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CN111056322A - A compact robot palletizing station - Google Patents

A compact robot palletizing station Download PDF

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Publication number
CN111056322A
CN111056322A CN202010026879.2A CN202010026879A CN111056322A CN 111056322 A CN111056322 A CN 111056322A CN 202010026879 A CN202010026879 A CN 202010026879A CN 111056322 A CN111056322 A CN 111056322A
Authority
CN
China
Prior art keywords
station
conveying
plate
stacking
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010026879.2A
Other languages
Chinese (zh)
Inventor
陈学能
叶俊超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Lisheng Intelligent Co ltd
Guangzhou Lisheng Robot Technology Co ltd
Original Assignee
Guangdong Lisheng Intelligent Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Lisheng Intelligent Co ltd filed Critical Guangdong Lisheng Intelligent Co ltd
Priority to CN202010026879.2A priority Critical patent/CN111056322A/en
Publication of CN111056322A publication Critical patent/CN111056322A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/02Roller-ways having driven rollers
    • B65G13/06Roller driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/16Stacking of articles of particular shape
    • B65G57/20Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0258Trays, totes or bins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

本发明公开了一种结构紧凑的机器人码垛工站,所述码垛工站包括围板、卡板转运装置、上料装置、码垛装置和控制单元;所述围板内设置有相互靠近的上料工位、过渡工位和码垛工位;所述围板设有上料孔,所述上料装置的进料端穿过所述上料孔并延伸至所述围板的外侧,所述上料装置的出料端位于所述上料工位;所述卡板转运装置的一端位于所述过渡工位,所述卡板转运装置的另一端位于所述码垛工位;所述围板设有进板孔,所述进板孔与所述过渡工位相对,所述围板设置有出货口,所述出货口与所述码垛工位相对;本发明旨在提供一种结构紧凑的机器人码垛工站,具有结构紧凑,占地面积小,输送效率高,自动化程度高等优点。

Figure 202010026879

The invention discloses a robot palletizing station with a compact structure. The palletizing station includes an enclosure plate, a pallet transfer device, a feeding device, a palletizing device and a control unit; The loading station, the transition station and the stacking station; the enclosure is provided with a loading hole, and the feeding end of the loading device passes through the loading hole and extends to the outside of the enclosure , the discharge end of the loading device is located at the loading station; one end of the card plate transfer device is located at the transition station, and the other end of the card plate transfer device is located at the stacking station; The enclosure plate is provided with a plate inlet hole, the plate inlet hole is opposite to the transition station, the enclosure plate is provided with a delivery port, and the outlet port is opposite to the stacking station; the purpose of the present invention is The invention provides a robot palletizing station with compact structure, which has the advantages of compact structure, small footprint, high conveying efficiency and high degree of automation.

Figure 202010026879

Description

Compact structure's robot pile up neatly worker station
Technical Field
The invention relates to the technical field of stacking equipment, in particular to a robot stacking work station with a compact structure.
Background
The stacking work in the current market is mostly performed manually by stacking or stacking by a transfer machine, the stacking mode is simple, multiple persons are needed for operation, the working intensity is high, the efficiency is low, and the cost is high; the transfer machine is used for stacking, and the stacking mode is single through transfer reciprocating stacking, and the stacking mode refers to the change of the placing mode of the boxes.
The existing stacking equipment is large in occupied area, the conveying lines used for stacking are long, clamping plates are often required to be carried manually, and the production efficiency is reduced while the labor intensity of workers is increased.
Disclosure of Invention
The invention aims to provide a robot stacking work station with a compact structure, which has the advantages of compact structure, small occupied area, high conveying efficiency, high automation degree and the like.
In order to achieve the purpose, the invention adopts the following technical scheme: a robot stacking work station with a compact structure comprises a coaming, a clamping plate transfer device, a feeding device, a stacking device and a control unit; a feeding station, a transition station and a stacking station which are close to each other are arranged in the enclosing plate; the coaming is provided with a feeding hole, the feeding end of the feeding device penetrates through the feeding hole and extends to the outer side of the coaming, and the discharging end of the feeding device is positioned at the feeding station; one end of the clamping plate transferring device is located at the transition station, and the other end of the clamping plate transferring device is located at the stacking station; the surrounding plate is provided with a plate inlet hole, the plate inlet hole is opposite to the transition station, the surrounding plate is provided with a goods outlet, and the goods outlet is opposite to the stacking station; the clamping plate transferring device transfers a clamping plate to be stacked to the stacking station from the transition station; the stacking device is arranged between the feeding station and the stacking station, and transfers the bags to be stacked from the feeding station to the stacking station; the clamping plate transferring device, the feeding device and the stacking device are all connected with the control unit.
Preferably, the clamping plate transferring device comprises a mounting frame, a first conveying unit, a clamping plate pushing unit and a second conveying unit; the first conveying unit and the second conveying unit are arranged in the mounting frame side by side, the first conveying unit conveys towards the inner side of the enclosing plate, the second conveying unit conveys towards the outer side of the enclosing plate, the first conveying unit is arranged at the transition station, and the second conveying unit is arranged at the stacking station; the clamping plate pushing units are arranged on the side wall of the mounting rack along the width direction of the mounting rack, and push the bags to be stacked from the first conveying units to the second conveying units; the first conveying unit, the clamping plate pushing unit and the second conveying unit are all connected with the control unit.
Preferably, the mounting frame is provided with a pushing guide rail along the width direction, and the clamping plate pushing unit comprises a pushing motor, a driving gear, a rotating roller, a driven gear, a transmission chain, a pushing frame, a guide seat, a locking mechanism and a position detection mechanism; the pushing motor and the rotating roller are oppositely arranged at two ends of the mounting rack, the rotating roller is parallel to an output shaft of the pushing motor, the driving gear is sleeved on the output shaft of the pushing motor, the driven gear is sleeved on the rotating roller, the transmission chain is wound between the driving gear and the driven gear, one end of the pushing rack is fixedly connected with the transmission chain through the locking mechanism, and the other end of the pushing rack extends to the upper part of the mounting rack; one end of the guide seat is connected with the pushing frame, and the other end of the guide seat is connected with the pushing guide rail in a sliding manner; the pushing motor drives the pushing frame to reciprocate between the first conveying unit and the second conveying unit through the transmission chain; the pushing motor and the position detection mechanism are connected with the control unit.
Preferably, the propelling movement frame includes mounting panel, reinforcing plate and slurcam, the reinforcing plate connect in the mounting panel with between the slurcam, the mounting panel with the propelling movement guide rail is parallel, the slurcam with the mounting panel is perpendicular, the guide holder connect in the inner end face of mounting panel with between the propelling movement guide rail, locking mechanism install in the outer terminal surface of mounting panel with between the drive chain.
Preferably, locking mechanism includes fixed plate, adjusting screw, fixed screw and chucking seat, the one end of fixed plate with the mounting panel is connected, the other end of fixed plate with the chucking seat is connected, the chucking seat is provided with the regulation hole, the fixed plate is provided with first internal thread hole, the adjusting screw passes behind the regulation hole with first internal thread hole threaded connection, the lower extreme shaping of chucking seat has U type bayonet socket, the both sides of U type bayonet socket are equipped with second internal thread hole, U type bayonet socket joint is in drive chain's periphery just passes through the fixed screw top is tight.
Preferably, the position detection mechanism comprises a transition detection part and a stacking detection part, the transition detection part is arranged at the transition station, and the stacking detection part is arranged at the stacking station; the transition detection part comprises a first adjusting rail, a first adjusting seat, a first detection sensor and a first detection plate; the first adjusting rail is arranged at one end, close to the transition station, of the mounting frame along the width direction of the mounting frame, a first adjusting groove is formed in the first adjusting rail, the first adjusting seat is connected to the first adjusting groove in a sliding mode, the first detecting sensor is arranged on the first adjusting seat, the first detecting plate is arranged on the mounting frame, and the end portion of the first detecting plate penetrates through a sensing area of the first detecting sensor; the stacking detection part comprises a second adjusting rail, a second adjusting seat, a second detection sensor and a second detection plate; the second adjusting rail is arranged at one end, close to the stacking station, of the mounting frame along the width direction of the mounting frame, a second adjusting groove is formed in the second section rail, the second adjusting seat is connected to the second adjusting groove in a sliding mode, the second detecting sensor is arranged on the second adjusting seat, the second detecting plate is arranged on the mounting frame, and the end portion of the second detecting plate penetrates through the sensing area of the second detecting sensor; the first detection sensor and the second detection sensor are both connected with the control unit.
Preferably, the first conveying unit includes a first conveying roller, a first conveying motor, a plurality of first gears, a second gear, a first chain and a second chain, the first conveying roller is provided and distributed at intervals along the length direction of the mounting rack, the first conveying motor is provided on the mounting rack, an output shaft of the first conveying motor is parallel to the first conveying roller, the first gear is sleeved on the output shaft of the first conveying motor, the second gear is provided with a plurality of second gears, one end of each first conveying roller extends to the outer side of the mounting rack and is connected with the corresponding second gear, the first chain is wound between the first gear and the second gear which are close to each other, and the second chain is wound between the two adjacent second gears; the first conveying motor drives the first conveying roller to rotate through the first chain and the second chain; the first conveying motor is connected with the control unit.
Preferably, the goods outlet is provided with a safety door, the enclosing plate is provided with a support, the support is provided with a safety guide rail along the length direction, connecting pieces are arranged at the upper end of the safety door at intervals, pulleys are arranged at the upper end of the connecting pieces and are arranged in the safety guide rail in a rolling manner, the support is provided with a safety motor, an output shaft of the safety motor is sleeved with a driving wheel, a driven wheel is arranged on one side of the support, which is far away from the safety motor, a transmission belt is wound between the driving wheel and the driven wheel, a fixing clamp is arranged on the upper end face of the safety door, and the tail end of the fixing clamp is; the lower end of the safety door is higher than the upper end of the plate inlet hole; the safety motor is connected with the control unit.
Preferably, the stacking device comprises a mounting seat, a mechanical arm and a clamp, the mechanical arm is arranged on the mounting seat, the clamp is arranged at the end of the mechanical arm, and the mechanical arm drives the clamp to reciprocate between the feeding station and the stacking station; the mechanical arm and the clamp are connected with the control unit.
Preferably, loading attachment includes frame and transfer chain, the transfer chain sets up the frame, the one end of transfer chain is passed extend to behind the material loading hole the outside of bounding wall, the one end of transfer chain is located the material loading station.
By adopting the structure, the feeding station, the transition station and the stacking station are close to each other, so that the layout of the stacking station is tighter, the floor area of equipment can be reduced due to the tight layout, the conveying stroke among devices is shorter, the conveying efficiency is improved, the conveying time is saved, and the workload of workers is reduced. The invention reduces the labor intensity of workers, has small occupied area, compact structure, high speed and high flexibility, does not need excessive manpower to participate in stacking work, and is suitable for conveying work with more types of factory products and frequent line replacement.
Drawings
The drawings are further illustrative of the invention and the content of the drawings does not constitute any limitation of the invention.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a second schematic perspective view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic perspective view of the loading device, the pallet transferring device and the palletizing device of the present invention;
FIG. 5 is a schematic perspective view of the pallet transferring apparatus according to the present invention;
FIG. 6 is an enlarged partial schematic view at A of FIG. 5;
FIG. 7 is a second schematic perspective view of the pallet transferring device of the present invention;
FIG. 8 is an enlarged partial schematic view at B of FIG. 7;
FIG. 9 is a schematic perspective view of the pushing frame of the present invention;
figure 10 is a schematic perspective view of the security door of the present invention;
fig. 11 is a partially enlarged schematic view at C in fig. 10.
Wherein: the device comprises a coaming 1, a feeding hole 1a, a plate inlet hole 1b and a goods outlet 1 c;
a pallet transferring device 2;
the device comprises a feeding device 3, a frame 3a and a conveying line 3 b;
the stacking device 4, the mounting seat 4a, the mechanical arm 4b and the clamp 4 c;
a control unit 5 and a mounting frame 6;
a first conveying unit 7, a first conveying roller 7a, a first conveying motor 7b, a first gear 7c, a second gear 7d, a first chain 7e, and a second chain 7 f;
the automatic stacking device comprises a clamping plate pushing unit 8, a pushing motor 8a, a driving gear 8b, a rotating roller 8c, a driven gear 8d, a transmission chain 8e, a pushing frame 8f, a guide seat 8g, a locking mechanism 8h, a position detection mechanism 8i, a mounting plate 8j, a reinforcing plate 8k, a pushing plate 8l, a fixing plate 8m, a clamping seat 8n, a transition detection part 8o, a stacking detection part 8p, a first adjusting rail 8q, a first adjusting seat 8r, a first detection sensor 8s and a first detection plate 8 t;
the device comprises a second conveying unit 9, a pushing guide rail 10, a safety door 11, a bracket 12, a safety guide rail 13, a connecting piece 14, a safety motor 15, a driving belt 16 and a fixing clamp 17.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1 to 11, the compact robot palletizing station according to the present embodiment is characterized by comprising a surrounding plate 1, a cardboard transferring device 2, a feeding device 3, a palletizing device 4 and a control unit 5.
A feeding station, a transition station and a stacking station which are close to each other are arranged in the enclosing plate 1; the enclosing plate 1 is provided with a feeding hole 1a, the feeding end of the feeding device 3 penetrates through the feeding hole 1a and extends to the outer side of the enclosing plate 1, and the discharging end of the feeding device 3 is located at the feeding station.
One end of the clamping plate transferring device 2 is positioned at the transition station, and the other end of the clamping plate transferring device 2 is positioned at the stacking station; the enclosing plate 1 is provided with a plate inlet hole 1b, the plate inlet hole 1b is opposite to the transition station, the enclosing plate 1 is provided with a goods outlet 1c, and the goods outlet 1c is opposite to the stacking station; the clamping plate transferring device 2 transfers the clamping plates to be stacked to the stacking station from the transition station.
The stacking device 4 is arranged between the feeding station and the stacking station, and the stacking device 4 transfers the bags to be stacked to the stacking station from the feeding station.
The cardboard transfer device 2, the loading attachment 3 and the stacking device 4 are all connected with the control unit 5.
By adopting the structure, the feeding station, the transition station and the stacking station which are close to each other are arranged, so that the layout of the stacking station is tighter, the occupied area of equipment is reduced due to the tight layout, the conveying stroke among the devices is shorter, the conveying efficiency is improved, the conveying time is saved, and the workload of workers is reduced.
The feeding device 3 is arranged on the side edge of the stacking device 4, so that a bag can be conveniently clamped; the stacking device 4 transfers the bags from the loading station to the stacking station, and only a small stroke is needed to move, so that the stacking operation can be completed, the moving stroke is short, and the control is simple; cardboard transfer device 2 transports the cardboard to the pile up neatly station by the transition station, need not carry out manual transportation cardboard, and degree of automation is high. The coaming 1 can play a protective role and prevent people from entering the device by mistake.
The invention reduces the labor intensity of workers, has small occupied area, compact structure, high speed and high flexibility, does not need excessive manual intervention, and is suitable for conveying work with more types of factory products and frequent wire replacement.
Preferably, the card transferring device 2 comprises a mounting frame 6, a first conveying unit 7, a card pushing unit 8 and a second conveying unit 9.
The first conveying unit 7 and the second conveying unit 9 are arranged in the mounting frame 6 side by side, the first conveying unit 7 conveys the enclosing plate 1 towards the inner side, the second conveying unit 9 conveys the enclosing plate 1 towards the outer side, the first conveying unit 7 is arranged at the transition station, and the second conveying unit 9 is arranged at the stacking station.
The clamping plate pushing unit 8 is arranged on the side wall of the mounting frame 6 along the width direction of the mounting frame 6, and the clamping plate pushing unit 8 pushes the bags to be stacked to the second conveying unit 9 through the first conveying unit 7.
The first conveying unit 7, the cardboard pushing unit 8 and the second conveying unit 9 are all connected with the control unit 5.
By adopting the structure, the first conveying unit 7 conveys the clamping plates from the outside to the transition station, the clamping plate pushing unit 8 pushes the first conveying unit 7 of the clamping plates to the second conveying unit 9, the clamping plates perform box stacking work at the stacking station, and the second conveying unit 9 conveys the clamping plates completing stacking to the outside from the stacking station. By adopting the structure, the first conveying unit 7, the clamping plate pushing unit 8 and the second conveying unit 9 are matched to form an Contraband-type conveying line, so that the wiring distance of a production line can be saved, a large amount of space is saved, and the structure is more compact.
Preferably, the mounting frame 6 is provided with a pushing guide rail 10 along the width direction, and the clamping plate pushing unit 8 comprises a pushing motor 8a, a driving gear 8b, a rotating roller 8c, a driven gear 8d, a transmission chain 8e, a pushing frame 8f, a guide seat 8g, a locking mechanism 8h and a position detection mechanism 8 i.
The pushing motor 8a and the rotating roller 8c are oppositely arranged at two ends of the mounting frame 6, the rotating roller 8c is parallel to an output shaft of the pushing motor 8a, the driving gear 8b is sleeved on the output shaft of the pushing motor 8a, the driven gear 8d is sleeved on the rotating roller 8c, the transmission chain 8e is wound between the driving gear 8b and the driven gear 8d, one end of the pushing frame 8f is fixedly connected with the transmission chain 8e through the locking mechanism 8h, and the other end of the pushing frame 8f extends to the upper side of the mounting frame 6; one end of the guide seat 8g is connected with the pushing frame 8f, and the other end of the guide seat 8g is connected with the pushing guide rail 10 in a sliding mode.
The pushing motor 8a drives the pushing frame 8f to reciprocate between the first conveying unit 7 and the second conveying unit 9 through the transmission chain 8 e.
The pushing motor 8a and the position detection mechanism 8i are both connected with the control unit 5.
With this structure, the pushing frame 8f pushes the card from the first conveying unit 7 to the second conveying unit 9 in the process of reciprocating between the first conveying unit 7 and the second conveying unit 9. Adopt propelling movement motor 8a, gear and chain complex transmission mode, conveniently carry out accurate control to propelling movement frame 8f delivery distance, the transmission is stable, and the propelling movement is effectual.
Preferably, the pushing frame 8f includes a mounting plate 8j, a reinforcing plate 8k and a pushing plate 8l, the reinforcing plate 8k is connected between the mounting plate 8j and the pushing plate 8l, the mounting plate 8j is parallel to the pushing guide rail 10, the pushing plate 8l is perpendicular to the mounting plate 8j, the guide seat 8g is connected between the inner end face of the mounting plate 8j and the pushing guide rail 10, and the locking mechanism 8h is installed between the outer end face of the mounting plate 8j and the transmission chain 8 e.
Adopt this kind of structure, mounting panel 8j, reinforcing plate 8k and 8l of slurcam constitute propelling movement frame 8f, mounting panel 8j, guide holder 8g play good guide effect with the cooperation of propelling movement guide rail 10, locking mechanism 8h is fixed in mounting panel 8j in drive chain 8e, makes drive chain 8e can drive mounting panel 8j and make a round trip to slide along propelling movement guide rail 10 to make slurcam 8l can carry unit 7 propelling movement to second to the cardboard to carry unit 9 by first. The reinforcing plate 8k improves the firm strength of the pushing frame 8f and improves the bearing capacity of the pushing plate 8 l.
Preferably, locking mechanism 8h includes fixed plate 8m, adjusting screw, fixed screw and chucking seat 8n, fixed plate 8 m's one end with mounting panel 8j is connected, fixed plate 8 m's the other end with chucking seat 8n is connected, chucking seat 8n is provided with the regulation hole, fixed plate 8m is provided with first internal thread hole, the adjusting screw passes behind the regulation hole with first internal thread hole threaded connection, chucking seat 8 n's lower extreme shaping has U type bayonet socket, the both sides of U type bayonet socket are equipped with second internal thread hole, U type bayonet socket joint is in drive chain 8 e's periphery just passes through the fixed screw top is tight.
By adopting the structure, the mounting plate 8j is fixedly connected with the transmission chain 8e through the fixing plate 8m, the clamping seat 8n and the fixing screws, so that a good fixing effect is achieved, and the transmission efficiency between the transmission chain 8e and the mounting plate 8j is ensured. The position of the clamping seat 8n is conveniently adjusted and aligned by matching the adjusting hole, the adjusting screw and the first internal threaded hole.
Preferably, the position detection mechanism 8i includes a transition detection portion 8o and a stacking detection portion 8p, the transition detection portion 8o is disposed at the transition station, and the stacking detection portion 8p is disposed at the stacking station.
The transition detection part 8o comprises a first adjusting rail 8q, a first adjusting seat 8r, a first detection sensor 8s and a first detection plate 8 t; first regulation rail 8q is followed mounting bracket 6's width direction sets up the one end that is close to the transition station of mounting bracket 6, first regulation rail 8q shaping has first adjustment tank, first regulation seat 8r sliding connection in first adjustment tank, first detection sensor 8s sets up first regulation seat 8r, first pick-up plate 8t sets up mounting panel 8j just the tip of first pick-up plate 8t passes first detection sensor 8 s's induction zone.
The stacking detection part 8p comprises a second adjusting rail, a second adjusting seat, a second detection sensor and a second detection plate; the second is adjusted the rail and is followed mounting bracket 6's width direction sets up mounting bracket 6's one end that is close to the pile up neatly station, the shaping of second festival rail has the second adjustment groove, second regulation seat sliding connection in the second adjustment groove, second detection sensor sets up the second is adjusted the seat, the second detection board sets up the mounting panel just the tip of second detection board passes the induction zone of second detection sensor.
The first detection sensor 8s and the second detection sensor are both connected to the control unit 5.
By adopting the structure, the position of the pushing frame 8f is detected through the matching of the first detection sensor 8s and the second detection sensor, when the pushing frame 8f moves to the transition station, the end part of the first detection plate 8t enters the induction area of the first detection sensor 8s, the first detection sensor 8s sends a signal to the control unit 5, the control unit 5 sends a signal to drive the pushing motor 8a to stop working, and when the pushing frame 8f moves to the stacking station, the second detection sensor, the second detection plate and the control unit 5 are matched to drive the pushing motor 8a to stop working. First regulation rail 8q and the cooperation of first regulation seat 8r can adjust the position of first detection sensor 8s, and the second is adjusted rail and the cooperation of second regulation seat and can is adjusted the position that the second detected the sensor, conveniently adjusts the position that targets in place of push frame 8f, plays the effect of accurate transport cardboard.
Preferably, the first conveying unit 7 includes a first conveying roller 7a, a first conveying motor 7b, a first gear 7c, a second gear 7d, a first chain 7e, and a second chain 7f, the first conveying rollers 7a are provided in plurality and are distributed at intervals along the length direction of the mounting frame 6, the first conveying motor 7b is arranged on the mounting frame 6, the output shaft of the first conveying motor 7b is parallel to the first conveying roller 7a, the first gear 7c is sleeved on the output shaft of the first conveying motor 7b, a plurality of second gears 7d are arranged, one end of each first conveying roller 7a extends to the outer side of the mounting rack 6 and is connected with the corresponding second gear 7d, the first chain 7e is wound between the first gear 7c and the second gear 7d which are close to each other, and the second chain 7f is wound between two adjacent second gears 7 d.
The first conveying motor 7b drives the first conveying roller 7a to rotate through the first chain 7e and the second chain 7 f.
The first conveying motor 7b is connected to the control unit 5.
By adopting the structure, the control unit 5 sends a signal to drive the first conveying motor 7b to work, and the first conveying motor 7b drives the first conveying roller 7a to rotate through the cooperation of the first chain 7e, the second chain 7f, the first gear 7c and the second gear 7d, so that the purpose of conveying the clamping plates is achieved. The first conveying roller 7a at middle part can not be around establishing second chain 7f, and this first conveying roller 7a of part plays the roll effect, and it can to drive the cardboard by the first conveying roller 7a at the both ends of mounting bracket 6 and remove.
The second conveyance unit 9 has substantially the same structure as the first conveyance unit 7, except that the conveyance direction of the second conveyance unit 9 is opposite to the conveyance direction of the first conveyance unit 7.
Preferably, the goods outlet 1c is provided with a safety door 11, the enclosing plate 1 is provided with a support 12, the support 12 is provided with a safety guide rail 13 along the length direction, the upper end of the safety door 11 is provided with connecting pieces 14 at intervals, the upper end of the connecting pieces 14 is provided with pulleys, the pulleys are arranged in the safety guide rail 13 in a rolling manner, the support 12 is provided with a safety motor 15, an output shaft of the safety motor 15 is sleeved with a driving wheel, one side of the support 12, which is far away from the safety motor 15, is provided with a driven wheel, a transmission belt 16 is wound between the driving wheel and the driven wheel, the upper end face of the safety door 11 is provided with a fixing clamp 17, and the tail end of the fixing; the lower end of the safety door 11 is higher than the upper end of the plate inlet hole 1 b.
The safety motor 15 is connected to the control unit 5.
By adopting the structure, the safety guide rail 13, the pulleys and the connecting piece 14 are matched to play a good guiding role for the safety door 11, and the safety motor 15 drives the safety door 11 to reciprocate along the length direction of the safety guide rail 13 through the driving wheel, the driven wheel, the transmission belt 16 and the fixing clamp 17. When equipment carries out the pile up neatly work, emergency exit 11 is closed, and when second conveying unit 9 carried the cardboard that the pile up neatly completed, emergency exit 11 opened. The safety door 11 is closed to prevent workers from entering the safety door by mistake, so that the safety door plays a safety protection role.
Preferably, the stacking device 4 comprises a mounting seat 4a, a mechanical arm 4b and a clamp 4c, the mechanical arm 4b is arranged on the mounting seat 4a, the clamp 4c is arranged at the end of the mechanical arm 4b, and the mechanical arm 4b drives the clamp 4c to reciprocate between the feeding station and the stacking station.
The robot arm 4b and the gripper 4c are both connected to the control unit 5.
Adopt this kind of structure, press from both sides case and bag by the material loading station through the cooperation of arm 4b and anchor clamps 4c, then arm 4b drives case and bag and moves to the pile up neatly station together, and anchor clamps 4c loosen case and bag, constantly repeats this process, can accomplish the pile up neatly work of case and bag.
Preferably, the feeding device 3 comprises a frame 3a and a conveying line 3b, the conveying line 3b is arranged on the frame 3a, one end of the conveying line 3b extends to the outer side of the enclosing plate 1 after penetrating through the feeding hole 1a, and one end of the conveying line 3b is located at the feeding station.
Adopt this kind of structure, carry case and bag to the material loading station through frame 3a and transfer chain 3b, the conveying distance that cooperation pile up neatly device 4 can shorten case and bag improves pile up neatly efficiency.
During operation, the workman sends the cardboard into cardboard transfer device 2 by inlet plate hole 1b, cardboard transfer device 2's first conveying unit 7 carries the cardboard to the transition station, cardboard pusher unit 8 is with the cardboard propelling movement to the pile up neatly station of transition station, and simultaneously, loading attachment 3 carries the case and bag to the material loading station, the case and bag of material loading station is got to the arm 4b and the cooperation of anchor clamps 4c of pile up neatly device 4, and carry the case and bag to the cardboard of pile up neatly station on, arm 4b and the cooperation of anchor clamps 4c carry out the repeated clamp and get and put work, thereby accomplish pile up neatly work. When the stacking is finished, the safety door 11 is opened, and the second conveying unit 9 conveys the card board and the bag stack together to the next process equipment.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.

Claims (10)

1.一种结构紧凑的机器人码垛工站,其特征在于,所述码垛工站包括围板、卡板转运装置、上料装置、码垛装置和控制单元;1. A compact robot palletizing station, characterized in that the palletizing station comprises a hoarding plate, a pallet transfer device, a feeding device, a palletizing device and a control unit; 所述围板内设置有相互靠近的上料工位、过渡工位和码垛工位;所述围板设有上料孔,所述上料装置的进料端穿过所述上料孔并延伸至所述围板的外侧,所述上料装置的出料端位于所述上料工位;The enclosure plate is provided with a feeding station, a transition station and a stacking station that are close to each other; the enclosure plate is provided with a feeding hole, and the feeding end of the feeding device passes through the feeding hole and extends to the outside of the enclosure, and the discharge end of the feeding device is located at the feeding station; 所述卡板转运装置的一端位于所述过渡工位,所述卡板转运装置的另一端位于所述码垛工位;所述围板设有进板孔,所述进板孔与所述过渡工位相对,所述围板设置有出货口,所述出货口与所述码垛工位相对;所述卡板转运装置将待堆码的卡板由所述过渡工位转运至所述码垛工位;One end of the card plate transfer device is located at the transition station, and the other end of the card plate transfer device is located at the stacking station; The transition station is opposite, and the enclosure is provided with a delivery port, which is opposite to the stacking station; the pallet transfer device transfers the pallets to be stacked from the transition station to the stacking station. the palletizing station; 所述码垛装置设置在所述上料工位与所述码垛工位之间,所述码垛装置将待码垛的箱包由所述上料工位转运至所述码垛工位;The stacking device is arranged between the loading station and the stacking station, and the stacking device transfers the bags to be stacked from the loading station to the stacking station; 所述卡板转运装置、所述上料装置和所述码垛装置均与所述控制单元连接。The pallet transfer device, the feeding device and the stacking device are all connected with the control unit. 2.根据权利要求1所述的一种结构紧凑的机器人码垛工站,其特征在于,所述卡板转运装置包括安装架、第一输送单元、卡板推送单元和第二输送单元;2. The compact robot palletizing station according to claim 1, wherein the pallet transfer device comprises a mounting frame, a first conveying unit, a pallet pushing unit and a second conveying unit; 所述第一输送单元与所述第二输送单元并排设置在所述安装架内,所述第一输送单元朝所述围板的内侧输送,所述第二输送单元朝所述围板的外侧输送,所述第一输送单元设置在所述过渡工位,所述第二输送单元设置在所述码垛工位;The first conveying unit and the second conveying unit are arranged side by side in the mounting frame, the first conveying unit is conveyed toward the inner side of the enclosure, and the second conveying unit is toward the outer side of the enclosure conveying, the first conveying unit is arranged at the transition station, and the second conveying unit is arranged at the stacking station; 所述卡板推送单元沿所述安装架的宽度方向设置在所述安装架的侧壁,所述卡板推送单元将待码垛的箱包由所述第一输送单元推送至所述第二输送单元;The card board pushing unit is arranged on the side wall of the mounting frame along the width direction of the mounting frame, and the card board pushing unit pushes the bags to be stacked from the first conveying unit to the second conveying unit unit; 所述第一输送单元、所述卡板推送单元和所述第二输送单元均与所述控制单元连接。The first conveying unit, the card board pushing unit and the second conveying unit are all connected with the control unit. 3.根据权利要求2所述的一种结构紧凑的机器人码垛工站,其特征在于,所述安装架沿宽度方向设有推送导轨,所述卡板推送单元包括推送电机、主动齿轮、转动辊、从动齿轮、传动链条、推送架、导向座、锁紧机构和位置检测机构;3 . The compact robot palletizing station according to claim 2 , wherein the mounting frame is provided with a push rail along the width direction, and the card plate push unit comprises a push motor, a driving gear, a rotating Roller, driven gear, transmission chain, push frame, guide seat, locking mechanism and position detection mechanism; 所述推送电机和所述转动辊相对设置在所述安装架的两端,所述转动辊与所述推送电机的输出轴平行,所述主动齿轮套设在所述推送电机的输出轴,所述从动齿轮套设在所述转动辊,所述传动链条绕设在所述主动齿轮和所述从动齿轮之间,所述推送架的一端通过所述锁紧机构与所述传动链条固定连接,所述推送架的另一端延伸至所述安装架的上方;所述导向座的一端与所述推送架连接,所述导向座的另一端与所述推送导轨滑动连接;The pushing motor and the rotating roller are oppositely arranged at both ends of the mounting frame, the rotating roller is parallel to the output shaft of the pushing motor, and the driving gear is sleeved on the output shaft of the pushing motor, so the The driven gear is sleeved on the rotating roller, the transmission chain is wound between the driving gear and the driven gear, and one end of the push frame is fixed to the transmission chain through the locking mechanism connected, the other end of the push frame extends above the installation frame; one end of the guide seat is connected to the push frame, and the other end of the guide seat is slidably connected to the push guide rail; 所述推送电机通过所述传动链条带动所述推送架在所述第一输送单元和所述第二输送单元之间做往复运动;The push motor drives the push frame to reciprocate between the first conveying unit and the second conveying unit through the transmission chain; 所述推送电机和所述位置检测机构均与所述控制单元连接。Both the push motor and the position detection mechanism are connected with the control unit. 4.根据权利要求3所述的一种结构紧凑的机器人码垛工站,其特征在于,所述推送架包括安装板、加强板和推动板,所述加强板连接于所述安装板和所述推动板之间,所述安装板与所述推送导轨平行,所述推动板与所述安装板垂直,所述导向座连接于所述安装板的内端面与所述推送导轨之间,所述锁紧机构安装于所述安装板的外端面与所述传动链条之间。4. The compact robot palletizing station according to claim 3, wherein the push frame comprises a mounting plate, a reinforcing plate and a pushing plate, and the reinforcing plate is connected to the mounting plate and all the Between the push plates, the mounting plate is parallel to the push rail, the push plate is perpendicular to the mounting plate, and the guide base is connected between the inner end face of the mounting plate and the push rail, so The locking mechanism is installed between the outer end surface of the mounting plate and the transmission chain. 5.根据权利要求4所述的一种结构紧凑的机器人码垛工站,其特征在于,所述锁紧机构包括固定板、调节螺丝、固定螺丝和卡紧座,所述固定板的一端与所述安装板连接,所述固定板的另一端与所述卡紧座连接,所述卡紧座设置有调节孔,所述固定板设置有第一内螺纹孔,所述调节螺丝穿过所述调节孔后与所述第一内螺纹孔螺纹连接,所述卡紧座的下端成型有U型卡口,所述U型卡口的两侧设有第二内螺纹孔,所述U型卡口卡接在所述传动链条的外围且通过所述固定螺丝顶紧。5. The compact robot palletizing station according to claim 4, wherein the locking mechanism comprises a fixing plate, an adjusting screw, a fixing screw and a clamping seat, and one end of the fixing plate is The mounting plate is connected, the other end of the fixing plate is connected with the clamping seat, the clamping seat is provided with an adjustment hole, the fixing plate is provided with a first internal thread hole, and the adjustment screw passes through the clamping seat. The adjusting hole is threadedly connected with the first internal threaded hole, the lower end of the clamping seat is formed with a U-shaped bayonet, and both sides of the U-shaped bayonet are provided with second internal threaded holes. The bayonet is clamped on the periphery of the transmission chain and is pressed tightly by the fixing screw. 6.根据权利要求4所述的一种结构紧凑的机器人码垛工站,其特征在于,所述位置检测机构包括过渡检测部和码垛检测部,所述过渡检测部设置在所述过渡工位,所述码垛检测部设置在所述码垛工位;6 . The compact robot palletizing station according to claim 4 , wherein the position detection mechanism comprises a transition detection part and a stacking detection part, and the transition detection part is arranged in the transition process. 7 . position, the stacking detection part is arranged at the stacking station; 所述过渡检测部包括第一调节轨、第一调节座、第一检测传感器和第一检测板;所述第一调节轨沿所述安装架的宽度方向设置在所述安装架的靠近过渡工位的一端,所述第一调节轨成型有第一调节槽,所述第一调节座滑动连接于所述第一调节槽,所述第一检测传感器设置在所述第一调节座,所述第一检测板设置在所述安装板且所述第一检测板的端部穿过所述第一检测传感器的感应区;The transition detection part includes a first adjustment rail, a first adjustment seat, a first detection sensor and a first detection plate; the first adjustment rail is arranged along the width direction of the installation frame near the transition tool of the installation frame. The first adjustment rail is formed with a first adjustment groove, the first adjustment seat is slidably connected to the first adjustment groove, the first detection sensor is arranged on the first adjustment seat, the a first detection board is arranged on the mounting board and an end of the first detection board passes through the sensing area of the first detection sensor; 所述码垛检测部包括第二调节轨、第二调节座、第二检测传感器和第二检测板;所述第二调节轨沿所述安装架的宽度方向设置在所述安装架的靠近码垛工位的一端,所述第二节轨成型有第二调节槽,所述第二调节座滑动连接于所述第二调节槽,所述第二检测传感器设置在所述第二调节座,所述第二检测板设置在所述安装板且所述第二检测板的端部穿过所述第二检测传感器的感应区;The stacking detection part includes a second adjustment rail, a second adjustment seat, a second detection sensor and a second detection plate; the second adjustment rail is arranged along the width direction of the installation frame at the proximity of the installation frame. At one end of the stacking station, the second section rail is formed with a second adjustment groove, the second adjustment seat is slidably connected to the second adjustment groove, and the second detection sensor is arranged on the second adjustment seat, the second detection board is arranged on the installation board and the end of the second detection board passes through the sensing area of the second detection sensor; 所述第一检测传感器和所述第二检测传感器均与所述控制单元连接。Both the first detection sensor and the second detection sensor are connected to the control unit. 7.根据权利要求2所述的一种结构紧凑的机器人码垛工站,其特征在于,所述第一输送单元包括第一输送辊、第一输送电机、第一齿轮、第二齿轮、第一链条和第二链条,所述第一输送辊设置有多个且沿所述安装架的长度方向间隔分布,所述第一输送电机设置在所述安装架,所述第一输送电机的输出轴与所述第一输送辊平行,所述第一齿轮套设在所述第一输送电机的输出轴,所述第二齿轮设置有若干个,各第一输送辊的一端延伸至所述安装架的外侧并与对应的第二齿轮连接,所述第一链条绕设在相靠近的第一齿轮和第二齿轮之间,第二链条绕设在相邻的两个第二齿轮之间;7. The compact robot palletizing station according to claim 2, wherein the first conveying unit comprises a first conveying roller, a first conveying motor, a first gear, a second gear, a first conveying A chain and a second chain, the first conveying rollers are provided with a plurality of and spaced along the length direction of the mounting frame, the first conveying motor is arranged on the mounting frame, and the output of the first conveying motor The shaft is parallel to the first conveying roller, the first gear is sleeved on the output shaft of the first conveying motor, there are several second gears, and one end of each first conveying roller extends to the installation The outer side of the frame is connected with the corresponding second gear, the first chain is wound between the adjacent first gear and the second gear, and the second chain is wound between the adjacent two second gears; 所述第一输送电机通过所述第一链条和所述第二链条带动所述第一输送辊转动;The first conveying motor drives the first conveying roller to rotate through the first chain and the second chain; 所述第一输送电机与所述控制单元连接。The first conveying motor is connected to the control unit. 8.根据权利要求1所述的一种结构紧凑的机器人码垛工站,其特征在于,所述出货口设有安全门,所述围板设有支架,所述支架沿长度方向设有安全导轨,所述安全门的上端间隔设有连接件,所述连接件的上端设有滑轮,所述滑轮滚动设置在所述安全导轨内,所述支架设有安全电机,所述安全电机的输出轴套设有主动轮,所述支架的远离所述安全电机的一侧设有从动轮,所述主动轮与所述从动轮之间绕设有传动带,所述安全门的上端面设有固定夹,所述固定夹的末端夹设在所述传动带;所述安全门的下端高于所述进板孔的上端;8 . The compact robot palletizing station according to claim 1 , wherein the delivery port is provided with a safety door, the enclosure is provided with a bracket, and the bracket is provided with a safety door along the length direction. 9 . A guide rail, the upper end of the safety door is provided with a connecting piece at intervals, the upper end of the connecting piece is provided with a pulley, and the pulley is rolled in the safety guide rail, the bracket is provided with a safety motor, and the output shaft of the safety motor A driving wheel is sleeved, a driven wheel is arranged on the side of the bracket away from the safety motor, a transmission belt is wound between the driving wheel and the driven wheel, and a fixing clip is arranged on the upper end surface of the safety door, The end of the fixing clip is clamped on the transmission belt; the lower end of the safety door is higher than the upper end of the plate inlet hole; 所述安全电机与所述控制单元连接。The safety motor is connected to the control unit. 9.根据权利要求1所述的一种结构紧凑的机器人码垛工站,其特征在于,所述码垛装置包括安装座、机械臂和夹具,所述机械臂设置在所述安装座,所述夹具设置在所述机械臂的端部,所述机械臂驱动所述夹具在所述上料工位和所述码垛工位之间做往复运动;9 . The compact robot palletizing station according to claim 1 , wherein the palletizing device comprises a mounting seat, a robotic arm and a clamp, the robotic arm is arranged on the mounting seat, and the The clamp is arranged at the end of the mechanical arm, and the mechanical arm drives the clamp to reciprocate between the loading station and the stacking station; 所述机械臂和所述夹具均与所述控制单元连接。Both the robotic arm and the gripper are connected to the control unit. 10.根据权利要求1所述的一种结构紧凑的机器人码垛工站,其特征在于,所述上料装置包括机架和输送线,所述输送线设置在所述机架,所述输送线的一端穿过所述上料孔后延伸至所述围板的外侧,所述输送线的一端位于所述上料工位。10 . The compact robot palletizing station according to claim 1 , wherein the feeding device comprises a frame and a conveying line, the conveying line is arranged on the frame, and the conveying line is 10 . 10 . One end of the wire extends to the outside of the enclosure plate after passing through the feeding hole, and one end of the conveying wire is located at the feeding station.
CN202010026879.2A 2020-01-10 2020-01-10 A compact robot palletizing station Pending CN111056322A (en)

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US20100287841A1 (en) * 2008-01-16 2010-11-18 Ube Machinery Corporation, Ltd. Safety door automatic opening/closing device in injection molding machine and the like and method of controlling the same
CN102923489A (en) * 2012-10-22 2013-02-13 南通通用机械制造有限公司 Four-station compact robotic stacking system
CN103662852A (en) * 2013-11-26 2014-03-26 风帆股份有限公司 Multifunctional storage battery stacking tongs
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