CN111040404A - High-impact-resistance light flame-retardant bulk molding compound and preparation method thereof - Google Patents
High-impact-resistance light flame-retardant bulk molding compound and preparation method thereof Download PDFInfo
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- CN111040404A CN111040404A CN201911204814.6A CN201911204814A CN111040404A CN 111040404 A CN111040404 A CN 111040404A CN 201911204814 A CN201911204814 A CN 201911204814A CN 111040404 A CN111040404 A CN 111040404A
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- flame retardant
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 239000003063 flame retardant Substances 0.000 title claims abstract description 49
- 239000004412 Bulk moulding compound Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- 239000004094 surface-active agent Substances 0.000 claims abstract description 15
- 239000011521 glass Substances 0.000 claims abstract description 13
- 239000004088 foaming agent Substances 0.000 claims abstract description 10
- 229920005989 resin Polymers 0.000 claims abstract description 10
- 239000011347 resin Substances 0.000 claims abstract description 10
- 238000005187 foaming Methods 0.000 claims abstract description 9
- 239000012783 reinforcing fiber Substances 0.000 claims abstract description 9
- 239000012745 toughening agent Substances 0.000 claims abstract description 9
- 239000004005 microsphere Substances 0.000 claims abstract description 5
- 239000003365 glass fiber Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 15
- 229920006231 aramid fiber Polymers 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 10
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 8
- 239000011324 bead Substances 0.000 claims description 8
- 239000004917 carbon fiber Substances 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 6
- FAMRKDQNMBBFBR-BQYQJAHWSA-N diethyl azodicarboxylate Substances CCOC(=O)\N=N\C(=O)OCC FAMRKDQNMBBFBR-BQYQJAHWSA-N 0.000 claims description 6
- FAMRKDQNMBBFBR-UHFFFAOYSA-N ethyl n-ethoxycarbonyliminocarbamate Chemical compound CCOC(=O)N=NC(=O)OCC FAMRKDQNMBBFBR-UHFFFAOYSA-N 0.000 claims description 6
- 229920005749 polyurethane resin Polymers 0.000 claims description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 4
- 229920003235 aromatic polyamide Polymers 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 4
- 229920001568 phenolic resin Polymers 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 4
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 claims description 3
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2,2'-azo-bis-isobutyronitrile Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 claims description 3
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 claims description 3
- 229920000178 Acrylic resin Polymers 0.000 claims description 3
- 239000004925 Acrylic resin Substances 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 3
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 229920000570 polyether Polymers 0.000 claims description 3
- IDWXQRMUCRXFAK-UHFFFAOYSA-N (2-phenyldiazenylhydrazinyl)benzene Chemical compound C=1C=CC=CC=1N=NNNC1=CC=CC=C1 IDWXQRMUCRXFAK-UHFFFAOYSA-N 0.000 claims description 2
- JIRHAGAOHOYLNO-UHFFFAOYSA-N (3-cyclopentyloxy-4-methoxyphenyl)methanol Chemical compound COC1=CC=C(CO)C=C1OC1CCCC1 JIRHAGAOHOYLNO-UHFFFAOYSA-N 0.000 claims description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 2
- 239000004156 Azodicarbonamide Substances 0.000 claims description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 2
- 239000004604 Blowing Agent Substances 0.000 claims description 2
- 239000002202 Polyethylene glycol Substances 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical compound [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 claims description 2
- -1 aliphatic amines Chemical class 0.000 claims description 2
- 239000003513 alkali Substances 0.000 claims description 2
- 239000004760 aramid Substances 0.000 claims description 2
- 239000010426 asphalt Substances 0.000 claims description 2
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 claims description 2
- 235000019399 azodicarbonamide Nutrition 0.000 claims description 2
- VJRITMATACIYAF-UHFFFAOYSA-N benzenesulfonohydrazide Chemical compound NNS(=O)(=O)C1=CC=CC=C1 VJRITMATACIYAF-UHFFFAOYSA-N 0.000 claims description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 2
- 235000019253 formic acid Nutrition 0.000 claims description 2
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- 229920001223 polyethylene glycol Polymers 0.000 claims description 2
- 239000005007 epoxy-phenolic resin Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 230000004048 modification Effects 0.000 abstract description 6
- 238000012986 modification Methods 0.000 abstract description 6
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- 235000021419 vinegar Nutrition 0.000 description 4
- 239000000052 vinegar Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
- C08J9/10—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
- C08J9/102—Azo-compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0066—Use of inorganic compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0085—Use of fibrous compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0095—Mixtures of at least two compounding ingredients belonging to different one-dot groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2361/00—Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
- C08J2361/04—Condensation polymers of aldehydes or ketones with phenols only
- C08J2361/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/06—Unsaturated polyesters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2433/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
- C08J2433/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2475/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2475/04—Polyurethanes
- C08J2475/06—Polyurethanes from polyesters
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- C08J2475/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2475/04—Polyurethanes
- C08J2475/08—Polyurethanes from polyethers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2477/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
- C08J2477/10—Polyamides derived from aromatically bound amino and carboxyl groups of amino carboxylic acids or of polyamines and polycarboxylic acids
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- Chemical Kinetics & Catalysis (AREA)
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention provides a high-impact light flame-retardant bulk molding compound which comprises the following components in parts by weight: 100 parts of main resin, 10-30 parts of toughening agent, 3-30 parts of reinforcing fiber, 1-6 parts of surfactant, 1-5 parts of curing accelerator, 1-30 parts of foaming agent, 0-20 parts of flame retardant and 0-30 parts of hollow glass microsphere. The high-impact light flame-retardant bulk molding compound is prepared by optimizing components and proportions of a main resin, a toughening agent, reinforcing fibers, a surfactant, a curing accelerator and the like, so that the prepared bulk molding compound is light in weight, flame-retardant and excellent in strength and toughness. The invention also provides a preparation method of the high-impact light flame-retardant bulk molding compound, and the preparation method combines the double technical characteristics of a foaming process and a filling modification process, so that the obtained bulk molding compound has light weight, high strength and good flame-retardant property.
Description
Technical Field
The invention relates to the technical field of composite material production, in particular to a high-impact light flame-retardant bulk molding compound.
Background
Bulk Molding Compounds (BMCs) were developed in 1950, and the first Bulk Molding Compound was a Bulk premix prepared by adding a certain proportion of a thickener, chopped glass fibers, fillers, and other additives to an unsaturated polyester resin and mixing them thoroughly.
The bulk molding compound has a series of characteristics of low density, high strength, easy molding, maintenance-free property and the like, and is widely applied to the fields of automobiles, electronics, engineering machinery, rail transit and the like at present.
However, as the requirements for flame retardancy and light weight of bulk molding compounds in various fields are continuously increased, BMCs have gradually exposed short plates, and people urgently need more excellent light-weight materials to meet the requirements. Among them, the foaming process has been the preferred material weight reduction scheme in many cases.
However, the conventional foaming material has low density and can reduce weight, but due to the defects of low strength, high brittleness and the like, the strength and toughness of the foaming material are further greatly reduced after the flame retardant requirement is met, and the use requirement is difficult to meet.
Therefore, how to provide a lightweight bulk molding compound having good impact resistance is a technical problem to be solved by those skilled in the art.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a high-impact-resistance light-weight flame-retardant bulk molding compound, which is prepared by optimizing components and proportions of a main resin, a toughening agent, reinforcing fibers, a surfactant, a curing accelerator and the like, so that the prepared bulk molding compound is light in weight, flame-retardant and has excellent strength and toughness. The invention also provides a preparation method of the high-impact light flame-retardant bulk molding compound.
In order to achieve the purpose, the invention provides the following technical scheme:
a high-impact light flame-retardant bulk molding compound comprises the following components in parts by weight:
100 parts of main resin, 10-30 parts of toughening agent, 3-30 parts of reinforcing fiber, 1-6 parts of surfactant, 1-5 parts of curing accelerator, 1-30 parts of foaming agent, 0-20 parts of flame retardant and 0-30 parts of hollow glass microsphere.
As a preferred embodiment of the present invention, the host resin is at least one of an epoxy resin, a phenolic resin, and an unsaturated polyester resin.
As a preferred embodiment of the present invention, the toughening agent is at least one of a polyether urethane resin, a polyester urethane resin, and an acrylic resin.
As a preferred embodiment of the present invention, the reinforcing fiber is at least one of an aramid fiber, a glass fiber/aramid fiber hybrid fiber, and a carbon fiber/aramid fiber hybrid fiber; the length of the reinforced fiber is 0.2-10 mm.
As a preferred embodiment of the present invention, the glass fiber is at least one of an alkali-free glass fiber, a medium alkali glass fiber, a high silica glass fiber, a high strength glass fiber, and a high modulus glass fiber;
the aramid fiber is para-aramid and/or meta-aramid;
the carbon fiber is at least one of acrylonitrile-based carbon fiber and/or asphalt-based carbon fiber.
As a preferred embodiment of the present invention, the surfactant is a polyethylene glycol type surfactant.
As a preferred embodiment of the present invention, the curing accelerator is at least one of aliphatic amines, polyamide, xylene sulfonic acid, oxalic acid, formic acid, cyclohexanone peroxide, dibenzoyl peroxide, and methyl ethyl ketone peroxide.
As a preferred embodiment of the present invention, the blowing agent is at least one of azodicarbonamide, 2-2' -azobisisobutyronitrile, diethyl azodicarboxylate, azoaniline, and benzenesulfonylhydrazide.
As a preferred embodiment of the present invention, the flame retardant is at least one of a phosphorus-nitrogen-based flame retardant, a halogen-based flame retardant, and aluminum hydroxide; the density of the hollow glass beads is 0.1-0.6g/cm3The hollow glass microspheres of (1).
The invention also provides a preparation method of the high-impact light flame-retardant bulk molding compound, which comprises the following steps:
(1) putting main body resin, a toughening agent, reinforcing fibers, a surfactant, a curing accelerator, a foaming agent, a flame retardant and hollow glass beads into a planetary stirring kettle according to parts by weight, and stirring at a high speed for 5-20 minutes to obtain a mixture;
(2) and (3) putting the obtained mixture into an oven, heating at the temperature of 80-150 ℃ for 5-30min, and foaming until expansion to obtain the light flame-retardant bulk molding compound.
Based on the technical scheme, the invention has the following technical effects:
(1) the high-impact light flame-retardant bulk molding compound provided by the invention has the advantages that the main resin is subjected to toughening modification and flame-retardant modification, and the dual technical characteristics of a foaming process and a filling modification process are combined, so that the density can be reduced to 0.2g/cm3, and the fiber is reinforced. Compared with the traditional bulk molding compound (the density is 1.8-2.0 g/cm)3) The composite material has the advantages of obvious weight reduction, light weight, high strength and good flame retardant property.
(2) The high-impact-resistance light-weight flame-retardant bulk molding compound provided by the invention combines the dual technical characteristics of a foaming process and a filling modification process, and is convenient to operate and easy to realize.
Detailed Description
In order that the invention may be more readily understood, reference will now be made to the following more particular examples, which are intended to provide a further understanding of the invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Example 1
Putting 100kg of unsaturated polyester resin, 10kg of polyester polyurethane resin, 20kg of aramid fiber, 5kg of surfactant fatty alcohol-polyoxyethylene vinegar, 5kg of curing accelerator methyl ethyl ketone peroxide, 10kg of foaming agent diethyl azodicarboxylate, 15kg of flame retardant aluminum hydroxide and 10kg of hollow glass beads into a planetary stirring kettle, stirring at high speed for 10min to obtain a mixture, putting the mixture into an oven, heating at 110 ℃ for 10min to foam until the mixture expands to obtain a light flame-retardant bulk molding compound, wherein the obtained density is 350kg/m3The flame retardance reaches V0 level.
Example 2
Putting 100kg of phenolic resin, 20kg of acrylic resin, 25kg of aramid fiber, 3kg of surfactant fatty alcohol-polyoxyethylene vinegar, 5kg of curing accelerator oxalic acid, 5kg of foaming agent diethyl azodicarboxylate, 5kg of flame retardant aluminum hydroxide and 7kg of hollow glass beads into a planetary stirring kettle, stirring at high speed for 10min to obtain a mixture, putting the mixture into an oven, heating at 110 ℃ for 10min, foaming until the mixture expands to obtain a light flame-retardant bulk molding compound, wherein the obtained density is 550kg/m3The flame retardance reaches V0 level.
Example 3
100kg of epoxy resin, 15kg of polyether polyurethane resin, 10kg of aramid fiber, 3kg of surfactant fatty alcohol-polyoxyethylene vinegar, 5kg of curing accelerator polyamide, 5kg of foaming agent 2-2' -azobisisobutyronitrile, 15kg of flame retardant aluminum hydroxide and 10kg of hollow glass beads are put into a planetary stirring kettle and stirred at high speed for 10min to obtain a mixture, then the mixture is put into an oven and heated at 110 ℃ for 10min to foam until expansion, so that a light flame-retardant bulk molding compound is obtained, the density is 400kg/m3, and the flame retardance reaches V0 level.
Example 4
100kg of phenolic resin, 25kg of polyester polyurethane resin, 23kg of glass fiber/aramid fiber hybrid fiber, 5kg of surfactant fatty alcohol-polyoxyethylene vinegar, 5kg of curing accelerator cyclohexanone peroxide, 10kg of foaming agent diethyl azodicarboxylate, 15kg of flame retardant aluminum hydroxide and 10kg of foaming agent diethyl azodicarboxylate with the density of 0.2g/cm3The hollow glass beads are put into a planetary stirring kettle and stirred at a high speed for 10min to obtain a mixture, then the mixture is put into an oven and heated at 110 ℃ for 10min to be foamed until the mixture is expanded, so that the lightweight flame-retardant bulk molding compound is obtained, and the obtained density is 430kg/m3The flame retardance reaches V0 level.
The foregoing is illustrative and explanatory only, and is described in greater detail and detail, but is not to be construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications are possible without departing from the inventive concept, and such obvious alternatives fall within the scope of the invention.
Claims (10)
1. The high-impact-resistance light-weight flame-retardant bulk molding compound is characterized by comprising the following components in parts by weight:
100 parts of main resin, 10-30 parts of toughening agent, 3-30 parts of reinforcing fiber, 1-6 parts of surfactant, 1-5 parts of curing accelerator, 1-30 parts of foaming agent, 0-20 parts of flame retardant and 0-30 parts of hollow glass microsphere.
2. The high impact lightweight flame retardant bulk molding compound as claimed in claim 1, wherein said host resin is at least one of epoxy resin, phenolic resin and unsaturated polyester resin.
3. The high impact light flame retardant bulk molding compound according to claim 1, wherein the toughening agent is at least one of polyether polyurethane resin, polyester polyurethane resin and acrylic resin.
4. The high impact light flame retardant bulk molding compound according to claim 1, wherein the reinforcing fiber is at least one of aramid fiber, glass fiber/aramid fiber hybrid fiber, and carbon fiber/aramid fiber hybrid fiber; the length of the reinforced fiber is 0.2-10 mm.
5. The high impact light weight flame retardant bulk molding compound of claim 4, wherein said glass fibers are at least one of alkali-free glass fibers, medium alkali glass fibers, high silica glass fibers, high strength glass fibers, and high modulus glass fibers;
the aramid fiber is para-aramid and/or meta-aramid;
the carbon fiber is at least one of acrylonitrile-based carbon fiber and/or asphalt-based carbon fiber.
6. The high impact light flame retardant bulk molding compound as claimed in claim 1, wherein said surfactant is a polyethylene glycol type surfactant.
7. The high impact lightweight flame retardant bulk molding compound according to claim 1, wherein said curing accelerator is at least one of aliphatic amines, polyamides, xylene sulfonic acid, oxalic acid, formic acid, cyclohexanone peroxide, dibenzoyl peroxide and methyl ethyl ketone peroxide.
8. The high impact light weight flame retardant bulk molding compound as claimed in claim 1, wherein said blowing agent is at least one of azodicarbonamide, 2-2' -azobisisobutyronitrile, diethyl azodicarboxylate, azoaniline and benzenesulfonylhydrazide.
9. The high impact light weight flame retardant bulk molding compound as claimed in claim 1, wherein the flame retardant is at least one of a phosphorus-nitrogen based flame retardant, a halogen based flame retardant and aluminum hydroxide; the density of the hollow glass beads is 0.1-0.6g/cm3The hollow glass microspheres of (1).
10. The preparation method of the high-impact light-weight flame-retardant bulk molding compound as claimed in any one of claims 1 to 9, characterized by comprising the following steps:
(1) putting main body resin, a toughening agent, reinforcing fibers, a surfactant, a curing accelerator, a foaming agent, a flame retardant and hollow glass beads into a planetary stirring kettle according to parts by weight, and stirring at a high speed for 5-20 minutes to obtain a mixture;
(2) and (3) putting the obtained mixture into an oven, heating at the temperature of 80-150 ℃ for 5-30min, and foaming until expansion to obtain the light flame-retardant bulk molding compound.
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Application publication date: 20200421 |