CN111055068A - A seat tooling weldment fixture and a processing method for a seat tooling weldment - Google Patents
A seat tooling weldment fixture and a processing method for a seat tooling weldment Download PDFInfo
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- CN111055068A CN111055068A CN202010029594.4A CN202010029594A CN111055068A CN 111055068 A CN111055068 A CN 111055068A CN 202010029594 A CN202010029594 A CN 202010029594A CN 111055068 A CN111055068 A CN 111055068A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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Abstract
The invention discloses a seat tooling welding part clamp which comprises a base platen and a workpiece clamping assembly arranged on the base platen, wherein the workpiece clamping assembly comprises a main body positioning assembly for supporting and positioning a main body part of a workpiece, a first clamping unit for clamping a first accessory, a second clamping unit for clamping a second accessory, a third clamping unit for clamping a third accessory, a fourth clamping unit for clamping a fourth accessory and a fifth accessory, a fifth clamping unit for clamping a sixth accessory and a sixth clamping unit for clamping a seventh accessory. The seat tooling welding part clamp has the advantages of very stable structural connection, high support strength, small occupied space and convenience in welding operation, can well position and fix a machined part, can accurately position the machined part in a relatively good position when being opened and closed, and realizes accurate positioning and clamping of the machined part through mutual matching of a plurality of clamping assemblies.
Description
Technical Field
The invention relates to the technical field of clamps, in particular to a seat tooling weldment clamp.
Background
As shown in fig. 1, the seat tooling weldment includes a workpiece main body portion and first, second, third, fourth, fifth, sixth, and seventh attachments connected to the main body portion, respectively. The connection between each annex and the work piece main part all needs the welding, and the welding of seat frock among the prior art adopts manual welding usually, with the welding of local part one in proper order, but then can increase welding process so, and every process all needs a welding jig, and the operation process of many times welding is complicated to the annex location is very easily produced the error, causes the annex location dislocation, influences the precision of assembly structure.
At present, the automatic welding technology of a robot is more and more mature, the positioning accuracy and the stability of a clamp are high, the key effect is played when parts are machined, and the quality of the parts directly influences the service life of products. Through the cooperation of anchor clamps and welding robot, can realize the automatic weld of seat frock seam piece, consequently need a seat frock seam piece anchor clamps to adapt to robot automatic weld.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a seat tooling weldment clamp which is very stable in structural connection, high in support strength, small in occupied space and convenient for welding operation.
The technical scheme adopted by the invention for realizing the purpose is as follows: a seat tooling weldment clamp comprises a base platen and a workpiece clamping assembly arranged on the base platen, wherein the workpiece clamping assembly comprises a main body positioning assembly used for supporting and positioning a main body part of a workpiece, a first clamping unit used for clamping a first accessory, a second clamping unit used for clamping a second accessory, a third clamping unit used for clamping a third accessory, a fourth clamping unit used for clamping a fourth accessory and a fifth accessory, a fifth clamping unit used for clamping a sixth accessory and a sixth clamping unit used for clamping a seventh accessory;
the main body positioning assembly comprises a main body part positioning seat I, a main body part positioning seat II, a main body part positioning seat III, a main body part positioning pin I and a main body part positioning pin II which are sequentially connected to the upper end face of the base bedplate from left to right, main body part positioning pins corresponding to positioning holes of a main body part of a workpiece are respectively arranged on the main body part positioning seat I and the main body part positioning seat II, the main body part positioning pin I and the main body part positioning pin II respectively correspond to a main body part pin hole I and a main body part pin hole II of the main body part of the workpiece, and the main body part of the workpiece;
the first clamping unit is positioned on the outer side of the left end of the main body part of the workpiece, the first clamping unit comprises a first clamping cylinder, a first cylinder fixing seat, a first clamping arm and a first accessory positioning seat, the first cylinder fixing seat is connected with the upper end face, close to the side edge, of the base bedplate, the first clamping cylinder is fixedly connected with the first cylinder fixing seat, the axis of the first clamping cylinder is perpendicular to the base bedplate, one end of the first clamping arm is hinged to a telescopic rod of the first clamping cylinder, the position, close to the first clamping cylinder, of the middle part of the first clamping arm is movably connected with the upper end of the first cylinder fixing seat through a first clamping arm connecting plate, the lower side of the end part, far away from the first clamping cylinder, of the first clamping arm is further connected with an accessory pressing block I for pressing a first accessory, and the first accessory positioning seat is connected with the upper end face of the base bedplate;
the second clamping unit is positioned on the outer side of the main body part of the workpiece and corresponds to the position of the main body part positioning seat II, the second clamping unit comprises a second clamping cylinder, a second cylinder fixing seat, a second clamping arm and a second accessory positioning seat, the second cylinder fixing seat is connected with the upper end surface of the base bedplate, the second clamping cylinder is fixedly connected with the second cylinder fixing seat, the axis of the second clamping cylinder is vertical to the base bedplate, one end of the second clamping arm is hinged with a telescopic rod of the second clamping cylinder, the position of the middle part of the second clamping arm, close to one side of the second clamping cylinder, is movably connected with the upper end of a fixed seat of the second cylinder through a second clamping arm connecting plate, the end part of one end of the second clamping arm, which is far away from the second clamping cylinder, is also connected with an accessory pressing block II for pressing a second accessory, and the upper end surface of the base bedplate of the second accessory positioning seat is connected with and positioned at the lower side of the accessory pressing block II;
the third clamping unit is positioned on the outer side of the main body part of the workpiece and corresponds to the position of the main body part positioning seat II, the third clamping unit comprises a third clamping cylinder, a third cylinder fixing seat, a third clamping arm and a third accessory positioning seat, the third cylinder fixing seat is connected with the upper end surface of the side edge of the base bedplate, the third clamping cylinder is fixedly connected with the third cylinder fixing seat, the axis of the third clamping cylinder is vertical to the base bedplate, one end of the third clamping arm is hinged with a telescopic rod of the third clamping cylinder, the position of the middle part of the third clamping arm close to one side of the third clamping cylinder is movably connected with the upper end of a fixed seat of the third cylinder through a third clamping arm connecting plate, the lower side of the end part of one end of the third clamping arm, which is far away from the third clamping cylinder, is also connected with an accessory pressing block III for pressing a third accessory, and the third accessory positioning seat is connected with the upper end surface of the base bedplate and is positioned on the lower side of the accessory pressing block III;
the fourth clamping unit is positioned on the outer side of the main body part of the workpiece and corresponds to the position of the main body part positioning seat III, the fourth clamping unit comprises a fourth clamping cylinder, a fourth cylinder fixing seat, a fourth clamping arm and a fourth accessory positioning seat, the fourth cylinder fixing seat is connected with the upper end surface of the side edge of the base bedplate, the fourth clamping cylinder is fixedly connected with the fourth cylinder fixing seat, the axis of the fourth clamping cylinder is vertical to the base bedplate, one end of the fourth clamping arm is hinged with a telescopic rod of the fourth clamping cylinder, the position of the middle part of the fourth clamping arm close to one side of the fourth clamping cylinder is movably connected with the upper end of the fourth cylinder fixing seat through a fourth clamping arm connecting plate, the lower side of the end part of the fourth clamping arm far away from one end of the fourth clamping cylinder is also respectively connected with an accessory pressing block IV and an accessory pressing block V for pressing the fourth accessory and the fifth accessory, the fourth accessory positioning seat is connected with the upper end surface, the accessory pressing block V extends above the main body part of the workpiece, and a fifth accessory positioning pin for positioning a fifth accessory is arranged on the lower end face of the accessory pressing block V;
the fifth clamping unit is positioned on the outer side of the main body part of the workpiece and corresponds to the position of the main body part positioning pin column I, the fifth clamping unit comprises a fifth clamping cylinder, a fifth cylinder fixing seat, a linkage rod and a fifth accessory positioning seat, a slot is formed in the middle of the fifth cylinder fixing seat and penetrates through the upper end face, the lower end face and one side face of the fifth cylinder fixing seat, the fifth cylinder fixing seat is connected with the upper end face of the base bedplate, the fifth clamping cylinder and the side face, far away from the main body part of the workpiece, of the fifth cylinder fixing seat are fixedly connected, a telescopic rod of the fifth clamping cylinder extends into the slot, the rear end of the linkage rod is connected with the telescopic rod of the fifth clamping cylinder, the front end of the linkage rod extends towards the side where the main body part of the workpiece is located, and the fifth accessory positioning seat is positioned on the front;
the sixth clamping unit is positioned outside the main body part of the workpiece and corresponds to the position of the main body part positioning pin column II, the sixth clamping unit comprises a cylinder slide block fixedly connected to the base bedplate, a slide rail matched with the cylinder slide block and a sixth clamping mechanism connected with the slide rail, the sixth clamping mechanism comprises a sixth clamping cylinder, a sixth cylinder fixing seat and a sixth clamping arm, the sixth cylinder fixing seat is connected with the front end of the slide rail through a mounting plate, the sixth clamping cylinder is horizontally arranged on the upper side of the sixth cylinder fixing seat and is fixedly connected with the sixth cylinder fixing seat, the upper end of the sixth clamping arm is hinged with a telescopic rod of the sixth clamping cylinder, the position of the middle part of the sixth clamping arm close to the upper end is movably connected with the position of the front side of the sixth cylinder fixing seat close to the upper end through a sixth clamping arm connecting plate, the end part of the sixth clamping arm far away from one end of the sixth clamping cylinder is also connected with an accessory pressing block, an accessory pressing block VII used for pressing a seventh accessory on the main body part positioning pin column II is further arranged on the front side of the sixth air cylinder fixing seat;
the first clamping cylinder, the second clamping cylinder, the third clamping cylinder and the fourth clamping cylinder are connected with the high-pressure gas station through a first gas path valve to form a first working gas path; and the fifth clamping cylinder, the cylinder slide block and the sixth clamping cylinder are connected with the high-pressure gas station through a second gas path valve to form a second working gas path.
The further technical scheme of the invention is as follows: a first accessory positioning groove matched with a first accessory is concavely arranged on the upper end surface of the first accessory positioning seat, and a first accessory positioning pin is convexly arranged on the first accessory positioning groove; a second accessory positioning groove for positioning a second accessory is concavely arranged on the upper end surface of the second accessory positioning seat; the upper end surface of the third accessory positioning seat is concavely provided with three third accessory positioning grooves for positioning a third accessory, and the positions of the three third accessory positioning grooves correspond to the contour of the third accessory; the upper end face of the fourth accessory positioning seat is concavely provided with three fourth accessory positioning grooves for positioning a fourth accessory, and the positions of the three fourth accessory positioning grooves correspond to the contour of the fourth accessory.
The further technical scheme of the invention is as follows: and the side surface of the front end of the third clamping arm is also connected with a main body part pressing block for pressing the main body part of the workpiece.
The further technical scheme of the invention is as follows: the fourth clamping unit further comprises a fourth clamping arm limiting groove block used for limiting a limiting position when the fourth clamping arm is pressed downwards, and the fourth clamping arm limiting groove block is located on one side, away from the fourth clamping cylinder, of the fourth clamping arm connecting plate and is fixedly connected with the upper end of the fourth cylinder fixing seat.
The further technical scheme of the invention is as follows: the rear end of the linkage rod is connected with a telescopic rod of a fifth clamping cylinder through a T-shaped connecting assembly, the T-shaped connecting assembly comprises a first connecting portion and a second connecting portion which are cylindrical, a T-shaped groove with a T-shaped section is formed in one end of the first connecting portion, and one end, far away from the T-shaped groove, of the first connecting portion is connected with the linkage rod; one end of the second connecting part is provided with a T-shaped connector matched with the T-shaped groove, and one end of the second connecting part, far away from the T-shaped connector, is connected with a telescopic rod of the fifth clamping cylinder; the T-shaped connector is embedded into the T-shaped groove, so that the first connecting portion is connected with the second connecting portion.
The further technical scheme of the invention is as follows: and a sixth accessory positioning groove for positioning a sixth accessory is formed in the side surface of the fifth accessory positioning seat, and a sixth accessory positioning hole corresponding to the accessory through hole of the sixth accessory is formed in the sixth accessory positioning groove.
The further technical scheme of the invention is as follows: the fifth clamping cylinder is a manual cylinder, and the rear end of the fifth clamping cylinder is also connected with a handle capable of manually controlling the telescopic rod to move.
The further technical scheme of the invention is as follows: the two ends of the slide rail are respectively provided with a front end plate and a rear end plate, and the mounting plate is connected with the front end plate of the slide rail; still be equipped with spacing unit between rear end plate and the cylinder slider, spacing unit includes stopper I and the stopper II of being connected with the preceding terminal surface of rear end plate that is connected with cylinder slider rear end face, stopper I is equipped with the spacing recess of "V" font, stopper II and the cooperation of spacing recess.
The other technical scheme of the invention is as follows: a processing method of a seat tool welding piece comprises the following specific steps:
the method comprises the following steps: positioning a main body part of a workpiece on a main body positioning assembly, wherein positioning holes of the main body part of the workpiece correspond to main body part positioning pins on a main body part positioning seat I and a main body part positioning seat II respectively, and a main body part pin hole I and a main body part pin hole II of the main body part of the workpiece correspond to a main body part positioning pin column I and a main body part positioning pin column II respectively;
step two: positioning one end of a first accessory in a first accessory positioning groove of the first accessory positioning seat and matching with the first accessory positioning pin; the second accessory is positioned on the second accessory positioning seat through the second accessory positioning groove, and the third accessory is positioned on the third accessory positioning seat through three third accessory positioning grooves; the fourth accessory is positioned on the fourth accessory positioning seat through three fourth accessory positioning grooves, and the fifth accessory is placed in a corresponding position on the workpiece main body part;
step three: the telescopic rods of the first clamping cylinder, the second clamping cylinder, the third clamping cylinder and the fourth clamping cylinder are controlled to extend through the first air path valve, so that the first accessory, the second accessory, the third accessory, the fourth accessory and the fifth accessory are respectively pressed and positioned on the corresponding positioning seats through the first clamping arm, the second clamping arm, the third clamping arm and the fourth clamping arm;
step four: placing a sixth accessory in a sixth accessory positioning groove of the fifth accessory positioning seat, and controlling a linkage rod at the front end of a fifth clamping cylinder to penetrate through an accessory through hole of the sixth accessory and be positioned in a sixth accessory positioning hole of the fifth accessory positioning seat through a handle;
step five: positioning the seventh accessory at the outer side of the main body part positioning pin column II, and driving the sixth clamping mechanism to move to the side where the seventh accessory is located by pushing the sliding rail until the accessory pressing block VII at the front side of the sixth cylinder fixing seat tightly presses the seventh accessory at the outer side of the main body part positioning pin column II;
step six: the fifth clamping cylinder, the cylinder sliding block and the sixth clamping cylinder are controlled to work through a second air circuit valve, and a telescopic rod of the fifth clamping cylinder extends out, so that a linkage rod is driven to keep the sixth accessory to be tightly pressed and positioned on the fifth accessory positioning seat; meanwhile, the air cylinder sliding block drives the sliding rail to move towards the side where the seventh accessory is located until the accessory pressing block VII keeps pressing the seventh accessory on the outer side of the main body part positioning pin column II; meanwhile, the telescopic rod of the sixth clamping cylinder extends out, and the sixth clamping arm presses the upper end of the seventh accessory to the sixth cylinder fixing seat, so that the seventh accessory is clamped and positioned;
step seven: starting the welding robot, and welding the first accessory, the second accessory, the third accessory, the fourth accessory, the fifth accessory, the sixth accessory and the seventh accessory on the main body part of the workpiece through the welding robot;
step eight: and after the welding robot finishes welding, closing the first air path valve and the second air path valve, loosening the clamping of the accessory and the workpiece main body part by each clamping unit, and taking out the welded seat tool.
When the seat tooling welding piece clamp is used for welding a seat tooling, the clamp can simultaneously position and clamp the main body part of a workpiece and all accessories, so that automatic robot welding is realized, the operation process is simpler, the whole seat tooling can be welded only by one set of clamp, the labor is effectively saved, the labor intensity is reduced, and the production efficiency is improved; in addition, the clamp can position a plurality of sites simultaneously, so that the positioning accuracy and stability are ensured, and the product accuracy is ensured; and the fixture has simple structure, convenient assembly and disassembly and proper space utilization, gives up welding space, effectively meets the requirement of the welding space of the welding gun and is more convenient to weld.
The seat tooling seam piece clamp and the seat tooling seam piece processing method of the invention are further described below with reference to the accompanying drawings and embodiments.
Drawings
FIG. 1 is a schematic view of a seat tooling weldment configuration;
FIG. 2 is a schematic structural view of a seat tooling weldment clamp of the present invention;
FIG. 3 is a top view of a seat tooling weldment clamp of the present invention;
FIG. 4 is a schematic view of the workpiece body positioned on the base platen by the body positioning assembly;
FIG. 5 is a schematic structural view of the first clamping unit;
FIG. 6 is a schematic view of a first accessory positioning seat;
FIG. 7 is a schematic structural view of a second and third clamping unit;
FIG. 8 is a schematic view of the structure of FIG. 7 in another orientation;
FIG. 9 is a schematic view of a second accessory positioning slot;
FIG. 10 is a schematic view of a third accessory alignment socket;
FIG. 11 is a schematic structural view of a fourth clamping unit;
FIG. 12 is a schematic view of the structure of FIG. 11 in another orientation;
FIG. 13 is a schematic view of a fourth accessory alignment socket;
FIG. 14 is a top view of a fourth accessory alignment seat;
FIG. 15 is a schematic structural view of a fifth clamping unit;
FIG. 16 is a schematic view of a fifth accessory alignment socket;
FIG. 17 is a schematic structural view of a linkage rod connected to the front end of a fifth clamping cylinder through a T-shaped connecting assembly;
FIG. 18 is an exploded view of FIG. 17;
FIG. 19 is a schematic view of the sixth clamping unit positioned on the base platen;
FIG. 20 is a schematic structural view of a sixth clamping unit;
FIG. 21 is a schematic view of the structure of the cylinder block and the slide rail (holding the attachment);
FIG. 22 is a schematic view of the structure of the cylinder block and slide rail (non-clamping attachment state);
the reference numbers illustrate: 11-a workpiece body part, 111-a body part pin hole I, 112-a body part pin hole II, 12-a first accessory, 13-a second accessory, 14-a third accessory, 15-a fourth accessory, 16-a fifth accessory, 161-a fifth accessory positioning hole, 17-a sixth accessory, 171-an accessory through hole, 18-a seventh accessory, 2-a base bedplate, 3-a first clamping unit, 31-a first clamping cylinder, 32-a first clamping arm connecting plate, 33-a first clamping arm, 34-an accessory pressing block I, 35-a first cylinder fixing seat, 36-a first accessory positioning seat, 361-a first accessory positioning groove, 362-a first accessory positioning pin, 4-a second clamping unit, 41-a second clamping cylinder and 42-a second accessory positioning seat, 421-a second accessory positioning groove, 43-a second clamping arm connecting plate, 44-a second clamping arm, 45-an accessory press block II, 46-a second air cylinder fixing seat, 5-a third clamping unit, 51-a third clamping air cylinder, 52-a third air cylinder fixing seat, 53-a third accessory positioning seat, 531-a third accessory positioning groove, 54-a main body press block, 55-a third clamping arm connecting plate, 56-a third clamping arm, 57-an accessory press block III, 6-a fourth clamping unit, 61-a fourth clamping air cylinder, 62-a fourth air cylinder fixing seat, 63-a fourth clamping arm limiting groove block, 64-a fourth accessory positioning seat, 641-a fourth accessory positioning groove, 65-an accessory press block IV, 66-an accessory press block V and 67-a fourth clamping arm connecting plate, 68-fourth clamping arm, 69-fifth accessory positioning pin, 7-fifth clamping unit, 71-fifth clamping cylinder, 711-handle, 72-fifth cylinder fixing seat, 721-notch, 73-linkage rod, 74-fifth accessory positioning seat, 741-sixth accessory positioning groove, 742-sixth accessory positioning hole, 75-T type connecting assembly, 751-first connecting part, 7511-T type groove, 752-second connecting part, 7521-T type connecting head, 8-sixth clamping unit, 81-cylinder sliding block, 82-sliding rail, 821-front end plate, 822-rear end plate, 83-mounting plate, 84-sixth cylinder fixing seat, 85-accessory pressing block, 86-accessory pressing block VI, 87-sixth clamping arm and 88-sixth clamping arm connecting plate, 89-a sixth clamping cylinder, 90-a limiting unit, 901-a limiting block I, 9011-a limiting groove, 902-a limiting block II, 91-a main body part positioning seat I, 92-a main body part positioning seat II, 93-a main body part positioning seat III, 94-a main body part positioning pin column I, 95-a main body part positioning pin column II, 96-a main body part positioning pin.
Detailed Description
As shown in fig. 2 to 22, the seat tooling weldment clamp of the present invention comprises a base platen 2 and a workpiece clamping assembly arranged on the base platen 2, wherein the workpiece clamping assembly comprises a main body positioning assembly for supporting and positioning a workpiece main body portion 11, a first clamping unit 3 for clamping a first accessory 12, a second clamping unit 4 for clamping a second accessory 13, a third clamping unit 5 for clamping a third accessory 14, a fourth clamping unit 6 for clamping a fourth accessory 15 and a fifth accessory 16, a fifth clamping unit 7 for clamping a sixth accessory 17, and a sixth clamping unit 8 for clamping a seventh accessory 18.
The main body positioning assembly comprises a main body positioning seat I91, a main body positioning seat II 92, a main body positioning seat III 93, a main body positioning pin I94 and a main body positioning pin II 95 which are sequentially connected to the upper end face of the base bedplate 2 from left to right, main body positioning pins 96 corresponding to positioning holes of the workpiece main body 11 are respectively arranged on the main body positioning seat I91 and the main body positioning seat II 92, the main body positioning pins I94 and the main body positioning pins II 95 respectively correspond to main body pin holes I111 and main body pin holes II 112 of the workpiece main body 11, the workpiece main body 11 is supported on the base bedplate 2 through the main body positioning assembly, and accurate positioning is achieved through the main body positioning pins 96 and the two main body positioning pins.
The first clamping unit 3 is located at the outer side of the left end of the workpiece main body 11, the first clamping unit 3 comprises a first clamping cylinder 31, a first cylinder fixing seat 35, a first clamping arm 33 and a first accessory positioning seat 36, the first cylinder fixing seat 35 is connected with the upper end surface of the side edge of the base bedplate 2, the first clamping cylinder 31 is fixedly connected with the first cylinder fixing seat 35, the axis of the first clamping cylinder 31 is perpendicular to the base bedplate 2, one end of the first clamping arm 33 is hinged with a telescopic rod of the first clamping cylinder 31, the position of the middle part of the first clamping arm 33 close to one side of the first clamping cylinder 31 is movably connected with the upper end of the first cylinder fixing seat 35 through a first clamping arm connecting plate 32, the lower side of the end part of the first clamping arm 33 far away from one end of the first clamping cylinder 31 is further connected with an accessory pressing block I34 for pressing the first accessory 12, the first accessory positioning seat 36 is connected with the upper end surface of the base bedplate 2 and located at the lower side of the, the upper end surface of the first accessory positioning seat 36 is concavely provided with a first accessory positioning groove 361 matched with the first accessory 12, and a first accessory positioning pin 362 is convexly arranged on the first accessory positioning groove 361. One end of the first accessory 12 is positioned on the first accessory positioning groove 361 of the first accessory positioning seat 36 and is matched with the first accessory positioning pin 362, the telescopic rod of the first clamping cylinder 31 extends out, and under the lever action of the first clamping arm 33, the accessory pressing block I34 at the front end of the first clamping arm 33 presses and positions the first accessory 12 on the first accessory positioning seat 36.
The second clamping unit 4 is located outside the workpiece main body 11 and corresponds to the position of the main body positioning seat ii 92, the second clamping unit 4 includes a second clamping cylinder 41, a second cylinder fixing seat 46, a second clamping arm 44 and a second accessory positioning seat 42, the second cylinder fixing seat 46 is connected with the upper end surface of the base bedplate 2, the second clamping cylinder 41 is fixedly connected with the second cylinder fixing seat 46, the axis of the second clamping cylinder 41 is perpendicular to the base bedplate 2, one end of the second clamping arm 44 is hinged to a telescopic rod of the second clamping cylinder 41, the position of the middle part of the second clamping arm 44 near the second clamping cylinder 41 is movably connected with the upper end of the second cylinder fixing seat 46 through a second clamping arm connecting plate 43, the end part of the second clamping arm 44 far from the second clamping cylinder 41 is further connected with an accessory pressing block ii 45 for pressing the second accessory 13, the upper end surface of the second accessory positioning seat 42 on the base bedplate 2 is connected and located at the lower side of the accessory pressing block ii 45, and a second accessory positioning groove 421 for positioning the second accessory 13 is concavely arranged on the upper end surface of the second accessory positioning seat 42. The second accessory 13 is accurately positioned on the second accessory positioning seat 42 through the second accessory positioning groove 421, the telescopic rod of the second clamping cylinder 41 extends out, and under the lever action of the second clamping arm 44, the accessory pressing block ii 45 at the front end of the second clamping arm 44 presses and positions the second accessory 13 on the second accessory positioning seat 42.
The third clamping unit 5 is located outside the workpiece main body 11 and corresponds to the position of the main body positioning seat ii 92, the third clamping unit 5 comprises a third clamping cylinder 51, a third cylinder fixing seat 52, a third clamping arm 56 and a third accessory positioning seat 53, the third cylinder fixing seat 52 is connected with the upper end surface of the side edge of the base bedplate 2, the third clamping cylinder 51 is fixedly connected with the third cylinder fixing seat 52, the axis of the third clamping cylinder 51 is perpendicular to the base bedplate 2, one end of the third clamping arm 56 is hinged with the telescopic rod of the third clamping cylinder 51, the position of the middle part of the third clamping arm 56 close to the third clamping cylinder 51 is movably connected with the upper end of the third cylinder fixing seat 52 through a third clamping arm connecting plate 55, and the lower side of the end part of the third clamping arm 56 far from one end of the third clamping cylinder 51 is further connected with an accessory pressing block 57 for pressing the third accessory 14, the third accessory positioning seat 53 is connected with the upper end face of the base bedplate 2 and is positioned at the lower side of the accessory pressing block III 57. The upper end surface of the third accessory positioning seat 53 is concavely provided with three third accessory positioning grooves 531 for positioning the third accessory 14, and the positions of the three third accessory positioning grooves 531 correspond to the contour of the third accessory 14. The third accessory 14 is positioned on the third accessory positioning seat 53 through the three third accessory positioning grooves 531, and the three third accessory positioning grooves 531 position the third accessory 14, so that the influence of the displacement of the third accessory 14 on the product precision during welding is effectively avoided; the telescopic rod of the third clamping cylinder 51 extends out, and under the lever action of the third clamping arm 56, the accessory pressing block III 57 at the front end of the third clamping arm 56 presses and positions the third accessory 14 at the third accessory positioning seat 53.
In addition, the side surface of the front end of the third clamping arm 56 is also connected with a main body pressing block 54 for pressing the workpiece main body 11, the main body pressing block 54 extends to the upper side of the workpiece main body 11, when the third clamping arm 56 presses the third accessory 14, the main body pressing block 54 also presses the workpiece main body 11 on the main body positioning component, and the phenomenon that the workpiece main body 11 displaces in the welding process to influence the product quality is avoided.
The fourth clamping unit 6 is located outside the workpiece main body 11 and corresponds to the position of the main body positioning seat iii 93, the fourth clamping unit 6 includes a fourth clamping cylinder 61, a fourth cylinder fixing seat 62, a fourth clamping arm 68 and a fourth accessory positioning seat 64, the fourth cylinder fixing seat 62 is connected with the upper end surface of the side edge of the base bedplate 2, the fourth clamping cylinder 61 is fixedly connected with the fourth cylinder fixing seat 62, the axis of the fourth clamping cylinder 61 is perpendicular to the base bedplate 2, one end of the fourth clamping arm 68 is hinged with the telescopic rod of the fourth clamping cylinder 61, the position of the middle part of the fourth clamping arm 68 close to the fourth clamping cylinder 61 is movably connected with the upper end of the fourth cylinder fixing seat 62 through a fourth clamping arm connecting plate 67, the lower side of the end part of the fourth clamping arm 68 far away from the fourth clamping cylinder 61 is further connected with an accessory pressing block iv 65 and an accessory pressing block v 66 for pressing the fourth accessory 15 and the fifth accessory 16 respectively, the fourth accessory positioning seat 64 is connected with the upper end surface of the base platen 2 and is located on the lower side of the accessory pressing block iv 65, three fourth accessory positioning grooves 641 for positioning the fourth accessory 15 are concavely arranged on the upper end surface of the fourth accessory positioning seat 64, and the positions of the three fourth accessory positioning grooves 641 correspond to the contour of the fourth accessory 15; the accessory pressing block V66 extends to the upper part of the workpiece main body part 11, and a fifth accessory positioning pin 69 for positioning a fifth accessory 16 is arranged on the lower end surface of the accessory pressing block V66. The fourth accessory 15 is positioned on the fourth accessory positioning seat 64 through the three fourth accessory positioning grooves 641, the fifth accessory 16 is placed at a corresponding position on the workpiece main body 11, the telescopic rod of the fourth clamping cylinder 61 extends out, under the lever action of the fourth clamping arm 68, the accessory press block iv 65 at the front end of the fourth clamping arm 68 presses and positions the fourth accessory 15 on the fourth accessory positioning seat 64, and meanwhile, the fifth accessory positioning pin 69 at the lower end of the accessory press block v 66 is matched with the fifth accessory positioning hole 161 of the fifth accessory 16 to press and position the fifth accessory 16 on the workpiece main body 11, so that the fourth accessory 15 and the fifth accessory 16 are welded.
Fourth centre gripping unit 6 still includes the spacing groove piece 63 of fourth arm lock that is used for injecing extreme position when fourth arm lock 68 pushes down, the spacing groove piece 63 of fourth arm lock is located fourth arm lock connecting plate 67 and keeps away from one side of fourth centre gripping cylinder 61 and with the upper end fixed connection of fourth cylinder fixing base 62, through being provided with the spacing groove piece 63 of fourth arm lock, can avoid fourth arm lock 68 excessively to push down to press fifth annex 16 to damage.
The fifth clamping unit 7 is positioned on the outer side of the workpiece main body part 11 and corresponds to the position of the main body part positioning pin column I94, and the fifth clamping unit 7 comprises a fifth clamping cylinder 71, a fifth cylinder fixing seat 72, a linkage rod 73 and a fifth accessory positioning seat 74; a notch 721 is formed in the middle of the fifth cylinder fixing seat 72, the notch 721 penetrates through the upper end face, the lower end face and one side face of the fifth cylinder fixing seat 72, the fifth cylinder fixing seat 72 is connected with the upper end face of the base bedplate 2, the fifth clamping cylinder 71 is fixedly connected with the side face, far away from the workpiece main body part 11, of the fifth cylinder fixing seat 72, the telescopic rod of the fifth clamping cylinder 71 extends into the notch 721, the rear end of the linkage rod 73 is connected with the telescopic rod of the fifth clamping cylinder 71 through a T-shaped connecting assembly 75, the front end of the linkage rod 73 extends towards the side where the workpiece main body part 11 is located, the T-shaped connecting assembly 75 comprises a first connecting part 751 and a second connecting part 752 which are cylindrical, a T-shaped groove 7511 with a T-shaped section is formed in one end of the first connecting part 751, and one end, far away from the T-shaped groove; one end of the second connecting part 752 is provided with a T-shaped connector 7521 matched with the T-shaped groove 7511, and one end of the second connecting part 752, which is far away from the T-shaped connector 7521, is connected with an expansion link of the fifth clamping cylinder 71; the T-shaped connector 7521 is embedded in the T-shaped groove 7511, so that the first connecting part 751 is connected with the second connecting part 752, and the linkage rod 73 is connected with the telescopic rod of the fifth clamping cylinder 71; the fifth accessory positioning seat 74 is located on the front side of the link rod 73 in the telescopic direction and is fixedly connected with the upper end face of the base bedplate 2, in addition, a sixth accessory positioning groove 741 for positioning the sixth accessory 17 is arranged on the side face of the fifth accessory positioning seat 74, and a sixth accessory positioning hole 742 corresponding to the accessory through hole 171 of the sixth accessory 17 is arranged in the sixth accessory positioning groove 741. When the sixth accessory 17 is clamped, the sixth accessory 17 is placed in the sixth accessory positioning groove 741 of the fifth accessory positioning seat 74, the linkage rod 73 at the front end of the fifth clamping cylinder 71 is controlled by the handle 711 to penetrate through the accessory through hole 171 of the sixth accessory 17 and be positioned in the sixth accessory positioning hole 742 of the fifth accessory positioning seat 74, so that preliminary clamping and positioning of the sixth accessory 17 are realized, then the fifth clamping cylinder 71 is started to work, and the telescopic rod of the fifth clamping cylinder 71 and the linkage rod 73 keep the sixth accessory 17 pressed and positioned on the fifth accessory positioning seat 74, so that the sixth accessory 17 is welded. Because the accessory through hole 171 of the sixth accessory 17 is relatively small, the linkage rod 73 is manually controlled to initially position the sixth accessory 17, and then the fifth clamping cylinder 71 is used for keeping the sixth accessory 17 pressed and positioned, so that the clamping efficiency and the clamping precision of the sixth accessory 17 can be effectively improved; in addition, the linkage rod 73 is connected with the telescopic rod of the fifth clamping cylinder 71 through the T-shaped connecting assembly 75, the T-shaped connecting assembly 75 is in flexible adjustable connection, when the linkage rod 73 is not coaxial with the telescopic rod of the fifth clamping cylinder 71, fine adjustment connection can be achieved through the T-shaped connecting assembly 75, and the requirement on the machining precision of the fifth cylinder fixing seat 72 is lowered.
The sixth clamping unit 8 is located outside the workpiece main body 11 and corresponds to the position of the main body positioning pin II 95, the sixth clamping unit 8 comprises a cylinder slide block 81 fixedly connected to the base platen 2, a slide rail 82 matched with the cylinder slide block 81, and a sixth clamping mechanism connected with the slide rail 82, a front end plate 821 and a rear end plate 822 are respectively arranged at two ends of the slide rail 82, the sixth clamping mechanism comprises a sixth clamping cylinder 89, a sixth cylinder fixing seat 84 and a sixth clamping arm 87, the sixth cylinder fixing seat 84 is connected with the front end plate 821 of the slide rail 82 through a mounting plate 83, the sixth clamping cylinder 89 is horizontally arranged at the upper side of the sixth cylinder fixing seat 84 and is fixedly connected with the sixth cylinder fixing seat 84, the upper end of the sixth clamping arm 87 is hinged with a telescopic rod of the sixth clamping cylinder 89, the middle position of the sixth clamping arm 87 close to the upper end is movably connected with the position close to the upper end of the front side of the sixth cylinder fixing seat 84 through, the end part of the sixth clamping arm 87, which is far away from one end of the sixth clamping cylinder 89, is also connected with an accessory press block VI 86 which is used for pressing the upper end of the seventh accessory 18 on the sixth cylinder fixing seat 84, and the front side of the sixth cylinder fixing seat 84 is also provided with an accessory press block VII 85 which is used for pressing the seventh accessory 18 on the main body part positioning pin column II 95. When the seventh accessory 18 is clamped, the seventh accessory 18 is firstly positioned on the outer side of the main body part positioning pin column II 95, then the air cylinder slide block 81 drives the slide rail 82 to drive the sixth clamping mechanism to move towards the side where the seventh accessory 18 is located until the accessory press block VII 85 on the front side of the sixth air cylinder fixing seat 84 presses the seventh accessory 18 on the outer side of the main body part positioning pin column II 95, meanwhile, the telescopic rod of the sixth clamping air cylinder 89 extends out, and under the lever action of the sixth clamping arm 87, the accessory press block VI 86 on the front end of the sixth clamping arm 87 presses the upper end of the seventh accessory 18 on the sixth air cylinder fixing seat 84, so that the seventh accessory 18 is clamped and positioned.
In addition, a limiting unit 90 is further arranged between the rear end plate 822 and the cylinder sliding block 81, the limiting unit 90 comprises a limiting block I901 connected with the rear end face of the cylinder sliding block 81 and a limiting block II 902 connected with the front end face of the rear end plate 822, the limiting block I901 is provided with a V-shaped limiting groove 9011, and when the sliding rail 82 moves towards one side of the main body part positioning pin column II 95 to press the seventh accessory 18 to the outer side of the main body part positioning pin column II 95, the limiting block II 902 is matched with the limiting groove 9011 to avoid excessive stroke of the sliding rail 82.
It should be mentioned that the seat tooling weldment clamp of the present invention employs two working air paths to control each clamping cylinder, wherein the first clamping cylinder 31, the second clamping cylinder 41, the third clamping cylinder 51, and the fourth clamping cylinder 61 are connected with the high pressure air station through the first air path valve to form a first working air path, and the fifth clamping cylinder 71, the cylinder slider 81, and the sixth clamping cylinder 89 are connected with the high pressure air station through the second air path valve to form a second working air path.
In addition, the invention also provides a processing method for processing the seat tooling weldment by adopting the seat tooling weldment clamp, which comprises the following specific steps of:
the method comprises the following steps: positioning a workpiece main body part 11 on a main body positioning assembly, wherein positioning holes of the workpiece main body part 11 correspond to main body part positioning pins 96 on a main body part positioning seat I91 and a main body part positioning seat II 92 respectively, and a main body part pin hole I111 and a main body part pin hole II 112 of the workpiece main body part 11 correspond to a main body part positioning pin column I94 and a main body part positioning pin column II 95 respectively;
step two: positioning one end of the first accessory 12 on the first accessory positioning groove 361 of the first accessory positioning seat 36 and matching with the first accessory positioning pin 362; the second accessory 13 is positioned on the second accessory positioning seat 42 through the second accessory positioning groove 421, and the third accessory 14 is positioned on the third accessory positioning seat 53 through the three third accessory positioning grooves 531; the fourth attachment 15 is positioned on the fourth attachment positioning seat 64 by three fourth attachment positioning grooves 641, and the fifth attachment 16 is placed on the corresponding position on the workpiece main body portion 11;
step three: the telescopic rods of the first clamping cylinder 31, the second clamping cylinder 41, the third clamping cylinder 51 and the fourth clamping cylinder 61 are controlled to extend through the first air path valve, so that the first accessory 12, the second accessory 13, the third accessory 14, the fourth accessory 15 and the fifth accessory 16 are respectively pressed and positioned on the corresponding positioning seats through the first clamping arm 33, the second clamping arm 44, the third clamping arm 56 and the fourth clamping arm 68;
step four: the sixth accessory 17 is placed in the sixth accessory positioning groove 741 of the fifth accessory positioning seat 74, and the linkage rod 73 at the front end of the fifth clamping cylinder 71 is controlled by the handle 711 to pass through the accessory through hole 171 of the sixth accessory 17 and be positioned in the sixth accessory positioning hole 742 of the fifth accessory positioning seat 74;
step five: positioning the seventh accessory 18 at the outer side of the main body part positioning pin column II 95, and driving the sixth clamping mechanism to move to the side where the seventh accessory 18 is located by pushing the sliding rail 82 until the accessory pressing block VII 85 at the front side of the sixth cylinder fixing seat 84 presses the seventh accessory 18 at the outer side of the main body part positioning pin column II 95;
step six: the fifth clamping cylinder 71, the cylinder sliding block 81 and the sixth clamping cylinder 89 are controlled to work through a second air valve, and the telescopic rod of the fifth clamping cylinder 71 extends out, so that the linkage rod 73 is driven to keep the sixth accessory 17 pressed and positioned on the fifth accessory positioning seat 74; meanwhile, the air cylinder sliding block 81 drives the sliding rail 82 to move towards the side where the seventh accessory 18 is located until the accessory pressing block VII 85 presses the seventh accessory 18 to the outer side of the main body part positioning pin column II 95; meanwhile, the telescopic rod of the sixth clamping cylinder 89 extends out, and the sixth clamping arm 87 presses the upper end of the seventh accessory 18 onto the sixth cylinder fixing seat 84, so that the seventh accessory 18 is clamped and positioned;
step seven: starting the welding robot, and welding the first accessory 12, the second accessory 13, the third accessory 14, the fourth accessory 15, the fifth accessory 16, the sixth accessory 17 and the seventh accessory 18 on the workpiece main body part 11 through the welding robot;
step eight: and after the welding robot finishes welding, closing the first air path valve and the second air path valve, loosening the clamping of the accessory and the workpiece main body part by each clamping unit, and taking out the welded seat tool.
According to the invention, each clamping cylinder is controlled by two working gas circuits, the first working gas circuit directly clamps the first accessory 12, the second accessory 13, the third accessory 14, the fourth accessory 15 and the fifth accessory 16, and the clamping is accurate and rapid; the sixth accessory 17 and the seventh accessory 18 are manually and primarily positioned, and then the corresponding air cylinders are controlled by the second working air path to keep clamping the two accessories, so that the clamping precision is effectively improved.
When the seat tooling welding piece clamp disclosed by the invention is used for carrying out welding operation on a seat tooling, the clamp can simultaneously position and clamp the main body part 11 of the workpiece and all accessories, the automatic welding of a robot is realized, the working efficiency is greatly improved, and the processing precision of a product is ensured.
The above embodiments are only preferred embodiments of the present invention, and the structure of the present invention is not limited to the forms of the above embodiments, and any modifications, equivalents and the like within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010029594.4A CN111055068B (en) | 2020-01-13 | 2020-01-13 | A seat tooling welding part fixture and a seat tooling welding part processing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010029594.4A CN111055068B (en) | 2020-01-13 | 2020-01-13 | A seat tooling welding part fixture and a seat tooling welding part processing method |
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| CN111055068B CN111055068B (en) | 2024-11-26 |
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|---|---|
| CN111055068B (en) | 2024-11-26 |
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Address after: 545006 No. 16, Guantang Avenue, Yufeng District, Liuzhou City, Guangxi Zhuang Autonomous Region Patentee after: Liuzhou Vocational and Technical University Country or region after: China Patentee after: LIUZHOU XUZHI AUTOMATION TECHNOLOGY CO.,LTD. Address before: No. 16 Guantang Avenue, Liuzhou City, Guangxi Zhuang Autonomous Region Patentee before: LIUZHOU VOCATIONAL & TECHNICAL College Country or region before: China Patentee before: LIUZHOU XUZHI AUTOMATION TECHNOLOGY CO.,LTD. |