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CN111057612A - Special Grinding Fluid for Carbide - Google Patents

Special Grinding Fluid for Carbide Download PDF

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Publication number
CN111057612A
CN111057612A CN201911334939.0A CN201911334939A CN111057612A CN 111057612 A CN111057612 A CN 111057612A CN 201911334939 A CN201911334939 A CN 201911334939A CN 111057612 A CN111057612 A CN 111057612A
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China
Prior art keywords
acid
grinding fluid
polyether modified
coupling agent
hard alloy
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Application number
CN201911334939.0A
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Chinese (zh)
Inventor
黄文飞
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Dalian Sandaaoke Chemistry Co Ltd
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Dalian Sandaaoke Chemistry Co Ltd
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Priority to CN201911334939.0A priority Critical patent/CN111057612A/en
Publication of CN111057612A publication Critical patent/CN111057612A/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/062Oxides; Hydroxides; Carbonates or bicarbonates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/127Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/109Polyethers, i.e. containing di- or higher polyoxyalkylene groups esterified
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/044Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms having cycloaliphatic groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/223Five-membered rings containing nitrogen and carbon only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2229/00Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
    • C10M2229/04Siloxanes with specific structure
    • C10M2229/047Siloxanes with specific structure containing alkylene oxide groups

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

本发明公开一种硬质合金专用磨削液,其特征在于由以下质量百分比组分组成:环己基二乙醇胺6~20%、有机酸10%~20%、苯并三氮唑衍生物1~3%、聚醚改性酯6~15%、氢氧化钾0.5~5%、偶合剂3~5%、杀菌剂1~2%、聚醚改性硅消泡剂0.1~0.5%、水余量;所述有机酸为三元羧酸、十一烷二酸和癸二酸中的至少一种;所述聚醚改性酯,其结构如下:

Figure 100004_DEST_PATH_IMAGE002
其中n=5~15,R为18碳烷基;所述偶合剂为新癸酸、异辛酸和异壬酸中的至少一种。The invention discloses a special grinding fluid for cemented carbide, which is characterized by being composed of the following components in mass percentage: 6-20% of cyclohexyldiethanolamine, 10-20% of organic acid, 1-20% of benzotriazole derivative 3%, polyether modified ester 6~15%, potassium hydroxide 0.5~5%, coupling agent 3~5%, bactericide 1~2%, polyether modified silicon defoamer 0.1~0.5%, excess water amount; the organic acid is at least one of tricarboxylic acid, undecanedioic acid and sebacic acid; the polyether-modified ester has the following structure:
Figure 100004_DEST_PATH_IMAGE002
Wherein n=5~15, R is 18 carbon alkyl; Described coupling agent is at least one in neodecanoic acid, isooctanoic acid and isononanoic acid.

Description

Special grinding fluid for hard alloy
Technical Field
The invention belongs to the technical field of hard alloy processing lubrication and cooling, and particularly relates to a special grinding fluid for hard alloy, which is environment-friendly, can inhibit cobalt precipitation and has a long service life.
Background
Cemented carbide has particularly high hardness even at extremely high temperatures, and excellent wear resistance and corrosion resistance, and is widely used for molds, tools, and the like. The hard alloy generates a large amount of heat during the grinding process, and the grinding fluid is required to dissipate the heat. Because the oily grinding fluid has poor heat dissipation, is easy to burn at high temperature on a workpiece and has a severe operating environment, the conventional hard alloy grinding processing usually adopts the water-based grinding fluid with good cooling property. The existing commercially available water-based grinding fluid for hard alloy has more problems, such as high cobalt leaching amount due to triethanolamine, loose hard alloy framework, seriously reduced performance, and harmful waste liquid to human body and environment; or nitrite harmful to human body and environment; or contains AMP-95, diglycolamine, etc., has heavy smell in the grinding process, and the production environment is unbearable for operators.
As a special alcohol amine, the cyclohexyl diethanolamine has the advantages of excellent water solubility and base number stability, low volatility, low odor, good antibacterial performance, small corrosion to nonferrous metals and the like. However, the application of the cyclohexyl diethanolamine and other components in the hard alloy grinding fluid is not reported so far.
Disclosure of Invention
The invention aims to provide the special grinding fluid for the hard alloy, which is environment-friendly, can inhibit cobalt precipitation and has long service life.
The technical solution of the invention is as follows: the grinding fluid special for the hard alloy is characterized by comprising the following components in percentage by mass: 6-20% of cyclohexyl diethanolamine, 10-20% of organic acid, 1-3% of benzotriazole derivative, 6-15% of polyether modified ester, 0.5-5% of potassium hydroxide, 3-5% of coupling agent, 1-2% of bactericide, 0.1-0.5% of polyether modified silicon defoamer and the balance of water; the organic acid is at least one of tricarboxylic acid, undecanedioic acid and sebacic acid; the polyether modified ester has the following structure:
Figure DEST_PATH_IMAGE001
wherein n =5-15, R is 18-carbon alkyl;
the coupling agent is at least one of neodecanoic acid, isooctanoic acid and isononanoic acid.
Compared with the prior art, the invention has the following advantages:
1. low odor and VOC, and improved production environment;
2. excellent cobalt inhibition performance, long time for replacing the groove, long service life and reduced waste liquid discharge;
3. the environment-friendly biodegradable plastic does not contain toxic and harmful substances such as nitrite, heavy metal, secondary amine, sulfur, chlorine, phosphorus and the like, and is biodegradable and environment-friendly.
Detailed Description
Example 1:
the grinding fluid special for the hard alloy comprises the following components in percentage by mass: 15% of cyclohexyl diethanolamine, 10% of tricarboxylic acid, 5% of undecanedioic acid mixture, 2% of benzotriazole derivative, 10% of polyether modified ester, 2% of potassium hydroxide, 4% of neodecanoic acid, 201% of bactericide BIT, 0.1% of polyether modified silicon defoamer and the balance of water. The components are stirred and mixed evenly.
Cyclohexyldiethanolamine, preferably colain GENAMIN CH 020; benzotriazole derivatives, preferably Ciba Irgemet 42, polyether modified ester is selected from Shenzhen Artemisia chemical 1509, and the structure is as follows:
Figure 93956DEST_PATH_IMAGE001
wherein n =5-15, R is 18 carbon alkyl;
the polyether modified silicon defoamer is preferably MS-575 of Geng Qing Xin of the United states.
Example 2:
the grinding fluid special for the hard alloy comprises the following components in percentage by mass: 9% of cyclohexyl diethanolamine, 20% of sebacic acid, 1% of benzotriazole derivative, 15% of polyether modified ester, 0.5% of potassium hydroxide, 5% of isooctanoic acid, 201% of bactericide BIT, 0.3% of polyether modified silicon defoamer and the balance of water.
The source of the raw materials and the preparation method are the same as those in example 1.
Example 3:
the grinding fluid special for the hard alloy comprises the following components in percentage by mass: 20% of cyclohexyl diethanolamine, 3% of tricarboxylic acid, 7% of undecanedioic acid, 10% of sebacic acid, 3% of benzotriazole derivative, 8% of polyether modified ester, 5% of potassium hydroxide, 1% of neodecanoic acid, 1% of isooctanoic acid, 3% of isononanoic acid, a bactericide BIT 202%, 0.4% of polyether modified silicon defoamer and the balance of water.
The source of the raw materials and the preparation method are the same as those in example 1.
Typical technical data of example 1 of the present invention are shown in table 1.
TABLE 1
Figure 201589DEST_PATH_IMAGE002
The hard alloy grinding fluid prepared in the embodiment 1 of the invention is tested in a precision cutter manufacturing enterprise (Riqi) in Cangzhou according to the concentration of 5-10%, and the original grinding fluid is successfully replaced. When the grinding fluid is used for about one month originally, the color of the working fluid is changed into mauve, which shows that the color is gradually deepened from pink to mauve along with the increase of the precipitation amount of cobalt, and a groove needs to be changed; by using the special grinding fluid for the hard alloy prepared in the embodiment 1 of the invention, the color of the working fluid is red within three months, which shows that the precipitation amount of cobalt is obviously reduced, the groove is replaced within 4-6 months, and the service life is greatly prolonged; in addition, since grinding fluid of a certain enterprise is used for grinding the roller in a high-speed line workshop of a certain iron and steel company, and part of workers have allergy because the grinding fluid contains nitrite, the problem of skin allergy of the workers is solved after the test is carried out by using the special grinding fluid for the hard alloy prepared in the embodiment 1 of the invention.

Claims (1)

1. The grinding fluid special for the hard alloy is characterized by comprising the following components in percentage by mass: ring (C)
6-20% of hexyldiethanolamine, 10-20% of organic acid, 1-3% of benzotriazole derivative, 6-15% of polyether modified ester, 0.5-5% of potassium hydroxide, 3-5% of a coupling agent, 1-2% of a bactericide, 0.1-0.5% of a polyether modified silicon defoamer and the balance of water; the organic acid is at least one of tricarboxylic acid, undecanedioic acid and sebacic acid; the polyether modified ester has the following structure:
Figure DEST_PATH_IMAGE002
wherein n =5-15, R is 18-carbon alkyl; the coupling agent is at least one of neodecanoic acid, isooctanoic acid and isononanoic acid.
CN201911334939.0A 2019-12-23 2019-12-23 Special Grinding Fluid for Carbide Withdrawn CN111057612A (en)

Priority Applications (1)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103509633A (en) * 2012-06-21 2014-01-15 中国石油天然气股份有限公司 A kind of water-soluble polyether ester lubricating additive and preparation method thereof
CN105073964A (en) * 2013-02-20 2015-11-18 出光兴产株式会社 Water-based metalworking oil
CN105754701A (en) * 2016-03-28 2016-07-13 启东市合成化工厂有限公司 Grinding fluid for processing cobalt-containing hard alloy

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103509633A (en) * 2012-06-21 2014-01-15 中国石油天然气股份有限公司 A kind of water-soluble polyether ester lubricating additive and preparation method thereof
CN105073964A (en) * 2013-02-20 2015-11-18 出光兴产株式会社 Water-based metalworking oil
CN105754701A (en) * 2016-03-28 2016-07-13 启东市合成化工厂有限公司 Grinding fluid for processing cobalt-containing hard alloy

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Application publication date: 20200424