaOH当量比必须为约0.4或以上。Generally speaking, for hydrolysis of sodium aluminate in aluminum-containing waste liquid, aluminum in the waste liquid should exist in a supersaturated state. In order to precipitate 30-50% dissolved aluminum at an economically viable decomposition rate, the Al/NaOH equivalence ratio must be about 0.4 or above in the 70-150 g/L NaOH solution typically used for etching.
不过,在通常表面处理铝材中常规中和反应产生的含水氢氧化铝凝胶的淤浆因其为单晶结构,比结晶氢氧化铝(水铝氧)更不溶于氢氧化钠溶液。因此,必须施用高温和高压,以将所述淤浆溶于浓度适于正常浸蚀的NaOH溶液。或者,必须使用较高浓度的NaOH溶液以在常压下在沸点或低于沸点下进行溶解。这些工序并不一定易接受。However, the slurries of aqueous aluminum hydroxide gel produced by the conventional neutralization reaction in commonly surface-treated aluminum materials are less soluble in sodium hydroxide solutions than crystalline aluminum hydroxide (aluminox) due to its single crystal structure. Therefore, high temperature and pressure must be applied to dissolve the slurry in a NaOH solution of a concentration suitable for normal etching. Alternatively, a higher concentration NaOH solution must be used for dissolution at or below the boiling point at atmospheric pressure. These procedures are not necessarily easy to accept.
在含铝废液中的硫酸根多半会进入到由中和产生的淤浆中,例如通过合并老化的浸蚀和阳极氧化液、于pH5-9进行中和并于105℃干燥(干燥失重70-75%)得到的淤浆,其组成为25-35%铝、10-17%硫酸根(SO4 2-)和0.4-1.5%钠,以当量比计,硫酸根含量为钠的几倍。Sulphate radicals in aluminum-containing waste liquids will probably enter the slurry produced by neutralization, for example, by combining aged etching and anodizing solutions, neutralizing at pH 5-9 and drying at 105 °C (loss on drying 70 -75%) obtained slurry, which is composed of 25-35% aluminum, 10-17% sulfate (SO 4 2- ) and 0.4-1.5% sodium, the sulfate content is several times that of sodium in terms of equivalent ratio .
很难从淤浆中除去硫酸根,这实际上表明通过重复洗涤滤饼或再压过滤、干燥和将温度加热到脱除结晶水以上的温度或在上述干燥后进一步洗涤没有降低硫酸根,只有在将淤浆于800℃或以上煅烧才能将其除去。The difficulty in removing sulphate from the slurry actually indicates that the sulphate was not reduced by repeated washing of the filter cake or repressurization, drying and heating to a temperature above that to remove the water of crystallization or further washing after the aforementioned drying, only It can only be removed by calcining the slurry at 800°C or above.
如果淤浆中存在硫酸根的话,它将在溶解和水解淤浆和随后回收结晶氢氧化铝和滤液的过程中中和及消耗有价值的氢氧化钠,由此形成的Na2SO4在浸蚀液中积累干扰水解,显著恶化碱回收的经济性,而且在浸蚀结果后不利地影响铝材的产品质量。If sulfate is present in the slurry, it will neutralize and consume valuable sodium hydroxide during dissolution and hydrolysis of the slurry and subsequent recovery of crystalline aluminum hydroxide and filtrate, the Na2SO4 thus formed is The accumulation in the etching solution interferes with hydrolysis, significantly deteriorates the economics of alkali recovery, and adversely affects the product quality of aluminum after the etching results.
本发明人对在表面处理铝材中产生的含铝废液的处理做了广泛研究,发现在中和这种含铝废液之前或之后,于pH9.0或以上进行淤浆的分离可尽可能地防止硫酸根进入回收的淤浆(sludge)中,由此便完成了本发明。The present inventor has done extensive research on the treatment of aluminum-containing waste liquid produced in surface-treated aluminum materials, and found that before or after neutralizing this aluminum-containing waste liquid, the separation of slurry at pH 9.0 or above can achieve the best results. It is possible to prevent sulfate radicals from entering the recycled sludge, thus completing the present invention.
所以,本发明的一个目的是提供一种低成本高效处理在表面处理铝材中产生的多种含铝废液的新方法,尤其是处理那些已发现难以处理的废液,如老化的阳极氧化液、由湿气产生的废液和由洗涤水得到的废液。It is therefore an object of the present invention to provide a new method of cost-effectively treating a variety of aluminum-containing effluents generated in the surface treatment of aluminum materials, especially those effluents which have been found to be difficult to treat, such as aged anodized effluent, effluent from moisture and effluent from wash water.
本发明的另一目的是提供一种处理在表面处理铝材中产生的废液的方法,该方法尽可能地防止了在中和表面处理铝材产生的含铝废液的过程中硫酸根进入含水氢氧化铝凝胶中并可以利用回收的淤浆。Another object of the present invention is to provide a method for treating waste liquid produced in surface-treated aluminum materials, which prevents as far as possible the entry of sulfate radicals in the process of neutralizing the aluminum-containing waste liquid produced by surface-treated aluminum materials. Aqueous aluminum hydroxide gels and recycled slurries can be utilized.
本发明的又一目的是提供一种表面处理铝材中的废液的处理方法,该方法能从表面处理铝材产生的含铝废液的中和中形成的含水氢氧化铝凝胶的淤浆中回收工业上有价值的晶体氢氧化铝和碱溶液。Another object of the present invention is to provide a treatment method for waste liquid in surface-treated aluminum materials, which can be used to neutralize the hydrous aluminum hydroxide gel formed in the neutralization of aluminum-containing waste liquid produced by surface-treated aluminum materials. Industrially valuable crystalline aluminum hydroxide and alkali solution are recovered from the slurry.
因此,在用碱溶液或用所述碱溶液和酸溶液表面处理包括铝及其合金的铝材(其中通过对所述用碱或酸溶液处理产生的含铝废液进行中和并将中和形成的含水氢氧化铝凝胶从中和液中分离出进行废液处理)中,本发明涉及一种表面处理铝材中的废液的处理方法,该方法包括在pH9.0或以上分离所述预中和含铝废液中存在的预中和淤浆,在预中和淤浆分离后,中和剩下的液体使pH调整到5-9,分离含水氢氧化铝凝胶的淤浆,并将后中和的淤浆循环到含铝废液中。Therefore, in the surface treatment of aluminum materials including aluminum and its alloys with alkaline solution or with the alkaline solution and acid solution (wherein the aluminum-containing waste liquid produced by the treatment with alkali or acid solution is neutralized and neutralized Formed hydrous aluminum hydroxide gel is separated from the neutralization liquid and carries out waste liquid treatment), the present invention relates to a kind of processing method of the waste liquid in the surface treatment aluminum material, and this method comprises separating described Pre-neutralize the pre-neutralization slurry present in the aluminum-containing waste liquid, after the separation of the pre-neutralization slurry, neutralize the remaining liquid to adjust the pH to 5-9, and separate the slurry of the hydrous aluminum hydroxide gel, And the post-neutralized slurry is recycled to the aluminum-containing waste liquor.
此外,在用碱溶液或用所述碱溶液和酸溶液表面处理包括铝及其合金的铝材(其中将所述用碱或酸溶液处理产生的含铝废液进行中和并将中和形成的含水氢氧化铝凝胶淤浆从中和液中分离出)中,本发明涉及一种表面处理铝材中的废液的处理方法,该方法包括将所述含铝废液进行中和使pH控制在5-9范围内,将中和形成的含水氢氧化铝凝胶的淤浆分离,排放澄清液,将与后中和淤浆平衡共存的溶液的pH控制在9.0或更高,在将pH控制在所述较高值之后再次分离含水氢氧化铝凝胶的淤浆,并将分出的液体再循环到含铝废液中。In addition, in the surface treatment of aluminum materials including aluminum and its alloys with alkaline solution or with the alkaline solution and acid solution (wherein the aluminum-containing waste liquid generated by the treatment with alkali or acid solution is neutralized and will be neutralized to form The aqueous aluminum hydroxide gel slurry is separated from the neutralization solution), the present invention relates to a treatment method for the waste liquid in the surface treatment aluminum material, the method comprises neutralizing the aluminum-containing waste liquid to make the pH Control within the range of 5-9, separate the slurry of the hydrous aluminum hydroxide gel formed by neutralization, discharge the clarified liquid, and control the pH of the solution coexisting with the balance of the post-neutralization slurry at 9.0 or higher. After pH control at said higher value the slurry of aqueous aluminum hydroxide gel is separated again and the separated liquid is recycled to the aluminium-containing waste liquor.
另外,本发明涉及一种表面处理铝材中的废液的方法,该方法包括将用本发明方法回收到的上述淤浆溶于氢氧化钠溶液和/或低浓度铝的铝酸钠溶液中,从溶液中除去不溶物,将作为晶种的结晶氢氧化铝加到溶液中进行水解,通过过滤回收析出的结晶氢氧化铝并将滤液作为碱溶液重新使用。In addition, the present invention relates to a method for surface treatment of waste liquid in aluminum materials, the method comprising dissolving the above-mentioned slurry recovered by the method of the present invention in sodium hydroxide solution and/or sodium aluminate solution of low concentration aluminum , remove insoluble matter from the solution, add crystalline aluminum hydroxide as a seed crystal to the solution for hydrolysis, recover the precipitated crystalline aluminum hydroxide by filtration and reuse the filtrate as an alkaline solution.
在本发明方法中,废液处理的目的是含铝废液,这类废液并不受限制,只要它们是在表面处理铝材过程中产生的并含有铝即可。具体地说,它们包括无有效地处理方法可利用的废液,例如由浸蚀中的湿气和洗净水得到的废液和由阳极氧化中的湿气和洗净水得到的老化的阳极溶液和废液。In the method of the present invention, the target of waste liquid treatment is aluminum-containing waste liquid, and such waste liquids are not limited, as long as they are generated during surface treatment of aluminum materials and contain aluminum. Specifically, they include effluents for which no effective treatment method is available, such as effluents resulting from moisture and wash water from etching and aged anodes from moisture and wash water from anodizing solution and waste.
本发明的第一种方法是通过以下工序实施的:将预中和淤浆从预中和含铝废液(pH9.0或以上,优选9.4-11.0)中分离出,将预中和淤浆分离后剩下的液体进行中和pH使控制在5-9范围内,将中和形成的含水氢氧化铝凝胶的淤浆进行分离,将后中和的淤浆送回到含铝废液中并作为废水排出澄清液。The first method of the present invention is implemented through the following steps: the pre-neutralization slurry is separated from the pre-neutralization aluminum-containing waste liquid (pH9.0 or above, preferably 9.4-11.0), and the pre-neutralization slurry After the separation, the remaining liquid is neutralized so that the pH is controlled within the range of 5-9, and the slurry of the hydrous aluminum hydroxide gel formed by neutralization is separated, and the neutralized slurry is returned to the aluminum-containing waste liquid and discharge the clarified liquid as waste water.
在实施上述第一种方法中,在预中和含铝液体是pH9.0或以下的碱溶液或在分离淤浆之前pH控制在9.0或以上的酸溶液的情况下,必须加入氢氧化钠。另一方面,当含铝废液是pH9.0-11.0的碱溶液时,实际上可原样分离淤浆。In carrying out the above-mentioned first method, in the case where the pre-neutralization aluminum-containing liquid is an alkaline solution with a pH of 9.0 or below or an acid solution with a pH controlled at 9.0 or above before separating the slurry, it is necessary to add sodium hydroxide. On the other hand, when the aluminum-containing waste liquid is an alkaline solution with a pH of 9.0-11.0, the slurry can be separated practically as it is.
在高pH分离淤浆可通过常用方法如过滤、降沉和离心分离来进行,而且该方法可结合加入合适的促凝剂或借助于增压。Separation of slurries at high pH can be carried out by common methods such as filtration, settling and centrifugation, and this method can be combined with the addition of suitable coagulants or by means of pressurization.
在分离淤浆的过程中最好用pH9.0或以上的水洗涤待回收的淤浆或先干燥淤浆并用pH9.0或以上的水洗涤,根据需要,再用pH6.0-3.0的水洗涤。在洗涤步骤之后,最好将分离液与洗液合并并且在下一次中和处理中使用该混合物。这里,洗涤可进一步降低待回收的淤浆中存留的硫酸根。In the process of separating the slurry, it is better to wash the recovered slurry with water of pH 9.0 or above or dry the slurry first and wash with water of pH 9.0 or above, and then use water of pH 6.0-3.0 as needed washing. After the washing step, it is preferable to combine the separation liquid with the washing liquid and use this mixture in the next neutralization treatment. Here, washing further reduces the sulphate remaining in the slurry to be recovered.
根据需要,将上述分离淤浆中分离出的液体与淤浆的洗液合并,加酸溶液将pH中和到5-9。用于中和的酸溶液基本上是硫酸水溶液,在某些情况下,也可以使用盐酸水溶液。If necessary, the liquid separated from the above separation slurry is combined with the washing liquid of the slurry, and an acid solution is added to neutralize the pH to 5-9. The acid solution used for neutralization is basically aqueous sulfuric acid, and in some cases, aqueous hydrochloric acid may also be used.
上述中和产生的固体,即含水氢氧化铝凝胶的淤浆再次用合适的方法分离,而滤液和澄清的上清液作为废水排掉。淤浆或含大量淤浆的浓稠部分在用本发明的方法处理之前与含铝废液合并,并再次用本发明的方法进行废液处理。The solid resulting from the above-mentioned neutralization, namely the slurry of aqueous aluminum hydroxide gel, is separated again by a suitable method, and the filtrate and clear supernatant are discharged as waste water. The slurry or the thick fraction containing a large amount of slurry is combined with the aluminum-containing waste liquid before being treated by the method of the present invention, and the waste liquid is treated again by the method of the present invention.
在上述高pH值下分离的淤浆通常含有1.0%或以下的硫酸根,偶尔低达0.6%或以下,尽管硫酸根含量随分离过程中的pH值而变化,可且这种淤浆可以很容易利用。Slurries separated at the above high pH values usually contain 1.0% or less sulfate, occasionally as low as 0.6% or less, although the sulfate content varies with the pH of the separation process, and such slurries can be very Easy to use.
本发明的第二种方法最好通过以下步骤实施,即:中和含铝废液使pH控制在5-9之内,通过沉降由中和产生的含水氢氧化铝凝胶淤浆进行分离,以废水形式排放澄清的上清液,控制后中和淤浆浓稠部分的pH使其为9.0或以上的高pH,在将pH控制到所述高值之后,再次分离含水氢氧化铝凝胶的淤浆并将分离液送回到含铝废液中。The second method of the present invention is preferably implemented through the following steps, namely: neutralizing the aluminum-containing waste liquid so that the pH is controlled within 5-9, and separating by settling the hydrous aluminum hydroxide gel slurry produced by the neutralization, Discharge the clarified supernatant as wastewater, control the pH of the thick part of the post-neutralization slurry to a high pH of 9.0 or more, and separate the hydrous aluminum hydroxide gel again after controlling the pH to the high value The slurry and the separated liquid is returned to the aluminum-containing waste liquid.
在本发明的第二种方法中通过中和含铝废液使pH控制在5-9,所述中和是采用酸溶液如硫酸(当含铝废液为碱性时)或采用氢氧化钠溶液(当含铝废液为酸性时)进行的。In the second method of the present invention, the pH is controlled at 5-9 by neutralizing the aluminum-containing waste liquid, and the neutralization is by using an acid solution such as sulfuric acid (when the aluminum-containing waste liquid is alkaline) or using sodium hydroxide solution (when the aluminum-containing waste liquid is acidic).
虽然多种方法均适用于分离由中和产生的含水氢氧化铝凝胶的淤浆,但最好采用沉降分离因其简单,而且根据需要加入合适的促凝剂。Although a variety of methods are suitable for separating the slurry of aqueous aluminum hydroxide gel produced by neutralization, sedimentation is preferred because of its simplicity and the addition of a suitable coagulant as needed.
由上述分离得到的澄清的上清液作为废水直接被排放,而淤浆的浓稠部分通过加入氢氧化铝溶液控制到9.0或以上的高pH。The clarified supernatant obtained from the above separation was directly discharged as waste water, while the thick part of the slurry was controlled to a high pH of 9.0 or above by adding an aluminum hydroxide solution.
在pH控制到所述高述高值之后,再次分离和回收含水氢氧化铝淤浆,而在用本发明方法处理之前,将分离液与含铝废液合并,并将混合物用本发明方法进行废液处理。After the pH is controlled to the above-mentioned high value, the aqueous aluminum hydroxide slurry is separated and recovered again, and before being treated by the method of the present invention, the separated liquid is combined with the aluminum-containing waste liquid, and the mixture is processed by the method of the present invention Waste liquid treatment.
这里回收的淤浆通常含1.0%或以下的硫酸根,有时低达0.6%或以下,虽然硫酸根含量随分离的pH值而变化,而且这种淤浆可以很容易使用。The slurries recovered here typically contain 1.0% or less sulfate, sometimes as low as 0.6% or less, although the sulfate content varies with the pH of the separation, and such slurries can be readily used.
在上述本发明第二种方法中说明,由当前广泛采用的工序中和(pH5-9),然后沉降得到的淤浆浓稠部分以原样进行pH调整到高值的处理步骤。从环境方面考虑,这种处理很重要,其本质上是使由中和产生的淤浆再次用高pH溶液中和。In the above-mentioned second method of the present invention, the thick part of the slurry obtained by neutralization (pH 5-9) and then sedimentation is subjected to the processing step of adjusting the pH to a high value as it is by the currently widely used procedure. Environmentally important, this treatment essentially re-neutralizes the slurry resulting from neutralization with a high pH solution.
因此,上述将淤浆的浓稠部分调整到高pH也可通过上述方法之外的方法进行。例如按照一种方法,在从沉降槽底部到分离器(如加压滤器)的输送线上的某一点,可将氢氧化钠溶液连续加到淤浆的浓稠部分,并与正在输送中或紧邻分离器之前的调整槽中的淤浆反应,以便与淤浆共存的溶液在紧邻分离器之前假定为pH9.0或以上。按照另一种方法,在中和之后于pH5-9形成的淤浆的滤饼起初用少量氢氧化钠溶液、再用pH9.0或以上的洗液进行摇动洗涤,以便洗液的pH变成9.0-11.0。按照另一种方法,于pH5-9形成的淤浆的滤饼用碱溶液进行再浆化,以便平衡溶液的pH为9.0或以上。Therefore, the above-mentioned adjustment of the thick part of the slurry to a high pH can also be performed by a method other than the above-mentioned method. For example, according to one method, at a certain point on the conveying line from the bottom of the settling tank to the separator (such as a pressurized filter), sodium hydroxide solution can be continuously added to the thick part of the slurry and mixed with the conveying or The slurry in the conditioning tank immediately before the separator reacts so that the solution coexisting with the slurry assumes a pH of 9.0 or more immediately before the separator. According to another method, the filter cake of the slurry formed at pH 5-9 after neutralization is initially shaken with a small amount of sodium hydroxide solution and then with a washing solution of pH 9.0 or above, so that the pH of the washing solution becomes 9.0-11.0. According to another method, the filter cake of the slurry formed at pH 5-9 is reslurried with an alkaline solution so that the pH of the equilibrium solution is 9.0 or above.
采用上述本发明第一或第二种方法在高pH回收到的淤浆具有低浓度硫酸根,而且可以多种方式使用。一般来说,将所讨论的淤浆溶于氢氧化钠溶液和/或低铝浓度的铝酸钠溶液,分离出不溶物,结晶氢氧化铝作为晶种加到所得溶液中,由于水解沉淀出的氢氧化铝通过过滤回收,并将滤液重新用作碱溶液。The slurry recovered at high pH using the first or second method of the present invention has a low concentration of sulfate and can be used in a variety of ways. In general, the slurry in question is dissolved in sodium hydroxide solution and/or sodium aluminate solution with low aluminum concentration, the insolubles are separated, crystalline aluminum hydroxide is seeded into the resulting solution, and precipitates out due to hydrolysis The aluminum hydroxide is recovered by filtration, and the filtrate is reused as an alkaline solution.
准备用于溶解淤浆的氢氧化钠溶溶液和/或低铝浓度的铝酸钠溶液可以是:用于正常浸蚀的NaOH浓度为70-150克/升的氢氧化钠溶液,NaOH浓度为70-150克/升的铝酸钠溶液,用于浸蚀的NaOH浓度为300克或以上/升的补充溶液,或NaOH浓度为70-150克/升的铝酸钠溶液和NaOH浓度为300克/升或以上的氢氧化钠的补充溶液的混合物。The sodium hydroxide solution and/or the sodium aluminate solution with low aluminum concentration prepared for dissolving the slurry can be: a sodium hydroxide solution with a NaOH concentration of 70-150 g/L for normal etching, and a NaOH concentration of A sodium aluminate solution of 70-150 g/L, a make-up solution with a NaOH concentration of 300 g/L or more for etching, or a sodium aluminate solution with a NaOH concentration of 70-150 g/L and a NaOH concentration of 300 A mixture of supplementary solutions of sodium hydroxide in grams per liter or more.
本发明方法是在9.0或以上的高pH值下分离淤浆,同时利用低硫酸根浓度的回收的淤浆并将这种在高pH分离未能得到的铝再循环到含铝废液中。所以,使得在低成本下有效处理那些难以处理的含铝废液、特别是老化的阳极氧化液、湿气产生的废液和洗净水产生的废液成为可能。The process of the present invention is to separate the slurry at a high pH of 9.0 or above while utilizing the recovered slurry at a low sulfate concentration and recycling this aluminum not available in the high pH separation to the aluminium-containing waste liquor. Therefore, it is possible to effectively treat those difficult-to-treat aluminum-containing waste liquids, especially aged anodizing liquids, waste liquids from moisture and waste liquids from washing water, at low cost.
当淤浆在滤饼上经过重复洗涤和再浆化过滤时,当淤浆干燥和在高于脱除结晶水的温度下加热时或当淤浆在前述热处理之后进一步洗涤时,已经知道,淤浆中的硫酸根仍未消除。还不能证实为什么硫酸根不进入在9.0或以上高pH下分离的淤浆中的原因,但似乎合理的解释如下:It is known that when the slurry is repeatedly washed and reslurried on the filter cake, when the slurry is dried and heated at a temperature higher than that at which the water of crystallization is removed, or when the slurry is further washed after the aforementioned heat treatment, The sulfate radicals in the slurry have not been eliminated. The reason why sulfate does not enter the slurries separated at high pH of 9.0 or above has not been verified, but plausible explanations are as follows:
在由中和含铝废液产生的含水氢氧化铝凝胶的淤浆中的硫酸根被认为是在含大量水的环境中满足以下平衡:Sulphate in the slurry of aqueous aluminum hydroxide gel produced by neutralizing aluminum-containing waste liquor is considered to satisfy the following equilibrium in a water-rich environment:
所以,仅通过水洗、低温干燥或加热不能除去硫酸根。高pH水溶液能使上述平衡向右移动或进行快速离子交换反应,只有这样才有可能易于除去硫酸根。本发明便是利用这种离子交换反应。Therefore, sulfate groups cannot be removed only by washing with water, drying at low temperature or heating. A high pH aqueous solution can shift the above equilibrium to the right or perform a fast ion exchange reaction, only in this way is it possible to easily remove the sulfate group. The present invention utilizes this ion exchange reaction.
本发明的方法能以低成本、高效率地处理在铝材表面处理中产生的多种含铝废液,特别是老化的阳极氧化液、湿气产生的废液和洗净水产生的废液,所有这些废液以前很难处理。此外,该方法可尽可能地防止硫酸根进入含水氢氧化铝凝胶的淤浆中,使其有可能从处理废液回收的淤浆很容易地回收工业上有价值的结晶氢氧化铝和碱溶液。The method of the present invention can process various aluminum-containing waste liquids produced in the surface treatment of aluminum materials with low cost and high efficiency, especially aged anodic oxidation liquid, waste liquid produced by moisture and waste liquid produced by washing water , all these waste liquids were difficult to deal with before. In addition, this method prevents sulfate radicals from entering the slurry of the hydrous aluminum hydroxide gel as much as possible, making it possible to easily recover industrially valuable crystalline aluminum hydroxide and alkali from the slurry recovered from the treatment waste liquid. solution.
图1是表明涉及本发明实施例1废液处理步骤的流程图。Fig. 1 is a flowchart showing the waste liquid treatment steps related to Embodiment 1 of the present invention.
图2是表明涉及本发明实施例3废液处理步骤的流程图。Fig. 2 is a flowchart showing the waste liquid treatment steps related to Embodiment 3 of the present invention.
以下参考实施例和所附废液处理的流程图详细说明本发明。在实施例和对比例中的符号“%”是重量%。The present invention will be described in detail below with reference to the examples and the attached flow chart of waste liquid treatment. The symbol "%" in Examples and Comparative Examples is % by weight.
实施例1Example 1
在铝材表面处理中产生的50升碱性废液(NaOH,8.4克/升;Al,2.4克/升)和130升酸性废液(H2SO4共5.7克/升;Al,0.4克/升)的混合物用作含铝废液,并按照图1所示的废液处理流程对其处理。50 liters of alkaline waste (NaOH, 8.4 g/L; Al, 2.4 g/L) and 130 liters of acidic waste ( H2SO4 , 5.7 g/L; Al, 0.4 g / liter) mixture is used as aluminum-containing waste liquid, and it is processed according to the waste liquid treatment process shown in Figure 1.
在本实施例1中,氢氧化钠加到上述pH控制在9.5的混合物中,聚合物促凝剂加到所述高pH混合物中以沉淀出含水氢氧化铝凝胶的淤浆,取出12升含高浓度淤浆的浓稠部分并加压过滤,以及在加压下将2升pH9.4的水流过滤饼以将其洗涤。回收的淤浆(含水量76%)约2090克。In this example 1, sodium hydroxide was added to the above-mentioned mixture whose pH was controlled at 9.5, and a polymer coagulant was added to the high-pH mixture to precipitate a slurry of hydrous aluminum hydroxide gel, and 12 liters were taken out The thick fraction containing high concentration slurry was filtered under pressure and the filter cake was washed by flowing 2 liters of water at pH 9.4 under pressure. The recovered slurry (76% water content) was about 2090 grams.
合并上述沉积分离步骤得到的上清液、滤液和洗液,并用硫酸中和使pH调整到8.0。The supernatant, filtrate and washing liquid obtained in the above deposition and separation steps were combined, and neutralized with sulfuric acid to adjust the pH to 8.0.
让这种中和步骤产生的不溶物(即含水氢氧化铝凝胶的淤浆)沉降,作为废水排出180升澄清的上清液,并将20升浓稠部分与准备下面处理的含铝废液合并。The insolubles (i.e. the slurry of aqueous aluminum hydroxide gel) resulting from this neutralization step were allowed to settle, 180 liters of the clarified supernatant was discharged as wastewater, and the 20 liters thick fraction was mixed with the aluminum-containing waste to be disposed of below. liquid combined.
在本例中,发现在上述高pH分离和回收的淤浆具有以下组成:Al,8.0%;Na.0.25%;SO4,0.47%。In this example, the slurry separated and recovered at the above mentioned high pH was found to have the following composition: Al, 8.0%; Na. 0.25%; SO4 , 0.47%.
对比例1Comparative example 1
添加131克氢氧化钠(100%)使含铝废液(与上面实施例1中便用的混合物相同)中和到pH6.7,全部液体加压过滤,并在加压下让3升水流过滤饼来洗涤滤饼。回收的淤浆(含水量76%)约2,240克,具有以下组成:Al 7.5%;Na 0.2%;SO4 3.4%。Add 131 grams of sodium hydroxide (100%) to neutralize the aluminum-containing waste liquid (the same mixture as in Example 1 above) to pH6.7, filter the whole liquid under pressure, and let 3 liters of water flow under pressure filter cake to wash the filter cake. The recovered slurry (76% water content) was about 2,240 grams and had the following composition: Al 7.5%; Na 0.2%; SO4 3.4%.
实施例2Example 2
以实施例1同样方式在高pH下分离得到的淤浆(2,150克)于105℃干燥3小时,得到510克干片。通过将干片分散在2升pH9.5的水中将其洗涤,加压过滤,并进一步用1升水洗涤。回收的淤浆(含水量30%)约740克,并具有以下组成:Al 23.3%;Na 0.9%;SO40.8%。The slurry (2,150 g) isolated at high pH in the same manner as in Example 1 was dried at 105°C for 3 hours to obtain 510 g of dry flakes. The dried tablet was washed by dispersing it in 2 liters of water of pH 9.5, filtered under pressure, and further washed with 1 liter of water. The recovered slurry (30% water content) was approximately 740 grams and had the following composition: Al 23.3%; Na 0.9%; SO4 0.8%.
对比例2Comparative example 2
以上述对比例1同样方式得到的淤浆于105℃干燥,并按照上述实施例2用水洗涤。回收的淤浆具有以下组成:Al 22.5%;Na0.4%;SO4 9.3%。The slurry obtained in the same manner as in Comparative Example 1 above was dried at 105°C and washed with water as in Example 2 above. The recovered slurry had the following composition: Al 22.5%; Na 0.4%; SO4 9.3%.
实施例3Example 3
按照图2所示废液处理流程处理与上述实施例1所用的混合物相同的含铝废液〔50升碱性废液(NaOH 8.4克/升;Al 2.4克/升)和130升酸性废液(H2SO4共5.7克/升;Al 0.4克/升)的混合物〕。[50 liters of alkaline waste liquid (NaOH 8.4 grams/liter; Al 2.4 grams/liter) and 130 liters of acidic waste liquid are processed according to the waste liquid treatment flow process shown in Figure 2. (H 2 SO 4 total 5.7 g/l; Al 0.4 g/l)].
在本实施例3中,加131克氢氧化钠(100%)中和混合物,pH调整到6.7。In Example 3, 131 grams of sodium hydroxide (100%) was added to neutralize the mixture, and the pH was adjusted to 6.7.
往中和的混合物中加聚合物促凝剂以沉淀含水氢氧化铝凝胶的淤浆,原样排出164升澄清的上清液,从下部回收16升浓稠部分,转移到分离器中并与185ml 25%氢氧化钠溶液混合,pH调整到10.0高值。Add polymer coagulant to the neutralized mixture to precipitate a slurry of hydrous aluminum hydroxide gel, discharge 164 liters of clear supernatant as it is, recover 16 liters of thick part from the lower part, transfer to separator and mix with 185ml of 25% sodium hydroxide solution was mixed, and the pH was adjusted to a high value of 10.0.
在pH调整到所述高值之后,加压过滤淤浆,并通过先让2升pH9.4的水、再让2升pH6.9的水加压下流过滤饼来洗涤滤饼。After the pH was adjusted to the high value, the slurry was pressure filtered and the filter cake was washed by passing first 2 liters of pH 9.4 water and then 2 liters of pH 6.9 water down the filter cake under pressure.
回收的淤浆(含水量76%)约2,280克,并具有以下组成:Al 7.9%;Na 0.3%;SO4 0.2%。The recovered slurry (76% water content) was approximately 2,280 grams and had the following composition: Al 7.9%; Na 0.3%; SO4 0.2%.
将高pH分离淤浆得到的滤液和淤浆洗液合并,并加到下面要处理的含铝废液中。The filtrate from the high pH separation slurry and the slurry wash are combined and added to the aluminum-containing spent liquor to be treated next.
实施例4Example 4
在包含用于表面处理铝材的浸蚀步骤和阳极氧化步骤的现有管线中,将以上述实施例1同样方式得到的2,100克淤浆(Al 8.0%;Na 0.25%;SO4 0.47%)加到碱回收后再生的21.56升浸蚀液(NaOH89.0克/升;Al 17.9克/升)中。将所得混合物于50℃保温20分钟并减压过滤,残余物用0.02升水清洗。2,100 g of slurry (Al 8.0%; Na 0.25%; SO 4 0.47%) obtained in the same manner as in Example 1 above was used in an existing pipeline comprising an etching step and an anodizing step for surface-treated aluminum Add it to 21.56 liters of etching solution (NaOH 89.0 g/L; Al 17.9 g/L) regenerated after alkali recovery. The resulting mixture was kept at 50°C for 20 minutes and filtered under reduced pressure, and the residue was washed with 0.02 liter of water.
滤液和洗液共约23.31升,并具有以下组成:NaOH 82.2克/升;Al 23.7克/升;Na2SO4 0.6克/升。回收的滤饼(含水量50%)约28克。The filtrate and washings totaled approximately 23.31 liters and had the following composition: NaOH 82.2 g/l; Al 23.7 g/l; Na2SO4 0.6 g/l. The reclaimed filter cake (water content 50%) is about 28 grams.
结果表明:当淤浆加到老化的浸蚀液中时,滤液和洗液中回收98.5%于淤浆中的Al。The results showed that when the slurry was added to the aged etchant, 98.5% of the Al in the slurry was recovered in the filtrate and washes.
将上述含有溶解的淤浆的滤液和洗液与77.30升老化的浸蚀液(NaOH8 7.0克/升;Al 25.0克/升)合并,再循环到用于浸液碱回收的装置中,得到100.61升溶液(NaOH 85.9克/升;Al 24.7克/升;Na2SO4 0.15克/升)。将溶液与6,000克作为晶种的水铝氧混合,并于45℃搅拌24小时以进行水解,过滤分离晶体,水洗,得到2,340克结晶氢氧化铝(水铝氧,含水量8%)。The above filtrate and washes containing dissolved slurry were combined with 77.30 liters of aged etchant (NaOH8 7.0 g/L; Al 25.0 g/L) and recycled to the unit for immersion caustic recovery to give 100.61 liters of solution (NaOH 85.9 g/l; Al 24.7 g/l; Na2SO4 0.15 g/l). The solution was mixed with 6,000 g of alumina as a seed crystal and stirred at 45° C. for 24 hours for hydrolysis. The crystals were separated by filtration and washed with water to obtain 2,340 g of crystalline aluminum hydroxide (aluminum, water content 8%).
回收的滤液和洗液共约99.42升,并具有以下组成:NaOH86.8克/升;Al 17.5克/升;Na2SO4 0.5克/升。 The recovered filtrate and washings totaled about 99.42 liters and had the following composition: NaOH 86.8 g/l; Al 17.5 g/l; Na2SO4 0.5 g/l.
结果表明:作为有用的结晶氢氧化铝,回收到98.5%于淤浆中的铝。The results showed that 98.5% of the aluminum in the slurry was recovered as useful crystalline aluminum hydroxide.
从其中回收上述结晶氢氧化铝的滤液和洗液部分用于溶解淤浆,剩下的补充碱,并作为再生的浸蚀液循环到铝材的浸蚀步骤。在该管线中Na2SO4的积累量不超过3.0克/升。Part of the filtrate and wash solution from which the above-mentioned crystalline aluminum hydroxide is recovered is used to dissolve the slurry, and the remainder makes up alkali and is recycled to the aluminum etching step as regenerated etching solution. The accumulation of Na2SO4 in this line does not exceed 3.0 g/L.
对比例3Comparative example 3
为了进行比较,以上述实施例4同样方式将混合物于100℃保温30分钟来处理对比例1得到的淤浆。加到老化的浸蚀液中并在滤液和洗液中回收的淤浆中的Al的回收率仅为72%。For comparison, the slurry obtained in Comparative Example 1 was treated by keeping the mixture at 100°C for 30 minutes in the same manner as in Example 4 above. The recovery of Al in the slurry added to the aged etchant and recovered in the filtrate and washes was only 72%.
如果滤液原样循环,在浸蚀液中Na2SO4的积累量根据计算为16克/升。If the filtrate is recycled as it is, the accumulation of Na 2 SO 4 in the etching solution is calculated to be 16 g/l.
实施例5Example 5
在包含用于表面处理铝材的浸蚀步骤和阳极氧化步骤的现有管线中,将以上述实施例2同样方式获得的721克淤浆(Al 23.3%,Na 0.9%;SO4 0.8%)加到一部分或21.52升老化的浸蚀处理液水解后再生的浸蚀液(NaOH 89.0克/升;Al 17.9克/升)中,所得混合物于100℃保温1小时,减压过滤,残余物用0.02升水清洗。In an existing pipeline comprising an etching step and an anodizing step for surface-treated aluminum, 721 g of slurry (Al 23.3%, Na 0.9%; SO 0.8 %) obtained in the same manner as in Example 2 above Add it to a part or 21.52 liters of the aging etching treatment solution after hydrolysis and regenerate the etching solution (NaOH 89.0 g/L; Al 17.9 g/L), the resulting mixture was kept at 100 °C for 1 hour, filtered under reduced pressure, and the residue was used 0.02 liters of water for washing.
滤液和洗液共约22.07升,并具有以下组成:NaOH 86.7克/升,Al 24.9克/升;Na2SO4 0.4克/升。回收的残余物(含水量50%)约27克。The filtrate and washings totaled about 22.07 liters and had the following composition: NaOH 86.7 g/l, Al 24.9 g/l; Na2SO4 0.4 g/l. The recovered residue (50% water content) was about 27 g.
结果表明:当淤浆加到再生的浸蚀液中时,滤液和洗液中回收98.3%于淤浆中的Al。The results showed that when the slurry was added to the regenerated etching solution, 98.3% of the Al in the slurry was recovered in the filtrate and washes.
溶有淤浆的上述滤液和洗液与77.30升待循环到用于浸蚀液碱回收的装置中的老化的浸蚀液(NaOH 87.0克/升;Al 25.0克/升)合并,得到99.37升溶液(NaOH 86.9克/升;Al 25.0克/升;Na2SO4 0.09克/升)。将该溶液与6,000克作为晶种的水铝氧混合,并于45℃搅拌24小时进行水解,过滤分出晶体,水洗,得到2,340克结晶氢氧化铝(水铝氧,含水量8%)。The above filtrate and washes in which the slurry was dissolved were combined with 77.30 liters of aged etching solution (NaOH 87.0 g/l; Al 25.0 g/l) to be recycled to the unit for etchant caustic recovery to obtain 99.37 liters solution (NaOH 86.9 g/L; Al 25.0 g/L; Na2SO4 0.09 g/L). The solution was mixed with 6,000 g of alumina as a seed crystal and stirred at 45°C for 24 hours for hydrolysis. The crystals were separated by filtration and washed with water to obtain 2,340 g of crystalline aluminum hydroxide (aluminum, water content 8%).
回收的滤液和洗液共约98.18升,并具有以下组成:NaOH87.9克/升;Al 17.7克/升;Na2SO4 0.9克/升。The recovered filtrate and washings totaled about 98.18 liters and had the following composition: NaOH 87.9 g/l; Al 17.7 g/l; Na2SO4 0.9 g/l.
结果表明:作为有用的结晶氢氧化铝,回收到98.3%于淤浆中的铝。The results showed that 98.3% of the aluminum in the slurry was recovered as useful crystalline aluminum hydroxide.
从其中回收上述结晶氢氧化铝的滤液和洗液部分用于溶解淤浆,剩下的补充碱,并作为再生的浸蚀液循环到铝材浸蚀液中。在该管线中的Na2SO4累积量不超过2.0克/升。Part of the filtrate and wash solution from which the above-mentioned crystalline aluminum hydroxide is recovered is used to dissolve the slurry, and the rest is supplemented with alkali and recycled to the aluminum material etching solution as a regenerated etching solution. The accumulation of Na2SO4 in this line does not exceed 2.0 g/L.
实施例6Example 6
将以实施例1同样方式得到的淤浆(Al 8%;Na 0.25%;SO4 0.47%)(2,100克)加到846克(553ml)用于表面处理铝材的浸蚀液的补充氢氧化钠溶液(浓度50%),混合物于100℃搅拌30分钟,直到出现溶解。The slurry obtained in the same manner as in Example 1 (Al 8%; Na 0.25%; SO 0.47 %) (2,100 grams) was added to 846 grams (553 ml) of supplementary hydroxide for the etching solution for surface treatment of aluminum materials Sodium solution (50% strength), the mixture was stirred at 100° C. for 30 minutes until dissolution occurred.
减压过滤所得溶液,滤饼用0.02升水清洗,回收2.35升滤液和洗液(NaOH 178.4克/升;Al 70.3克/升;Na2SO4 6.2克/升)和28克滤饼。The resulting solution was filtered under reduced pressure, the filter cake was washed with 0.02 liter of water, and 2.35 liters of filtrate and washing liquid (NaOH 178.4 g/L; Al 70.3 g/L; Na 2 SO 4 6.2 g/L) and 28 g of filter cake were recovered.
回收的滤液和洗液与88.60升老化的浸蚀液(NaOH 87.0克/升;Al 25.0克/升)合并,得到90.94升溶液(NaOH 89.4克/升;Al 26.2克/升;Na2SO4 0.16克/升;Al 26.2克/升;Na2SO40.16克/升),它与6,000克水铝氧晶种混合并于45℃搅拌30小时以进行水解。The recovered filtrate and washes were combined with 88.60 liters of aged etching solution (NaOH 87.0 g/L; Al 25.0 g/L) to obtain 90.94 liters of solution (NaOH 89.4 g/L; Al 26.2 g/L; Na 2 SO 4 0.16 g/L; Al 26.2 g/L; Na 2 SO 4 0.16 g/L), which was mixed with 6,000 g of gibbsite seeds and stirred at 45° C. for 30 hours for hydrolysis.
过滤结晶的氢氧化铝,用0.35升水洗涤,得到2341克结晶氢氧化铝(含水量8%)和89.80升滤液和洗液(NaOH 90.3克/升;Al18.2克/升;Na2SO4 0.16克/升)。作为再生的浸蚀溶液,将滤液和洗液循环到浸蚀步骤,并再次用于铝材的浸蚀。The crystallized aluminum hydroxide was filtered and washed with 0.35 liters of water to obtain 2341 grams of crystalline aluminum hydroxide (water content 8%) and 89.80 liters of filtrate and washings (NaOH 90.3 g/l; Al 18.2 g/l; Na 2 SO 4 0.16 g/L). As a regenerated etching solution, the filtrate and washes are recycled to the etching step and used again for the etching of aluminum.
至于淤浆中的铝含量,溶于补充的氢氧化钠溶液和老化的浸蚀液中回收的淤浆中的铝的回收率为98.5%,或一次水解过程回收48.9%的淤浆(即,48.2%淤浆中的铝),溶液的循环实际上可利用所有在老化的浸蚀液中回收的淤浆中的铝,淤浆中的铝的最终利用率约98.5%。As for the aluminum content of the slurry, the aluminum recovered from the slurry dissolved in the make-up sodium hydroxide solution and the aged etchant had a recovery rate of 98.5%, or 48.9% of the slurry recovered in one hydrolysis process (i.e., 48.2% of the aluminum in the slurry), the circulation of the solution can actually utilize all the aluminum in the slurry recovered in the aged etching solution, and the final utilization rate of the aluminum in the slurry is about 98.5%.
对比例4Comparative example 4
为了比例,将2,240克以对比例1同样方式得到的淤浆(Al7.5%;Na 0.2%;SO4 3.4%)溶于846g 50%氢氩化钠溶液(553ml,NaOH 423克),减压过滤不溶物并清洗,得到1,030克滤渣和2.20升滤液和洗液。For proportion, 2,240 grams of slurry (Al7.5%; Na 0.2%; SO 3.4 %) obtained in the same manner as Comparative Example 1 were dissolved in 846 g of 50% sodium hydrogen hydride solution (553 ml, 423 grams of NaOH), and The insolubles were pressure filtered and washed to obtain 1,030 g of filter residue and 2.20 liters of filtrate and washings.
由此得到的滤液和洗液的组成为166.5克/升NaOH,41.1克/升Al和51.1克/升Na2SO4,溶于50%氢氧化钠溶液并回收的淤浆中的Al的回收率仅为54%。The composition of the filtrate and washings thus obtained was 166.5 g/l NaOH, 41.1 g/l Al and 51.1 g/l Na2SO4 , the recovery of Al in the slurry dissolved in 50% NaOH solution and recovered The rate is only 54%.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| JP064299/94 | 1994-04-01 | ||
| JP064299/1994 | 1994-04-01 | ||
| JP6064299A JP2682433B2 (en) | 1994-04-01 | 1994-04-01 | Waste liquid treatment method for surface treatment of aluminum material |
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| CN1111682A CN1111682A (en) | 1995-11-15 |
| CN1110583C true CN1110583C (en) | 2003-06-04 |
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| CN 95103800 Expired - Fee Related CN1110583C (en) | 1994-04-01 | 1995-03-31 | Process for treating waste liquid in surface treatment of aluminum materials |
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| CN (1) | CN1110583C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106367791A (en) * | 2016-11-11 | 2017-02-01 | 佛山市三水雄鹰铝表面技术创新中心有限公司 | Alkaline three-in-one grinding process capable of integrating pretreatment of aluminum with on-line recycle of aluminum hydroxide |
| CN106367792A (en) * | 2016-11-11 | 2017-02-01 | 佛山市三水雄鹰铝表面技术创新中心有限公司 | Aluminum pretreatment alkaline three-in-one online recycling system for demolding alkaline liquor for extruding mold aluminum material heads and aluminum hydroxide |
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| JP2007099542A (en) * | 2005-09-30 | 2007-04-19 | Nippon Chemicon Corp | Method for recovering aluminum hydroxide from aluminum-containing waste solution |
| JP4952879B2 (en) * | 2005-09-30 | 2012-06-13 | 日本ケミコン株式会社 | Method for recovering aluminum hydroxide from waste liquid containing aluminum |
| JP2007144795A (en) * | 2005-11-28 | 2007-06-14 | Taisei Plas Co Ltd | Method for producing composite of aluminum alloy and resin |
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-
1994
- 1994-04-01 JP JP6064299A patent/JP2682433B2/en not_active Expired - Fee Related
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1995
- 1995-03-31 CN CN 95103800 patent/CN1110583C/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106367791A (en) * | 2016-11-11 | 2017-02-01 | 佛山市三水雄鹰铝表面技术创新中心有限公司 | Alkaline three-in-one grinding process capable of integrating pretreatment of aluminum with on-line recycle of aluminum hydroxide |
| CN106367792A (en) * | 2016-11-11 | 2017-02-01 | 佛山市三水雄鹰铝表面技术创新中心有限公司 | Aluminum pretreatment alkaline three-in-one online recycling system for demolding alkaline liquor for extruding mold aluminum material heads and aluminum hydroxide |
| CN106367791B (en) * | 2016-11-11 | 2018-10-02 | 佛山市三水雄鹰铝表面技术创新中心有限公司 | Aluminium pre-treatment and aluminium hydroxide online recycling and the three-in-one frosting technology of alkalinity |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2682433B2 (en) | 1997-11-26 |
| CN1111682A (en) | 1995-11-15 |
| JPH07268659A (en) | 1995-10-17 |
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